TABLE OF CONTENTS

BOLTING PRODUCTS HYDRAULIC PRESSES

pages 84 - 97 pages 120 - 129

Introduction / Index..................................................................... 84 - 85 Introduction / Index................................................................. 120 - 121

Proper Size & Selection............................................................... 86 - 87 Proper Size & Selection........................................................... 122 - 123
G1 Lightweight Torque Pump..............................................................88 H-Frame Bench 10 & 15 Tons............................................................124
G3 Heavy Duty Torque Pump...............................................................89 H-Frame 10 Tons...............................................................................125
G5 Heavy Duty Torque Pump...............................................................90 H-Frame 25 & 30 Tons.......................................................................126
G5 Heavy Duty Air Torque Pump..........................................................91 H-Frame 55 Tons...............................................................................127
G5 Autocycle Torque Pump..................................................................92 H-Frame 100 Tons.............................................................................128
Torque Intensifier.................................................................................93 H-Frame 150 - 200 Tons....................................................................129
Torque Wrenches - Square Drive.........................................................94
Torque Wrenches - Square Drive Accessories.....................................95
Torque Wrenches - Low Clearance............................................... 96 - 97
MECHANICAL JACKS
pages 130 - 145

LIFTING JACKS Introduction / Index................................................................. 130 - 131

pages 98 - 107 Proper Size & Selection........................................................... 132 - 133
Ratchet Jacks........................................................................... 134 - 135
Reel Jacks..........................................................................................136
Introduction / Index..................................................................... 98 - 99 Super Jacks.......................................................................................137
Proper Size & Selection........................................................... 100 - 101 Screw Jacks.......................................................................................138
Hand Jacks........................................................................................102 Screw & Cap Assemblies...................................................................139
Toe Jacks - Heavy Duty......................................................................103 Tank Jacks.........................................................................................140
Air Lifting Bags........................................................................ 104 - 105 Push/Pull Jacks..................................................................................141
Air Bag Accessories................................................................. 106 - 107 Spreader & Planer Jack......................................................................142
Trench Braces....................................................................................143
Mine Roof Supports................................................................. 144 - 145
HYDRAULIC TOOLS
pages 108 - 119

MISCELLANEOUS
Introduction / Index................................................................. 108 - 109 pages 145 - 148
Proper Size & Selection........................................................... 110 - 111
Single / Double Acting Punch - 35 Tons................................... 112 - 113 System Arrangements.............................................................. 145 - 147
Hydraulic Spreaders GAT’R Jaw.........................................................114 Conversion Chart...............................................................................148
Hydraulic Spreaders - 5 Tons.............................................................115
Nut Splitters.......................................................................................116
Maintenance Kit.................................................................................117 All Simplex Product Dimensions are subject to change without notice.
Maintenance Kit - Accessories................................................. 118 - 119 Please consult your Simplex Representative for verification of critical
specifications, or email: [email protected]

All Simplex Products are warranted against defects in material and workman-
ship. Any Simplex Product proven defective will be repaired or replaced at no
charge. Contact your authorized Simplex Service Center or visit the Simplex
Support Center at: www.tksimplex.com

11
 QUALITY SINCE 1899

Positioning & Lifting Equipment Specialists

Corporate Office
The Simplex office includes sales, marketing, technical
service and engineering resources, assuring that any
customer questions can be addressed
seamlessly and in a timely manner.

Manufacturing
The latest in manufacturing CNC technology is used to
improve product availability along with providing service
excellence in the competitive market we share.

Q u a l i t y C o n t r ol
Simplex sets the highest standards in
maintaining quality by utilizing the latest CMM quality
control technology to assure consistent quality is
maintained across all product lines. All Simplex vendors
are held to the same high quality standards that Simplex
has come to expect. All Simplex products meet or
exceed ANSI/ASME B30.1 safety
standards where applicable.

2
2 www.tksimplex.com
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
QUALITY SINCE 1899

Positioning & Lifting Equipment Specialists

Products
Designed and manufactured to withstand the rugged
environments of the worldwide industrial market.
Simplex offers a wide variety of high pressure hydraulic
and mechanical products which are widely used in the
mining, construction, manufacturing / MRO, fabricating,
energy, power generation and shipbuilding markets.

System Arrangements
To assist our customers in selecting the proper
components, Simplex offers System Development
assistance to assure the correct products are used for
your particular application. Contact the sales office for
details.

Corporate Website
To keep up with the demand of the "information now"
lifestyle, our website incorporates the latest interactive
technology that will keep you engaged throughout your
online experience. This website can be used from simply
inquiring about the product line, to fully gradeable
on-line training. This technology is a frontrunner in the
industry.
(Please refer to inside back cover for more detailed
information on our website).

3
 HELPFUL SAFETY TIPS

1. Choose The Right Ram. 5. Fill Oil Reservoirs With Cylinder

Retracted.
You must know the weight
8 Tons of what you intend to lift
and choose a ram with at
10 Ton least 20% more capacity. Be
Cylinder aware of possible load shift
requiring more capacity at
any particular lifting point.

2. Inspect All System Components.

Only fill pump to recommended level, and fill only when con-
nected cylinder is fully retracted.

6. Know How Your Hydraulics Work.

Check each component before you set up your hydraulic

system. Do not use damaged or worn components. Turn
them in for repair or replacement.

3. Safety Instructions. Do not use extensions or cheater bars on hydraulic jacks or

hand pumps to raise a load.

7. Center The Load On The Lifting Point.

Read all warning labels and instructions. Operating

instructions must be understood before using equipment.
Never remove labels from equipment. Replace missing,
worn, or damaged labels. Always wear safety goggles The load must be centered on the ram, or equally distributed on
and protective clothing when using hydraulic equipment. multiple rams. Off center loading can result in the ram slipping
out and loss of the load.

4. Each Jack Or Ram Must Be Fully 8. When Using Multiple Rams, Distribute The
Load Evenly.
Supported At The Base.

For multiple ram lifts, you must be able to determine the loca-
Every jack or ram, whether used individually or in a
tion and number of lifting points that will allow the load to be
system, should be completely supported on a solid, firm,
evenly distributed to all the rams. This is called load balance.
non-sliding foundation capable of supporting the load.
Size, center of gravity, and load geometry must to be considered
4 in order to correctly determine load balance.
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 HELPFUL SAFETY TIPS
9. Block Or Crib Your Load As It Raises. 13. Hydraulic Disconnections.

Place blocking or cribbing under the loads as you raise it. Each
Never attempt to disconnect hydraulic hoses, fittings or cou-
time you raise it higher, insert more blocking. Position yourself
plers under pressure. Unload the ram, open the release screw
in a manner that will keep you clear of the load, and will not allow
on the hand pump and shift or open all hydraulic controls sev-
your hands or other body parts between the load and the cribbing.
eral times. If system includes a gauge, double check the gauge
10. Do Not Use Rams As Permanent Supports. to insure pressure has been completely released.

14. Do Not Carry Or Drag Pumps And Rams

By Their Hoses.

Hydraulic rams are not meant to be used as permanent supports,

but are designed to lift and lower. If you need to hold the load for
any length of time, cribbing or Simplex locknut cylinders should
be used.
Dragging or carrying rams or pumps by a connected hose can
11. Hydraulic Connections. damage the couplers and hoses. Using damaged couplers and
hoses can be dangerous.

15. Keep Hydraulic Hoses Free Of

Obstructions.

When making connections with quick couplers, make sure the

couplings are fully engaged. Threaded connections such as fit-
tings, gauges, etc. must be securely tightened and leak free. Never
use excessive tightening force that may distort the fittings or strip
the thread profile.
Do not drop sharp or heavy objects on hose. Keep hose out of
12. Avoid Extreme Heat Or Weld Splatter.
heavy traffic areas. This will cause internal damage to hose wire
strands. Applying pressure to a damaged hose may cause it to
rupture. Avoid sharp bends and kinks when routing hydraulic
hoses.

HINK
S A F ET Y
Weld splatter will damage plunger rods and hoses. Hydraulic
fluid can ignite if vaporized or exposed to high temperatures. 5
 SECTION
INDEX
Proper Size

& Selection...................... 8 - 9

Spring Return...............10 - 11

Low Profile

Spring Return......................12

Flat Jack

Spring Return......................13

Pull Cylinder S/A.................14

Pull Cylinder D/A................15

Center Hole S/A..................16

CYLINDERS

Center Hole D/A..................17

Load Return................ 18 - 19

Locknut

Load Return................ 20 - 21

Double Acting............. 22 - 23

Pancake Locknut................24

Steel Cylinder

Accessories........................25

Aluminum

Spring Return......................26

Aluminum Locknut

Spring Return......................27

Aluminum

Center Hole S/A..................28

Aluminum

Center Hole D/A..................29

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 INTRODUCTION CYLINDERS

Stop rings for piston blow out

protection
Standard heavy duty, heat treated,
grooved load cap helps
stabilize the load
Heavy duty cylinder body, Precision
polished bore minimizes friction
and wear
Plated piston rod resists scoring
and corrosion

Large, one piece, heavy duty bearing

for side load protection and long life

Steel piston stop for extra strength

Quality high flow couplers with tough

rubber dust caps
Heavy duty wound steel plate spring
provides fast and complete retraction

Spring Return Model Shown

SIMPLEX CYLINDER PRODUCT LINE OVERVIEW

3 Wide Variety 3 Versatile Fixturing
Simplex offers the widest selection of cylinder styles, ton- Threaded collars and internal plunger threads withstand full
nages and strokes to match your specific requests. loading for maximum flexibility in fixturing.

3 Built for Rugged Industrial/Construction Use 3 Piston Blow-Out Protection

All Simplex cylinders meet ANSI/ASME B30.1 SAFETY All Simplex cylinders (excluding CLP Series) incorporate a
STANDARDS. Stop rings, plated pistons and heavy duty con- positive piston stop to limit piston travel at the end of the
struction provide trouble free operation and long life. stroke, and allows the cylinder to be operated at full stroke.
Piston stops add strength and safety to your cylinder.
3 Standard Design Elements
Cylinders are designed for 10,000 psi operating pressure 3 Protection from Contamination
which offers a smaller footprint and greater force. Polyurethane wipers clean the rod surface during retraction,
protecting the inner cylinder assembly from dirt, moisture and
other contaminants.

7
 CYLINDERS PROPER SIZE & SELECTION

SINGLE ACTING
Single acting cylinders are hydraulically driven in one direction. These
cylinders are used in many general purpose applications when retract
speed is not a requirement. This cylinder type requires a pump source with
a single acting valve for proper operation.

Both Spring Return and Load Return cylinders are constructed and operated
in a similar manner, but function differently on the return.
• Spring Return cylinders are hydraulically extended, but utilize
a spring for retraction assistance.
• Load Return cylinders are hydraulically extended and retracted
by the load or other external forces.
• Simplex 3 Way, 3 Position Suc-O-Matic valve can draw hydraulic
oil out of any single acting cylinder. In the retract position, the
valve generates enough suction to fully retract any single acting
load return cylinder automatically.

DOUBLE ACTING
Double acting cylinders are hydraulically driven in both directions. These
cylinders are used in many general purpose applications where retraction
speed is required or the mechanical forces required for return is not
available. This cylinder type requires a pump source with a 4 way valve for
proper operation.
How they operate:
• Oil entering the advance port exerts pressure on the bottom
plunger face raising the piston upward and oil on the retract side
exits the retract port.
• When oil is pumped into the retract port, it exerts pressure on the
top plunger face causing the plunger to retract and oil exits the
advance port.
• A safety relief is installed on the retract side of all Simplex
double acting cylinders to prevent over-pressurization in the event
the retract line has been blocked.

CENTER HOLE
Center hole cylinders are available in both single and double acting
styles. These cylinders are primarily used for pushing and pulling
applications. Both styles have a center tube that allows a rod or
cable to pass through the cylinder and assist in tensioning / pulling
applications.

Both single acting and double acting center-hole cylinders are

constructed and operated in a similar manner to their standard
counterparts.
• Single acting center-hole cylinders utilize a spring for
retraction. This cylinder type requires a pump source with a
single acting valve for proper operation.
• Double acting center-hole cylinders are hydraulically extended
and retracted. This cylinder type requires a pump source
with a 4 way valve for proper operation.

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 PROPER SIZE & SELECTION CYLINDERS

Force & Speed Calculations

Load
Flow: Created by the pump source.

Pressure: Generated by resistance to flow and pressure from the pump source.
This resistance is usually the result of a load.
Pump
Cylinder

Effective Area

Force: The amount of force a hydraulic cylinder can generate is equal to hydraulic pressure times the effective area of the
cylinder. (Effective area is the surface area of the piston face in square inches.) For multiple cylinder systems, multiply the
effective area times the number of cylinders times pressure to determine system force.
Formula for Calculation of Output Force:

psi x Cylinder Effective Area x No. of Cylinders

= TONS
2,000
Speed: When using a “power pump” the speed at which your cylinder will lift is determined by dividing the pump’s flow by
the cylinder’s effective area.

Formula for Calculation of Lifting Speed:

Pump Flow Per Minute

= in./min.
Piston Travel
Cylinder Effective Area x No. of Cylinders

SIMPLEX CYLINDERS AT A GLANCE CHART

Cylinder Description/Applications Cylinder Plunger Capacity Strokes Page
Series Type Type (Tons) (in.) No.(s)

R General Purpose Spring Return For Fast Retraction 5 - 100 5/8 - 14 1/4 10-11
RAS Lightweight, General Purpose Spring Return 30 - 150 2 - 10 26
Single Solid
RAL Lightweight Load Holding Locknut Spring Return 50 - 150 2 - 10 27
Acting
CLP Low Profile Locknut 60 - 500 1 31/32 - 1 15/19 24
RAC Lightweight Center Hole Spring Return Center 30 - 60 3-6 28
RACD Lightweight Center Hole Double Acting Hole 30 - 150 2 -10 29
RLS Low Height Spring Return 10 - 100 1 1/2 - 2 1/4 12
RFS Very Low Height Spring Return 5 - 150 7/16 - 5/8 13
RP Pull Cylinder Spring Return Single Solid 2-5 5 - 5 1/2 14
RLR Jacking Cylinder Load Return Acting 30 - 1,000 2 - 12 18-19
RLN Mechanical Load Holding / Locknut Load Return 30 - 1,000 2 - 12 20-21
RC Single Acting Center Hole Center 12 - 100 5/16 - 6 1/8 16
RCD Double Acting Center Hole Hole 30 - 646 1 - 10 17
Double
RDP Double Acting Pull Cylinder 10 - 100 6 15
Acting Solid
RDA Double Acting Controlled Retraction / Fast Cycling 10 - 1,000 2 - 24 22-23

9
 STEEL
CYLINDERS
Spring Return
5-100 Tons

This R10010 is used to press the drive shaft into a large

industrial fan during standard maintenance. When combined
with a Simplex power pump, this job was completed quickly and
safely.

