NEO-DYN

MODEL 162P
ADJUSTABLE DIFFERENTIAL PRESSURE SWITCHES;
FOR EXPLOSIVE ATMOSPHERES

INSTALLATION AND
OPERATION MANUAL

PN 610-0016 Rev D

Manual No. 610-0016 Rev D

Neo-Dyn
28150 Industry Drive
Valencia, CA 91355
Tel: (661) 295-4000
Fax: (661) 294-1750
World Wide Web: www.neodyn.com
Copyright 2002
ITT Industries

Important Information
The product warranty applicable to this ITT Neo-Dyn instrument
is as stated on page 15 of this manual.
Should any after-delivery problems arise, please contact
ITT Neo-Dyns Customer Service using the information above.
Our normal business hours are weekdays, 7:00 am to 3:30 PM,
Pacific Time.
Before installing this Pressure Switch, become familiar with the
installation and adjustment instructions in Chapters 2 and 3.
WARNING

CAUTION
NOTE

SPECIAL
CONDITIONS
FOR SAFE USE

Indicates a hazard which can cause severe personal injury,

death, or substantial property damage if the warning is
ignored.
Indicates a hazard which will or can cause minor personal injury
or property damage if the caution is ignored.
Indicates additional information about a particular item necessary
to the operation of the unit.
The Electrical Snap Switch Assemblies shall be installed such that
the equipment wiring is protected from mechanical damage by the
use of metal conduit or a method providing equivalent protection.
The equipment wiring must not be subjected to tension or torque.
If it is to be terminated within a potentially explosive atmosphere,
a suitably certified termination facility must be used.
This document contains proprietary information, which is the
property of Neo-Dyn, a unit of ITT Industries. This document
may not be reproduced, either in part or in full, without the
consent of ITT Industries.
Enclosure 6N Pressure Switches Pagei

TABLE OF CONTENTS
PAGE
CHAPTER 1 INTRODUCTION ................................................. 1
CUSTOMER SERVICE............................................................ 3
OTHER CONFIGURATIONS.................................................. 3
CHAPTER 2 INSTALLATION .................................................. 4
MOUNTING ............................................................................. 4
PROCESS CONNECTIONS .................................................... 5
PROCESS MEDIA ................................................................... 6
POTENTIALLY EXPLOSIVE ATMOSPHERES
(HAZARDOUS LOCATIONS) ................................................ 6
ELECTRICAL CONNECTIONS ............................................. 7
CHAPTER 3 ADJUSTMENTS AFTER INSTALLATION ....... 8
SETPOINT ADJUSTMENT ..................................................... 8
CHAPTER 4 TROUBLESHOOTING ........................................ 9
CHAPTER 5 SPECIFICATIONS ............................................. 11
STANDARD ........................................................................... 11
OPTIONS ................................................................................ 14
WARRANTY INFORMATION ................................................. 15

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Installation and Operation Manual

CHAPTER

1
INTRODUCTION
The Neo-Dyn Enclosure 6N Switches described in this manual
are weather and explosion-proof, electromechanical sensing
devices designed for a wide range of applications in pneumatic
and hydraulic systems up to 5,000 psig, and for use in Zone 1
Potentially Explosive Atmospheres (Division 1 hazardous
locations).
Wetted materials include a polyimide (Kapton) sensing
diaphragm, nitrile O-ring, corrosion resistant steel (CRES) and
helical springs of either zinc plated steel music wire or CRES.
Wetted material 1 switches also contain aluminum alloy materials.
Setpoint adjustments are easily made through the adjustable range
by turning an external adjustment nut shown in figure 1.
The standard configuration of these switches will switch up to 11 amp
at 125 or 250 VAC, 5 amp resistive at 28 VDC, or 0.5 amp
resistive at 125 VDC. When ordered with M Option, the switch is
rated for currents to one amp, but its bifurcated gold contacts will
reliably switch currents in the milliampere and microampere ranges.
These switches have CE Mark, weatherproof enclosures with IP
66 ingress protection and meet the requirements of NEMA 3. 3R,
3S, 4, 4X and 13. The electrical subassemblies are approved by
Underwriters Laboratories, FM, CSA International and ATEX.

