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Anchor equipment // Product range

Safety in construction.
ThyssenKrupp Bautechnik
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ThyssenKrupp Bautechnik
Anchor equipment
Types of anchorage
Round steel tie rods
The solution for sheet piles
Anchorage elements and accessories
Micropile
NEW: TK-ASF drilled injection pile system
TITAN micropile
The economic system
Versatile
The method in detail
The universal solution for all soils
The secure anchorage
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TITAN soil nails
Versatile anchors for every terrain
Driven anchor piles
Safe anchorage of large tensile forces
Construction equipment
The latest technology for all applications
High-tech products and services
from one supplier
Experienced. Long-term. Worldwide
Contents
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As an all-round supplier, we can provide many different products from many
different manufacturers. Our catalogue for engineers, developers and contractors
is complemented by a comprehensive package of consulting, technical support,
logistics, leasing and financing services. This broad, tailored range from one source
enables us to create added value for our customers so that they can operate
successfully in the market.
Anchor and micropile technologies are established elements in our portfolio and
indispensable in structural and civil engineering projects. We have a comprehen-
sive range of products and compatible accessories to suit the diverse anchoring
challenges of quays, foundations for onshore and ofshore wind turbines, tunnels,
excavations, retaining walls and slope stabilisation. This is a versatile range that
provides maximum safety and maximum reliability in almost all soils, including rock.
The consequences of changes to the climate and the environment call for new
engineering solutions and progress, especially in the design of anchors. That in
turn leads to constant improvements, e.g. to our range of heavy-duty anchors and
the subject of load-carrying capacity. At the same time, our anchor drilling systems,
drilling equipment and double rotary head rigs also undergo constant development
to match the needs of the market and our customers.
Applications
Structural engineering
Civil engineering
Specialist civil engineering
Structural steelwork
Hydraulic Engineering
Port facilities
Waterfront structures
Excavations, slope and
rock protection
Tunnelling
Foundations for noise
barriers
Electricity pylons
Onshore and offshore
wind turbines
Avalanche protection
ThyssenKrupp Bautechnik is the leading supplier of integrated
systems for marine and civil engineering works a highly regarded
partner for infrastructure projects worldwide with proven engineering
skills. Key elements in our range of integrated system solutions are the
sale and hire of steel sheet piling, machinery, anchor equipment and
food protection.
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Types of anchorage
We distinguish between anchors and piles depending on their
design. Port and harbour structures, especially quay walls, are
frequently subjected to high tensile forces and therefore need
driven anchor piles. ThyssenKrupp Bautechnik has for many years
been an acknowledged partner for anchor equipment in many
major international projects. Our product portfolio includes the
following systems:
Anchorages with anchors
Anchors with anchor plates/walls (dead man construction)
These anchorage designs consist of round steel tie rods installed
horizontally and fixed to an anchor wall or anchor plate in the
ground. The load-carrying capacity of such anchors is limited by
the earth pressure that can be mobilised in front of the anchor
plate or wall. Both the threaded and the plain parts of the tie rod
must be checked. For practical reasons, a tie rod < 1 inch
diameter should not be chosen.
> For further information see EAU 2012* section 8.2.7 (R 20)
Ground anchors
Ground anchors consist of a steel tendon surrounded by a body
of grout. The tensile forces are either transferred continuously
from the steel tendon to the body of grout (bonded anchor) or they
are transferred via a tube in compression embedded in the grout
(duplex anchor). Both systems exploit skin friction to transfer the
forces to the ground. The steel tendon must be able to deform
freely within a casing so that the ground anchor can be pre-
stressed. Tendons (in tension) can be in the form of threaded
rods or prestressing wire.
Ground anchors are normally installed in drilled holes, formed with
or without the help of a drilling/flushing fluid. A casing is inserted
to the full depth of the hole and then the steel tendon inserted.
A cement grout is forced in via grouting lines as the casing is with-
drawn. The drilled hole is flushed out above the design length of
the body of grout and filled in order to avoid creating a structural
bond between the wall being anchored and the anchoring body of
grout. Specific multi-stage grouting can burst open a body of grout
that has already set and force this against the soil, which mobilises
much higher skin friction values. Ground anchors are covered by
DIN EN 1537.
Retractable raking anchors
Retractable raking anchors are used with quay walls that are built
directly in the water. The tension element is in the form of a steel
section that is welded to an anchor plate. This element can be
rotated at the anchor head/wall connection detail. It is attached to
the wall while suspended from a crane and subsequently lowered
into position. The resistance of this design is not activated until
the space behind the wall is backfilled, and is made up of the
horizontal earth pressure and the vertical weight of the soil on
the anchor plate.
> For further information see EAU 2012 section 9.4