SIMPLEX ADVANTAGES
4 HD internal spring for fast retract assistance.
4 Heat treated, load caps are standard.
4 Stop ring for piston blow-out protection.
4 Plated piston resists scoring & corrosion.
4 High flow couplers are plated to resist corrosion.
4 Rod wiper protects inner cylinder from dirt.

HAND PUMPS
For manual portable power on de-
mand, Simplex offers an extensive
line of heavy duty, easy to transport
Hand Pumps. - Pg. 30
R1006 Shown
See table for additional models HOSES
Large selection of standard, heavy
duty and thermo plastic hydraulic
hoses to meet your requirements
and safety factor. - Pg. 82-83

Design Construction GAUGES

Improve your system visibility and
SPRING COLLAR THREADS safety by adding an inline hydraulic
gauge to your circuit.
- Pg. 81

MANIFOLDS
Simplex manifolds are the ideal so-
lution in obtaining precise control
when operating multiple cylinders.
- Pg. 77

R SERIES CYLINDERS
High tensile strength material Standard collar threads on all
Our Cylinder design specifications
and spring rate ensures fast models for easy fixturing.
meet or exceed ANSI /ASME B30.1
and reliable retraction.
Safety Standards.

10 www.tksimplex.com 
 STEEL
Standard Base Mounting Holes R51
through R10010 Cylinders
D F
CYLINDERS
Spring Return
G
Model Bolt Circle (in) Thread (in) Thread Depth (in) 5-100 Tons
5 Ton* 1 1/4 - 20 UNC .56 A
10 Ton 1.56 5/16 - 18 UNC .50 & Refer to Base Mounting Table
15 Ton 1.88 3/8 - 16 UNC .50 B
25 Ton 2.31 1/2 - 13 UNC .75
55 Ton 3.75 1/2 - 13 UNC .75
100 Ton 5.50 3/4 - 10 UNC 1.00

E C
Product Ordering & Dimensional Specifications
Model Cap. Stroke Oil Ram Effect Pres. A B C D E F G Wgt.
(Tons) (in) Cap. Bore Area. @ Cap Min Ht. Ext. Ht. Body Piston Base to Piston Piston Collar Thrds Collar (lbs)
Req’d Dia. (sq.in.) (psi) (in) (in) O.D. O.D. Port C/L I.D. Thrds Thrds (in) Thru
(cu in) (in) (in) (in) (in) (in) Depth (in) Lgth (in)
R50 5 5/8 .6 1 1/8 .99 10,000 1 5/8 2 1/4 2 9/16 1 3/4 ---- ---- ---- ---- 2.5
R51 5 1 1/8 1.0 1 1/8 1 10,000 4 3/16 5 5/16 1 1/2 1 3/4 3/4 --16 3/4 1 1/2 -- 16 1 1/8 2.3
R53 5 3 1/8 3.0 1 1/8 1 10,000 6 3/8 9 1/2 1 1/2 1 3/4 3/4 --16 3/4 1 1/2 -- 16 1 1/8 3.3

R55 5 5 1/4 5.0 1 1/8 1 10,000 8 3/8 13 9/16 1 1/2 1 3/4 3/4 --16 3/4 1 1/2 -- 16 1 1/8 4.1
R57 5 7 1/8 7.0 1 1/8 1 10,000 10 9/16 17 3/4 1 1/2 1 3/4 3/4 --16 3/4 1 1/2 -- 16 1 1/8 5.3
R59 5 9 1/8 9.1 1 1/8 1 10,000 12 9/16 21 3/4 1 1/2 1 3/4 3/4 --16 3/4 1 1/2 -- 16 1 1/8 6.1
R101 10 1 1/16 2.3 1 11/16 2 1/4 8,945 3 17/32 4 9/16 2 1/4 1 1/2 3/4 ---- ---- 2 1/4 -- 14 1 1/8 4
R102 10 2 1/8 4.8 1 11/16 2 1/4 8,945 4 25/32 6 29/32 2 1/4 1 1/2 3/4 1 -- 8 3/4 2 1/4 -- 14 1 1/8 5.1
R104 10 4 1/8 9.2 1 11/16 2 1/4 8,945 6 3/4 10 7/8 2 1/4 1 1/2 3/4 1 -- 8 3/4 2 1/4 -- 14 1 1/8 7.2
R106 10 6 13.7 1 11/16 2 1/4 8,929 9 9/16 15 9/16 2 1/4 1 1/2 3/4 1 -- 8 3/4 2 1/4 -- 14 1 1/8 9.8
R108 10 8 18.0 1 11/16 2 1/4 8,929 11 9/16 19 9/16 2 1/4 1 1/2 3/4 1 -- 8 3/4 2 1/4 -- 14 1 1/16 12
R1010 10 10 22.7 1 11/16 2 1/4 8,929 13 9/16 23 9/16 2 1/4 1 1/2 3/4 1 -- 8 3/4 2 1/4 -- 14 1 1/8 14
R1012 10 12 26.8 1 11/16 2 1/4 8,929 15 9/16 27 9/16 2 1/4 1 1/2 3/4 1 -- 8 3/4 2 1/4 -- 14 1 1/16 15
R1014 10 14 36.3 1 11/16 2 1/4 8,929 17 9/16 31 9/16 2 1/4 1 1/2 3/4 1 -- 8 3/4 2 1/4 -- 14 1 1/16 18
R152 15 2 1/8 6.3 2 3 1/7 9,554 5 9/16 7 9/16 2 3/4 1 5/8 3/4 1 -- 8 1 2 3/4 -- 16 1 3/16 9
R154 15 4 1/8 12.6 2 3 1/7 9,554 7 3/4 11 3/4 2 3/4 1 5/8 3/4 1 -- 8 1 2 3/4 -- 16 1 3/16 11
R156 15 6 3/8 19.0 2 3 1/7 9,554 10 11/16 17 1/16 2 3/4 1 5/8 1 1 -- 8 1 2 3/4 -- 16 1 3/16 15
R1510 15 10 3/8 31.4 2 3 1/7 9,554 14 11/16 25 1/16 2 3/4 1 5/8 1 1 -- 8 1 2 3/4 -- 16 1 3/16 21
R1514 15 14 3/8 44.0 2 3 1/7 9,554 18 11/16 33 1/16 2 3/4 1 5/8 1 1 -- 8 1 2 3/4 -- 16 1 3/16 26
R251 25 1 5.2 2 9/16 5 1/6 9,690 5 1/4 6 1/4 3 1/2 2 1 1 1/2 -- 16 1 1/8 3 5/16 -- 12 1 15/16 13
R252 25 2 10.3 2 9/16 5 1/6 9,690 6 1/4 8 1/4 3 1/2 2 1 1 1/2 -- 16 1 1/8 3 5/16 -- 12 1 15/16 14
R254 25 4 20.6 2 9/16 5 1/6 9,690 8 1/4 12 1/4 3 1/2 2 1 1 1/2 -- 16 1 1/8 3 5/16 -- 12 1 15/16 18
R256 25 6 1/4 32.2 2 9/16 5 1/6 9,690 10 1/2 16 3/4 3 1/2 2 1 1 1/2 -- 16 1 1/8 3 5/16 -- 12 1 15/16 22
R258 25 8 1/4 42.6 2 9/16 5 1/6 9,690 12 1/2 20 3/4 3 1/2 2 1 1 1/2 -- 16 1 1/8 3 5/16 -- 12 1 15/16 27
R2510 25 10 1/4 52.8 2 9/16 5 1/6 9,690 14 1/2 24 3/4 3 1/2 2 1 1 1/2 -- 16 1 1/8 3 5/16 -- 12 1 15/16 31
R2512 25 12 1/4 63.2 2 9/16 5 1/6 9,690 16 1/2 28 3/4 3 1/2 2 1 1 1/2 -- 16 1 1/8 3 5/16 -- 12 1 15/16 36
R2514 25 14 1/4 73.5 2 9/16 5 1/6 9,690 18 1/2 32 3/4 3 1/2 2 1 1 1/2 -- 16 1 1/8 3 5/16 -- 12 1 15/16 39
R308 30 8 1/4 53.6 2 7/8 6 1/2 9,245 15 1/4 23 1/2 4 2 1/4 2 1/4 1 1/2 -- 16 1 3 5/16 --12 1 15/16 40
R552 55 2 22.1 3 3/4 11 9,960 6 11/16 8 11/16 5 3 1/8 1 3/8 ---- ---- 5 -- 12 2 13/16 33
R554 55 4 44.0 3 3/4 11 9,960 8 11/16 12 11/16 5 3 1/8 1 3/8 ---- ---- 5 -- 12 2 13/16 42
R556 55 6 1/4 69.0 3 3/4 11 9,960 11 17 1/4 5 3 1/8 1 3/8 ---- ---- 5 -- 12 2 13/16 51
R5513 55 13 1/4 146.3 3 3/4 11 9,960 18 1/8 31 3/8 5 3 1/8 1 3/8 ---- ---- 5 -- 12 2 13/16 83
R756 75 6 95.4 4 1/2 16 9,430 11 3/8 17 3/8 5 3/4 3 3/4 1 3/16 ---- ---- 5 3/4 -- 12 1 3/4 65
R7513 75 13 1/16 208.0 4 1/2 16 9,430 18 3/8 31 7/16 5 3/4 3 3/4 1 3/16 ---- ---- 5 3/4 -- 12 1 3/4 130
R1006 100 6 5/8 137.0 5 1/8 20 5/8 9,695 13 1/4 20 11/16 7 4 1/8 5/8 ---- ---- 6 7/8 -- 12 1 3/4 90
R10010 100 10 1/4 212.0 5 1/8 20 5/8 9,695 16 7/8 27 15/16 7 4 1/8 5/8 ---- ---- 6 7/8 -- 12 1 3/4 110

* R50 Base Mounting hole 7/32 through x 23/64 C bore (1/4" depth). 11
 STEEL
CYLINDERS
Low Profile Spring Return
10-100 Tons

Simplex RLS Series provides the ideal fit and force required for
most bridge lifting and pier cap maintenance jobs. Compact,
light weight and tough as nails, Simplex cylinders are at home
on any construction site.

SIMPLEX ADVANTAGES
4 Compact low-profile design.
4 HD spring for fast retraction.
4 Grooved plunger to stabilize the load.
4 Stop ring for piston blow-out protection.
4 Rod wiper protects inner cylinder from dirt.
4 Plated piston to resist scoring & corrosion.

RLS201 Shown PUMPS

See table for additional models Simplex offers a wide variety of
lightweight power pumps to fit any
application.
- Pg. 42

HOSES
Large selection of standard, heavy

D
duty and thermo plastic hydraulic
hoses to meet your requirements
and safety factor. - Pg. 82-83

GAUGES
Improve your system visibility and
safety by adding an inline hydrau-
B A
lic gauge to your circuit.
- Pg. 81

RLS SERIES CYLINDERS

Our Cylinder design specifications
E meet or exceed ANSI /ASME B30.1
C Safety Standards.

Product Ordering & Dimensional Specifications

Model Cap. Stroke Oil Cap. Ram Bore Effect Area Pressure @ A B C D E Wgt.
(tons) (in) Req'd Dia. (sq in) Cap. Min. Ht. Ext. Ht. Body O.D. Piston Base to Port (lbs)
(cu in) (in) (psi) (in) (in) (in) O.D. (in) C/L (in)
RLS101 10 1 1⁄2 3.4 1 11⁄16 2.24 8,940 3 15⁄32 4 31⁄32 2 3⁄4 1 1⁄2 ⁄
11 16 9
RLS201 20 1 ⁄34 7.8 2 ⁄38 4.43 9,030 3 ⁄
78 5 ⁄58 3 ⁄
58 2 ⁄
11 16 11
RLS302 30 2 7⁄16 15.8 2 7⁄8 6.49 9,250 4 5⁄8 7 1⁄16 4 2 5⁄8 ⁄
34 15
RLS502 50 2 3⁄8 22.8 3 1⁄2 9.62 10,400 4 13⁄16 7 3⁄16 4 7/8 2 3⁄4 ⁄
15 16 24
RLS1002 100 2 ⁄14 44.2 5 19.63 10,200 5 ⁄9 16 7 ⁄13 16 6 ⁄
12 3 ⁄
58 1 ⁄
14 50

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 STEEL
CYLINDERS
Flat Jack Spring Return
5-150 Tons

Simplex RFS Series are designed specifically for near impossible

lifting, clamping or positioning jobs where space is at a premium.
Ideal for break outs or start up spreading jobs. These mini-
monsters pack up to 150 tons of force into a portable package.

SIMPLEX ADVANTAGES
4 Plated piston to resist scoring & corrosion.
4 Steel piston for protection against load damage.
4 Mounting holes in 5, 10 & 20 ton models. RFS20 Shown
4 Low profile, high tonnage design. See table for additional models
4 High flow coupler.
4 Rod wiper protects inner cylinder from dirt.

LIGHTWEIGHT HAND PUMPS

Built for industrial use, Simplex
carries the widest variety of Hand
Pumps for specific applications. H
- Pg. 30

RFS SERIES CYLINDERS D I

Our Cylinder design specifications
meet or exceed ANSI /ASME B30.1
Safety Standards. Refer to Base Mounting Table

E
Base Mounting Table
Model H I Base Mounting Hole Dimensions

5 Ton
(in)
1
(in)
1 1⁄8
(in)
⁄32 through x 23⁄64 C'Bore (1⁄4 Deep)
7
B A
10 Ton 1 11⁄32 1 13⁄32 ⁄32 through x 27⁄64 C'Bore (5⁄16 Deep)
9

20 Ton 1 ⁄16
9
1 ⁄16
15 25
⁄64 through x 19⁄22 C'Bore (25⁄64 Deep) C
F

Product Ordering & Dimensional Specifications

Model Cap. Stroke Oil Cap. Ram Bore Effect Area Pressure @ A B C D E F Wgt.
(tons) (in) Req'd Dia. (sq in) Cap. Min. Ht. Ext. Ht. Body Body Piston Base to (lbs)
(cu in) (in) (psi) (in) (in) Length Width O.D. Port C/L
(in) (in) (in) (in)
R50 5 5
⁄8 0.6 1 1⁄8 .99 10,000 1 5⁄8 2 1⁄4 2 9⁄16 1 5⁄8 1 ⁄4
3
2.5
RFS10 10 7
⁄16 1.0 1 11⁄16 2.24 8,940 1 11⁄16 2 1⁄8 3 1⁄4 2 3⁄16 3
⁄4 ⁄4
3
3.3
RFS20 20 7
⁄16 1.9 2 ⁄8
3
4.43 9,030 2 ⁄32
1
2 ⁄32
15
4 3 1 ⁄8 1
⁄4
3
6
RFS30 30 1
⁄2 3.2 2 7⁄8 6.49 9,250 2 5⁄16 2 13⁄16 4 1⁄2 3 3⁄4 1 3⁄8 ⁄4
3
8.5
RFS50 50 5
⁄8 6.0 3 1⁄2 9.62 10,400 2 5⁄8 3 1⁄4 5 1⁄2 4 1⁄2 1 3⁄4 ⁄4
3
14.3
RFS75 75 5
⁄8 10.0 4 1⁄2 15.90 9,440 3 1⁄8 3 3⁄4 6 1⁄2 5 1⁄2 2 1⁄8 ⁄4
3
24.5
RFS100 100 5
⁄8 12.3 5 19.63 10,200 3 3⁄8 4 7 6 2 1⁄2 ⁄4
3
31
RFS150 150 9
⁄16 17.2 6 ⁄4
1
30.66 9,785 3 ⁄16
15
4 ⁄2
1
8 ⁄2
1
7 ⁄2
1
3 15
⁄16 50.5

13
 STEEL
CYLINDERS
Pull Cylinder Single Acting
2-5 Tons

The RP55A pull cylinder and a G5 Air Pump was needed to

position structural I-Beams for welding. "Simplex products are
used for a variety of tough jobs on our site".