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Figure 1: Models 162P:

Adjustable Differential Pressure Switches

Dimensions are in inches

Chapter 5 on page 11 contains complete specifications for these

Adjustable Pressure Switches.

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Installation and Operation Manual

CUSTOMER SERVICE
If you have any questions about these Differential Pressure
Switches that are not covered in this manual, you can contact
Neo-Dyn or our representatives in several ways.
The Neo-Dyn customer service phone number is
(661) 295-4000. Our customer service department is open
from 7:00 am to 3:30 p.m. Pacific Time.
Our Internet site is www.neodyn.com; it includes lists of
sales representatives and distributors.
OTHER CONFIGURATIONS
WARNING

The models described in this manual are also available in special

and factory-set configurations. For these units, follow the
installation and operating instructions herein, except adhere to
the pressure and electrical limits marked on the units.

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CHAPTER

2
INSTALLATION
Installation of these Neo-Dyn Enclosure 6N pressure switches is
straightforward. However, they must be installed by a qualified
electrician, in compliance with all local and national electrical
codes.
WARNING
WARNING
WARNING
WARNING

Electrical Hazard
Do not make electrical connections while power is on.
Always check for multiple circuits.
Always make sure grounding is adequate.
MOUNTING
The Pressure Switch can be mounted directly to the process
connections if there is no significant vibration and the fluid lines
are capable of supporting the weight. It can also be attached to a
flat surface, such as a wall or panel, using -20 UNC screws into
the mounting holes shown in Figure 1. The holes are .25 inches
deep. Do not over tighten the screws.

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Installation and Operation Manual

PROCESS CONNECTIONS
The process connections are - 18 NPT female.
When installing the Pressure Switch, always:

Make sure that the unit and your system have matching threads.

Use the wrench flats provided.

Seal all joints with pipe joint sealing compound.

CAUTION

Avoid excessive torque on all threaded connections.

WARNING

Do not exceed the marked Maximum Operating Pressure in

normal operation.
The marked Proof Pressure is provided to give the maximum
allowable pressure without causing permanent damage to the
pressure switch in the event of an over-pressure condition. Set
pressure relief/safety valves below this setting.

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PROCESS MEDIA
Process media must be compatible with the wetted materials listed
in Chapter 5 starting on page 12. Compatibility is defined by an
A rating in the Chemical Resistance Guide for Metals and
Alloys, the Chemical Resistance Guide for Plastics, and the
Chemical Resistance Guide for Elastomers, all published by
Compass Publications, and available from the National
Association of Corrosion Engineers (NACE), Houston, Texas;
telephone 281 228-6200.
POTENTIALLY EXPLOSIVE ATMOSPHERES
(HAZARDOUS LOCATIONS)
Suitable for Zone 1, EEx d IIC explosive atmospheres, in
accordance with Potentially Explosive Atmospheres Directive
94/9/EC (ATEX)
Suitable for Division 1; Class 1, Groups A, B, C and D; Class II,
Groups E, F and G hazardous locations, in accordance with the
National Electric Code (NEC), and applicable UL, FM and CSA
specifications.

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Installation and Operation Manual

ELECTRICAL CONNECTIONS
Figure 2. Form C and CC schematics shown
below the decreasing setpoint.

18 AWG free leads 18 in (46 cm) long are standard, with a green
wire grounded to the case. 72 inch (183 cm) leads are available as
R Option, and other lead lengths may be ordered as special
configurations. The leads are intended for installation in conduit
capable of withstanding possible explosion pressures, and the
leads are factory sealed.
WARNING

All field wiring must comply with requirements of the NEC or

applicable local or national electrical codes, including wire
gauges and insulation temperature ratings. Conduit seals may
be required.