Anchorages with micropiles
Micropiles (diameter 300 mm)
The term micropile covers various non-prestressed, small-diameter
piles that transfer the tensile forces into the soil by way of skin
friction. Their design and installation is covered by DIN EN 14199
in conjunction with DIN SPEC 18539. We distinguish between
drilled injection piles, tubular grouted piles and cast-in-place
concrete piles. The drilled injection pile has a continuous, prefab-
ricated steel tendon with a rolled thread. Like a ground anchor it
is inserted into a drilled hole that is then filled with cement grout
over its full depth. The standardised thread at the head of the pile
results in straightforward connection details for sheet piles and
reinforced concrete walls.
The TITAN micropile, which belongs to the group of tubular grouted
piles, has a steel tendon in the form of a ribbed hollow steel bar,
which serves as both sacrificial drilling rod and injection tube. Radial
jets ensue at the tip of the drilling rod to cut away the soil and at
the same time fill the resulting hole with grout. In this system it is
not necessary to insert the steel tendon after drilling the hole nor
withdraw a casing. In soft soils, ground with a high water table or
weathered rock, where the drilled hole would collapse, a casing is
unnecessary because a bentonite slurry can be used to keep the
hole open. The dynamic injection of cement slurry directly after
drilling results in a mechanical interlock between body of grout and
soil. The good shear bond means that only minor deformations of
the pile head ensue under service loads.
> For further information see EAU 2012 section 9.3
Anchor equipment.
Types of anchorage.
Irrespective of the type of anchor, we make a fundamental distinction between
two anchor functions: temporary anchors, used for a maximum of two years, and
permanent anchors, which have to satisfy higher demands regarding corrosion.
* Recommendations of the Committee for Waterfront Structures, Harbours and Waterways
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Driven piles
Various steel sections and precast concrete piles can be used
as anchor piles. These piles carry the tensile forces on their sur-
face by way of skin friction. They are mainly used for quay wall
structures where high tensile forces occur. Steel piles enable a
straightforward welded connection between pile and retaining
wall structure. Driven piles at relatively shallow angles are guided
by leaders. Slow-action hammers are preferred to rapid-action
equipment. In the case of raking anchor piles, settlement due to
backfilling, relieving excavations or the installation of further piles
behind the sheet piling can lead to loads at an angle to the axis
of the pile. These additional deformations cause an increase in
the stresses in the pile, which in some circumstances means that
the maximum axial force occurs not at the head of the pile but
behind the sheet piling. This must be taken into account when
designing the piles and the connection to the wall.
> For further information regarding the design and driving of piles see EAU 2012
section 9 (R 217)
Driven pile with grouted skin
This type of pile consists of a steel section with a special driving
shoe that cuts a prismatic void in the soil during driving. Cement
grout is injected into this at the same time as driving, which results
in a bond between pile, grout and soil. This bond achieves skin
friction values that are three to five times higher than with a non-
grouted pile.
> For further information see EAU 2012 section 9.2 (R 217)
Vibratory-driven grouted pile
This type of pile is usually in the form of a steel H-section (e.g.
IPB or similar). The toe of such a pile is widened with welded web
and flange plates. As the pile is vibrated into the ground, these
plates displace the soil and create a corresponding void into
which a cement suspension is injected in order to increase the
skin friction of the pile.
> For further information see EAU 2012 section 9.2 (R 217)
Jet-grouted piles
This is a bored pile with an enlarged toe. A steel section is used
for the tension member. At the base of the pile the soil is cut away
with a high-pressure water jet and mixed with mortar.
> For further information see EAU 2012 section 9.4
Loadbearing capacities
The loadbearing capacities of anchors and piles are essentially
determined by the force transfer between steel tendon and soil.
This is achieved either by enlarging the anchor, e.g. by means
of an anchor plate (round steel tie rod, retractable raking anchor)
or a body of grout (jet-grouted pile) or via skin friction (driven
pile, micropile, pressure-grouted pile, pile with grouted skin).
The loadbearing capacities of horizontal round steel tie rods can
be calculated from the maximum earth pressure that can be
mobilised in front of the anchor wall before the anchoring soil
fails. The pull-out resistance is much higher for systems installed
at a steeper angle (retractable raking anchor, jet-grouted pile).
Resistances of 4 to 5 MN can be achieved with jet-grouted piles.
> For further information see EAU 2012 section 8.2.7 (R 20)
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Round steel tie rods.
The solution for sheet piles.
An anchorage employing round steel tie rods represents an economic, adaptable solution
for securing sheet piles. The forces acting on the wall are transferred via a waling to the
round steel tie rod and then to the anchor plates or walls. Structural and constructional
requirements dictate the choice and design of an anchorage.
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Critical for the design are the reaction A and the analysis of the
lower slip plane, both of which result from the structural calcula-
tions for the sheet piles. A waling transfers the forces acting on the
sheet piles to the anchors. At the same time, it serves to align and
stiffen the wall. The anchor transfers the reaction due to the sheet
piles via the waling to the anchorage. The task of the anchorage is
to transfer the forces from the main wall to the subsoil.
If an additional support is required at the top of sheet piles to meet
structural and constructional requirements, this can be achieved
for trenches or smaller excavations by supporting the piles off the
opposite side with struts. However, tying back is necessary in
many cases.
Round steel tie rods are preferably installed horizontally or with only
a shallow inclination because otherwise with a deep anchor wall
large quantities of soil must be excavated for the connection to the
anchorage. The length required for the round steel tie rod results
from the analysis of the lower slip plane. The depth of the anchor
plate is established by verifying the safety against failure of the soil
in front of the plate.
Anchorage elements and accessories
Upon request, we can supply a complete package for sheet piling
structures, consisting of the supply and installation of all the
anchorage elements and accessories required. Besides anchors
and anchor components, anchor connection fittings, walings
and waling fixings, our range also includes sheet pile cappings,
recesses, ladders, grab bars, bollards and custom components.
Applications
Cofferdams
Ports and harbours
Waterways
Locks
Advantages
Optimum transfer of tensile forces
Better dispersion of bending moments thanks to
excellent elasticity
Longer lengths created with the help of couplers or turnbuckles
Minimal surface for corrosion
Can be cut to exactly the right length
Steel sheet pile
Waling bracket
Waling connection
with universal joint
Eye rod
Rear end plate
+ nut
Waling
Turnbuckle
Anchor extension
Coupler
Anchor wall
Round steel tie rod components and connecting elements
> RECENT PROJECTS Duisburg, Germany: port works, Parallelhafen // Duisburg, Germany: Logport II // Essen, Germany: ThyssenKrupp headquarters //
Minden, Germany: River Weser locks // Haifa, Israel: port works // Vlissingen, Netherlands: port works, Scaldiahaven
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Round steel tie rods.
Anchorage elements and accessories.
Round steel tie rods to EAU 2012, R 20 (based on DIN EN 1993-5)
Anchor with upset ends rolled thread
Nominal size inch 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6
Diameter D mm 38 45 50 58 63 70 75 83 90 95 100 110 115 120 125 130 140 145 150
Permissible
design resistance
kN: with
upset ends
S 355 185 248 328 417 530 635 773 908 1076 1231 1425 1616 1833 2045 2289 2530 2796 3056 3367
ASF 500 259 347 460 583 742 888 1083 1272 1506 1723 1994 2262 2566 2864 3205 3542 3914 4279 4714
ASF 600 333 447 591 750 955 1142 1392 1635 1936 2215 2564 2908 3300 3682 4120 4554 5032 5502 6061
core mm 32.7 37.9 43.6 49.1 55.4 60.6 66.9 72.5 78.9 84.4 90.8 96.7 103.0 108.8 115.1 121.0 127.2 133.0 139.6
shaft mm 35.0 41.0 38.0 45.0 50.0 52.0 58.0 65.0 70.0 75.0 80.0 83.0 90.0 95.0 100.0 105.0 110.0 115.0 120.0
Acore cm
2
8.4 11.3 14.9 18.9 24.1 28.8 35.2 41.3 48.9 55.9 64.8 73.4 83.3 93.0 104.0 115.0 127.1 138.9 153.1
Ag cm
2
9.6 13.2 11.3 15.9 19.6 21.2 26.4 33.2 38.5 44.2 50.3 54.1 63.6 70.9 78.5 86.6 95.0 103.9 113.1
Weight kg/m 7.6 10.4 8.9 12.5 15.4 16.7 20.7 26.0 30.2 34.7 39.5 42.5 49.9 55.6 61.7 68.0 74.6 81.5 88.8
Nominal size inch 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6
Diameter D mm 38 45 50 58 63 70 75 83 90 95 100 110 115 120 125 130 140 145 150
Permissible
design resistance
kN: without
upset ends
S 355 185 248 328 417 530 635 773 908 1076 1231 1425 1616 1833 2045 2289 2530 2796 3056 3367
ASF 500 259 347 460 583 742 888 1083 1272 1506 1723 1994 2262 2566 2864 3205 3542 3914 4279 4714
ASF 600 333 447 591 750 955 1142 1392 1635 1936 2215 2564 2908 3300 3682 4120 4554 5032 5502 6061
core mm 32.7 37.9 43.6 49.1 55.4 60.6 66.9 72.5 78.9 84.4 90.8 96.7 103.0 108.8 115.1 121.0 127.2 133.0 139.6
shaft mm 35.0 41.0 47.0 53.0 59.0 65.0 71.0 77.0 83.0 89.0 96.0 102.0 108.0 114.0 121.0 127.0 133.0 139.0 145.0
Acore cm
2
8.4 11.3 14.9 18.9 24.1 28.8 35.2 41.3 48.9 55.9 64.8 73.4 83.3 93.0 104.0 115.0 127.1 138.9 153.1
Ag cm
2
9.6 13.2 17.3 22.1 27.3 33.2 39.6 46.6 54.1 62.2 72.4 81.7 91.6 102.1 115.0 126.7 138.9 151.7 165.1
Weight kg/m 7.6 10.4 13.6 17.3 21.5 26.0 31.1 36.6 42.5 48.8 56.8 64.1 71.9 80.1 90.3 99.4 109.1 119.1 129.6
Anchor without upset ends rolled thread
The design resistances are calculated using the following two equations taken from EAU 2012, R 20,
for the shaft and core cross-sections:
F
tg,Rd
= perm.