SIMPLEX ADVANTAGES
4 Designed for pulling & tensioning applications.
4 High strength, all steel construction.
4 Chrome plated piston rod resists corrosion.
4 Spring loaded piston rod automatically extends
when pressure is released.
4 Rod wiper protects inner cylinder from dirt.

RP55A Shown LIGHTWEIGHT HAND PUMPS

See table for additional models
Built for industrial use, Simplex
carries the widest variety of Hand
Clevis Pull Cylinder Clevis Pumps for specific applications.
- Pg. 30

HOSES
Large selection of standard, heavy
duty and thermo plastic hydraulic
Adapter hoses to meet your requirements
and safety factor. - Pg. 82-83
K
M L
RP SERIES CYLINDERS
P N Our Cylinder design specifications
meet or exceed ANSI /ASME B30.1
O Safety Standards.
B
A H&I
E F Clevis Dimensions
H&I D
C Model K L M N O P
Number (in) (in) (in) (in) (in) (in)
G RPC25 5 1⁄8 4 5⁄16 1 5⁄16 2 3
⁄4 1
RPC55 6 5 1 ⁄2 1
2 ⁄21
⁄8
7
1 1⁄2

J
Both models include adapter and clevis.

Product Ordering & Dimensional Specifications

Model Cap. Stroke Oil Pres. A B C D E F G H I J
(tons) (in) Cap. @ Min. Ext. Ht. Body Piston Collar Collar Piston NPTF NPTF Cylinder
Req'd. Cap. Wgt.
Ht. (in) O.D. O.D. Thread Thread Adapter Thread Thread To Port (lbs)
(cu in) (psi) (in) (in) (in) (in) Length (in) (in) (in) (in)
(in)
RP25A 2 5 2.8 7,250 9 9⁄16 14 9⁄16 1 3⁄4 ⁄
34 1 1⁄2-16 1 1 ⁄ -14
34 ⁄ -14
34 1 11⁄16 4
RP55A 5 5 ⁄
12 6.2 8,850 11 ⁄78 17 ⁄38 2 ⁄
14 1 ⁄ 3 16 2 ⁄ -14
14 1 1 ⁄
38 1 ⁄ -11 ⁄
14 12 1 ⁄ -11 ⁄
14 12 1 ⁄
11 16 11

14 www.tksimplex.com 
 STEEL
CYLINDERS
Pull Cylinder Double Acting
10-100 Tons

The Simplex RDP506 is used by this manufacturer of heavy

steel cables. "We do numerous pull tests everyday; the Simplex
equipment is fast and reliable".

SIMPLEX ADVANTAGES
4 High strength steel construction for long
cylinder life.
4 Hard chrome plated steel piston rods resist
corrosion.
4 Piston rod wiper reduces contamination. RDP506 Shown
4 Ideal for joining steel plates for welding. See table for additional models
4 Useful for the fabrication industry as well as
cable tensioning.
4 Double acting cylinder provides quick & full
retraction.

PUMPS
Simplex offers a wide variety of
lightweight power pumps to fit any
application.
- Pg. 42

RDP SERIES CYLINDERS

Our Cylinder design specifications
meet or exceed ANSI /ASME B30.1
Safety Standards. F

A&B

G C
D
E E

Product Ordering & Dimensional Specifications

Model Cap. Stroke Oil Cap. Effect Area A B C D E F G
(tons) (in) Req'd. (sq in) Closed Open Wgt.
(cu.in.) Body O.D. Piston O.D. Clevis Hole Clevis Width Bore Dia. (lbs)
Dimensions Dimensions
(in) (in) Dia. (in) (in) (in)
(in) (in)
RDP106 10 6 14.39 2.4 21.1 27.1 2.4 1.6 1.2 0.8 2.4 30.8
RDP306 30 6 39.04 6.6 26.3 32.3 6.6 1.9 2.4 2.4 3.5 63.8
RDP506 50 6 69.25 11.7 25.2 31.2 11.7 2.4 2.8 2.8 4.5 99
RDP1006 100 6 131.33 22.2 29.1 35.1 22.2 2.6 3.2 3.2 5.9 193.6

15
 STEEL
CYLINDERS
Center Hole Single Acting
12-100 Tons

Due to damage caused by earthquakes and age, the roof of the

Mission San Juan Capistrano was in need of repair. Twenty -
four Simplex RC121 cylinders were used to transfer the load so
repairs could be made.

SIMPLEX ADVANTAGES
4 Double wipers protect against contamination.
4 Large center hole for greater flexibility.
4 Heavy Duty spring for fast retraction.
4 Designed for both push & pull forces.
4 Collar threads for easy fixturing.
4 Precision construction that prevents seal
extrusion.

G
D

RC302 Shown
See table for additional models
H
Base Mounting Hole Dimensions A
Bolt Circle Thread Thread Depth &
Model
(in) (in) (in) B
12 Ton 2.00 5/16 - 18 UNC 5/16
20 Ton 3.25 3/8 - 16 UNC 7/16
30 Ton 3.63 3/8 - 16 UNC 3/8
60 Ton 5.13 1/2 - 13 UNC 7/16
C E
100 Ton ---- ---- --- F
C
Product Ordering & Dimensional Specifications
Model Cap. Stroke Oil Effect Pres. A B C D E F G H Wgt.
(tons) (in) Cap. Area @ Cap. Min. Ht. Ext. Ht. Body Piston Base to Center Piston Piston Collar Collar (lbs)
Req'd. (sq. (psi) (in) (in) O.D. O.D. Port C/L Hole Dia. I.D. Thrd. Thrds. Thrd.
(cu.in) in.) (in) (in) (in) (in) Threads Depth (in) Lgth.
(in) (in) (in)
RC120 12 5/16 .90 2.36 10,185 2 3/16 2 1/2 2 3/4 1 3/8 7/16 49/64 3/4-16 5/8 2 3/4-16 1 13/16 3.5
RCQ120 12 5/16 .90 2.36 10,185 2 3/16 2 1/2 2 3/4 1 3/8 7/16 49/64 3/4-10 5/8 2 3/4-16 1 13/16 3.5
RC121 12 1 5/8 4.5 2.36 10,185 4 3/4 6 3/8 2 3/4 1 3/8 25/32 49/64 --- --- 2 3/4-16 1 13/16 6.5
RC1211 12 1 5/8 4.5 2.36 10,185 4 3/4 6 3/8 2 3/4 1 3/8 25/32 49/64 3/4-16 5/8 2 3/4-16 1 13/16 6.5
RC123 12 3 8.3 2.36 10,185 7 1/4 10 1/4 2 3/4 1 3/8 25/32 49/64 --- --- 2 3/4-16 1 13/16 10
RC202 20 2 11 5.30 7,545 6 3/16 8 3/16 4 2 1/8 51/64 1 1/16 1 9/16-16 3/4 3 7/8-12 1 1/2 17
RC206 20 6 32 5.30 7,545 11 3/16 17 3/16 4 2 1/8 51/64 1 1/16 1 9/16-16 3/4 3 7/8-12 1 1/2 31
RC302 30 2 1/2 22 8.64 6,950 7 9 1/2 5 2 1/2 13/16 1 5/16 1 13/16-16 7/8 4 1/2-12 1 3/4 26
RC306 30 6 1/8 64 8.64 6,950 12 1/4 18 3/8 5 2 1/2 13/16 1 5/16 1 13/16-16 7/8 4 1/2-12 1 3/4 52
RC603 60 3 44 14.58 8,230 8 21/32 11 21/32 6 3/4 4 13/16 2 1/8 2 3/4-16 3/4 6 1/4-12 2 68
RC606 60 6 88 14.58 8,230 12 21/32 18 21/32 6 3/4 4 13/16 2 1/8 2 3/4-16 3/4 6 1/4-12 2 80
RC1003 100 3 62 20.60 9,700 9 12 8 1/4 5 1 3 1/8 4-16 1 --- --- 99

16 www.tksimplex.com 
 STEEL
CYLINDERS
Center Hole Double Acting
30-500 Tons

These 100 ton RCD cylinders are being used to construct grid
sections for a bridge being built over the Susquehanna River at
the mouth of the Chesapeake Bay.

SIMPLEX ADVANTAGES
4 Relief valve prevents damage in case of over
pressurization.
4 Stop ring for piston blow-out protection.
4 Design allows for both push & pull forces.
4 Double rod wiper protects against
contamination.

F
D

RCD1006 Shown
See table for additional models
A
&
B Base Mounting Hole Dimensions
Bolt Circle Thread Thread Depth
Model
(in) (in) (in)
30 Ton 3.63 3/8 - 16 UNC .375
60 Ton 5.12 1/2 - 13 UNC .438
100 Ton 7 5/8 - 11 UNC .75

C E
C

Product Ordering & Dimensional Specifications

Model Push Pull Stroke Oil Cap. Push Pres. A B C D E F G Wgt.
Cap. Cap. (in) Req'd. Effect @ Min. Ht. Ext. Ht. Body Piston Center Piston Piston Collar Collar (lbs)
(tons) (tons) (cu in) Area Cap. (in) (in) O.D. O.D. Hole I.D. Thrd. Thrds. Thrd.
(sq in) (psi) (in) (in) Dia. Thrds. Depth (in) Lgth.
(in) (in) (in) (in)
RCD302 30 17.7 2 8.6 8.6 6,950 7 9 5 2 1/2 1 5/16 4 1/2-12 1 3/4 1 13/16-16 7/8 48
RCD307 30 17.7 7 24.75 8.6 6,950 12 1/4 19 1/4 5 2 1/2 1 5/16 4 1/2-12 1 3/4 1 13/16-16 7/8 50
RCD6010 60 45 10 55 14.5 8,230 15 1/2 25 1/2 6 3/4 4 2 1/8 --- --- --- --- 95
RCD1001 100 68 1 9.0 20.6 9,700 7 9 8 1/4 5 3 1/8 --- --- --- --- 85
RCD1003 100 68 3 21.1 20.6 9,700 9 12 8 1/4 5 3 1/8 --- --- --- --- 100
RCD1006 100 68 6 42.3 20.6 9,700 12 18 8 1/4 5 3 1/8 --- --- --- --- 115
RCD10010 100 68 10 70.5 20.6 9,700 16 26 8 1/4 5 3 1/8 --- --- --- --- 150
RCD1505 150 --- 5 78 31.60 9,491 13 1/8 18 1/8 10 6 3 1/8 --- --- --- --- 240
RCD2006 246 --- 6 172 49.30 10,000 16 1/4 22 1/4 12 8 4 1/8 --- --- --- --- 385
RCD3006C 434 --- 6 296 91.50 10,000 18 3/4 24 3/4 15 9 1/2 4 1/4 --- --- --- --- 720
RCD5006C 646 -- 6 463 129.30 10,000 21 1/2 27 1/2 17 3/4 12 5 1/4 --- --- --- --- 1230

17
 STEEL
CYLINDERS
Load Return
30-1000 Tons

A ten cylinder system, using RLR40012 cylinders, is used to lift

the bed of this dragline so that maintenance can be performed
on the rollers. "The Simplex gasoline power pump equipped with
the Suc-O-Matic valve made retracting the jacks quick and easy."

SIMPLEX ADVANTAGES
4 Large bearings resist side load.
4 Plated piston to resist scoring & corrosion.
4 Stop ring for piston blow-out protection.
4 Domed pistons on 150-1,000 ton capacities help
resist side load.
4 5° swivel load caps on 30-100 ton models help
stabilize the load.

SWIVEL EYE BOLTS

100 - 1000 ton models feature
swivel eye bolts for transporting
and positioning.

RLR1006 Shown
See table for additional models IN-LINE VALVES
Simplex offers a wide selection of
In-Line Valves such as flow control,
check and pressure relief.
- Pg. 76
Design Construction
GAUGES
BRONZE INLAY PISTON FLANGE Improve your system visibility and
safety by adding an inline hydraulic
gauge to your circuit.
- Pg 81

PUMPS
Simplex offers a wide variety of
lightweight power pumps to fit any
application.
- Pg. 42

Thick bronze inlay on the inner A thick bronze inlay on RLR SERIES CYLINDERS
diameter of the retaining nut the piston flange virtually Our Cylinder design specifications
protects the piston rod from eliminates scoring of cylinder meet or exceed ANSI /ASME B30.1
scoring and minimizes the bore while offering the best
Safety Standards.
effect of damaging side loads. protection against accidental
side loading. (150 Tons and up)

18 www.tksimplex.com 
 30 - 100 TONS 150 - 1000 TONS STEEL
D
5° SWIVEL
D DOMED CYLINDERS
LOAD CAP PISTON
Load Return
30-1000 Tons
CUSTOM STROKES AND CAPACITIES UP TO
1,500 TONS AVAILABLE, CONTACT FACTORY

* Swivel Eye Bolts are installed on 100 tons

B
A B and up.
A

C E E
C

Product Ordering & Dimensional Specifications

Model Cap. Stroke Oil Cap. Ram Bore Effect Area Pres. A B C D E
(tons) (in) Req'd. Dia. (sq in) @ Cap. Wgt.
(cu.in.) (in) (psi) Min. Ht. Ext. Ht. Body O.D. Piston Base to (lbs)
(in) (in) (in) O.D. (in) Port C/L (in)

