Cement & Concrete Composites: G. Quercia, P. Spiesz, G. Hüsken, H.J.H. Brouwers
Cement & Concrete Composites: G. Quercia, P. Spiesz, G. Hüsken, H.J.H. Brouwers
a r t i c l e
i n f o
Article history:
Received 29 June 2012
Received in revised form 22 July 2013
Accepted 3 September 2013
Available online 8 September 2013
Keywords:
Nano-silica
Self compacting concrete
Durability
Chloride
Freezethaw
a b s t r a c t
In this study two different types of nano-silica (nS) were applied in self-compacting concrete (SCC), both
having similar particle size distributions (PSD), but produced through two different processes: fumed
powder silica and precipitated silica in colloidal suspension. The inuence of nano-silica on SCC was
investigated with respect to the properties of concrete in fresh (workability) and hardened state
(mechanical properties and durability). Additionally, the densication of the microstructure of the hardened concrete was veried by SEM and EDS analyses. The obtained results demonstrate that nano-silica
efciently used in SCC can improve its mechanical properties and durability. Considering the reactivity of
the two applied nano-silicas, the colloidal type showed a higher reactivity at early age, which inuenced
the nal SCC properties.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
Nowadays, the micro-level does not provide enough insights
into building materials. Therefore, all around the world, increasing
amounts of funding are being directed to research projects dealing
with material properties on the nano-level, which is claimed to
have a tremendous potential for the future [1]. The fundamental
processes that govern the properties of concrete are affected by
the performance of the material on nano-scale. The main hydration
product of cement-based materials, the CSH gel, is a nano-structured material [14]. The mechanical properties and the durability
of concrete mainly depend on the renement of the microstructure
of the hardened cement paste and the improvement of the pasteaggregate interface zone (ITZ) [5].
One of the most referred to and used cementitious nano-materials is amorphous silica with a particle size in the nano-range,
even though its application and effects on concrete have not been
fully understood yet. It has been reported that the nano-silica
addition enhances the compressive strength and reduces the
overall permeability of hardened concrete due to its pozzolanic
properties, which result in ner hydrated phases (CSH gel) and
densied microstructure (nano-ller and anti-Ca(OH)2-leaching
effect) [620]. These effects may enhance the durability of concrete
elements and structures.
70
Fig. 1. PSD of the used materials, target function based on [36] and composition of
reference mix (dashed line) for Dmin = 60 nm.
BRL 1801 [38] for SCC. An example of the target curve and the composed grading curve of the SCC mix is shown in Fig. 1. In Table 2 the
nal mix proportioning and characteristics of the reference mix
without nano-silica and two mixes with nano-silica addition are
presented.
2.2. Test methods
2.2.1. Fresh concrete properties
Using the provided materials, three SCC mixes (2 batches of
65 dm3 for each mix) were prepared according to the mix proportions listed in Table 2. These SCCs were mixed for 5 min in total in a
compulsory mixer, and subsequently tested for their fresh properties, according to the procedure recommended by the EFNARC
committee [39]. The following fresh-concrete properties of the
SCC were determined: V-funnel time, slump ow, density, packing
density and air content.
2.2.2. Hardened concrete: mechanical properties
To test the properties of the hardened concrete, thirty-eight
cubes (150 mm side length) were cast for each mix, cured sealed
during the rst day, stripped from the mold after 24 h and cured
subsequently in water until their test age was reached, according
to the prescribed storing conditions given by BS-EN 12390-2
[40]. The compressive strength was determined after 1, 3, 7, 28
and 91 days on three cubes for each mix. The compressive strength
test was performed according to BS-EN 12390-3 [41]. In addition,
the splitting tensile strength was determined after 28 days on
three cubes, following the procedure given in BS-EN 12390-6 [42].
Table 1
Properties of the used materials.
a
b
Materials
BET (m2/g)
pH
CEM I 42.5N
Colloidal nano-silica
Powder nano-silica
Limestone powder
Microsand (sandstone)
Sand 04
Granite 28
Granite 816
Superplasticizer
3.14
1.40
2.15
2.71
2.64
2.64
2.65
2.65
1.10
1
50
56
9.5
5.0a
50
35
2.8
0.5
1,699,093
46,110,081
48,175,461
1,234,362
193,514
14,251
1740
515
7.0
4% w/w in water.
SSA is the specic surface area assuming spherical shape for nano-silica and the angularity factor of every other used granular material, following [35].
Reference
(kg/m3)
Colloidal nS
(kg/m3)
Powder nS
(kg/m3)
CEM I 42.5N
Nano-silica
Limestone powder
Microsand (sandstone)
Sand 04
Granite 28
Granite 816
Water
SP
340.0
0.0
179.4
125.0
624.3
733.8
274.7
153.0
3.4
340.0
12.8
151.8
141.3
617.9
735.6
274.2
153.0
6.5
340.1
12.8
151.9
141.4
618.0
735.7
274.3
153.0
6.5
Air (%V)-estimated
Density (g/cm3)
w/c
w/p
Powder content (dm3/m3)
Composed surface (m2/m3)
SP content (g/m2)
SP content (% bwoc)
1.0
2.427
0.45
0.267
194.2
277,972
0.0122
1.0
1.0
2.427
0.45
0.270
192.7
547,905
0.0119
1.9
1.0
2.430
0.45
0.270
192.6
554,428
0.0117
1.9
71
Build 492 [46], using the test set-up described in [47]. The duration
of the RCM test for all samples was 24 h. After the test, the penetration depth of chlorides was measured on split samples by applying a colourimetric indicator for chlorides (0.1 M AgNO3 solution)
and the values of the chloride migration coefcients (DRCM) were
calculated according to [46].