R
d1
Shaft cross-section: A
g
f
y,k
/ g
M0
where g
M0
= 1.00
F
tt,Rd
= perm. R
d2
Core

cross-section: k
t
A
core
f
ua,k
/ g
M2
where g
M2
= 1.25 k
t
= 0.55
The smaller of R
d1
or R
d2
governs!
Verifcation that Z
d
< R
d
for ultimate limit state to EAU 2012, R 20:
Z
d
: design value of anchor force Z
d
= Z
G,K
g
G
+
Z
Q,k
g
Q
f
y,k
: yield stress
R
d
: design resistance of anchor R
d
= min [F
tt,Rd
; F
tg,Rd
] f
ua,k
: tensile strength
A
g
: cross-sectional area in shaft zone g
M0
: partial safety factor to DIN EN 1993-5 for anchor shaft
A
core
: area of core cross-section in threaded zone g
M2
: partial safety factor to DIN EN 1993-5 for threaded portion
k
t
: notch factor to EAU 2012, R 20
The yield stress and tensile strength can be confrmed by works certifcates. All calculations and values are to be checked by the customer.
f
y,k
f
ua,k
S 355 355 500 N/mm
2
ASF 500 500 700 N/mm
2
ASF 600 600 900 N/mm
2
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Nominal size inch 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6
Diameter D mm 38 45 50 58 63 70 75 83 90 95 100 110 115 120 125 130 140 145 150
Permissible
design resistance
kN: without
upset ends
S 355 200 270 356 451 569 684 829 973 1145 1311 1511 1711 1936 2160 2410 2661 2936 3210 3521
ASF 500 280 378 499 632 797 957 1160 1363 1603 1835 2115 2395 2710 3024 3374 3725 4110 4494 4929
ASF 600 361 486 641 812 1025 1231 1492 1752 2061 2360 2719 3079 3485 3887 4338 4790 5285 5778 6338
core min. mm 32.7 37.9 43.6 49.1 55.4 60.6 66.9 72.5 78.9 84.4 90.8 96.7 103.0 108.8 115.1 121.0 127.2 133.0 139.6
fank min. mm 35.4 41.2 47.2 53.1 59.4 65.2 71.6 77.6 83.9 89.8 96.2 102.3 108.7 114.8 121.1 127.2 133.5 139.6 145.9
shaft mm 35.0 41.0 47.0 53.0 59.0 65.0 71.0 77.0 83.0 89.0 96.0 102.0 108.0 114.0 121.0 127.0 133.0 139.0 145.0
As cm
2
9.1 12.3 16.2 20.5 25.9 31.1 37.7 44.2 52.0 59.6 68.7 77.8 88.0 98.2 109.5 121.0 133.4 145.9 160.0
Ag cm
2
9.6 13.2 17.3 22.1 27.3 33.2 39.6 46.6 54.1 62.2 72.4 81.7 91.6 102.1 115.0 126.7 138.9 151.7 165.1
Weight kg/m 7.6 10.4 13.6 17.3 21.5 26.0 31.1 36.6 42.5 48.8 56.8 64.1 71.9 80.1 90.3 99.4 109.1 119.1 129.6
Nominal size inch 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6
Diameter D mm 38 45 50 58 63 70 75 83 90 95 100 110 115 120 125 130 140 145 150
Permissible
design resistance
kN: with
upset ends
S 355 200 270 356 451 569 684 829 973 1145 1311 1511 1711 1936 2160 2410 2661 2936 3210 3521
ASF 500 280 378 499 632 797 957 1160 1363 1603 1835 2115 2395 2710 3024 3374 3725 4110 4494 4929
ASF 600 361 486 641 812 1025 1231 1492 1752 2061 2360 2719 3079 3485 3887 4338 4790 5285 5778 6338
core min. mm 32.7 37.9 43.6 49.1 55.4 60.6 66.9 72.5 78.9 84.4 90.8 96.7 103.0 108.8 115.1 121.0 127.2 133.0 139.6
fank min. mm 35.4 41.2 47.2 53.1 59.4 65.2 71.6 77.6 83.9 89.8 96.2 102.3 108.7 114.8 121.1 127.2 133.5 139.6 145.9
shaft mm 35.0 41.0 38.0 45.0 50.0 52.0 58.0 65.0 70.0 75.0 80.0 83.0 90.0 95.0 100.0 105.0 110.0 115.0 120.0
As cm
2
9.1 12.3 16.2 20.5 25.9 31.1 37.7 44.2 52.0 59.6 68.7 77.8 88.0 98.2 109.5 121.0 133.4 145.9 160.0
Ag cm
2
9.6 13.2 11.3 15.9 19.6 21.2 26.4 33.2 38.5 44.2 50.3 54.1 63.6 70.9 78.5 86.6 95.0 103.9 113.1
Weight kg/m 7.6 10.4 8.9 12.5 15.4 16.7 20.7 26.0 30.2 34.7 39.5 42.5 49.9 55.6 61.7 68.0 74.6 81.5 88.8
Round steel tie rods to Eurocode 3 (to DIN EN 1993-5)
Anchor with upset ends rolled thread
Anchor without upset ends rolled thread
Verifcation that Z
d
< R
d
for the ultimate limit state to DIN EN 1993-5:
Z
d
: design value of anchor force Z
d
= Z
G,K
g
G
+
Z
Q,k
g
Q

R
d
: design resistance of anchor R
d
= min [F
tt,Rd
; F
tg,Rd
]
A
g
: gross cross-sectional area of anchor rod
A
s
: tensile stress area in threaded portion [
stress
= (
core, min

+

fank, min
)/2] to DIN EN 1993-5
The yield stress and tensile strength can be confrmed by works certifcates. All calculations and values are to be checked by the customer.
f
y
: yield stress
f
ua
:

tensile strength
g
M0
: partial safety factor to DIN EN 1993-5 for anchor shaft
g
M2
: partial safety factor to DIN EN 1993-5 for threaded portion
k
t
: notch factor to DIN EN 1993-5/NA
The design resistances are calculated using the following two equations (DIN EN 1993-5) for the shaft
and core cross-sections:
F
tg,Rd
= perm.