RLR306 30 6 38.9 2 7⁄8 6.49 9,240 9 3⁄8 15 3⁄8 4 2 3/4 32

RLR502 50 2 22.1 3 3⁄4 11.05 9,054 5 7⁄16 7 7⁄16 5 3 25/32 30
RLR506 50 6 66.3 3 3⁄4 11.05 9,054 9 7⁄16 15 7⁄16 5 3 25/32 55
RLR5010 50 10 133.0 3 ⁄4
3
11.05 9,054 13 ⁄16
7
23 ⁄16
7
5 3 25/32 92
RLR1006 100 6 118.0 5 19.63 10,200 10 9⁄16 16 9⁄16 6 3⁄8 3 3⁄8 1 1⁄4 90
RLR10010 100 10 196.0 5 19.63 10,200 14 9⁄16 24 9⁄16 6 3⁄8 3 3⁄8 1 1⁄4 126
RLR1502 150 2 66.4 6 1⁄4 30.68 9,778 7 9 9 5 9⁄16 1 15⁄16 117
RLR1506 150 6 199.0 6 1⁄4 30.68 9,778 11 17 9 5 9⁄16 1 15⁄16 189
RLR15012 150 12 398.0 6 ⁄4
1
30.68 9,778 17 29 9 5 ⁄16
9
1 15⁄16 297
RLR2002 200 2 88.4 7 1⁄4 41.28 9,054 8 10 10 6 9⁄16 2 1⁄16 184
RLR2006 200 6 265.0 7 1⁄4 41.28 9,054 12 18 10 6 9⁄16 2 1⁄16 282
RLR20012 200 12 530.0 7 ⁄4
1
41.28 9,054 18 30 10 6 ⁄16
9
2 ⁄16
1
429
RLR3002 300 2 120.0 8 3⁄4 60.13 9,978 11 1⁄2 13 1⁄2 12 7 13⁄16 2 7⁄16 277
RLR3006 300 6 361.0 8 3⁄4 60.13 9,978 13 3⁄4 19 3⁄4 12 7 13⁄16 2 7⁄16 405
RLR30012 300 12 722.0 8 ⁄4
3
60.13 9,978 19 ⁄4
3
31 ⁄4
3
12 7 ⁄16
13
2 ⁄16
7
597
RLR4002 400 2 174.0 10 1⁄2 86.59 9,238 11 1⁄2 13 1⁄2 14 6 9⁄16 3 455
RLR4006 400 6 520.0 10 1⁄2 86.59 9,238 15 1⁄2 21 1⁄2 14 6 9⁄16 3 612
RLR40012 400 12 1040.0 10 1⁄2 86.59 9,238 21 1⁄2 33 1⁄2 14 6 9⁄16 3 842
RLR5002 500 2 208.0 11 ⁄2 1
103.87 9,628 12 ⁄8 5
14 ⁄8 5
16 10 ⁄16
5
3 ⁄16
3
627
RLR5006 500 6 623.0 11 1⁄2 103.87 9,628 16 5⁄8 22 5⁄8 16 10 5⁄16 3 3⁄16 855
RLR50012 500 12 1246.0 11 1⁄2 103.87 9,628 22 5⁄8 34 5⁄8 16 10 5⁄16 3 3⁄16 1197
RLR6002 600 2 246.0 12 1⁄2 122.71 9,778 13 1⁄2 15 1⁄2 17 1⁄2 11 5⁄16 3 1⁄2 655
RLR6006 600 6 738.0 12 ⁄2 1
122.71 9,778 17 ⁄2 1
23 ⁄2 1
17 ⁄2 1
11 ⁄16
5
3 ⁄2
1
902
RLR60012 600 12 1476.0 12 1⁄2 122.71 9,778 23 1⁄2 35 1⁄2 17 1⁄2 11 5⁄16 3 1⁄2 1273
RLR8002 800 2 330.0 14 1⁄2 165.13 9,690 14 7⁄16 16 7⁄16 18 13 5⁄16 4 1⁄8 997
RLR8006 800 6 991.0 14 ⁄2 1
165.13 9,690 18 ⁄16
7
24 ⁄16
7
18 13 ⁄16
5
4 ⁄8
1
1256
RLR80012 800 12 1982.0 14 1⁄2 165.13 9,690 24 7⁄16 36 7⁄16 18 13 5⁄16 4 1⁄8 1644
RLR10002 1000 2 402.0 16 201.06 9,950 16 1⁄8 18 1⁄8 21 14 15⁄16 4 1⁄4 1523
RLR10006 1000 6 1206.0 16 201.06 9,950 20 1⁄8 26 1⁄8 21 14 15⁄16 4 1⁄4 1883
RLR100012 1000 12 2412.0 16 201.06 9,950 26 ⁄8 1
38 ⁄8 1
21 14 ⁄16
15
4 ⁄4
1
2423

19
 STEEL
CYLINDERS
Locknut Load Return
30-1000 Tons

Simplex RLN1006 cylinders are used to lift and hold this large
generator for routine maintenance during an annual outage at
this power plant.

SIMPLEX ADVANTAGES
4 Lock nuts offer extended load holding.
4 Grease fitting for added weather protection.
4 Stop ring for piston blow-out protection.
4 Plated piston to resist scoring & corrosion.
4 5° swivel load caps on 30-50 ton models for
side load protection.

SWIVEL EYE BOLTS

100 - 1000 ton models feature
swivel eye bolts for transporting
and positioning.
RLN1006 Shown
See table for additional models
HOSES
Large selection of standard, heavy
duty and thermo plastic hydraulic
hoses to meet your requirements
and safety factor. - Pg. 82-83

Design Construction
MANIFOLDS
Simplex manifolds are the ideal so-
ACME SCREW PISTON FLANGE
lution in obtaining precise control
when operating multiple cylinders.
- Pg 77

Please refer to pages 4 & 5 for a

Advisory complete list of safety tips and
A recommendations to ensure that
your Simplex equipment will
perform to its full potential.

RLN SERIES CYLINDERS

Class 2 ACME Thread offers A thick bronze inlay on
high strength & ease to move the piston flange virtually Our Cylinder design specifications
lock-nut into position for load eliminates scoring of cylinder meet or exceed ANSI /ASME B30.1
holding. bore while offering the best Safety Standards.
protection against accidental
side loading. (150 Tons and up)

20 www.tksimplex.com 
 30 - 50 TONS 100 - 1000 TONS STEEL
DOMED CYLINDERS
D 5° Swivel Load Cap D
PISTON
Locknut Load Return
30-1000 Tons
CUSTOM STROKES AND CAPACITIES UP TO
1,500 TONS AVAILABLE, CONTACT FACTORY

* Swivel Eye Bolts are installed on 100 tons

B and up.
A B
A

C E E
C
Product Ordering & Dimensional Specifications
Model Cap. Stroke Oil Cap. Ram Bore Dia. Effect Area Pressure A B C D E Wgt.
(tons) (in) Req'd. (in) (sq in) @ Cap. Min. Ht. Ext. Ht. Body Piston Base to (lbs)
(cu.in.) (psi) (in) (in) O.D. O.D. Port C/L
(in) (in) (in)
RLN302 30 2 13.0 2 7⁄8 6.49 9,240 6 3⁄8 8 3⁄8 4 2 7⁄16 3/4 21
RLN306 30 6 38.9 2 ⁄8
7
6.49 9,240 10 ⁄8 3
16 ⁄8
3
4 2 ⁄16
7
3/4 35
RLN502 50 2 22.1 3 3⁄4 11.05 9,054 6 3⁄4 8 3⁄4 5 3 3⁄16 25/32 38
RLN506 50 6 66.2 3 3⁄4 11.05 9,054 10 3⁄4 16 3⁄4 5 3 3⁄16 25/32 63
RLN5010 50 10 133.0 3 3⁄4 11.05 9,054 14 3⁄4 24 3⁄4 5 3 3⁄16 25/32 100
RLN1002 100 2 40.0 5 19.63 10,200 8 10 6 3⁄8 4 5⁄16 1 1⁄4 87
RLN1006 100 6 118.0 5 19.63 10,200 12 18 6 3⁄8 4 5⁄16 1 1⁄4 132
RLN10010 100 10 196.0 5 19.63 10,200 16 26 6 3⁄8 4 5⁄16 1 1⁄4 202
RLN1502 150 2 66.4 6 ⁄4
1
30.68 9,780 8 10 8 ⁄2
1
5 ⁄16
9
1 15⁄16 149
RLN1506 150 6 199.0 6 1⁄4 30.68 9,780 12 1⁄4 18 8 1⁄2 5 9⁄16 1 15⁄16 221
RLN15012 150 12 398.0 6 1⁄4 30.68 9,780 18 30 8 1⁄2 5 9⁄16 1 15⁄16 311
RLN2002 200 2 88.4 7 1⁄4 41.28 9,054 9 1⁄2 11 1⁄2 10 6 9⁄16 2 1⁄16 233
RLN2006 200 6 265.0 7 ⁄4
1
41.28 9,054 13 ⁄2 1
19 ⁄2
1
10 6 ⁄16
9
2 ⁄16
1
332
RLN20012 200 12 530.0 7 1⁄4 41.28 9,054 19 1⁄2 31 1⁄2 10 6 9⁄16 2 1⁄16 479
RLN3002 300 2 120.0 8 3⁄4 60.13 9,978 11 1⁄2 13 1⁄2 12 7 13⁄16 2 7⁄16 357
RLN3006 300 6 361.0 8 3⁄4 60.13 9,978 15 1⁄2 21 1⁄2 12 7 13⁄16 2 7⁄16 485
RLN30012 300 12 722.0 8 3⁄4 60.13 9,978 21 1⁄2 33 1⁄2 12 7 13⁄16 2 7⁄16 677
RLN4002 400 2 174.0 10 ⁄2 1
86.59 9,238 13 ⁄16
13
15 ⁄16
13
14 9 ⁄16
5
3 520
RLN4006 400 6 520.0 10 1⁄2 86.59 9,238 17 13⁄16 23 13⁄16 14 9 5⁄16 3 675
RLN40012 400 12 1040.0 10 1⁄2 86.59 9,238 23 13⁄16 25 13⁄16 14 9 5⁄16 3 905
RLN5002 500 2 208.0 11 1⁄2 103.87 9,628 14 3⁄4 16 3⁄4 16 10 5⁄16 3 3⁄16 927
RLN5006 500 6 623.0 11 1⁄2 103.87 9,628 18 3⁄4 24 3⁄4 16 10 5⁄16 3 3⁄16 1041
RLN50012 500 12 1246.0 11 ⁄2 1
103.87 9,628 24 ⁄4 3
36 ⁄4
3
16 10 ⁄16
5
3 ⁄16
3
1383
RLN6002 600 2 246.0 12 1⁄2 122.79 9,778 15 5⁄8 17 5⁄8 17 1⁄2 11 5⁄16 3 1⁄2 985
RLN6006 600 6 738.0 12 1⁄2 122.79 9,778 19 5⁄8 25 5⁄8 17 1⁄2 11 5⁄16 3 1⁄2 1232
RLN60012 600 12 1476.0 12 1⁄2 122.79 9,778 27 5⁄8 39 5⁄8 17 1⁄2 11 5⁄16 3 1⁄2 1603
RLN8002 800 2 330.0 14 1⁄2 165.13 9,690 16 15⁄16 18 15⁄16 18 13 5⁄16 4 1⁄8 1148
RLN8006 800 6 991.0 14 ⁄2 1
165.13 9,690 21 ⁄16
15
27 ⁄16
15
18 13 ⁄16
5
4 ⁄8
1
1407
RLN80012 800 12 1982.0 14 1⁄2 165.13 9,690 27 15⁄16 39 15⁄16 18 13 5⁄16 4 1⁄8 1795
RLN10002 1000 2 402.0 16 201.06 9,950 19 5⁄8 21 5⁄8 21 14 13⁄16 4 1⁄4 1818
RLN10006 1000 6 1206.0 16 201.06 9,950 23 5⁄8 29 5⁄8 21 14 13⁄16 4 1⁄4 2178
RLN100012 1000 12 2412.0 16 201.06 9,950 29 5⁄8 41 5⁄8 21 14 13⁄16 4 1⁄4 2718

21
 STEEL
CYLINDERS
Double Acting
10-1000 Tons

Maintenance crews relied on Simplex RDA15018 cylinders to

help lift, transport and launch a U.S. Navy research ship from dry
dock to the ship's launch site. "Simplex cylinders were key to a
fast and successful operation."

SIMPLEX ADVANTAGES
4 Collar threads designed for full load.
4 Removable load cap for flexibility and safety.
4 Stop ring for piston blow-out protection.
4 Plated piston to resist scoring & corrosion.
4 Large bearings resist side load.
4 Rod wiper protects inner cylinder from dirt.

RELIEF VALVE
Safety pressure relief valve feature
protects from over pressurization.

RDA10006 Shown - with o/c valve

See table for additional models
SWIVEL EYE BOLTS
100 - 1000 ton models
feature swivel eye bolts for
transporting and positioning.

Design Construction
PUMPS
BRONZE INLAY PISTON FLANGE Simplex offers a wide variety of
lightweight power pumps to fit any
application.
- Pg. 42

GAUGES
Improve your system visibility and
safety by adding an inline hydrau-
lic gauge to your circuit.
- Pg. 81

Thick bronze inlay on the inner Thick bronze inlay on the piston RDA SERIES CYLINDERS
diameter of the retaining nut flange virtually eliminates Our Cylinder design specifications
protects the piston rod from scoring of cylinder bore while meet or exceed ANSI /ASME B30.1
scoring and minimizes the offering the best protection Safety Standards.
effect of damaging side loads. against accidental side
loading. (150 Tons and up)

22 www.tksimplex.com 
 STEEL
D E CYLINDERS
Double Acting
F 10-1000 Tons
CUSTOM STROKES AND CAPACITIES UP TO
1,500 TONS AVAILABLE, CONTACT FACTORY

A Base Mounting Hole Dimensions

& Model Thread Bolt Circle Dia.
B Size Depth (in)
(in) (in)
C 55 Ton ⁄8-11
5 3
⁄4 3 3⁄4
100 Ton ⁄8-11
5
1 4 1⁄4
150 Ton 1-8 1 3⁄8 5
200 Ton 1-8 1 ⁄8
1
5
10 & 30 ton cylinders do not include mounting holes.

