QP Quality Control
QP Quality Control
SATHYABAMA UNIVERSITY
(Established under section 3 of UGC Act, 1956)
Course & Branch !"B"A
#itle of the $a%er $roduction & !aterials !ana&e'ent
!a(" !ar)s *+
,ub" Code 6-1.+1/0-1.+1(.++61+01+*1+9) #i'e 3 2ours
3ate +311.1.+1+ ,ession A4
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$A6# / A (* 7 5 8 -+)
Ans9er an: E;G2# <uestions
1" 2o9 do :ou select a location for a ce'ent %lant=
." 6elate the %rocess %lannin& 9ith the %roduct life c:cle"
3" >hat are the %rinci%les of a &ood la:out=
-" ;llustrate the t:%es of 'aterial handlin& s:ste' 9ith e(a'%les"
5" 7?@ co'%an: o9ns hi&h %ressure 'oldin& 'achines and has
e(%erienced indicated nu'ber of brea)do9n %er 9ee) as follo9s"
4o" of brea)do9ns %er 9ee) + 1 . 3 -
4o" of 9ee)s this occurred - 15 1* 6 .
Each brea)do9n costs the fir' an aAera&e of 6s".,0++" Bor a cost
of 6s"1,6++ %er 9ee) 7?@ can en&a&e $<6 fir' to %erfor'
%reAentiAe 'aintenance 9hich is &uaranteed to li'it the
brea)do9n to an aAera&e of one %er 9ee)" >hich 'aintenance
arran&e'ent in %referable=
6" >hat are the obCectiAes of 'ethod stud:= E(%lain"
0" E(%lain the conce%t of 9or) 'easure'ent and discuss the
i'%ortant 'otion stud: %rinci%les"
*" >hat are the %rinci%le deter'inants of <ualit:= E(%lain the need
and i'%ortance of ,tatistical <ualit: Control in %roduction
'ana&e'ent"
9" ;llustrate the use of D%E chart and DcE chart"
1+" #he %roduct sales of D7E industr: is esti'ated to be .5,3++ units
for the forthco'in& :ear" #he orderin& cost is 6s"105 %er order
and the carr:in& cost %er unit %er :ear is .3F of the %urchase
%rice %er unit" #he %urchase %rice %er unit is 6s"6."
Bind (a) EG< (b) 4o" of orders %er :ear (c) #i'e bet9een
successiAe orders"
11" E(%lain the deAelo%'ent of !aterials 6eHuire'ent $lannin&"
>hat are the %rinci%les of !aterials 6eHuire'ents $lannin&=
1." >rite short notes on Ialue anal:sis"
$A6# J B (- ( 1+ 8 -+)
Ans9er All the <uestions
13" Co'%are $roduction $lannin& and $roduction Control" ,tate their
obCectiAes 9ith suitable illustrations"
1-" E(%lain the differences in the %rocess desi&n of 'anufacturin&
industries and serAice industries"
15" 3e'and has been increasin& of 2oriKon Co'%an: 9ith %resent
%lants in A and B" #he co'%an: is considerin& the addition of a
third %lant in C or 3 to %roduce its 'aCor %roduct" #he fi(ed costs
for the t9o %ros%ectiAe %lants are essentiall: the sa'e" After
considerable stud:, the follo9in& %ertinent data 9ere obtained"
#o
9arehouse
3istribution Cost 1 Unit (6s") E(%ected
Annual
3e'and
(Units)
Bro' e(istin& $lants Bro' %ro%osed $lants
A B C 3
E 5 * 6 - .+,+++
B 6 1+ 3 9 .+,+++
G * 0 1+ 6 .6,+++
2 9 6 11 1+ .-,+++
$lant
ca%acit:
(Units)
35,+++ 3+,+++ .5,+++ .5,+++
Gn the basis of aboAe data, should the ne9 %lant be located
in C or 3=
16" >hat do :ou understand b: Lob 3esi&n= Enu'erate the hu'an
ele'ents in Cob 3esi&n"
10" 3esi&n the conce%t of inAentor: control" E(%lain its obCectiAes
and i'%ortance in %roduction 'ana&e'ent"
1*" E(%lain in detail, the conce%t of Iendor selection, ratin& and
deAelo%'ent"