R
d1
Shaft cross-section: A
g
f
y
/ g
M0
where g
M0
= 1.00
F
tt,Rd
= perm. R
d2
Stressed cross-section: k
t
A
s
f
ua
/ g
M2
where g
M2
= 1.25 k
t
= 0.55
f
y
f
ua
S 355 355 500 N/mm
2
ASF 500 500 700 N/mm
2
ASF 600 600 900 N/mm
2
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Nominal size Metrisch 39 45 52 56 64 72 76 85 90 95 100 110 115 120 125 130 140 145 150
Diameter D mm 39 45 52 56 64 72 76 85 90 95 100 110 115 120 125 130 140 145 150
Permissible
design
resistance
kN
S 355 211 282 381 440 579 750 845 1076 1217 1366 1522 1863 2048 2240 2440 2651 3095 3331 3575
ASF 500 296 394 533 616 810 1050 1183 1506 1703 1913 2131 2609 2867 3135 3416 3711 4334 4663 5005
ASF 600 380 507 685 792 1041 1350 1521 1936 2190 2459 2740 3354 3687 4031 4392 4772 5572 5995 6435
core min. mm 33.7 39.0 45.4 48.7 56.1 64.1 68.1 77.1 82.1 87.1 92.0 102.0 107.0 112.0 117.0 122.0 132.0 137.0 142.0
fank min. mm 36.1 41.8 48.4 52.1 59.7 67.7 71.7 80.7 85.7 90.7 95.7 105.7 110.7 115.7 120.7 125.7 135.7 140.7 145.7
shaft mm 38.0 38.0 38.0 45.0 50.0 52.0 58.0 65.0 70.0 75.0 80.0 83.0 90.0 95.0 100.0 105.0 110.0 115.0 120.0
As cm
2
9.6 12.8 17.3 20.0 26.3 34.1 38.4 48.9 55.3 62.1 69.2 84.7 93.1 101.8 110.9 120.5 140.7 151.4 162.5
Ag cm
2
11.3 11.3 11.3 15.9 19.6 21.2 26.4 33.2 38.5 44.2 50.3 54.1 63.6 70.9 78.5 86.6 95.0 103.9 113.1
Weight kg/m 8.9 8.9 8.9 12.5 15.4 16.7 20.7 26.0 30.2 34.7 39.5 42.5 49.9 55.6 61.7 68.0 74.6 81.5 88.8
Round steel tie rods to Eurocode 3 (to DIN EN 1993-5)
Anchor with upset ends rolled thread
Nominal size metric 39 45 52 56 64 72 76 85 90 95 100 110 115 120 125 130 140 145 150
Diameter D mm 39 45 52 56 64 72 76 85 90 95 100 110 115 120 125 130 140 145 150
Permissible
design
resistance
kN
S 355 211 282 381 440 579 750 845 1076 1217 1366 1522 1863 2048 2240 2440 2651 3095 3331 3575
ASF 500 296 394 533 616 810 1050 1183 1506 1703 1913 2131 2609 2867 3135 3416 3711 4334 4663 5005
ASF 600 380 507 685 792 1041 1350 1521 1936 2190 2459 2740 3354 3687 4031 4392 4772 5572 5995 6435
core min. mm 33.7 39.0 45.4 48.7 56.1 64.1 68.1 77.1 82.1 87.1 92.0 102.0 107.0 112.0 117.0 122.0 132.0 137.0 142.0
fank min. mm 36.1 41.8 48.4 52.1 59.7 67.7 71.7 80.7 85.7 90.7 95.7 105.7 110.7 115.7 120.7 125.7 135.7 140.7 145.7
shaft mm 36.0 42.0 48.5 52.0 60.0 68.0 72.0 81.0 86.0 91.0 96.0 106.0 111.0 116.0 121.0 126.0 136.0 141.0 146.0
As cm
2
9.6 12.8 17.3 20.0 26.3 34.1 38.4 48.9 55.3 62.1 69.2 84.7 93.1 101.8 110.9 120.5 140.7 151.4 162.5
Ag cm
2
10.2 13.9 18.5 21.2 28.3 36.3 40.7 51.5 58.1 65.0 72.4 88.2 96.8 105.7 115.0 124.7 145.3 156.1 167.4
Weight kg/m 8.0 10.9 14.5 16.7 22.2 28.5 32.0 40.5 45.6 51.1 56.8 69.3 76.0 83.0 90.3 97.9 114.0 122.6 131.4
Anchor without upset ends rolled thread
Verifcation that Z
d
< R
d
for the ultimate limit state to DIN EN 1993-5:
Z
d
: design value of anchor force Z
d
= Z
G,K
g
G
+
Z
Q,k
g
Q

R
d
: design resistance of anchor R
d
= min [F
tt,Rd
; F
tg,Rd
]
A
g
: cross-sectional area in shaft zone
A
s
: tensile stress area in threaded portion [
stress
= (
core, min

+

fank, min
)/2] to DIN EN 1993-5
The design resistances are calculated using the following two equations (DIN EN 1993-5) for the shaft
and core cross-sections:
F
tg,Rd
= perm.

R
d1
Shaft cross-section: A
g
f
y
/ g
M0
where g
M0
= 1.00
F
tt,Rd
= perm. R
d2
Stressed cross-section: k
t
A
s
f
ua
/ g
M2
where g
M2
= 1.25 k
t
= 0.55
f
y
f
ua
S 355 355 500 N/mm
2
ASF 500 500 700 N/mm
2
ASF 600 600 900 N/mm
2
Round steel tie rods.
Anchorage elements and accessories.
f
y
: yield stress
f
ua
:

tensile strength
g
M0
: partial safety factor to DIN EN 1993-5 for anchor shaft
g
M2
: partial safety factor to DIN EN 1993-5 for threaded portion
k
t
: notch factor to DIN EN 1993-5/NA
The yield stress and tensile strength can be confrmed by works certifcates. All calculations and values are to be checked by the customer.
13
Eye rods and T-heads according to ASF
Eye rods
T-head rods
Nominal size inch 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6
Diameter D mm 38 45 50 57 63 70 75 83 90 95 100 110 115 120 125 130 140 145 150
a mm 72 85 105 110 125 135 155 165 180 190 210 230 240 255 280 275 290 300 310
b mm 32 38 48 50 58 63 70 75 80 85 90 95 100 110 115 120 125 130 140
k mm 50 60 70 75 85 90 105 110 120 130 135 165 170 180 190 195 205 205 230
Nominal size inch 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6
Diameter D mm 38 45 50 57 63 70 75 83 90 95 100 110 115 120 125 130 140 145 150
a mm 100 100 110 115 125 135 145 160 180 185 190 205 220 235 235 245 260 270
b mm 38 40 50 55 69 60 70 70 75 75 80 90 90 95 100 130 135 140
All values are to be checked by the customer.
14
The number of containers being shipped worldwide has been on the increase for
many years. This results in much higher bending moments and anchor forces when
designing sheet piles and their anchorage elements for new quay facilities.
TK-ASF drilled injection pile is the name of the new micropile
that ThyssenKrupp Bautechnik has developed in collaboration
with specialist civil engineering contractors.
The advantages of the TK-ASF injection pile are its low deform-
ations and excellent robustness. The use of easy-to-process
steel grades results in high load reserves between yield stress
and ultimate tensile strength amounting to approx. 2530%. This
safety concept makes the system especially attractive to clients
and engineers. A National Technical Approval has been applied
for (testing and certification by the German Institute of Building
Technology, DIBt, Berlin).
Manufactured to DIN EN 14199:2012-01 in conjunction with
DIN SPEC 18539:2012-01, this micropile can be supplied with
and without upset ends in lengths of up to 32 m ex works.
They can be combined by welding or with couplers to form
any required length.
Micropile.
NEW: TK-ASF drilled injection pile system.
Applications
Anchorages in marine and specialist
civil engineering applications
Tension and compression piles
Anchorages for canal upgrades / extensions
Advantages
High anchor loading capacities (R
t,k
up to 7930 kN)
Use of easy-to-process structural steels to DIN 10025-2,
with yield strengths from 355 to 500 N/mm
2
Low deformations and excellent robustness thanks to
high load reserves
Simple corrosion protection through alkaline environment
Easily adapted for connecting to common elements (anchor
plates, turnbuckles, couplers, eye rods, universal joints, etc.)
For use in cohesive and friable soils
Available with and without upset ends (to DIN EN 1993-5),
also in long lengths
The simplicity of the design according to the acknowledged
standards of steel hydraulic engineering makes it easier for
engineers to specify this system in their tenders
Nominal size inch 2 2 3* 3* 4* 4* 4 5 5 6
Diameter D mm 50 63 75 90 100 110 115 125 140 150
core mm 42.9 54.7 66.2 78.1 90.0 95.8 102.2 114.4 126.5 138.8
fank mm 46.8 59.0 71.1 83.4 95.7 101.8 108.1 120.6 133.0 145.4
Thread