Product Ordering & Dimensional Specifications

Model Push Pull Stroke Oil Cap. Ram Push Pull Pres. A B C D E F Wgt.
Cap. Cap. (in) Req'd. Bore Effect Effect. @ Cap. Min. Ht. Ext. Ht. Body Piston Piston Piston Collar Collar (lbs)
(tons) (tons) (cu.in.) Dia. Area Area (psi) (in) (in) O.D. O.D. I.D. Thrd. Thrds. Thrd.
(in) (sq. in) (sq.in) (in) (in) Thrds. Depth (in) Lgth.
(in) (in) (in)
RDA1010 10 4 10 22 1 11/16 2.23 .80 8,960 16 1⁄8 26 1⁄8 2 7⁄8 1 3⁄8 1-8 1 2 1⁄4-14 1 1⁄16 28
RDA308 30 12.5 8 1⁄8 34 2 7/8 6.51 3 9,250 15 3⁄4 23 3⁄4 4 2 1⁄8 1 1⁄2-16 1 3 5⁄16-12 1 15⁄16 40
RDA3014 30 12.5 14 1⁄2 91 2 7/8 6.51 3 9,250 21 5⁄8 36 1⁄8 4 2 1⁄8 1 1⁄2-16 1 3 5⁄16-12 1 15⁄16 64
RDA556 55 17 6 1⁄8 46 3 3⁄4 11.05 3.40 9,955 13 1⁄8 19 1⁄4 5 3 1⁄8 1-12 1 1⁄2 5-12 1 3⁄4 68
RDA5512 55 17 12 92 3 3⁄4 11.05 3.40 9,955 19 1⁄8 31 1⁄8 5 3 1⁄8 1-12 1 1⁄2 5-12 1 3⁄4 114
RDA5524 55 17 24 184 3 3⁄4 11.05 3.40 9,955 31 5/8 55 5/8 5 3 1⁄8 1-12 1 1⁄2 5-12 1 3⁄4 201
RDA1006 100 45 6 ⁄
1 16 77 5 1/4 21.65 9.08 9,239 13 ⁄78 19 ⁄15 16 7 4 3 ⁄ -12
14 2 ⁄
12 7-12 2 1⁄2 140
RDA10012 100 45 12 151 5 1/4 21.65 9.08 9,239 19 7⁄8 31 7⁄8 7 4 3 1⁄4-12 2 1⁄2 7-12 2 1⁄2 187
RDA1506 150 67 6 1⁄16 120 6 1/2 33.18 13.55 9,041 15 7⁄16 21 1⁄2 8 1⁄2 5 3 1⁄2-12 2 3⁄4 8 1⁄2-12 2 3⁄16 218
RDA15012 150 67 12 236 6 1/2 33.18 13.55 9,041 21 1⁄2 33 1⁄2 8 1⁄2 5 3 1⁄4-12 2 3⁄4 8 1⁄2-12 2 3⁄16 295
RDA2002 200 72 2 66 7 1⁄2 44.18 15.91 9,054 11 7⁄16 13 7⁄16 10 6 --- --- 9 3⁄4-12 1 7⁄8 232
RDA2006 200 72 6 170 7 1⁄2 44.18 15.91 9,054 15 7⁄16 21 7⁄16 10 6 --- --- 9 3⁄4-12 1 7⁄8 315
RDA20013 200 72 13 368 7 1⁄2 44.18 15.91 9,054 22 7⁄16 35 7⁄16 10 6 --- --- 9 3⁄4-12 1 7⁄8 440
RDA3002 335 51.55 2 101 9 1⁄2 70.9 20.62 10,000 13 1⁄4 15 1⁄4 12 8 --- --- --- --- 277
RDA3006 335 51.55 6 302 9 1⁄2 70.9 20.62 10,000 17 1⁄4 23 1⁄4 12 8 --- --- --- --- 441
RDA30012 335 51.55 12 605 9 1⁄2 70.9 20.62 10,000 23 1⁄4 35 1⁄4 12 8 --- --- --- --- 688
RDA4002 565 123 2 127 12 113 49.48 10,000 12 3⁄8 14 3⁄8 14 1/2 9 --- --- --- --- 530
RDA4006 565 123 6 382 12 113 49.48 10,000 16 5⁄8 22 5⁄8 14 1/2 9 --- --- --- --- 670
RDA40012 565 123 12 762 12 113 49.48 10,000 22 7⁄8 34 7⁄8 14 1/2 9 --- --- --- --- 880
RDA5002 664 135 2 156 13 132 54.19 10,000 16 1⁄2 18 1⁄2 16 10 --- --- --- --- 722
RDA5006 664 135 6 471 13 132 54.19 10,000 20 1⁄2 26 1⁄2 16 10 --- --- --- --- 953
RDA50012 664 135 12 942 13 132 54.19 10,000 26 1⁄2 38 1⁄2 16 10 --- --- --- --- 1300
RDA6002 600 110 2 158 12 1⁄2 122.71 44.17 10,000 15 17 17 10 --- --- --- --- 917
RDA6006 600 110 6 472 12 1⁄2 122.71 44.17 10,000 19 25 17 10 --- --- --- --- 1188
RDA60012 600 110 12 944 12 1⁄2 122.71 44.17 10,000 25 37 17 10 --- --- --- --- 1595
RDA8002 800 130 2 226 14 1⁄2 165.13 52.03 9,690 16 18 18 1⁄2 10 --- --- --- --- 1166
RDA8006 800 130 6 991 14 1⁄2 165.13 52.03 9,690 21 1⁄2 27 1⁄2 18 1⁄2 10 --- --- --- --- 1461
RDA80012 800 130 12 1,360 14 1⁄2 165.13 52.03 9,690 26 38 18 1⁄2 10 --- --- --- --- 1776
RDA10002 1000 75 2 354 17 227 50.27 8,810 16 18 21 15 --- --- --- --- 1558
RDA10006 1000 75 6 1,071 17 227 50.27 8,810 20 26 21 15 --- --- --- --- 2058
RDA100012 1000 75 12 2,142 17 227 50.27 8,810 27 39 21 15 --- --- --- --- 2808

23
 STEEL
CYLINDERS
Pancake Locknut
60-500 Tons

Simplex CLP Series cylinders are designed specifically for lifting

and load holding where space is at a minimum. They are ideal
for bridge maintenance & shipyards where heavy lifting and tight
clearances are common.

SIMPLEX ADVANTAGES
4 Extra low profile to fit into tight spaces.
4 Locknut design provides positive mechanical
load hold.
4 5° swivel load caps on all models.
CLP-1002 Shown 4 Single acting load return with overload
See table for additional models protection port.
4 Carrying handles & eye bolts on all models.

WEEP HOLE
Added protection against over
extension.

D GAUGES
E Improve your system visibility and
B safety by adding an inline hydrau-
lic gauge to your circuit.
- Pg. 81

A
CLP SERIES CYLINDERS
Our Cylinder design specifications
meet or exceed ANSI /ASME B30.1
Safety Standards.

C
F
Product Ordering & Dimensional Specifications
Model Cap. Stroke Oil Cap. Ram Effective A B C D E F Wgt.
Tons (in) Required Bore Dia. Area (lbs)
(cu.in.) (in) (sq.in.) Min. Ht. Ext. Ht. Body O.D. Piston Saddle Base to
(in) (in) (in) O.D. Thrd Dia. Port
(mm) (in) (in)
CLP-602 60 1.97 26.4 4.1 13.4 4.9 6.7 5.5 105X6 3.8 .8 33
CLP-1002 100 1.97 43.7 5.3 22.2 5.4 7.2 6.9 135X6 5 .8 57
CLP-1502 150 1.77 58.7 6.5 33.1 5.8 7.8 8.7 165X6 5.9 1.1 97
CLP-2002 200 1.77 77.8 7.5 49.9 6.1 8.1 9.6 190X6 7.1 1.2 125
CLP-2502 250 1.77 99.7 8.5 56.3 6.3 8.3 10.8 215X6 7.9 1.3 165
CLP-4002 400 1.77 157.1 10.6 88.7 7 9 13.8 270X8 9.9 1.5 297
CLP-5002 500 1.77 194 11.8 109.6 7.6 9.6 15.8 300X8 11.2 1.9 418

24 www.tksimplex.com 
www.tksimplex.com 
 Accessories STEEL CYLINDERS
Cylinder Bases Cylinder Load Caps Tilt Saddles
B

C Model Type of Cylinder

18347 Used on R5 Series
18348 Used on R10 & R15 Series
Model A B C
C
C ATS10 1.38 .59 .88
85525 Used on R25 Series
ATS25
A
1.97 .83 1.40
D 85525 Used on R30 Series
ATS100 2.82 1.55 ----
85546 Used on R55 Series
B 85546 Used on R75 Series ATS10 for R102 through R1014
ATS25 for R251 through R2514
85546 Used on R100 Series
A 18348 Used on RDA10 Series
ATS100 for R-Series 55, 75 and 100 ton cylinders

Model A B C D 85525 Used on RDA30 Series

88390
BA10 .39 4.72 9.06 2.28 Used on RDA55 Series
B 5°
BA25 .63 4.96 11.02 3.39 18323 Used on RDA100 Series
BA10 for R102 through R1014 18326 Used on RDA150 Series
BA25 for R252 through R2514 87721 Used on RDA200 Series A

Mounting Blocks For Mounting Blocks Mounting Blocks For

R5 Series Cylinders R10, R15 & R25 Series Cylinders
D B
1.5-16 UN-2B
A .44 Dia. E
.44 Dia.
D
AC
F
B G E
C
Model A B C D E
(in) (in) (in) (in) (in)
1/4 - 20 UNC
BR10 3.50 1 2.63 2 1/4 -14 UNS-2B 0.34
Model A B C D E F G BR15 3.50 1 2.63 2 3/4 -16 UN-2B 0.34
BR5 .99 2.75 1.38 2.36 1.62 1.06 2.12 BR25 5 2 3.66 3 5/16 -12 UN-2B 0.66

Piston Clevis C D
For R-Series 5, 10, 15 & 25 ton cylinders
Model A B C D E F
E
BCR5 1.13 1.62 .56 .63 .63 .75
B
F
BCR10 1.69 2.31 1.00 .88 1.00 1.31
BCR15 1.69 2.31 1.00 .88 1.00 1.31
BCR25 2.25 2.93 1.50 1.25 1.25 1.38
A
Base Clevis
For R-Series 5, 10, 15 & 25 ton cylinders C
D
Model A B C D E F
E
BC5 1.75 1.88 .56 .63 .63 1.00

BC10 2.50 2.63 1.00 .88 1.00 1.38

B
F
BC15 2.50 2.63 1.00 .88 1.00 1.38
BC25 3.75 3.13 1.50 1.25 1.25 1.63
A 25
 ALUMINUM
CYLINDERS
Spring Return
30-150 Tons

The aft section of a vacuum pump used to extract sludge is

being lifted for weld repairs. The Simplex RAS302B spring return
cylinder along with a Simplex P32 aluminum hand pump are
easy to carry and position in tight places.

SIMPLEX ADVANTAGES
4 Half the weight of steel cylinders.
4 Heavy duty spring for fast & full retraction.
4 Large bearing surfaces for side load protection.
4 Carrying handles standard on all models.
4 Technical coating reduces wear & corrosion.
4 Stop rings for piston blow-out protection.
4 Rod wiper protects inner cylinder from dirt.

HOSES
Large selection of standard, heavy
duty and thermo plastic hydraulic
RAS306B Shown hoses to meet your requirements
See table for additional models and safety factor. - Pg. 82-83
D
RAS SERIES CYLINDERS
Our Cylinder design specifications
meet or exceed ANSI /ASME B30.1
Safety Standards.
B
A

E
C
Product Ordering & Dimensional Specifications
Model Cap. Stroke Oil Cap. Effect Area A B C D E Wgt.
(tons) (in) Req'd (cu.in.) (sq. in) Min. Ht. (in) Ext. Ht. (in) Body O.D. (in) Piston O.D. (in) Base to Port C/L (in) (lbs)
RAS302B 30 2 13 6.5 6 1⁄2 8 1⁄2 4 1⁄2 2 1⁄2 1 1⁄2 14
RAS306B 30 6 39 6.5 10 1⁄2 16 1⁄2 4 1⁄2 2 1⁄2 1 1⁄2 18
RAS502B 50 2 22.1 11 6 ⁄2
1
8 ⁄2
1
5 ⁄2
1
3 ⁄8
1
1 ⁄2
1
13
RAS504B 50 4 44.2 11 8 1⁄2 12 1⁄2 5 1⁄2 3 1⁄8 1 1⁄2 17
RAS506B 50 6 66.2 11 10 1⁄2 16 1⁄2 5 1⁄2 3 1⁄8 1 1⁄2 28
RAS5010B 50 10 110.4 11 14 1⁄2 24 1⁄2 5 1⁄2 3 1⁄8 1 1⁄2 36
RAS1002B 100 2 41.2 20.7 6 1⁄2 8 1⁄2 8 4 1⁄4 1 1⁄2 40
RAS1004B 100 4 82.4 20.7 8 ⁄2
1
12 ⁄2
1
8 4 ⁄4
1
1 ⁄2
1
45
RAS1006B 100 6 123.7 20.7 10 1⁄2 16 1⁄2 8 4 1⁄4 1 1⁄2 50
RAS10010B 100 10 206 20.7 14 1⁄2 24 1⁄2 8 4 1⁄4 1 1⁄2 68
RAS1502B 150 2 61.4 30.7 6 1⁄2 8 1⁄2 10 4 7⁄8 1 1⁄2 58
RAS1506B 150 6 184.1 30.7 10 1⁄2 16 1⁄2 10 4 7⁄8 1 1⁄2 86
RAS15010B 150 10 306.8 30.7 14 ⁄2
1
24 ⁄2
1
10 4 ⁄8
7
1 ⁄2
1
110

26 www.tksimplex.com 
 ALUMINUM
CYLINDERS
Locknut Spring Return
50-150 Tons

Simplex 150 ton aluminum locknut spring return cylinders are

used to lift this large crane for routine maintenance on bearings.

SIMPLEX ADVANTAGES
4 Half the weight of steel cylinders.
4 Locknuts offer extended load holding.
4 Large bearing surfaces for side load protection.
4 Technical coating reduces wear & corrosion.
4 Carrying handles standard on all models.
4 Stop rings for piston blow-out protection.
4 Heavy duty spring for full and fast retraction.

MANIFOLDS
Simplex manifolds are the ideal so-
lution in obtaining precise control RAL502 Shown
when operating multiple cylinders. See table for additional models
- Pg. 77 E
Please refer to pages 4 & 5 for a
Advisory complete list of safety tips and

A recommendations to ensure that

your Simplex equipment will
perform to its full potential.
A
B
RAL SERIES CYLINDERS
Our Cylinder design specifications
D
meet or exceed ANSI /ASME B30.1
Safety Standards.
F
C
Product Ordering & Dimensional Specifications
Model Cap. Stroke Oil Cap. Effect Area A B C D E F Wgt.
(tons) (in) Required (sq.in.) Min. Ht. Ext. Ht. Body O.D. Cyl. Bore Dia. Piston O.D. Base to Port (lbs)
(cu.in.) (in) (in) (in) (in) (in) C/L (in)
RAL502 50 2 21.65 11.04 8 1⁄8 10 1⁄8 5 1⁄2 3 3⁄4 3 1⁄8 1 1⁄2 20
RAL504 50 4 43.30 11.04 10 ⁄81
14 ⁄8
1
5 ⁄2
1
3 ⁄4
3
3 ⁄8
1
1 ⁄2
1
25
RAL506 50 6 64.92 11.04 12 1⁄8 18 1⁄8 5 1⁄2 3 3⁄4 3 1⁄8 1 1⁄2 30
RAL5010 50 10 108.20 11.04 16 1⁄8 26 1⁄8 5 1⁄2 3 3⁄4 3 1⁄8 1 1⁄2 40
RAL1002 100 2 40.51 20.68 8 3⁄8 10 3⁄8 8 5 1⁄8 4 1⁄4 1 1⁄2 45
RAL1004 100 4 81.00 20.68 10 3⁄8 14 3⁄8 8 5 1⁄8 4 1⁄4 1 1⁄2 55
RAL1006 100 6 121.50 20.68 12 ⁄83
18 ⁄8
3
8 5 ⁄8
1
4 ⁄4
1
1 ⁄2
1
64
RAL10010 100 10 202.50 20.68 16 3⁄8 26 3⁄8 8 5 1⁄8 4 1⁄4 1 1⁄2 82
RAL1502 150 2 60.60 30.68 8 3⁄8 10 3⁄8 10 6 1⁄4 5 1 1⁄2 65
RAL1506 150 6 181.80 30.68 12 3⁄8 18 3⁄8 10 6 1⁄4 5 1 1⁄2 101
RAL15010 150 10 303.00 30.68 16 3⁄8 26 3⁄8 10 6 1⁄4 5 1 1⁄2 156

27
 ALUMINUM
CYLINDERS
Center Hole Single Acting
30-60 Tons

The Simplex RAC306 30 ton single acting aluminum center hole

cylinder is used to pull pins from off road equipment. "The Simplex
Silver Lite cylinders give us the power we need and is light
enough to transport effortlessly."

