Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

INTRODUCTION CFBT-582-1 1


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
1 (7)




1 2005 - 08 - 30 T. Anttonen
0 2005 - 02 - 11 T. Anttonen
TABLE OF CONTENTS

1. INTRODUCTION................................................................................................... 2
1.1 General .................................................................................................................. 2
1.2 Reference list......................................................................................................... 4
1.3 Brochures .............................................................................................................. 7

Muut.
Rev.
Pvm
Date
Laatinut
Prepared by
Pvm
Date
Tarkastanut
Reviewed by
Pvm
Date
Hyvksynyt
Approved by
KLY-1 1997-05 P:\582-RAPP-PB3\int\Kayttoonotto\koulutus\Training Manuals\Folder 1\1 Introduction(1).doc
This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



INTRODUCTION CFBT-582-1 1


Osasto - Department Kohde Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
2 (7)



1. INTRODUCTION

1.1 General

These operating and maintenance instructions are prepared for the
Kvaerner Power power boiler in RAPP PB3 Project in Indonesia,
paying attention to start-ups, shutdowns, supervision and control
during operation, and most frequently occurring disturbances or
failures. The purpose of these instructions is to serve as a general
guide for operating and maintaining the boiler and auxiliary
equipment supplied by Kvaerner Power Oy.

The manual is intended for the use of qualified personnel who are
experienced in the operation and maintenance of boilers and
ancillary equipment. It is not intended to cover all possible variations
in equipment and operating conditions or to provide for specific
operation or maintenance problems, which may arise. Therefore it is
the operators responsibility to take appropriate corrective measures
in boiler operation in sudden disturbance and hazardous situations
at their discretion.

These instructions represent Kvaerner Power Oys best judgement
at the time of issue and are based on Kvaerner Power Oys best
knowledge, experience and standard technical procedures, and
standard specifications from such publications. On the basis of later
operational experience, the instructions prepared may be revised to
correspond exactly the existing operating conditions.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



INTRODUCTION CFBT-582-1 1


Osasto - Department Kohde Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
3 (7)




The operating and maintenance instructions of the boiler also
contain the appendixes necessary for boiler operation, such as PI-
diagrams, interlock diagrams, lists and sets of curves.

The operators must also pay attention to what has been presented in
the separate, often very detailed operating and maintenance
instructions of the equipment suppliers in separate folders of
operating and maintenance instructions.

The boiler and the ancillary equipment included in Kvaerner
Power Oys delivery must be operated according to the design
values and operating instructions using contractual fuels.

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



INTRODUCTION CFBT-582-1 1


Osasto - Department Kohde Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
4 (7)



1.2 Reference list

DELI-
VERY
YEAR
CUSTOMER STEAM
CAPACITY
kg/s
STEAM
PRESS
bar
STEAM
TEMP.
C
THERMAL
CAPACITY
MW
th

REMARKS
2008
3x
Archer Daniels Midland (ADM)
Clinton, Iowa
USA
151 90 482 350 Bituminous coal
2007 Georgia-Pacific Corp.
Port Hudson, Lousiana
USA
113 103 541 350 Petroleum coal,
bark, sludge
2006 Pulp & Paper Mill
Indonesia
181 141 540 520 Coal, bark
2005
2x
APP China
Hainan pulp mill
China
111 125 540 294 Bituminous coal,
waste water
sludge
2005 Manitowoc Public Utilities
Manitowoc, Wisconsin
USA
60 103 541 160 Petroleum coke,
bituminous coal
2003 Norrkping Milj och Energi AB
Norrkping
Sweden
27 65 470 75 RDF, sewage
sludge
EfW
2001 Oy Alholmens Kraft Ab
Pietarsaari
Finland
194/179 165/40 545/545 550 Wood, peat, coal

2001

Indah Kiat Pulp & Paper
Perawang, Sumatra
Indonesia
122 125 540 317 Bituminous coal,
peat
2000
2x
Sogama S.A.
Meirama
Spain
27 43 450 75 RDF

EfW
1999 EC Tychy S.A.
Tychy
Poland
38 100 540 105 Coal

CYMIC
i

1998 Archer Daniels Midland (ADM)
Decatur, Illinois
USA
151 90 482 350 Bituminous coal
1998 Archer Daniels Midland (ADM)
Cedar Rapids, Iowa
USA
151 90 482 350 Bituminous coal
1996 United Paper Mills Ltd.
Rauma Paper
Finland
60
with coal 69
115 530 160 Bark, peat,
sludge, coal
CYMIC
i

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



INTRODUCTION CFBT-582-1 1


Osasto - Department Kohde Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
5 (7)


DELI-
VERY
YEAR
CUSTOMER STEAM
CAPACITY
kg/s
STEAM
PRESS
bar
STEAM
TEMP.
C
THERMAL
CAPACITY
MW
th

REMARKS
1995 Archer Daniels Midland (ADM)
Decatur, Illinois
USA
151 90 482 350 Bituminous coal
1995
2x
Walsh Construction, Exxon Corp.
Billings, Montana
USA
38 90 513 Pet coke
1994 IVO International Oy
Vapo Oy, Lieksa
Finland
11 60 510 32 Peat, wood waste