Astress cm 15.8 25.4 37.0 51.3 67.7 76.7 86.9 108.4 132.2 158.6
without upset ends, characteristic resistance

Rt,k kN 790 1269 1851 2563 3385 3835 4344 5418 6609 7930
without upset ends, design resistance Rt,d kN 687 1104 1609 2229 2943 3335 3777 4711 5747 6896
Weight kg/m 13.6 21.5 31.1 42.5 56.8 64.1 71.9 90.3 109.1 129.6
* National Technical Approval applied for
Permissible design resistances to EC7-1 section 7
Round steel tie rods (Whitworth thread) / steel grade ASF 500/700
> RECENT PROJECTS Duisburg, Germany: Logport // Duisburg, Germany: port works, Parallelhafen // Duisburg, Germany: port works, Rheinkai //
Frankfurt, Germany: port works, Osthafen // Riesa, Germany: port works // Bremerhaven, Germany: new port // Ludwigshafen, Germany:
port works // Essen, Germany: port works // Bonn, Germany: port works, Rheinhafen
15
Hinged connection at sheet pile
Spherical collar nut
End plate with spherical recess
Outer tube to suit rake of pile
Steel inner tube
Corrosion protection compound
Sheet pile
Spreader plate
Corrosion protection compound
Anchor cap
Bracket
Seals
HDPE sleeve
Heat-shrink tube
Grout
Waling bolt
Waling
Spreader plate
16
TITAN micropile.
The economic system.
Micropiles are non-prestressed pile elements with a diameter < 300 mm. Various types are available.
They are especially popular for strengthening or underpinning existing foundations and transfer the
tensile and compressive forces into the subsoil. Depending on the application, micropiles can be
loaded in tension only, but also in tension and compression. ThyssenKrupp Bautechnik can supply
appropriate solutions.
17
Micropiles can be used as anchor piles, soil nails to DIN EN 14490
or rock anchors.
Various non-prestressed pile types with a diameter < 300 mm
are available. The tensile and compressive forces are transferred
into the subsoil via the steel tendon and the body of grout that
surrounds it. The TITAN micropile consists of a steel rod with a
continuous thread and a sacrificial drill bit.
Using the special lengths of 2, 4 and 6 m, the standard length
of 3 m can be easily extended with the screw-on couplers to suit
requirements. The external forces are transferred via an end plate
anchorage to the anchor piles and then via a shear bond to the
body of pressure-injected cement grout and the soil.
The cement grout protects the steel tendon as a conventional
element without prestress against corrosion over its full length
and also interlocks it tightly with the surrounding soil. The steel
tendon, a ribbed steel tube made of fine-grain structural steel,
is not vulnerable to transverse pressure, brittle fracture or stress
corrosion cracking.
TITAN micropiles are self-drilling, are inserted together with a drilling
fluid therefore need no casing and are grouted dynamically.
The drilling fluid forms a filter cake that supports the drilled hole.
The direct, rotary percussive drilling with a drilling fluid avoids
loss and loosening of the soil, which improves the ground condi-
tions considerably.
> RECENT PROJECTS Andernach, Germany: port works // Essen, Germany: trade fair multi-storey car park // Dietz, Germany: port works //
Herne, Germany: Schmiedebach culvert // Usedom, Germany: port works // Malchow, Germany: swing bridge // Btzow, Germany: quay wall in port //
Sotchi, Russia: ski jump for Winter Olympics // St. Petersburg, Russia: shopping centre foundations // Kiev, Ukraine: new football stadium
18
TITAN micropile.
Versatile.
Micropiles for foundations/underpinning
Installed according to DIN EN 14199 for transferring tensile and
compressive loads to loadbearing strata at greater depths
New structures
Conversion of older buildings
Undermining
Uplift protection
Micropiles for anchorages
Installed according to DIN EN 14199 for transferring tensile
loads to loadbearing strata at greater depths
Excavations
Anchorages for sheet piles
Anchorages for retaining walls
Temporary and permanent applications
As an alternative to prestressed stranded anchors
Micropiles as soil nails
Installed according to DIN EN 14490 for increasing tensile
and shear strength
Slope stabilisation
Reinforced soil
Fixing protective netting
Tunnelling
Special applications
Drill-Drain micropile, a horizontal drain for reliable, specific
drainage of slope seepage water
Geothermal energy combined loadbearing pile and borehole
for ground coupling
Monojet, the jet-grouting principle with pressures up to 200 bar
Advantages
Especially economic and fast design and installation
Versatile
Suitable for use in all soil types
Standardised method
Direct drilling (without casing) plus grouting in one operation
Fewer operations on site
Substantial soil improvement
Permanent corrosion protection
TITAN micropiles comply with DIN EN 14199 Execution of special
geotechnical works injection piles and in Germany their use is
regulated by National Technical Approval Z-34.14-209 issued by
the German Institute of Building Technology (DIBt).
19


Designation Unit
TITAN
30/16
TITAN
30/14
TITAN
30/11
TITAN
40/20
TITAN
40/16
TITAN
52/26
TITAN
73/56
TITAN
73/53
TITAN
73/45
TITAN
73/35
TITAN
103/78
TITAN
103/51
TITAN
127/103
Nominal outside diameter D
steel
mm 30 30 30 40 40 52 73 73 73 73 103 103 127
Nominal inside diameter D
steel
mm 16 14 11 20 16 26 56 53 45 35 78 51 103
Efective cross-section A
ef
mm
2
340 375 415 730 900 1250 1360 1615 2239 2714 3140 5680 3475
Ultimate load F
u
kN 245 275 320 540 660 925 1035 1160 1575 1865 2270 3660 2320
4)
Load at 0.2% proof stress
F
0,2,k