SIMPLEX ADVANTAGES
4 Half the weight of steel cylinders.
4 Heavy duty spring for fast & full retraction.
4 Chrome plated center hole for extra protection.
4 Carrying handles standard on all models.
4 Technical coating reduces wear & corrosion.
4 Stop rings for piston blow-out protection.
4 Rod wiper protects inner cylinder from dirt.

HAND PUMPS
For manual portable power on de-
RAC303 Shown mand, Simplex offers an extensive
See table for additional models line of heavy duty, easy to trans-
port Hand Pumps. - Pg. 30

HOSES
Large selection of standard, heavy
duty and thermo plastic hydraulic
D hoses to meet your requirements
and safety factor. - Pg. 82-83

RAC / RACD SERIES CYLINDERS

Our Cylinder design specifications
meet or exceed ANSI /ASME B30.1
B Safety Standards.
A

E
C

Product Ordering & Dimensional Specifications

Model Cap. Stroke Oil Cap. Effect Area A B C D E Wgt.
(tons) (in) Req'd (sq. in) (lbs)
Min. Ht. Ext. Ht. Body O.D. Center Hole Base to Port C/L
(cu in)
(in) (in) (in) (in) (in)
RAC303 30 3 22 7.21 8 3⁄4 11 3⁄4 5 1⁄2 1 3⁄16 1 22
RAC306 30 6 44 7.21 11 ⁄4
3
17 ⁄4
3
5 ⁄2
1
1 3⁄16 1 30
RAC603 60 3 37 12.3 10 ⁄8
1
13 ⁄8
1
7 ⁄2
1
2 ⁄8
1
1 42
RAC606 60 6 74 12.3 13 1⁄4 19 1⁄4 7 1⁄2 2 1⁄8 1 55

28 www.tksimplex.com 
 ALUMINUM
CYLINDERS
Center Hole Double Acting
30-150 Tons

This RACD cylinder was the perfect solution for pulling tube
bundles from large heat exchangers. "With half the weight of steel
cylinders, positioning the RACD506 cylinder over the rod made
the job easier and safer for our maintenance crew."

SIMPLEX ADVANTAGES
4 Half the weight of steel cylinders.
4 Technical coating reduces wear & corrosion.
4 Steel piston for protection against load damage.
4 Chrome plated center sleeve for extra protection.
4 Carrying handles standard on all models.
4 Stop rings for piston blow-out protection.
4 Rod wiper protects inner cylinder from dirt.
RACD306 Shown
See table for additional models
PUMPS
Simplex offers a wide variety of D
lightweight power pumps to fit any
application.
- Pg. 42 F

GAUGES B
Improve your system visibility and A
safety by adding an inline hydrau-
lic gauge to your circuit.
- Pg. 81
E
C

Product Ordering & Dimensional Specifications

Model Cap. Stroke Oil Cap. Req'd Effect Area A B C D E F Wgt.
(tons) (in) (cu.in.) (sq.in.) (lbs)
Push Pull Push Pull Min. Ht. Ext. Ht. Body Center Hole Base to Port Collar to Port
(in) (in) O.D. (in) Dia. (in) C/L (in) C/L (in)
RACD302 30 2 14.34 6.50 6.35 3.25 7 9 5 1/2 1 1/2 1 3/4 1 3/4 20
RACD306 30 6 43.02 19.50 6.35 3.25 11 17 5 1/2 1 1/2 1 3/4 1 3/4 28
RACD3010 30 10 71.70 32.50 6.35 3.25 15 25 5 1/2 1 1/2 1 3/4 1 3/4 35
RACD502 50 2 21.71 6.86 10.30 3.43 7 9 7 1/2 2 1/8 1 3/4 1 3/4 33
RACD504 50 4 43.44 13.72 10.30 3.43 9 13 7 1/2 2 1/8 1 3/4 1 3/4 41
RACD506 50 6 65.16 20.58 10.30 3.43 11 17 7 1/2 2 1/8 1 3/4 1 3/4 49
RACD5010 50 10 108.60 34.30 10.30 3.43 15 25 7 1/2 2 1/8 1 3/4 1 3/4 65
RACD1002 100 2 41.52 15.60 20.28 7.8 10 12 11 3 1/2 2 1/2 2 1/2 85
RACD1004 100 4 83.04 31.20 20.28 7.8 12 16 11 3 1/2 2 1/2 2 1/2 93
RACD1006 100 6 124.56 46.80 20.28 7.8 14 20 11 3 1/2 2 1/2 2 1/2 102
RACD10010 100 10 206.60 78.00 20.28 7.8 18 28 11 3 1/2 2 1/2 2 1/2 132
RACD1502 150 2 61.26 17.96 31.47 9 10 12 12 3 1/2 2 1/2 2 1/2 109
RACD1506 150 6 183.73 53.98 31.47 9 14 20 12 3 1/2 2 1/2 2 1/2 132
RACD15010 150 10 306.30 89.82 31.47 9 18 28 12 3 1/2 2 1/2 2 1/2 156

29
 SECTION
INDEX

Proper Size

& Selection.................. 32 - 33

Lightweight Steel................34
P U M P S

Lightweight

Aluminum............................35

Heavy Duty..........................36

Special Application............37

Ultra High Pressure............38

H A N D

Ultra High Pressure

Accessories........................39

Steel - Pump and Cylinder

Sets......................................40

Aluminum - Pump and

Cylinder Sets......................41

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 INTRODUCTION HAND
HAND PUMPS
PUMPS

Adjustable pivot for the absolute

lowest handle effort
Pivoting linkage reduces wear for
longer pump life

Large bronze piston for more speed

and durability

Adjustable relief valve for application

flexibility and added safety

High efficiency automatic unloading at

crossover pressure
Fine threaded, no slip
release knob for
complete control
Cast iron pump body stands up to
industrial environments with minimal
wear
P140 Model Shown

SIMPLEX HAND PUMP PRODUCT OVERVIEW

3 Wide Variety 3 Lowest Handle Effort
Simplex offers the widest selection of hand pump styles, Simplex hand pumps have low, back saving handle efforts to
reservoir sizes, and flow rates to meet your everyday needs. reduce operator fatigue & back injury.
Each pump has specific features that make certain models
better suited for particular jobs. Select a hand pump with 3 Optimal Oil Displacement Per Stroke
features that best fit your application. More oil per stroke means less handle strokes per job.
Simplex pumps have the highest available oil displacement per
3 Built for Rugged Industrial/Construction Use stroke, in many cases reducing the number of handle strokes
Shipyards, steel mills, construction sites and weld shops can as much as 50%.
be rough environments for hand pumps. Simplex’s all metal
and aluminum designs withstand real world conditions and 3 Easy To Use / Built To Last
applications. Pivot linkage provides uniform handle effort at all points along
the arc of the pump handle stroke. The pivot reduces piston
3 Total Control of Hand Pump Operation side loading for longer pump life. Some pump models have
Simplex release valves have a fine pitch screw and large four-way valves for use with double-acting cylinders.
valve handle for maximum control. Check ball valve design is
more reliable than needle valves, and less costly to repair.
31
 HAND PUMPS PROPER SIZE & SELECTION

PORTABLE HAND PUMPS ALUMINUM HAND PUMPS

P82
P72

P71
P22

Single & two speed compact hand pumps deliver Aluminum hand pumps are the perfect choice when
a constant flow to smaller cylinders or hydraulic a light weight pump is required. The alloy
powered tools regardless of load. Ideal when construction resists corrosion and stands up to
durability as well as portability are important. heat, welding sparks and other environments where
composite pumps may not be suited.

HEAVY DUTY HAND PUMPS SPECIALTY HAND PUMPS

P140D
P10004A

P140 P1603A

Heavy duty, two speed hand pumps in the low pressure Specialty hand pumps are perfect for OEM
stage deliver a high volume of oil per stroke for fast applications or as emergency backup pumps. The
cylinder speed. Once the load is engaged, the pump pumps were designed to fit in tight spaces and are
automatically switches to the high pressure stage. ideal for fixed bolt down applications.

HI-FLOW HAND PUMPS CONFIGURED SETS

WITH LARGE RESERVOIRS Standard hand pump and
single acting cylinder
configuration.
ST302A

Two high tonnage cylinders with

P461D heavy duty hand pump with a
P230D
high volume of oil per stroke.
P230D
Heavy duty hand pumps with 4 way valves are
used to power double-acting cylinders or tools.

32 www.tksimplex.com 
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 PROPER SIZE & SELECTION HAND PUMPS
SIZING THE PROPER HAND PUMP TO YOUR CYLINDER
Once you have selected your cylinder, find the required reservoir capacity in the cylinder specification chart, and choose a hand
pump with at least 10% more reservoir capacity per cylinder.

EXAMPLE
An R256 cylinder (page 11) has a required oil capacity of 32.2 cu. in. The P42 hand pump (page 34) with a reservoir capacity of
45 cu. in. can pump this cylinder to its full stroke. If two R256 cylinders are to be raised, use a P140 with a reservoir capacity of
180 cu. in. 1/4” I.D. hose requires .6 cu. in. oil per foot. 3/8” I.D. hose requires 1.3 cu. in. per foot.

TYPE OF CYLINDERS
Most hand pumps are designed to operate single-acting cylinders. Hand pumps with 4-way valves can operate double-acting
cylinders.
QUICK REFERENCE CHART
Use this chart to match the appropriate size hand pump to your single-acting Simplex cylinders. Match your cylinder
capacity (across the top) with the cylinder strokes listed (in the left hand column). The intersecting box will give you the
recommended hand pump for general applications.

Cylinder CYLINDER CAPACITY (TONS)

Stroke
(in) 5 10 15 20 25 30 50/55 60 75 100 150
Ton Ton Ton Ton Ton Ton Ton Ton Ton Ton Ton
1 P22/P32 P22/P32 ---- P41/P71 P42/P72 P42/P72 P42/P72 ---- P42/P72 P42/P72 P42/P72
2 ---- P22/P32 P42/P72 P42/P72 P42/P72 P42/P72 P42/P72 ---- ---- P82/P140 P140
3 P22/P32 ---- ---- ---- ---- ---- ---- P82/P140 ---- ---- ----
4 ---- P22/P32 P42/P72 ---- P42/P72 ---- ---- ---- ---- ---- ----
5 P22/P32 ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
6 ---- P42/P72 P42/P72 ---- P42/P72 P82/P140 P82/P140 ---- P82/P140 P230 P230
7 P42/P72 ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
8 ---- P42/P72 P42/P72 ---- P82/P140 P82/P140 ---- ---- ---- P230 P300
9 P42/P72 ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
10 ---- P42/P72 P42/P72 ---- P82/P140 ---- ---- ---- ---- P230 P461
12 ---- P42/P72 ---- ---- P82/P140 ---- ---- ---- ---- ---- ----
13 ---- ---- ---- ---- ---- ---- P230 ---- ---- ---- ----
14 ---- P42/P72 P82/P140 ---- P82/P140 ---- ---- ---- ---- ---- ----
For higher speeds, use power pumps to operate multiple cylinder systems or long stroke cylinders over 50 tons.

HAND PUMP / CYLINDER SPEED CHART

Use this chart to determine the number of full pump handle strokes required to extend a Simplex cylinder 1”. You may
take handle stroke per inch and multiply it by the cylinder stroke to determine the number of strokes required to fully
extend the cylinder.
Cylinder Strokes CYLINDER CAPACITY (TONS)
Stroke Per 1 inch
(in) of Cylinder 5 10 15 20 25 30 50/55 60 75 100
Travel Ton Ton Ton Ton Ton Ton Ton Ton Ton Ton

NO LOAD 7 15 21 31 34 43 73 88 106 137

P41/P71
LOAD 7 15 21 31 34 43 73 88 106 137
P20/P42/ NO LOAD 2 3 4 6 7 8 14 17 20 26
P32/P82 LOAD 7 15 21 31 34 43 73 88 106 137
NO LOAD 2 3 4 6 7 8 13 16 18 23
P72/P30
LOAD 7 15 21 31 34 43 73 88 106 137
NO LOAD 1 1 2 2 2 3 5 5 6 8
P140/P300
LOAD 4 10 14 22 22 27 46 58 66 86
NO LOAD 1 1 1 1 1 1 2 2 2 3
P230/P461
LOAD 3 8 11 16 18 22 38 45 54 70

33
 HANDLightweight
PUMPS Steel
Hand Pumps

With its compact footprint, the Simplex P22 hand pump is

perfect for fixed mounting. In this application, the hand pump
supplies the hydraulic power to adjust the feed tables on this
fiber processing machine.

SIMPLEX ADVANTAGES
4 Welded carrying handles on P41, P42 & P82
for easy pick-up.
4 Large 3/8" pressure port for maximum flow.
P22 & P82 Shown 4 Low handle effort for easy operation.
See table for additional models 4 Single and two speed models.
4 All metal construction for durability.

HANDLE LATCH
Wire spring latch simplifies
transport on P20 and P22
models.
B
E HOSES
Large selection of standard, heavy

C D G duty and thermo plastic hydraulic

hoses to meet your requirements
and safety factor. - Pg. 82-83

P SERIES STEEL HAND PUMPS

F Our Hand Pump design specifications
meet or exceed ANSI /ASME B30.1
Safety Standards.
A

Product Ordering & Dimensional Specifications

Model Speed Pressure Rating Oil Volume Per Stroke Usable Oil Capacity A B C D E F G Wgt.
(PSI) (cu.in.) (cu.in.) (in) (in) (in) (in) (in) (in) (in) (lbs)
1st Stage 2nd Stage
1st Stage 200
P20 2 .82 .16 20 13 11 1⁄2 2 5⁄8 1 1⁄2 ⁄32
19
5 3⁄4 4 3⁄4 10
2nd Stage 2,850
1st Stage 200
P22 2 .23 .06 20 13 1⁄2 11 1⁄2 2 5⁄8 1 1⁄2 ⁄32
19
5 3⁄4 5 3⁄4 10
2nd Stage 10,000
P41 1 10,000 .16 ---- 23 21 3⁄4 5 --- --- 5 3⁄4 5 3⁄4 18
1st Stage 200 45
P42 2 .82 .16 23 21 3⁄4 5 --- --- 5 3⁄4 5 3⁄4 19
2nd Stage 10,000
1st Stage 200
P82 2 .82 .16 145 23 17 1⁄2 5 1⁄2 5 1
⁄2 6 5⁄8 5 3⁄4 24
2nd Stage 10,000

34 www.tksimplex.com 
 HAND PUMPS
Lightweight Aluminum
Hand Pumps

From the shop floor to large construction sites, the Silver Lite
line of hand pumps are your best choice when portability and
easy handling is needed. This P32 provided the power and con-
trol to lift this 10 ton CNC machine during routine maintenance.