CYMIC
i

1993 Norrkping Energi AB
Hndelverket
Sweden
42 110 540 125 Bituminous coal,
wood waste
1993 Parsons Main
Sunnyside, Utah
USA
60 103 513 Bituminous coal
waste
1993 Michigan State University
Lansing, Michigan
USA
44 62 446 Bituminous coal
1993
2x
Bechtel, Scrubgrass
Kennerdell, Pennsylvania
USA
48 90 513 Bituminous coal
waste
1992 Perstorp AB
Perstorp
Sweden
19 65 475 55 Coal, peat, wood
waste
1992 Clarion Power
Piney Creek, Clarion, Pennsylvania
USA
37 90 513 96 Bituminous coal
waste
1991 Archer Daniels Midland (ADM)
Cedar Rapids, Iowa
USA
60 90 482 140 Bituminous coal
1991 Mitsubishi Chemicals Co.
Tobata
Japan
69 144 563 Coal, fuel oil,
cokeoven gas.
Supplied by
Nippon Steel Co.
1991 Archer Daniels Midland (ADM)
Decatur, Illinois
USA
60 90 482 140 Bituminous coal
1990 Archer Daniels Midland (ADM)
Decatur, Illinois
USA
60 90 482 140 Bituminous coal
1990 rebro Energi AB
rebro
Sweden
71 149 540 165 Coal, peat, wood
waste
This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

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INTRODUCTION CFBT-582-1 1


Osasto - Department Kohde Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
6 (7)


DELI-
VERY
YEAR
CUSTOMER STEAM
CAPACITY
kg/s
STEAM
PRESS
bar
STEAM
TEMP.
C
THERMAL
CAPACITY
MW
th

REMARKS
1989 Woodland Biomass Power Inc.
California
USA
32 65 482 77 Agri waste, wood
waste, rice hulls
1989 Nssj Kraftvrmestation
Nssj
Sweden
12 80 490 30 Peat, coal, wood
waste
1989 Mendota Biomass Power Inc.
California
USA
32 65 482 77 Agri waste, wood
waste
1989 Chalmers Tekn. Hgskola
Gtebrog
Sweden
14.5 Hot
water
8 Coal, biomass
1989 Bechtel, Montana One Project
Colstrip, Montana
USA
45 90 513 Bituminous coal
waste (Gob)
1988 Rust International Corp.
Frackville, Pennsylvania
USA
52 90 513 138 Anthracite mining
waste (Culm)
1987
3x
Archer Daniels Midland (ADM)
Cedar Rapids
Iowa, USA
60 90 482 140 Bituminous coal
1987 Thyssen Industrie
Kassel
Germany
11 84 525 32.5 Brown coal
1986
4x
Archer Daniels Midland (ADM)
Decatur, Illinois
USA
54 90 482 126 Bituminous coal
1986 Eskilstuna Vrmeverk
Eskilstuna
Sweden
16 Hot
water
50 Wood waste
1986 Generator Energiproduktion
Tidaholm
Sweden
16 Hot
water
2.5 Match waste,
wood waste
1986
2x
Karlskoga Kommun &
Nobel Chematur
Sweden
18 28 300 40 Coal, peat, wood
waste
1985 Sande Paper Mill A/S
Norway
11 22 Sat. 26 Coal, RDF, wood
waste, industrial
waste
1985 Uddevalla Energiverk
Uddevalla
Sweden
16 Hot
water
40 Coal, peat, wood
waste
This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



INTRODUCTION CFBT-582-1 1


Osasto - Department Kohde Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
7 (7)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project or
purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

DELI-
VERY
YEAR
CUSTOMER STEAM
CAPACITY
kg/s
STEAM
PRESS
bar
STEAM
TEMP.
C
THERMAL
CAPACITY
MW
th

REMARKS
1985 Bodens Torvvrme
Boden
Sweden
16 Hot
water
20 Peat, wood waste
1984 Mlndals Energiverk
Mlndal
Sweden
16 Hot
water
40 Coal, peat, wood
waste
1984
2x
Nykpings Vrmeverk
Nykping
Sweden
16 Hot
water
40 Coal, peat, wood
waste
1984 Sundsvalls Energiverk
Sundsvall
Sweden
8 32 270 20 RDF, peat, wood
waste
1983 Avesta Energiverk
Avesta
Sweden
16 Hot
water
20/15 Coal, peat, wood
waste
1981 Chalmers Tekniska Hgskola
Gteborg
Sweden
6 32 425 16 Coal
1981 Studsvik Energi
Studsvik
Sweden
16 Hot
water
3 Peat, chips, coal
1980 Gtaverken Samfllighetsfrening
Gteborg
Sweden
3 10 Sat. 8 Coal



1.3 Brochures