Before the RCM test, the electrical resistance was measured on
the same saturated samples by using the so-called two electrodes
method [48]. For this, an AC test signal (f = 1 kHz) was applied between two stainless-steel electrodes and the resistance of the concrete sample placed between the electrodes was registered. Finally,
the conductivity of the samples was calculated taking into account
their thicknesses and transversal areas.
2.2.3.5. Chloride diffusion test. As the addition of nano-silica
changes the ionic strength, the pH and the conductivity of the pore
solution [49], the results obtained using the RCM test may be inuenced, as the procedure of this test is based only on experience
with OPC systems [50]. At the same time, the natural chloride diffusion test is only affected by the pore structure (permeability and
tortuosity of the pores), chloride binding and chloride concentration gradient. Thus, the chloride diffusion test may be more reliable
for SCC with nano-silica addition than the RCM test.
For each prepared mix, three specimens (cylinders, diameter of
100 mm and height of 50 mm) were extracted from different cubes
by drilling and then cutting. The diffusion test began 28 days after
casting the concrete, following the procedure described in [51].
Prior to the test, all external faces of the specimens were coated
with an epoxy resin except for one at surface, left uncovered to
allow the chlorides to penetrate the samples just from that side.
Then, the specimens were immersed in a sodium chloride solution
(concentration of 165 g/dm3) for 63 days at room temperature in a
sealed and de-aired container with the uncoated surface on top.
After the exposure period, one specimen from each test series
was split in order to measure the penetration depth of chlorides
(using 0.1 M AgNO3 solution as a colourimetric chloride indicator).
The remaining samples were dry-ground in layers for determining
chloride concentration proles. The grinding was performed on an
area of 73 mm in diameter using the Prole Grinder 1100 (Germann Instruments). The obtained powder was collected for determining chloride proles, following the procedure described in [52].
An automatic potentiometric titration unit was used for the Cl
concentration measurements, applying a 0.01 M AgNO3 solution
as titrant. The obtained chloride concentration values were t to
the solution of Ficks 2nd law, in order to estimate the apparent
chloride diffusion coefcient (Dapp) and the surface chloride
concentration.
2.2.3.6. Freezethaw resistance (surface scaling test). As a further
durability assessment, the freezethaw test was performed on
SCC samples, even though the air content in the fresh mix was less
than the recommended value of 4% by volume [37]. The freeze
thaw resistance, expressed by the surface scaling factor (Sn), was
determined following NEN-EN 12390-9 [53]. Nevertheless, the test
samples differed from the specications in the standard. For practical reasons, cylinders were used instead of slabs. The 150 mm
cubes were cured in water after demolding until the age of 14 days,
when the cores (100 mm in diameter) were extracted and sliced
(two cylinders of 50 mm in height were obtained from each core).
Afterwards, the obtained cylinders were cured under water and
then sealed after 25 days with tight rubber sleeves. The sealed
samples were placed in polyurethane insulations of 10 mm thickness and surface-saturated with demineralized water for 3 days.
Due to a limited volume of the used climate chamber, only three
specimens were tested for each mix, resulting in a total exposed
surface area of 0.024 m2 (the area recommended in [53] is
72
0.08 m2). After the saturation, the demineralized water was replaced by a 3 mm layer of 3% by weight NaCl solution, poured on
the top surfaces of the samples and then the freezethaw cycles
were started. The applied temperature prole was following the
recommendations given in NEN-EN 12390-9 [53]. The level of solution on the surface of concrete was adjusted regularly. In total, 56
freezethaw cycles were performed, during which the surface scaling was measured after 7, 14, 28, 42 and 56 cycles.
Table 3
Properties of the prepared SCC mixes in fresh state.
a
b
Value
Reference
Colloidal nS
Powder nS
Slump ow (mm)b
V-funnel time (s)
Fresh density (g/cm3)
Air content (%V)a
Packing density (%)a
690720
35.0
2.399
1.15
83.55
664701
20.5
2.384
1.79
82.91
685720
24.5
2.392
1.58
83.12
Calculated value.
Maximum and minimum ow diameter measured.
Fig. 2. Mechanical properties of the tested SCC mixes, (a) compressive strength
development and (b) 28 and 91 days splitting tensile strength.
73
74
Table 4
28-day permeable porosities and penetration depths of water under pressure of the
three designed SCC mixes.
Properties
Reference
Colloidal nS
Powder nS
12.07 0.17
26 7
12.45 0.26
32
12.48 0.23
32
Table 5
Properties of the hardened matrix (mortar) of SCC mixes obtained from MIP
measurements.