SIMPLEX ADVANTAGES
4 All aluminum construction makes these pumps
extremely lightweight and easy to handle.
4 P30 is ideal for low pressure applications when a
small, light weight pump is required.
4 25% faster per stroke than comparative pumps
means less work for operator.
4 Large 3/8" NPT pressure port for maximum flow.
4 Integrated handle latch simplifies transport.
P32 & P72 Shown
See table for additional models
PRECISION GRIP RELEASE KNOB
Precise load lowering with large
knob and fine pitched threads.
A 2- 7/16
open slot
B
SPRING LATCH
An easy to use spring latch handle
provides quick carrying mobility. EF GH

P SERIES ALUMINUM HAND PUMPS

Our Hand Pump design specifications C
meet or exceed ANSI /ASME B30.1
Safety Standards.
D

Product Ordering & Dimensional Specifications

Model Speed Pressure Rating Oil Volume Per Usable Oil Capacity A B C D E F G H Wgt.
(PSI) Stroke (cu.in.) (cu.in.) (in) (in) (in) (in) (in) (in) (in) (in) (lbs)

1st Stage 200 .91

P30 2 30 16.46 11.81 5.55 2 4.41 3.19 4.56 5.50 8
2nd Stage 3,000 .19
1st Stage 200 .82
P32 2 30 16.46 11.81 5.55 2 4.41 3.19 4.56 5.50 8
2nd Stage 10,000 .16
P71 1 10,000 .19 70 24.09 19.44 5.55 2 4.41 3.19 4.56 5.50 10
P71V* 1 10,000 .19 70 24.09 19.44 5.55 2 4.41 3.19 4.56 5.50 10
1st Stage 200 .91
P72 2 70 24.09 19.44 5.55 2 4.41 3.19 4.56 5.50 11
2nd Stage 10,000 .19
* Viton Seals 35
 HAND PUMPS
Heavy Duty
Hand Pumps

When US recovery teams needed to dismantle and remove

a downed US Navy aircraft, they used Simplex P140D hand
pumps and 50 ton cylinders. With the short time frame in which
to complete the job, crews used the fastest portable hand pump
in the industry.

SIMPLEX ADVANTAGES
4 Heavy duty, all metal construction for durability.
4 High displacements of oil per stroke.
4 Adjustable handle effort / dual pivot points.
P140 & P461D Shown 4 Low, back saving handle effort.
See table for additional models
4 Handle latch for easy carrying.
4 Large, easy fill reservoirs.
P140 & P300 Series 4 External adjustable relief valves.

.28 DIA. (2) Holes C 13/32

PRESSURE PORT
51/2 31/2 3 5/32 Large 3/8" NPT pressure port for
maximum flow.
13/32

8" GAUGES
Improve your system visibility and
safety by adding an inline hydrau-
B A lic gauge to your circuit.
P230 & P461 Series - Pg. 86

3/8"
B
NPTF P SERIES HAND PUMPS
Our Hand Pump design specifications
11 23/64 meet or exceed ANSI /ASME B30.1
1017/32 Safety Standards.
7 7/16

12" C
A
Product Ordering & Dimensional Specifications
Model Tool Type Pressure Rating Oil Volume Per Stroke Usable Oil Capacity A B C Wgt.
(PSI) (cu.in.) (cu.in.) (in) (in) (in) (lbs)
1st Stage 2nd Stage
P140 2.8 .24 180 24 13/16 27 1/4 23 5/16 26
P300 1st Stage 400 2.8 .24 300 28 1/2 31 26 1/2 37
Single Acting
P230 2nd Stage 10,000 7.7 .3 230 25 3/8 22 3/4 9 49
P461 7.7 .3 460 25 3/8 22 3/4 12 61
P140D 2.8 .24 180 29 1/2 31 1/2 23 5/16 30
P300D 1st Stage 400 2.8 .24 300 32 11/16 34 11/16 26 1/2 41
Double Acting
P230D 2nd Stage 10,000 7.7 .3 230 25 3/8 22 3/4 9 49
P461D 7.7 .3 460 25 3/8 22 3/4 12 61

36 www.tksimplex.com 
 HAND PUMPS
Special Application
Hand Pumps

This Simplex P10006A is used as an auxiliary pump to position

scaffolding for fabrication of the docking system for a new airline
maintenance hangar. Their compact size and standard mounting
holes make these pumps the perfect choice for OEM applications.

SIMPLEX ADVANTAGES
4 Ideal for tight mounting space, backup manual
power or lower pressure and high flows.
4 Ideal for fixed applications when pumps need to
be bolted in place.
4 Wide range of operating pressures to select
from.
4 P1000A offers a swivel pump head for flexible
fixturing.
4 Adjustable linkage for reduced handle force.
P10004A & P1606A Shown
See table for additional models
P SERIES HAND PUMPS
Our Hand Pump design specifications
P1000A Series
meet or exceed ANSI /ASME B30.1
Safety Standards.

P160A Series 3/8 -18 NC .28 Dia. Thru .44

Dia. x .48 Dp.
Thd. 4 - Holes 8.63
4 Holes
.69
2.50 2.06

3 .94
1.44 1.56
8 5.06
11.10
6.63 9.03 3/8 -16 NC
Thd. 2 - Holes 3.88 .38
.56
2.76 2.19
4 - .56 .94
diameter
1.39 2.87 1.25

Product Ordering & Dimensional Specifications

Model Usable Reservoir Capacity Operating Pressure Volume per Stroke Maximum Handle Weight
(cu.in.) (PSI) (cu.in. ) Effort (lbs) (lbs)
P1603A 148 12,000 .30 119 20
P1604A 148 6,500 .53 116 20
P1606A 148 3,000 1.33 119 20
P10003A --- 12,000 .30 119 9
P10004A --- 6,500 .53 116 9
P10006A --- 3,000 1.33 119 9
P10008A --- 1,000 2.11 106 11
P100012A --- 750 4.56 79 11

37
 HANDUltraPUMPS
High Pressure
Hand Pump

Ideal for lab testing, the P60 offers safe and easy operation for
applications requiring up to 40,000 psi.

SIMPLEX ADVANTAGES
4 40,000 psi maximum pressure.
4 60 cu. in. reservoir provides more usable oil
capacity.
P60 Shown
4 Large pressure release knob, fine threaded for
added control.
4 Lower handle effort provides less operator
fatigue.
4 Closed back mounting hole feet for easy
mounting.
4 Slotted front mounting hole offers more
flexibility.

Pressure Port Details

Body SPRING LATCH

Cone Seal Stainless An easy to use spring latch handle
High pressure fitting Sleeve Steel Tubing
provides quick carrying mobility.
seal on a cone surface
does not require pipe
sealer. The gland
nut holds the sleeve P SERIES ALUMINUM HAND PUMPS
and tube to provide
Our Hand Pump design specifications
40,000 psi seal.
meet or exceed ANSI /ASME B30.1
Gland Nut Safety Standards.
Bleed Hole

3/4-16
UNF

0.96 5.93 0.39

1.07

0.43 3.00 0.53

0.37 1.69
24.63

Product Ordering & Dimensional Specifications

Model Usable Pressure Rating Oil Volume Per Stroke Handle Effort Weight
Reservoir Capacity (PSI) (cu. in.) (lbs) (lbs)
(cu.in.)
1st Stage 2nd Stage 1st Stage 2nd Stage
P60 60 200 40,000 0.86 0.04 90 10

38 www.tksimplex.com 
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 ACCESSORIES HAND PUMPS
Ultra High Pressure

Note: .25" cone fittings use 9/16" - 18 threads, 3/8" cone fittings use 3/4" - 16 . * Actual tubing lengths are .75" less
than nominal size shown. These dimensions make distance between centers of valves and fittings multiple of 4"
spaces.

P60 ULTRA HIGH PRESSURE ACCESSORIES

Model Item No. Connection

Gland Nut
UH1 .38" cone
Plug

Elbow UH2 .38" cone

Tee UH3 .38" cone

.38" cone side/

Gauge Adapter UH4
.25" cone gauge port

Coupling UH5 .38" cone

Gland Nut
UH6 .38" cone
with Sleeve

Gauge
UH7 .25" cone
Connector

0 - 40,000 psi (2,760 Bar)

Gauge UH8 Ultra High
Pressure Gauge

UH9 4" tube, O.D. .38" *

Tubing UH10 8" tube, O.D. .38" *
UH11 12" tube, O.D. .38" *

39
 PUMP AND
CYLINDER SETS
Steel Hand Pump, Hose,
Gauge and Cylinder

Eliminate the hassle of matching the right pump to the right

cylinder by ordering our pre-matched pump & cylinder sets. All 2
speed pumps have been carefully chosen to provide maximum
efficiency and service.

SIMPLEX ADVANTAGES
4 All steel construction.
4 Each set comes with a 6' hose equipped with a
high flow coupler, gauge and gauge adapter.
4 Cylinders can be used in upright, inverted or
horizontal position.
ST106A 4 Heavy duty spring for fast and full cylinder
See table for additional models retraction.
4 Maximum control and safety is provided with the
pressure gauge.
4 Optimal performance provided with matched
pump and cylinder.

Center Hole Cylinder Sets

Product Ordering & Dimensional Specifications
Model Cap. Stroke Closed Height Included in Set
(tons) (in) (in)
Cylinder Model Pump Model Hose Gauge Gauge Adapter
ST302HCA 30 2 1⁄2 7 RC302 P42 HCA6 GTH12 GA1
ST306HCA 30 6 1⁄8 12 1⁄4 RC306 P82 HCA6 GTH12 GA1

Low Profile Cylinder Sets

Model Cap. Stroke Closed Height Included in Set
(tons) (in) (in)
Cylinder Model Pump Model Hose Gauge Gauge Adapter
ST101A 10 1 ⁄2
1
3 ⁄32
15
RLS101 P42 HCA6 GT5 GA1
ST201A 20 1 3⁄4 3 7⁄8 RLS201 P42 HCA6 GT20 GA1
ST302A 30 2 7⁄16 4 5⁄8 RLS302 P42 HCA6 GT30 GA1
ST502A 50 2 ⁄8
3
4 13⁄16 RLS502 P42 HCA6 GT20 GA1
ST1002A 100 2 1⁄4 5 9⁄16 RLS1002 P82 HCA6 GT20 GA1

Spring Return Cylinder Sets

Model Cap. Stroke Closed Height Included in Set
(tons) (in) (in)
Cylinder Model Pump Model Hose Gauge Gauge Adapter
ST102A 10 2 1⁄8 4 25⁄32 R102 P42 HCA6 GT5 GA1
ST106A 10 6 1⁄8 9 3⁄4 R106 P42 HCA6 GT5 GA1
ST1010A 10 10 ⁄8 1
13 ⁄4 3
R1010 P42 HCA6 GT5 GA1
ST252A 25 2 6 1⁄2 R252 P42 HCA6 GT25 GA1
ST254A 25 4 8 1⁄2 R254 P42 HCA6 GT25 GA1
ST256A 25 6 1⁄4 10 3⁄4 R256 P82 HCA6 GT25 GA1
ST2514A 25 14 1⁄4 18 3⁄4 R2514 P82 HCA6 GT25 GA1
ST556A 55 6 ⁄4
1
11 ⁄8 1
R556 P82 HCA6 GT25 GA1

40 www.tksimplex.com 
 PUMP AND
CYLINDER SETS
Aluminum Hand Pump, Hose, Gauge
and Cylinder

Simplex Aluminum pump and cylinder sets are ideal for shop
equipment servicing, such as this scrap metal receptacle requiring
welding maintenance.

SIMPLEX ADVANTAGES
4 All aluminum construction.
4 Optimal performance is provided with matched
hand pump and cylinder.
4 Cylinders can be used in upright, inverted or
horizontal position. STL306
4 Maximum control and safety is provided with the See table for additional models
pressure gauge.
4 Heavy duty spring for fast and full cylinder
protection.
4 Each set comes with a 6' hose equipped with a
high flow coupler, gauge and gauge adapter. Cylinder
Hand Pump
Gauge
Please refer to pages 4 & 5 for a
Advisory complete list of safety tips and

A recommendations to ensure that

your Simplex equipment will
perform to its full potential.
Adapter
PUMP & CYLINDER SETS Hose
Our Pump & Cylinder design
specifications meet or exceed ANSI
/ASME B30.1 Safety Standards.

Silver Lite Aluminum Spring Return Sets

Product Ordering & Dimensional Specifications
Model Cap. Stroke Closed Height Included in Set
(tons) (in) (in)
Cylinder Model Pump Model Hose Gauge Gauge Adapter
STL302 30 2 6 1/2 RAS302B P72 HCA6 G5 GA1
STL306 30 6 10 1/2 RAS306B P72 HCA6 G5 GA1
STL502 50 2 6 1/2 RAS502B P72 HCA6 G5 GA1
STL504 50 4 8 1/2 RAS504B P72 HCA6 G5 GA1
STL1002 100 2 6 1/2 RAS1002B P72 HCA6 G5 GA1

Silver Lite Aluminum Spring Return Center Hole Sets

Model Cap. Stroke Closed Height Included in Set
(tons) (in) (in)
Cylinder Model Pump Model Hose Gauge Gauge Adapter
STL303HC 30 3 13 3/4 RAC303 P72 HCA6 G5 GA1
STL306HC 30 6 17 3/4 RAC306 P72 HCA6 G5 GA1
STL603HC 60 3 13 1/8 RAC603 P72 HCA6 G5 GA1

41
 SECTION
INDEX

Proper Size

& Selection.................. 44 - 45

G1 Series

Electric........................ 46 - 47

20 Series

Electric........................ 48 - 49

G3 Series

Electric........................ 50 - 51

G4 Series

Electric........................ 52 - 53
POWER PUMPS

G5 Series

Electric........................ 54 - 55

50 Series

Electric........................ 56 - 57

60 Series

Electric........................ 58 - 59

G5 Series

Air................................ 60 - 61

G4 Series

Gas............................... 62 - 63

50 Series

Gas............................... 64 - 65

G Series Power Pump

Accessory Kits........... 66 - 67

Hydraulic Foot

Pumps - Air................. 68 - 69

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 POWER PUMPS
INTRODUCTION
G SERIES
Electronic advancements
offer reliable power control

Tough permanent magnet

"User Friendly" external
motors are easily maintained
relief adjustment on all
Simplex valves

Durable, lightweight
alloy pump housing
Balanced eccentric shaft and
oil bath lubrication provides
smooth, quiet performance

Self priming 1st

2nd stage piston pump stage gear pump
modular design reduces
down time

"Heat Exchanger Ready" unloading port

improves cooling efficiencies G5 Pump Platform Shown

SIMPLEX POWER PUMP PRODUCT LINE OVERVIEW

3 Wide Variety 3 High Performance / Fast Cycle Times
Simplex offers a large selection of pump platforms, valve styles, Crossover pressure up to 2,000 psi. Provides high, first stage
reservoir sizes, accessories & controls to meet your everyday flows well into the work cycle. This extra power provides higher
needs. speeds in Prestressing, Bending, Crimping, Compressing &
Post-Tensioning applications.
3 Maximum Flexibility
External adjustable pressure relief valves for variable pressure 3 Cool Running & Dependable Performance
settings, plus many interchangeable control valves and reservoirs High first stage performance is achieved through field proven Gear
for a wide range of applications. Dual Voltage & Dual Hertz Pump technology. In addition to gear pumps, an unloading valve
electric motors for applications requiring alternate power sources. passes full power to the second stage once crossover pressure is
reached. No power is lost and less heat is generated.
3 Built for Long Life & Continuous Duty
Unified chassis provides high strength, fewer 3 Quiet Operation
potential leak points and solid construction for severe duty. Low motor RPM, internally lubricated bearings, and close
coupled motor mounting make these pumps among the quietest
on the market. (Approximately 80dBA at 10,000 psi.)