(mean value) kN 190 220 260 425 525 730 830 970 1270 1430 1800 2670 2030
Characteristic load-carrying
capacity R
M,k,
according to
German approval
1)
kN 155
2)
195
2)
225 372 465 620 695
2)
860 1218 1386 1550 2325 1800
2)
Strain stifness E A
3)
10
3
kN 63 69 83 135 167 231 251 299 414 502 580 1022 640
Bending stifness E I
3)
10
6
kNmm
2
3,7 3,8 4,6 15 17 42 125 143 178 195 564 794 1163
Weight kg/m 2,7 2,87 3,29 5,8 7,17 9,87 10,75 13,3 17,8 21,0 25,3 44,6 28,9
Length m 3 3 2/3/4 3/4 2/3/4 3 6,25 3 3 3 3 3 3
Left-/right-hand
thread left left left left left
left/
right right right right right right right right
1)
In the case of permanent tension loads and a cement grout cover c < 40 mm, the load-carrying capacity must be reduced according to approval Z-34.14-209.
2)
An approval for this size is not yet available. The values for TITAN 30/16, 30/14, 73/56 and 127/103 were interpolated in a similar way to the approval.
3)
These values were determined in tests. It is not possible to calculate the elastic modulus, cross-section or moment of inertia from these fgures.
4)
Only applies to hollow steel tendon without coupler. The ultimate load for coupled hollow steel tendons is 2048 kN.
Technical data
20
TITAN micropile.
The method in detail.
The components
Example: grouting
D = d + a
Widening value a 20 mm to DIN SPEC 18539
Empirical values supplied by Ischebeck (measured on excavated grout bodies)
D d + 75 mm for medium and coarse gravel
d + 50 mm for sand and sandy gravel
Soil, loose rock
Filter cake (coloured grey/black)
formed by thin fushing fuid
(w/c 0.81.0); prevents the
drilled hole from collapsing
and improves/compacts the
loose rock
Final grout
w/c 0.40.5 (coloured red)
Corrosion protection
TITAN 40/16
hollow steel tendon
Diameter
of drill bit
Theoretical diameter of body
of injected grout D
Coupler
diameter dk
min. cement grout cover
> 20 mm
Soil, loose rock
Filter cake (cement)
with soil inclusions
Grout strength and strain stifness
increase towards the tendon
Clay drill bit diameter diameter d
Hollow steel tendon
Minimum body of grout,
diameter D > d
Skin friction
D
Spherical collar nut
HDPE tube, e.g. for unbonded anchor
length and additional corrosion protection
at base of excavation
End plate
Initial injection (flter cake) to stabilise
the drilled hole and improve the
shear bond
Non-cohesive soil (sand,
gravel, weathered rock)
Final injection (cement grout)
to form the body of grout
Hollow steel tendon to DIN
EN 14199 to limit crack widths
Hollow tendon for fushing
Coupler
Centraliser for ensuring a cement
grout cover > 20 mm
Clay drill bit
Flushing aperture
Drill bit
Centraliser
Hollow steel tendon
Coupler
End plate
Spherical collar nut
21
One method for all applications
TITAN micropiles are always installed using the same two-stage
method irrespective of the ground conditions and the particular
application.
1. Direct drilling
Rotary percussive drilling with flushing medium
Flushing/drilling fluid is a cement slurry (w/c ratio = 0.40.7)
Rotary percussive drilling in conjunction with a cement suspension
displaces and improves the soil in the same way as a displacement
pile. During the drilling procedure the water is filtered off from the
cement suspension to leave behind a filter cake that stabilises the
drilled hole. This filter cake can also be called the initial injection
that improves the shear bond between body of grout and soil.
There should be no interruption in the flow of flushing/drilling fluid
out of the hole; it must not disappear into voids in the ground.
Using the customary flushing pressure of 520 bar, the water is
filtered off and the filter cake stabilises the drilled hole. The cement
forms a mechanical interlock with the microstructure of the soil.
Drill bits and applications
Clay bit Clay and loam, sandy-cohesive mixed
soils without obstructions < 50 S.P.T.
(standard penetration test)
Cross-cut bit Dense sand and gravel with obstructions
> 50 S.P.T.
Button bit Weathered rock, phyllite, slate, mudstone;
strength < 70 MPa
Carbide cross-cut bit Dolomite, granite, sandstone;
strength 70150 MPa
Carbide button bit Reinforced concrete or rock, predrilling;
strength > 70 MPa
Carbide shouldered bit For drilled holes with a stable direction
in the case of faults in the ground
2. Dynamic pressure grouting
Pressure grouting with a cement slurry (w/c ratio = 0.40.5)
Dynamic pressure grouting is the name given to injecting grout
and rotating the tendon simultaneously. This stiff suspension
displaces the drilling fluid until this flows out the top of the drilled
hole, resulting in a dense body of grout around the tendon. In the
final injection phase, the drill is rotated without drilling deeper, the
injection pressure increases and skin friction develops; this shows
that the installation was successful. Multi-stage grouting is unne-
cessary because the injection pressure of 5 bar is always reached.
Drill bits
Suitable drill bits are available for every type of soil, so the same
method can be used for practically all types of soil. Even in the
case of extensive soil investigations, it may still prove necessary
to change the drill bit on site because soils can have a different
structure.
1. 2.
22
TITAN micropile.
The universal solution for all soils.
Micropiles loaded in tension only
A micropile is a continuous steel tendon that is inserted into the
subsoil. Pressure grouting produces a body of grout at the bottom
end of the steel tendon. This grout is connected with the part to be
anchored by the steel tendon (unbonded length) and the anchor
head. Loads are transferred to the ground via skin friction over the
defined anchorage length.
The backfilling material has settled and in some places
is displacing the masonry, resulting in the need for
repairs. In such cases it has proved worthwhile to insert
TITAN micropiles, inject the voids with grout and anchor
the masonry in position.
Applications
Anchors in tunnelling
Tunnelling under rail embankments
Anchoring of ramps
Horizontal high-pressure grout injection for pipe umbrellas
in tunnelling
Shear reinforcement for pier noses
Stabilisation of fault zones with polyurethane systems,
e.g. in tunnelling
Slope stabilisation at tunnel entrances
Nut
Loose rock
Loose and
friable material
Anchor plate
Packing
Masonry
Cement/sodium silicate
plug to secure the partly
bonded micropile
Typical application: repairs to tunnel roof
23
Micropiles loaded in tension and compression
Here, a continuous steel tendon is surrounded over its full length
in the ground by the cement grout injected subsequently. The force
is transferred via the combination of tendon and grout along the
piles full length. The load transfer into the subsoil is by means of
skin friction. The micropiles can be drilled either vertically or at an
angle and are generally loaded axially.
Applications
Excavations
Anchoring retaining walls
Underpinning/strengthening of bridge foundations
Uplift protection
Road widening
Reinforcing bridge abutments
Refurbishment of bridge piers and port areas
Foundations to electricity pylons, transmission masts,
wind turbines
Overhead line masts for railways
Noise barriers
Avalanche protection
Right-hand thread
Coupler
Bayonet socket
Right-hand thread Left-hand thread
Bayonet socket
Bayonet pin
Water
2 pontoons
welded together
Anchor plate screwed
on and tack-welded
in position on site
Bayonet pin
Tack-welded in
position on site
Recoverable
Operations
1. Drill TITAN micropile from pontoon to desired depth.
2. Provide final piece of anchor with bayonet screw and screw-on anchor plate.
3. Drill down until anchor plate is at desired level (centre of concrete ground slab).
4. After pressure grouting, turn coupler briefly anticlockwise to release bayonet connection and recover the rest of the tendon.
Uplift protection
When constructing concrete ground slabs for
sedimentation tanks, road underpasses, deep
excavations, etc. in groundwater, micropiles