Fig. 3. Mercury intrusion porosimetry results of hardened paste extracted from the
tested SCC mixes, (a) cumulative intrusion/extrusion vs. pore size curves, (b) log
differential intrusion vs. pore size curves. Black arrows in the gures indicate
changes or displacement of the curves due to the addition of nano-silica.
Properties
Reference
Colloidal
nS
Powder
nS
34.8
20.3
27.8
2.216
2.415
8.79
30.9
17.2
24.3
2.222
2.438
9.31
33.8
17.5
25.9
2.239
2.445
8.99
Fig. 4. 28 and 91 days test results: (a) conductivity and, (b) chloride migration
coefcient (DRCM).
75
76
Table 6
Maximum values of 28-days DRCM coefcients for 100 years of service-life design of concrete, taken from [72].
Minimum concrete cover
depth (mm)
Steel
Pre-stressed steel
CEM I
35
40
45
50
55
60
45
50
55
60
65
70
12
m2/s)
CEM I + CEM III 2550% GGBS
XS2, XS3
XS2, XS3
XS2, XS3
XS2, XS3
3.0
5.5
8.5
12
17
22
1.5
2.0
3.5
5.0
7.0
9.0
2.0
4.0
6.0
9.0
12
16
1.0
1.5
2.5
3.5
5.0
6.5
2.0
4.0
6.0
8.5
12
15
1.0
1.5
2.5
3.6
5.0
6.5
6.5
12
18
26
36
47
5.5
10
15
22
30
39
Fig. 5. (a) Chloride diffusion proles of the tested SCC mixes, (b) cumulative scaling
factor (Sn) after 56 freezethaw cycles (3% NaCl solution).
77
78
Changes in the amount and size of portlandite crystals are expected in the presence of amorphous silica as it was established
by different authors [620]. The absence of well crystallized
portlandite and the lower volumes of gel pores conrm that the
addition of the nano-silica causes a renement of the microstructure and probably induces the precipitation of small-sized CSH
gel that normally has a high stiffness and lower Ca/Si ratio [67].
The improvement of the microstructure is also reected by the
mechanical properties (compressive and splitting tensile strength)
due to the fact that the pozzolanic gel structure has better mechanical properties than the CSH gel precipitated in OPC concrete.
These differences in the local CSH gel properties were reported
by Mondal et al. [67] using nanoindentation techniques. The study
79
(1-day) were conrmed by the compressive strength measurements for both types of nano-silica studied.
The water permeable porosity of the three SCC mixes was found
to be similar. On the other hand, when nano-silica was added,
the concrete becomes almost impermeable to the penetration
of water under pressure. This can be explained by a renement
of the microstructure of the paste due to higher amount of pores
with ink-bottle shape, as conrmed by MIP measurements.
All durability indicators of the SCC studied (conductivity, chloride migration and diffusion coefcients, and freezethaw resistance) were signicantly improved with the addition of 3.8% of
both types of the nano-silica. Moreover, the SCC with colloidal
nano-silica showed slightly better properties than the SCC with
powder nano-silica.
The microstructural analysis of the hardened SCC reveals that
the addition of nano-silica resulted in a homogeneous microstructure, characterized by compact and small-sized CSH
gel. As a consequence, a denser ITZ was produced. The addition
of nano-silica caused a renement of the microstructure (less
interconnected and ner pore structure) and induced the precipitation of small-sized CSH gel, probably having a higher
stiffness and lower Ca/Si ratio.
The improvement of the microstructure resulted in higher
mechanical properties (compressive and splitting tensile
strength) due to the fact that the pozzolanic gel structure shows
better mechanical properties than the CSH gel precipitated in
OPC concrete. In addition, permeability of concrete was signicantly reduced (good resistance against the penetration of chlorides and water under pressure) because of the microstructural
densication and increased tortuosity of the pore system.
The high reactivity and faster pozzolanic behavior of the colloidal nano-silica particles at early age produced a more rened
microstructure than obtained for the SCC with powder nano-silica. Nevertheless, the higher reactivity and agglomerated state
appears to be the reason for the higher standard deviation
obtained in the compressive strength results.
Acknowledgments
This research was carried out under the Project Number
M81.1.09338 in the framework of the Research Program of the
Materials innovation institute (www.m2i.nl) and The European
Communitys Seventh Framework Program, ProMine: Nano-particle products from new mineral resources in Europe, FP7-NMP2008-LARGE-2 under Grant Agreement 228559. The authors also
wish to express their gratitude to the following sponsors of the
Building Materials research group at TU Eindhoven: Rijkswaterstaat Grote Projecten en Onderhoud, Graniet-Import Benelux, Kijlstra Betonmortel, Struyk Verwo, Attero, ENCI, Provincie Overijssel,
Rijkswaterstaat Zee en Delta District Noord, A&G Maasvlakte,
BTE, Alvon Bouwsystemen, V.d. Bosch Beton, Selor, Twee R Recycling, GMB, Schenk Concrete Consultancy, Geochem Research, Icopal, BN International, APP All Remove, Consensor, Eltomation,
Knauf Gips, Hess ACC Systems, Kronos and Joma international
(chronological order of joining).
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