Scribd
Upload
275 views

Multi Purpose Excel Utility Sheet

This document contains technical specifications and tolerances for various components of a helical gearbox. It includes dimensions for an oil tank, torque and shear stress calculations for gears and other parts, material specifications, tolerances for linear and angular dimensions, drill sizes, tap sizes, and other reference information. It appears to be a detailed reference document compiling relevant design and manufacturing specifications.

Uploaded by

zmehulpatel1
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
275 views

Multi Purpose Excel Utility Sheet

This document contains technical specifications and tolerances for various components of a helical gearbox. It includes dimensions for an oil tank, torque and shear stress calculations for gears and other parts, material specifications, tolerances for linear and angular dimensions, drill sizes, tap sizes, and other reference information. It appears to be a detailed reference document compiling relevant design and manufacturing specifications.

Uploaded by

zmehulpatel1
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 8

Oil Height for oil tank

Oil Qty
Length of tank
Width of tank
Required Height
Torsion
OD
ID
Torque
Induced Shear Stress
Shear stress
FOS
Ring weight
OD
ID
THK
Density
Weight
Velocity of fluid
Flow
Pipe ID
velocity of fluid

Plate Weight
Length of plate
Width of plate
Thickness of plate
Density
Weight

230.00
960.00
960.00
249.5659722

Liters
mm
mm
mm

50.00
0.00
2387.50
97.27550122
327.00
3.36158638

mm
mm
Nm
N/mm2
N/mm2

40.00
0.00
50.00
0.00000785
0.493230047

mm
mm
mm
kg/mm3
Kg

1.00
1.00
21.2207
0.2122
0.0212

lpm
mm
mm/sec
cm/sec
m/sec

1000
1000
75
0.00000785
588.75

mm
mm
mm
kg/mm2
kg

Torque
Speed
Power
Torque
Shear (dowel)
Torque
Radius
Dia of dowel
No of dowel
Induced Shear stress
Shear Stress
FOS

1000.00 rpm
250.00 kW
2387.5 Nm
1000.00
89.50
8.00
2.00
148.18896
540.00
3.643996151

Nm
mm
mm
N/mm2
N/mm2

Sr. No

Component
1 Shaft

2
3
4
5

Location
Bearing Seating

Tolerance
k6 for upto 50
m6 above 50
Sleeve Seating
m6
Labyrinth Ring seating m6
Internal Spline
H11
External Spline
h11
Sleeve
OD
h11
ID
M7
Cover
Spigot
f7
Oil Seal Bore
H8
Labyrinth Ring Bore
H7
Pinion
Teeth Tip Dia
h11
Spline Tip Dia
h11
100<=-0.1
Face width
100<-0.2<=200
200<-0.3
100<=H7
Wheel
Bore
100>H6
100<=-0.1
Face width
100<-0.2<=200
200<-0.3
Planet carrier Internal Spline
H11
bearing seating(OD)
m6
bearing seating(ID)
H6
Planet bore(Big)
P6/H7/H6
Planet bore(Small)
H6/H7
Center Distance
JS7
External Spline
h11
Planet Wheel Bore(Bearing Seating) R7/R6
Tip
h11
100<=-0.1
Face width
100<-0.2<=200
200<-0.3
Planet Bolt
OD (Big)
j6/p6
OD (Small)
n6/p6
Bearing Seating
h6

Material
STANDARD REMARK/Note
CK60N/42CrNiMo4

EN-24 + QT

ON OD Ra=0.25 (PLUNGED GROUND AND ROLLER BURNISH)

E-250 Gr. B

IS:2062

E-250 Gr. B
18CrNiMo7-6 + QT

IS:2062

E-250 Gr. B

IS:2062

Combination H7/p6 and P6/j6 (For 3 step bolt)


Combination H7/p6 and P6/n6 (For 3 step bolt)

Renk R6

Combination H7/p6 and P6/j6 (For 3 step bolt)


Combination H7/p6 and P6/n6 (For 3 step bolt)

Tap-Size
M2
M2.5
M3
M4
M5
M6
M8
M10
M12
M14
M16
M18
M20
M24
M30
M36
M42
M48
1/8" BSP
1/4" BSP
3/8" BSP
1/2" BSP
5/8" BSP
3/4" BSP
1" BSP
1-1/4" BSP
1-1/2" BSP
2" BSP
1/8" BSW
5/32" BSW
3/16" BSW
1/4" BSW
5/16" BSW
3/8" BSW
7/16" BSW
1/2" BSW
9/16" BSW
5/8" BSW
3/4" BSW
7/8" BSW
1" BSW