can be installed to secure them against uplift.
24
TITAN micropile.
The secure anchorage.
TITAN micropiles can be used for tying back sheet piles. In order to achieve a
standard solution for the connection between anchor and sheet pile, calculations
have been carried out for various types of sheet pile. Using the diagrams
of the approved typical calculations, it is easy to read of the standard anchor
head confguration.
For the design, the actual design load F
d,anchor
of the micropile must
first be determined (load in direction of steel tendon). Using the
horizontal component of the calculated design load F
d,h
plus the
existing sheet pile flange width b
R
and thickness t
R
it is possible to
determine the sheet pile flange thickness required. If this thickness
is greater than that of the existing sheet pile, it can be increased by
adding a plate.
Spherical collar nut
End plate
2 support plates
Waling
Cleat
Sheet pile
Hollow steel tendon
Cement grout
Steel tendon 40/16
Spherical collar nut
End plate 200 x 200 x 30 mm
Bracket to suit structural requirements
Anchoring a sheet pile from the water side Inclined twin channel waling
25
Soldier pile wall
One popular method of securing excavations is the soldier pile
wall. It is designed to suit the local circumstances exactly and
offers a rapid, tailored solution. The classic form employs the
Berlin method. This consists of vertical loadbearing members
with horizontal timber joists wedged between these. It is also
possible to use steel elements for the infill panels. To secure the
excavation, the soldier pile wall is tied back into the ground with
micropiles installed from drilling rigs.
Sheet pile section as waling
with spherical collar nut + end plate with spherical recess
Cleat to suit structural requirements
Steel tendon 30/11 & 40/16
Spherical collar nut
Ball ftting 90 mm
End plate with spherical recess
220 x 220 x 40 mm
2
2
0
45
Sheet pile section as waling
with wedge discs + plate
Soldier pile wall as excavation shoring
Steel tendon 30/11 & 40/16
2 driven channel
sections
Spherical collar nut
Ball ftting 90 mm
End plate with spherical recess
220 x 220 x 40 mm
Weld seam to suit structural
requirements
45
> For further information on designing the anchor head, please refer to our brochure on TITAN anchor piles.
300
Hollow steel tendon
Spherical collar nut
Surplus length cut of
20
2 wedge discs 120 mm
for infnite adjustment 2 x 12
End plate 148 x 200 mm
with opening 70 mm
(custom-made)
1
8
0
1
0
0
2
0
2
0
1
5
Anchor head concealed between twin-channel waling
for permanent soldier pile wall
Cleat to suit structural requirements
Steel tendon 40/16
Spherical collar nut
Wedge discs (max. 3)
Bearing plate 300 x 200 x 35 mm
for wedge disc, elongated hole
50 x 70 mm
3
0
0
> 54
Weld seam to suit
structural requirements
26
> RECENT PROJECTS Grohain-Frauenhain, Germany: BerlinDresden railway line // Germany: OldenburgWilhelmshafen railway line //
Sohland, Germany: River Spree works // Eilenburg, Germany: soil nailing Burgberg // Porschdorf, Germany: soil nailing to slope //
Dornburg, Germany: slope stabilisation alongside L2303 road
TITAN soil nails.
Versatile anchors for every terrain.
Soil nailing is a method of improving the natural stability of the soil. Soil nails to DIN EN 14490
increase the cohesion that is lacking in loose material. They also enhance the tensile and shear
strength of such soils, thus creating a new composite material with a high load-carrying capacity.
The soil must exhibit an adequate minimum stability for site operations.
Soil nails are inserted into the subsoil on a grid to suit the require-
ments and then filled with a cement suspension. The maximum
nail spacing is generally 1.5 m in both the horizontal and vertical
directions. Soil nailing is suitable for use in cohesive and non-
cohesive soils, also in loose rock.
Applications
Slope stabilisation
Excavation shoring
Refurbishment of unstable slopes and hillside roads
Retaining walls
Foundations for rockfall nets
Strengthening the permanent way
Made embankments
The advantages of soil nailing
Stabilises embankments and prevents settlement
Ideal for steep slopes because soil nails can be installed
in 2 or 3 m lengths with lightweight drilling rigs
Flexible, environmentally friendly method of construction
suitable for any terrain
Ideal for existing structures such as walls or stocks of trees
that are to be incorporated into new construction works
Minimal vibrations
Little noise
Cost-effective method for temporary
and permanent applications
27
Driven anchor piles.
Safe anchorage of large tensile forces.
Various steel sections can be used as anchor piles. These piles carry tensile
forces by way of skin friction. Driven anchor piles are primarily used in quay
wall structures where high tensile forces occur.
Applications: quay wall structures
Good guiding must be guaranteed during driving and so leaders
are used. Settlement leads to additional loads on the anchor
piles. The causes of such settlement are, for example, backfilling,
relieving excavations or the installation of further piles behind the
sheet piles. Slow- or rapid-action hammers are used, depending
on the soil properties.
The benefits of slow-action hammers
Longer effect of driving force
Particularly suitable for cohesive soils
Environmentally friendly
Much less noise, far fewer vibrations
The benefits of fast-action hammers
Particularly suitable for non-cohesive soils
Vibratory effect increases load-carrying capacity
In principle, additional deformations cause an increase in the
stresses in the pile, which in some circumstances means that the
maximum axial force occurs not at the head of the pile but behind
the sheet piling. This must be taken into account when designing
the piles and the connection to the wall.
> RECENT PROJECTS Brandenburg, Germany: port works // Bremerhaven, Germany: container terminal CT4 //
Rostock, Germany: Maritime Industrial Park Gross Klein // Sassnitz, Germany: berth 9
28
Construction equipment.
The latest technology for all applications.
Diferent site conditions call for diferent machinery, diferent equipment. In addition to the
materials and equipment, we can also provide the special installation technology necessary
for installing our anchors. We can provide these to suit the particular project. The equipment
satisfes the highest demands in terms of productivity, precision, quality and safety.
29
KRUPP hydraulic hammer drills
We can supply a modern and complete range of products for virtually every
drilling operation. Cooperation on a global level with all the leading drill
manufacturers ensures that KRUPP drill drives are easily integrated into all
common base machines.
Applications
Overburden drilling
Drive drilling
Anchorages
Advantages
Can be mounted on all common base machines
Extremely compact housing
Damping unit eases withdrawal
Optional: electrical, hydraulic or manual switching
on rotation and hammer mechanisms
Optional: external flushing head
Drilling equipment
The typical machinery needed for the installation of anchors includes
drilling rigs and grouting equipment, also hydraulic anchor drilling carriages
and drilling attachments with hydraulic, rotary percussive drills. Critical for
optimum pile installation is the choice of the right drilling equipment.
Mounting of drilling rigs
Supports (feet) for drilling rigs with power pack
Drilling rig on excavator boom and with drilling carriage
Applications
Foundation, stabilisation, repair and refurbishment projects
Advantages
Compact, robust design
Optimum kinematics for low total weight
Pendulum chassis automatically compensates
for ground unevenness when travelling
Pendulum chassis also helps when positioning
and loading
Optimum ergonomic control panel
All hydraulic functions integrated into control panel
Ideal for use on cramped sites
Suitable for the most difficult geological conditions
Avoids damage to the ground
Type TKB 203