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CHAPTER

3
ADJUSTMENTS AFTER
INSTALLATION
The factory-set setpoint or adjustable setpoint range is marked on
the nameplate of the switch. This section describes the
adjustments needed after an Adjustable Pressure Switch has been
properly installed.
SETPOINT ADJUSTMENT
Disconnect the electrical power. Check for multiple circuits.
1.

Check the setpoints per paragraphs 3 and 4 below for precise

adjustments.

2.

The adjustment nut (See Figure 1)can be rotated with an

open-end wrench or similar tool.

3.

To check the increasing setpoint of these switches, connect a

pressure source and a calibrated differential pressure gauge or
transducer to the pressure ports and apply the system pressure
to both sides. Slowly apply increasing pressure to the high
side port until the switch actuates. Actuation can be noted by
listening to the audible snap of the Belleville spring, or with
an ohmmeter across the appropriate free leads.

4.

To check the decreasing setpoint, follow step 3 above, then

slowly lower the pressure on the high side and note the value
at which the audible snap or an ohmmeter indicates
deactuation. Deadband may be calculated if desired by
subtracting the decreasing setpoint reading from the
increasing setpoint reading.

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Installation and Operation Manual

CHAPTER

4
TROUBLESHOOTING
In-service problems are unlikely, but the following paragraphs
suggest ways to verify any problems that might arise:
1.

Pressure Switch Leaks

If a leak is suspected, isolate the pressure switch from the rest
of the system. Connect the switch and a calibrated pressure
gauge downstream from a pressure source and shutoff valve.
Apply normal system pressure, isolate the gauge and Pressure
Switch from the pressure source with the shutoff valve for at
least one minute, and check for leaks as evidenced by a drop
in the gauge reading.
If a leak is verified, return the unit for repair. Contact ITT
directly, or your local sales representative or distributor (see
www.neodyn.com for a contact list).

2.

Failure to Switch
If application of pressure 10% greater than the adjusted
setpoint fails to produce actuation, first check for
contamination in the process connection, and verify that the
expected pressure is reaching the sensing diaphragm.
If the Belleville spring can be heard to audibly snap, but an
ohmmeter indicates no electrical switching, the cause is
probably stuck or burned switch contacts, or the switch
element has moved away from the position where it was
synchronized with the snap action. Return the unit for repair.

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If application of pressure 10% greater than the adjusted

setpoint fails to produce an audible snap of the Belleville
spring, there is probably a mechanical failure or binding due
to contamination. Return the unit for repair.
3.

Calibration Shifts
If it is suspected that the setpoints have shifted, recheck them
per paragraphs 3 and 4 of Chapter 3. If you verify unstable or
drifting setpoints, return the unit for repair.

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Installation and Operation Manual

CHAPTER

5
SPECIFICATIONS
This section shows standard specifications and available options.
STANDARD
Interfaces
Weight: approximately 3 pounds (1.4 kg) each; 4 pounds (1.8 kg)
with the H option.
Conduit Connection: - 14 NPT male
Pressure Ports: 18 NPT female
Listing Agency Approvals
Switch Subassemblies UL, FM and CSA and SIRA (ATEX)
listed
CE Mark; Conforms with Council Directive: 94/9/EC and
97/23/EC.

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Part Number
The part number contains information about which configurations
and options are included in your Adjustable Pressure Switch. To
determine the pressure range, electrical rating, and options,
compare the part number of your unit with the information in
Figure 3 below and the following tables.
162P 1

CC

BN

Model Series

Options

Wetted Material

Explosion-Proof Elec.

Range Number

Elec. Form (C or CC)

Figure 3. Part Number Breakdown

NOTE

Part number format varies for specials.

Wetted Materials
Table 1
No

Description

1 Aluminum alloy port, teflon-coated polyimide (Kapton)

diaphragm and nitrile O-ring, CRES and zinc plated steel
music wire springs
4 UNS S31600 CRES port, teflon coated polyimide diaphragm and
nitrile O-ring and CRES springs

Pressure Ratings
Maximum Operating Pressure: 5000 psig (344.7 Bar)
Proof Pressure: 2500 psig (172.4 Bar) high over low or low over
high.