Drill Dia Pitch


1.6
2.05
2.5
3
4
5
6.75
8.5
10.25
12
14
15.5
17.5
21
26.5
32
37.5
43
8.8
11.8
15.25
19
21
24.5
30.75
39.5
45
57
2.55
3.2
3.7
5.1
6.5
7.9
9.3
10.5
12.1
13.5
16.25
19.25
22

0.4
0.45
0.5
0.7
0.8
1
1.25
1.5
1.75
2
2
2.5
2.5
3
3.5
4
4.5
5
0.907
1.33
1.33
1.814
1.814
1.814
2.31
2.31
2.31
2.31
0.635
0.794
1.058
1.27
1.41
1.587
1.814
2.117
2.117
2.31
2.54
2.82
3.175

Thread Pitch
M03
M04
M05
M06
M08
M10
M12
M16
M20
M24
M27
M30
M36
M42
M48
M56
M64

0.5
0.70
0.80
1.00
1.25
1.50
1.75
2.00
2.50
3.00
3.00
3.5
4.00
4.5
5.00
5.5
6.00

Spot Face Spot Face (


Nut Height A/C
(Socket)
Hex)
2.4
6.01
3.2
7.66
4.7
8.79
11
13
5.2
11.05
15
18
6.8
14.38
18
22
8.4
17.77
20
26
10.8
20.03
26
33
14.8
26.75
33
40
18.0
32.95
40
48
21.5
39.55
23.8
45.2
50
61
25.6
50.85
58
73
31.0
60.79
69
82
34
71.3
78
98
38.0
82.6
93
112
45
93.56
107
125
51.0
104.86

A/F
5.5
7
8
10
13
16
18
24
30
36
41
46
55
65
75
85
95

Spring lock waser Thickness


Minimum
Maximum
0.8
2.1
0.9
2.5
1.2
3.2
1.6
4.2
2
5.4
2.2
5.9
2.5
6.8
3.5
9.2
4
10.4
5
13
5
13
6
16.1
6
16.1
7
18.4
7
18.4
8
21.2
8
21.2

FOR LINEAR DIMENSIONS


Tolerance Clsss
Designation Description 0.5 <= 3
f
fine
0.05
m
medium
0.1
c
coarse
0.2
v
very coarse
-

Permissible Deviations for basic size range


3 <= 6 6 <= 30 30 < = 120 120 <= 400 400 <= 1000 1000 <= 2000 2000 <= 4000
0.5
0.05 0.1
0.15
0.2
0.3
1.2
2
0.1 0.2
0.3
0.5
0.8
1.2
2
3
4
0.3 0.5
0.8
1
1.5
2.5
4
6
8
0.5

For Broken Edges (External radii and chamfer heights)


Tolerance Class
Designation Description
f
fine
m
medium
c
coarse
v
very coarse

0.5 <= 3

Permissible Deviations for basic size range


3 <= 6

Over 6

0.2

0.5

0.4

For Angular Dimensions


Permissible Deviations for range of lengths, in mm, of the shorter side of the angle
concerned
10 <= 50
50 <= 120
120 <= 400
Designation Description up to 10
Over 400
f
fine
030'
020'
010'
05'
1
m
medium
1
030'
015'
c
coarse
130'
010'
2
1
030'
v
very coarse
3
020'
Tolerance Class

CSD
Vatsal Solanki

DESIGN
7064 Jayanta Sir
Helical-P
Samir Jethva
Gaurang B Prajapati
Rakesh Patel
Nirav Dhamecha
Swapnil Mehta
Samir Alad
Mehul Patel
Avani Bhavsar
Sagar Panchal
Chetan Prajapati
Nikul Kaneria
Vishad Patel

purchase
Project
7703 Jignesh R. Shah 7311 Dipen Parikh
Mihir Patel
7736
Hemal Patel
7723
Hitesh Patel
7726
7724
7724
7731
7722
7721
7722
7729
7729
7738

Helical-C
Vipul Jethva
Ankit Shah
Jignesh Thadoda
Mukesh Khakhadia
Vipinchandra Prajapati
B D Rathod
R B Patel

7732
7472
7472
7734
7739
7733
7742

Helical-B
V.B. Senjaliya
Manan Nariya
Manish Parmar
Anu Roy
S C Joshi
Narendra Parmar

7737
7730
7725
7449
7735
7736

Helical-D
Mounil Patel
Rahul Naik
Dharmesh Prajapati

7472
7472
7742

Record Room

7706

7715
7715
7716
7705

Salse
Dharmesh Patel

IE
7445 Rakesh Megha

Planning
7343 Vimal Ghervada

Reception
7422 Gear 7305 Travel desk
Manthan project
Export Marketing

Other

Other
Samir
Hemal Patel
Jinesh Mehta

7566
7744
7473

You might also like