This document discusses using linear programming to help a company called Red Brand Canners determine how much of various tomato products (whole cans, juice, paste) to produce from grades A and B tomatoes to maximize profits. It describes setting up the linear program with decision variables for each product, an objective to maximize total contribution, and constraints for tomato availability, product demand, and quality standards. The linear program is solved, showing an optimal solution that outperforms an alternative proposal, accurately capturing the problem to aid decision making.
This document discusses using linear programming to help a company called Red Brand Canners determine how much of various tomato products (whole cans, juice, paste) to produce from grades A and B tomatoes to maximize profits. It describes setting up the linear program with decision variables for each product, an objective to maximize total contribution, and constraints for tomato availability, product demand, and quality standards. The linear program is solved, showing an optimal solution that outperforms an alternative proposal, accurately capturing the problem to aid decision making.
Linear programming Operations Research (Session 5) Case : Red Brand Canners Who is correct? Bill Cooper? Make more of Full Tomatoes Or Myers? Make tomato paste & juice How to proceed Decision problem How much of various products the company should make Operations Research (Session 5) Red Brand Canners: Decision Problem Grade A Grade B Whole Can Juice Paste TAC TBC TAJ TBJ TAP TBP Operations Research (Session 5) Decision Variables TAC : Pounds of tomato grade A used in whole tomato cans TBC, TAJ,TBJ, TAP, TBP Objective Maximise the profit Z= (TAC+TBC)/18*-0.01 + (TAJ+TBJ)/20*0.08+ (TAP+TBP)/25*0.55 Operations Research (Session 5) Constraints Limits of availability Limits on Demand Quality Constraint Availability A grade: TAC+TAJ+TAP <=60,0000 B grade TBC+TBJ+TBP <=2,40,0000 Demand Whole Tomato cans (TAC+TBC)/18 <=800,000 Juice (TAJ+TBJ)/20 <= 50,000 Paste (TAP+TBP)/25 <=80,000 Quality Average Grade for Can is 8 : 9 TAC+ 5 TBC >= 8 (TAC+TBC) Average Grade for Juice is 6 : 9 TAJ + 5 TBJ >= 6 (TAJ+TBJ)
Operations Research (Session 5) Solution Whole Cans : Nil Juice : 50000 cases (2,50,000 lb A & 7,50,000 lb of B) Paste : 80000 cases ( 3,50,000 lb of A &16,50,000 lb of B) Total Profit : $48,000
Is this right?
What is wrong? Operations Research (Session 5) Cost of Tomotoes 0.06* 3 Million = 1,80,000 Cost of tomotoes as per the solution 1,66,000 Where is the mistake? Sunk Cost so the correct Objective fn. is Maximise the contribution Z= (TAC+TBC)/18*1.48 + (TAJ+TBJ)/20*1.32+ (TAP+TBP)/25*1.85 Operations Research (Session 5) Constraints remain same Constraints Limits of availability Limits on Demand Quality Constraint Availability A grade: TAC+TAJ+TAP <=60,000 B grade TBC+TBJ+TBP <=2,40,000 Demand Whole Tomato cans (TAC+TBC)/18 >=800,000 Juice (TAJ+TBJ)/20 >= 50,000 Paste (TAP+TBP)/25 >=80,000 Quality Average Grade for Can is 8 : 9 TAC+ 5 TBC >= 8 (TAC+TBC) Average Grade for Juice is 6 : 9 TAJ + 5 TBJ >= 6 (TAJ+TBJ)
Operations Research (Session 5) Solution Whole Cans : 38888.9 cases (525,000 lb A & 175,000 lb of B) Juice : 15000 cases (75,000 lb A & 225,000 lb of B) Paste : 80000 cases ( 2 Million lb of B) Total Contribution : $225,355.6
Cost of Tomatoes : 3 Million lb *0.06 = $180,000
Contribution : $45,355
Is it inferior to Myers Solution? Operations Research (Session 5) Myers Solution Make paste : 2 Million lb of B : 8000 Cases Make juice : 0.4 Million B + 0.6 Million A = 5000 cases What is the contribution 8000*1.85 + 5000*1.32 = $214000 Net contribution : 214000 3million*0.06 = 34,000 Model Solution is superior by $ 11,355 Operations Research (Session 5) Operations Research (Session 5) SOLUTION Operations Research (Session 5) Sample Problems