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Installation and Operation Manual

Weather Proof Ratings

Ingress protection IP66
Enclosure type 3, 3R, 3S, 4, 4X, 13 (NEMA)
Temperature Ranges for Pressure Media
Standard (Nitrile O-rings): -40C (-40F) to +121C (+250F)
C Option (EPR O-rings): -40C (-40F) to +121C (+250F)
B Option (Viton O-rings): -26C (-15F) to +121C (+250F)
Electrical and Ambient Temperature Ratings
Minimum ambient temperature is -40 C (-40 F), except with
B Option O-rings it is -26C (-15F)
Form C6N (SPDT):
11 amp @ 125 or 250 VAC to +75 C (+167 F) max, T5;
11 amp @ 125 or 250 VAC to +60 C (+140 F) max, T6;
5 amp @ 125 or 250 VAC 5; amp resistive , 3 amp inductive @
28 VDC; .5 amp resistive, .04 amp inductive @ 125 VDC to
+70 C (+158 F) max, T6.
Form CC6N (DPDT):
11 amp @ 125 or 250 VAC to +65 C (+149 F) max, T4A;
11 amp @ 125 or 250 VAC to +45 C (+113 F) max, T6;
5 amp @ 125 or 250 VAC; 5 amp resistive , 3 amp inductive @
28 VDC; .5 amp resistive, .04 amp inductive @ 125 VDC to
+70 C (+158 F) max, T6.
Form C6MN or CC6MN (SPDT or DPDT with M Option):
1 amp @ 125 VAC to +70 C (+158 F) max. T6

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OPTIONS
The available options for standard switches are listed below.
These options can be combined; every included option will be
indicated in the part number of the unit.
Table 2
Option

Page 14

Description

Epoxy-painted exterior

Viton O-Ring - Refer to Wetted Materials

EPR O-Ring - Refer to Wetted Materials

Stainless Steel housing (standard with

Wetted material 4)

Gold Electrical Contacts For Extremely Low

Current Applications

CE mark

72 inch (183 cm) leads

Installation and Operation Manual

WARRANTY INFORMATION
A. Warranty:
ITT Industries (ITT) warrants that at the time of shipment, the
products manufactured by ITT Neo-Dyn and sold hereunder, will
be free from defects in material and workmanship and will
conform to the specifications furnished or approved by ITT.
B. Warranty Adjustment:
If any defect within this warranty appears, the Buyer shall notify
ITT immediately.
ITT agrees to repair or furnish a replacement for, but not install,
any product which, within one (1) year from the date of shipment
by ITT shall, upon test and examination by ITT, prove defective
within the above warranty.
No product will be accepted for return or replacement without the
written authorization of ITT. Upon such authorization, and in
accordance with instructions by ITT, the product will be returned
with shipping charges prepaid by the Buyer. Replacements made
under this warranty will be shipped prepaid.
C. Exclusion from Warranty:
THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES
ALL OTHER EXPRESSED OR IMPLIED WARRANTIES OF
MERCHANTABILITY, OR FITNESS, OR OTHERWISE.
Components manufactured by any supplier other than ITT shall
bear only the warranty made by the manufacturer of that product,
and ITT assumes no responsibility for the performance or
reliability of the unit as a whole.
In no event shall ITT be liable for indirect, incidental or
consequential damages nor shall the liability of ITT arising in
connection with any products sold hereunder (whether such
liability arises from a claim based on contract, warranty, tort or
otherwise) exceed the actual amount paid by Buyer to ITT for the
products delivered hereunder.
The warranty does not extend to any product manufactured by
ITT, which has been subject to misuse, neglect, accident,
improper installation, or to use in violation of instructions
furnished by ITT.
The warranty does not extend to or apply to any unit, which has
been repaired or altered at any place other than at ITTs factory or
service locations, by persons not expressly approved by ITT.
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