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Alloy Process Data Sheet - 105-85

This document provides processing guidelines for alloy ASTM A148 Grade 105-85. It outlines the target chemical composition, melting and pouring procedures, heat treatment including normalization, austenitizing and tempering, welding practices, and mechanical property requirements. Key steps include maintaining chemical composition within specified ranges, pouring at 3000°F and allowing the casting to cool below 1000°F before moving. Heat treatment consists of normalizing at 1800°F for 1 hour per inch, austenitizing at 1750°F for 1 hour per inch and tempering at 1250°F for 1.5 hours per inch.

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Ugur Kaya
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1K views

Alloy Process Data Sheet - 105-85

This document provides processing guidelines for alloy ASTM A148 Grade 105-85. It outlines the target chemical composition, melting and pouring procedures, heat treatment including normalization, austenitizing and tempering, welding practices, and mechanical property requirements. Key steps include maintaining chemical composition within specified ranges, pouring at 3000°F and allowing the casting to cool below 1000°F before moving. Heat treatment consists of normalizing at 1800°F for 1 hour per inch, austenitizing at 1750°F for 1 hour per inch and tempering at 1250°F for 1.5 hours per inch.

Uploaded by

Ugur Kaya
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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ALLOY PROCESSING DATA SHEET FOR ALLOY ASTM A148 105-85

1.0 Melting Practice



Target Chemical Composition, percent by weight, to attain mechanical properties per ASTM A148 Gr.
105-85


1.1 Melting Practice Special Notes

The chemical composition of this alloy must be strictly maintained within the values assigned above.

1.2 Test Specimens

All test specimens for this alloy are to be poured using the the keel block size assigned unique to each
job. See your supervisor for instructions.

2.0 Degassing Procedure


3.0 Tap and Pour Temperatures



C Mn Si Cr Ni Mo P S Cu
min 0.14 0.80 0.50 0.85 1.9 0.40 --- --- 0.10
max 0.16 0.90 0.60 0.95 2.1 0.50 0.05 0.06 0.12
TARGET 0.15 0.85 0.55 0.90 2.0 0.45 --- --- 0.11
in-furnace addition 1 lb. aluminum per 1000 lbs. of melt
at-tap ladle addition 0.25% CaSi
target tap temperature 3000 F
target pour temperature 2900 F

ALLOY PROCESSING DATASHEET

4.0 Cooling, Shakeout and Cutoff




5.0 Thermal Processes and Heat Treating

5.1 Normalize, Water Quench and Temper Process


6.0 Welding Practice

Reference data tabulated below.


7.0 Mechanical Property Requirements per ASTM A148, Gr. 105-85


4.0.1
allow casting to cool to below 1000F before moving mold
4.0.2
shakeout when casting is below 600F
4.0.3
Cutoff feeders leaving approximately 1-2" stub in the as-cast condition. Perform heat
treatment as specied in section 5.1
5.1.1
Normalize at 1800F for 1hr./inch of cross-section. Air cool to 70F.
5.1.2
Austenitize at 1750F for 1 hr./inch of cross-section. Water quench to 70F

5.1.3
Temper at 1250F for 1.5 hrs./ inch, air cool.

electrode selection E11018
preheat temperature xxx
max. interpass temperature xxx
Ultimate Tensile
Strength, ksi
Yield strength, 0.2%
offset, ksi
Precent Elongation, 4D Precent Reduction of
Area
105 min. 85 min 17 min 35













8.0 Sequential Order of Operations

END OF DOCUMENT
8.0.1
Mold, Melt, Pour
8.0.2
Do not move mold until casting is below 1000F. Use infrared thermometer at open riser
to verify this. Do not shakeout casting until below 600F.
8.0.3
Shotblast castings and perform initial QC inspection
8.0.4
feeders may be stubbed off to 1-2 from casting surface prior to sending for heat
treatment. Perform heat treatment per section 5.1
8.0.5
After heat treatment, nish cutoff, grind and blast.
8.0.6
Perform liquid penetrant inspection, marking all areas requiring weld repair.
8.0.7
Perform all cosmetic and minor weld repair as required. Grind.
8.0.8
Post weld heat treatment if necessary: 1200F, I hr per inch, air cool.
8.0.9
Blast castings
8.0.10 Final inspection, pack, ship.

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