TKB 502-2

TKB 504


TKB 605


TKB 609


TKB 205 MP
Engine output kW 97 82 160 160 190 147
Total width mm 740/1200 1900 2063 2500 2480 2500
Drill carriage
Stroke length* mm
1200-2690
(Telescopic mast) 3350 3600 4600 4950 6300
Retraction force kN 62 50 82 100 100 200
Thrust kN 38 50 46 100 100 100
Clamping unit
Diameter mm 152-610 68-254 68-254 76-305 89-406 150-660
Recommended hydraulic hammers

HB35 / HB45 HB35 / HB45 HB35 / HB45
HB35 / HB45 /
HB50
HB35 / HB45 /
HB50 / HB60 HB50 / HB60
Recommended rotary heads
HG8 / HG12 /
HG19 / HG24 HG8 / HG12
HG11 / HG12 /
HG19
HG24 / HG19 /
HG12 / HG11
HG11 / HG12 /
HG19 / HG24
HG12 / HG19 /
HG24
Recommended rotary heads HR40 / HR50 HR20 / HR40 HR40 / HR50 HR50 / HR60 HR50 / HR60 HR50 / HR60
Total weight* kg 6200 9000 13000 14800 21000 18500
* depends on equipment fitted
Type

HB15

HB20


HB35


HB45


HB50


HB60
Weight, approx. kg 150 220 330 450 810 980
No. of blows, max. rpm 3000 3000 2500 2500 2400 2400
Individual below energy, max. Nm 270 290 590 590 835 835
Torque @ 205 bar Nm 2200 4400 10100 9500 13800 25900
r.p.m. @ 170 l/min rpm 119 119 240 160 120 80
30
High-tech products and services from one supplier.
Experienced. Long-term. Worldwide.
Our strengths
The innovative strengths of our product portfolio
The worldwide availability of our products
The diverse technical expertise
The engineering consultancy services
The tailored solutions
Services
We offer a powerful package of services so that our customers
can concentrate on their true core skills:
Consulting and logistics
Advice on products, spare parts, bespoke services
Fabrication, just-in-time logistics, worldwide availability
Technical support
Engineering advice, support for applications
Structural calculations, drawings for sheet piling and excavation
shoring, comparative and economic feasibility studies,
customer services
Machine maintenance, after-sales services
Leasing, hiring and financing
Full-service leasing, hire of machinery and personnel,
drafting of contracts and insurance policies
Tax considerations
Environmental protection and sustainability
Environmental protection, climate concerns and the careful use
of resources are factors that are firmly anchored in our corporate
strategy. It is always our aim to develop products that have a
minimal impact on the climate and our environment. Our customers
also benefit from our outstanding engineering expertise. When it
comes to our machinery, our aims are low emissions, avoiding
noise and providing energy supplies with low CO
2
emissions plus
environmentally friendly fuels and lubricants.
Get in touch with us for your specific requirements.
31
32
Head O ce
GERMANY
Export
Hollestr. 7a, 45127 Essen, Germany
Phone +49 201 844-563975
Fax +49 201 844-563974
[email protected]
Export Eastern Europe
Hollestr. 7a, 45127 Essen, Germany
Phone +49 201 844-563895
Fax +49 201 844-563772
[email protected]
Sales Branches
AUSTRALIA, JAPAN, NEW ZEALAND
ThyssenKrupp Steelcom Pty. Ltd.
Suite 3, 17-23 Myrtle Street
NSW 2060 North Sydney, Australia
Phone +61 2 94091-777
Fax +61 2 99554-298
www.tk-steelcom.com.au
BRAZIL
ThyssenKrupp Bautechnik
do Brazil
Av. das Amricas 3500
bloco 06, salas 407/408
CEP 22631-003 Barra da Tijuca
Rio de Janeiro, Brazil
Phone +55 21 32825-245
www.estacas-prancha.com
CHINA, HONG KONG, SEA, TAIWAN
ThyssenKrupp Bautechnik
Hong Kong
7F, Sun Hung Kai Centre
30 Harbour Road, Wanchai
Hong Kong SAR, China
Phone +852 318 179-01
Fax +852 318 179-30
www.sheetpiles-asia.com
KAZAKHSTAN
ThyssenKrupp Bautechnik
Kazakhstan
050051 Almaty
Prospect Dostyk, 240, office 503,
Kazakhstan
Phone +7 701 736-9684
Fax +7 727 258-5712
www.tkbt.ru
BALTIC STATES
UAB ThyssenKrupp Baltija
Minijos g. 180
93269 Klaipeda, Lithuania
Phone +370 46 355-401
Fax +370 46 355-032
www.thyssenkrupp-baltija.lt
POLAND
ThyssenKrupp Energostal S.A.
Ulica Grudziadzka 159
87-100 Toru, Poland
Phone +48 56 611-9468
Fax +48 56 611-9432
www.thyssenkrupp-energostal.pl
ROMANIA
ThyssenKrupp Bautechnik
Romania
50 Av. Petre Cretu Street
012052 Bucharest, Romania
Phone +4 021 319-2417
Fax +4 021 319-2425
[email protected]
RUSSIAN FEDERATION
ThyssenKrupp Bautechnik Russia
Ul. Vinogradnja 238 A, Office 11
354000 Sochi, Russian Federation
Phone +7 862 290-1852
Fax +7 862 290-1853
www.tkbt.ru
OOO ThyssenKrupp Bautechnik
Technischer Service
Beloostrowskaya 20/B, of. 65 B
197342 St. Petersburg
Russian Federation
Phone +7 812 337-6510
Fax +7 812 337-6511
www.tkbt.ru
UKRAINE
ThyssenKrupp Bautechnik Ukraine
Ul. Suvorova 4/6
Office 1104
01010 Kiev, Ukraine
Phone +38 044 280-9905
Fax +38 044 280-1507
[email protected]
www.tkbt.ru
UNITED ARAB EMIRATES, IRAQ
ThyssenKrupp Bautechnik Dubai
Jebel Ali Office
P.O. Box 262994, Dubai
Dubai, United Arab Emirates
Phone +971 4 887-1618
Fax +971 4 7059-301
www.sheetpiling.ae
ThyssenKrupp Bautechnik GmbH
P.O. Box 10 22 53 45022 Essen, Germany
Hollestr. 7a 45127 Essen, Germany
Phone +49 201 844-562313 Fax +49 201 844-562333
www.thyssenkrupp-bautechnik.com [email protected]
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