43
 POWER PUMPS PROPER SIZE & SELECTION
G1 POWER PUMPS G5 POWER PUMPS
19 cu.in. / min. @ 10,000 psi 55 cu.in. / min. @ 10,000 psi

An intermittent 1/2 hp power pump that is best suited to power

Continuous duty 1 1/2 hp electric and 3 hp air power pumps are perfect
small to medium size tools or cylinders. It's very lightweight,
for medium size tools and cylinders on construction sites, ship and rail
portable and works well for crimping, cutting, pressing, punching
yards and other field applications. It's the perfect choice for production
and bending applications.
and lifting applications due to its reservoir sizes and valve options.
20 SERIES POWER PUMPS
20 cu.in. / min. @ 10,000 psi 50 SERIES POWER PUMPS
110 cu.in. / min. @ 10,000 psi

A 1/2 hp continuous duty power pump that is best suited to power

small to medium tools and cylinders. Ideal for systems that Continuous duty 3 hp electric and 5.5 hp gasoline pumps are ideal
require high performance, lightweight and portable. for medium to large size tools and cylinders. The high flow rate
runs multiple cylinders for heavy lifting, high tonnage and large
G3 POWER PUMPS positioning jobs and applications effectively.
46 cu.in. / min. @ 10,000 psi
60 SERIES POWER PUMPS
175 cu.in. / min. @ 10,000 psi

A 1 1/8 hp continuous duty power pump that is best suited to

power small to medium tools and cylinders. Ideal for systems
that require high performance, large oil capacities with A continuous duty 5 hp pump ideal for large size tools and cylinders.
lightweight portability. The high flow rate runs multiple cylinders for heavy lifting, high
G4 POWER PUMPS tonnage and large positioning jobs and applications effectively.
55 cu.in. / min. @ 10,000 psi COMPACT AIR FOOT PUMPS
6 or 10 cu.in. / min. @ 10,000 psi

Continuous duty 1 1/2 hp electric and 4 hp gasoline pumps are

best suited for medium size tools and cylinders. It's a perfect An intermittent portable foot controlled pump best suited for pressing,
choice for clamping, holding, positioning and lowering and lifting production and shop tool applications. Runs effectively on 10CFM @
applications due to its reservoir sizes and valve options. 60-150 PSI.
44 www.tksimplex.com 
www.tksimplex.com 
 PROPER SIZE & SELECTION POWER PUMPS

BASIC VALVE CONFIGURATIONS FOR PUMPS

Valve Function Works With Cylinder Type

Pump Application Valve Type

Advance Hold Retract Single-Acting Load RTN Single-Acting Spring RTN Double-Acting

Dump pumps are ideal for crimp-

ing, pressing or cutting applica-
Dump
tions. Switching motor "on" Valve
• ---- • • • ----
builds pressure, switching motor
"off" dumps pressure.
Manual valve pumps are ideal for 2 Way • • • • • ----
general applications. Directional
3 Way • • • • • ----
control is accomplished by manu-
ally shifting a control valve. 4 Way • • • ---- ---- •
Solenoid valve pumps are ideal 2 Way • ---- • ---- • ----
for production/automation ap-
plications. Directional control 3 Way • • • • • ----
is accomplished via solenoid w/
pendant.
4 Way • • • ---- ---- •

Simplex pumps are the world’s only 10,000 Cylinder Inches Per Minute
psi pumps to offer a new standard in pump Capacity
G1 20 G3 G4/G5 50/60
construction and reliability. Close coupled (Tons)
Series Series Series Series Series
motor and the one piece chassis combine Loaded 9 9 9 24 45 76
to offer a rigid unit with minimal flex and 10
Unloaded 104 169 169 169 200 290
wear characteristics. Loaded 4 4 4 10 20 33
20/25
Unloaded 50 75 75 75 132 132
The chassis, field proven gear pumps,
Loaded 3 3 3 8 1/2 16 26
replaceable piston bores and ball seats, 30
Unloaded 39 60 60 60 104 104
higher crossovers, and quality motors are
Loaded 2 2 2 5 9 15
just a few of the extras incorporated in all 50/55
Unloaded 23 35 35 35 61 61
Simplex pumps.
Loaded 1 1/2 11/2 1 1/2 3 1/2 6 10
60/75
Use the speed chart (right) and select Unloaded 16 24 24 24 43 43
the right size pump to obtain the cylinder Loaded 1 1 1 3 5 81/2
100
speed you desire. Unloaded 13 19 19 19 34 34
Loaded 1/2 1/2 1/2 1 3/4 3 5
150
For multiple cylinder system speeds, Unloaded 7 11 11 11 20 20
divide the inches per minute by number of Loaded 3/8 3/8 3/8 1 2 4
cylinders in the system. 200
Unloaded 5 8 8 8 15 15

Inches Per Minute

= Cylinder Speed In Seconds
60

45
 POWER PUMPS
G1 SERIES
ELECTRIC

ELECTRIC
With its mobility and power, the G1 power pump with a low
profile locknut cylinder was the perfect choice for adjusting
loaded shelving racks in this warehouse.

SIMPLEX ADVANTAGES
4 Powered by a 115V - 60HZ, 1/2 hp universal
motor (14,640 rpm); low startup voltage, draws
10 amps at full load (230V models available).
4 Equipped with a 15’ remote power controlled
pendant.
4 Two-speed pump operation provides fast tool
performance; 19 cubic inches / minute @ 10,000
PSI.
4 Precision designed valve offers reliability
and secure load holding; external adjustable
relief standard on all models.
4 Reservoirs available in 1 gallon; steel or plastic
G1131 Shown designs.
See table for additional models 4 Ideal for use with smaller hydraulic cylinders or
tools.
4 Compact, lightweight design, starting at 30 lbs.

Performance Chart SITE GAUGE

flow (cu.in.) Amps
Metal reservoir site gauge for easy
viewing of oil level.
300 12

250 10
OIL FLOW (cu. in. / min.)

HOSES
Large selection of standard, heavy
CURRENT (amps)

200 8
duty and thermo plastic hydraulic
hoses to meet your requirements
150 6 and safety factor. - Pg. 82-83

100 4 MANIFOLDS
Simplex manifolds are the ideal so-
lution in obtaining precise control
50 2
when operating multiple cylinders.
- Pg. 77
0 0
0 250 500 3000 4000 5000 6000 7000 8000 9000 10000
Please refer to pages 4 & 5 for a
Advisory

A
PRESSURE (psi) complete list of safety tips and
recommendations to ensure that
your Simplex equipment will
perform to its full potential.

46 www.tksimplex.com 
 POWER PUMPS
G1 SERIES
ELECTRIC
C

Model Shown
G1121

B A

Usable Oil Capacity A B C

(Gallons)
(in) (in) (in)
1 ( plastic) 10.52 8.08 15.95
1 (metal) 11.00 8.17 16.17

Product Ordering & Specifications

Model Pressure Rating (psi) Output Flow (cu.in. / min.) Motor Spec. Valve Pendant Reservoir Weight
1st Stage 2nd Stage 1st Stage 2nd Stage (vac) (amps) Type Control Capacity (lbs)
G1100 400 10,000 250 19 115 10 DUMP MOTOR 1 30
G1101 400 10,000 250 19 115 10 DUMP MOTOR 1 32
G1121 400 10,000 250 19 115 10 2W, 2P MOTOR 1 33
G1131 400 10,000 250 19 115 10 3W, 3P MOTOR 1 34
G1141 400 10,000 250 19 115 10 4W, 3P MOTOR 1 34

* For 230 VAC pump use "2" in the 3rd character of the model number. Motor specifications 0,8 kw single phase, 5 amps @ 230 VAC.
* Motor pendant is standard on all models.

Additional Pump Configurations

MODEL SELECTIONS
Class G Power Pump
Series 1 1/2 HP Universal Motor / 19 cu.in. ELECTRIC
Motor Voltage 1 1 = 115 VAC Single Phase 2 = 230 VAC Single Phase

0 = Dump 3 = 3 Way Manual 8 = Port Block

Valve Function 3 1 = 2 Way Dump 4 = 4 Way Manual
2 = 2 Way Manual 5 = 2 Way Solenoid

Reservoir Size 1 0 = 1 Gal. (plastic) 1 = 1 Gal. (metal)

47
 POWER PUMPS
20 SERIES
ELECTRIC

The versatility and mobility of the 20 Series Pump made the

repair of this bridge support simple and timesaving.

SIMPLEX ADVANTAGES
4 Powered by a 115V - 60HZ, 1/2 hp permanent
magnet motor (3,000 rpm); low startup voltage,
draws 17 amps at full load (230V models
available).
4 Two-stage pump operation provides fast tool
performance; 20 cubic inches / minute @ 10,000
PSI.
4 Precision designed valve offers reliability
and secure load holding; external adjustable
relief standard on all models.
4 Reservoirs available in 1 - 5 gallons; welded steel
design.
PEM2022 Shown 4 Ideal for use with small - mid sized hydraulic
See table for additional models cylinders or tools.
4 Compact, lightweight design, starting at 56 lbs.

HOSES
Large selection of standard, heavy
Performance Chart
duty and thermo plastic hydraulic
flow (cu.in.) Amps hoses to meet your requirements
450 18
and safety factor. - Pg. 82-83

400 16
MANIFOLDS
OIL FLOW (cu. in. / min.)

350 14 Simplex manifolds are the ideal so-

CURRENT (amps)

lution in obtaining precise control

300 12
when operating multiple cylinders.
250 10
- Pg. 77

200 8 Please refer to pages 4 & 5 for a

Advisory complete list of safety tips and

A
150 6
recommendations to ensure that
100 4
your Simplex equipment will
perform to its full potential.
50 2

0 0
0 300 650 3000 4000 5000 6000 7000 8000 9000 10000

PRESSURE (psi)

48 www.tksimplex.com 
 POWER PUMPS
20 SERIES
ELECTRIC

D Model Shown
PEM2022

B A
Usable Reservoir Usable Oil A B C D
Capacity Capacity
Gallons (in) (in) (in) (in)
1 (metal) 230 11 5/16 7 7/8 18 9/16 5 3/16
2 (metal) 400 12 1/4 12 1/4 19 1/32 6
5 (metal) 1,150 25 3/32 12 1/4 18 9/16 8

Product Ordering & Specifications

Model Pressure Rating (psi) Output Flow (cu.in./min.) Motor Spec. Valve Pendant Reservoir Weight
Type Control Capacity (lbs)
1st Stage 2nd Stage 1st Stage 2nd Stage (vac) (amps)
PED2001 600 10,000 400 20 115 10 Dump Motor 1 56
PED2002 600 10,000 400 20 115 10 Dump Motor 2 64
PEM2021 600 10,000 400 20 115 10 2W, 2P ---- 1 56
PEM2022 600 10,000 400 20 115 10 2W, 2P ---- 2 64
PEM2031 600 10,000 400 20 115 10 3W, 3P ---- 1 62
PEM2032 600 10,000 400 20 115 10 3W, 3P ---- 2 70
PEM2052 600 10,000 400 20 115 10 3W, 3P (L) ---- 2 71
PES2031 600 10,000 400 20 115 10 3W, 3P Solenoid 1 66
PES2032 600 10,000 400 20 115 10 3W, 3P Solenoid 2 73
PES2052 600 10,000 400 20 115 10 3W, 3P (L) Solenoid 2 74
PEM2041 600 10,000 400 20 115 10 4W, 3P ---- 1 62
PEM2042 600 10,000 400 20 115 10 4W, 3P ---- 2 70
PEM2062 600 10,000 400 20 115 10 4W, 3P (L) ---- 2 71
PES2041 600 10,000 400 20 115 10 4W, 3P Solenoid 1 66
PES2042 600 10,000 400 20 115 10 4W, 3P Solenoid 2 73
PES2062 600 10,000 400 20 115 10 4W, 3P (L) Solenoid 2 74
* For 230 VAC pump use "A" in the 8th character of the model number. (L) = Lock Valve Manifold
Motor specifications 0,8 kw single phase, 5 amps @ 230 VAC.

Additional Pump Configurations

MODEL SELECTIONS
Class P Power Pump
Motor Controls E E = No Options F = Foot Switch P = Pendant Switch

Valve Style S S = Solenoid M = Manual D = Dump

Pump Series 2 1/2 HP, 50/60 Hz, Permanent Magnet Motor / 20 cu.in.

Options 1 0 = No Options 1 = Roll Bars 4 = Filter 5 = Roll Bars & Filter

0 = Dump 3 = 3 Way 3 Position 5 = 3 Way Locking Style

Valve Type 3 2 = 2 Way 2 Position 4 = 4 Way 3 Position 6 = 4 Way Locking Style

Reservoir Size 5 1 = 1 Gallon 2 = 2 Gallon 5 = 5 Gallon

Blank = 115 VAC Single Phase A = 230 VAC Single Phase

Motor Voltage 49
 POWER PUMPS
G3 SERIES
ELECTRIC

ELECTRIC

A Simplex G3 power pump was used at a testing facility to

pressurize manifolds for leaks. "This portable pump gave us
more than enough power for our component testing and could
also be used throughout the facility".

SIMPLEX ADVANTAGES
4 Powered by a 115V - 60Hz, 1-1/8 hp universal
motor (21,000 rpm); low startup voltage, draws
16 amps at full load (230V models available).
4 Equipped with a 15’ remote power controlled
pendant.
4 High performance two-stage pump provides
higher cross-over pressure for faster cycle times
and equipment operation; 46 cubic inches /
minute @ 10,000 PSI.
4 Precision designed valve offers reliability
and secure load holding; external adjustable
relief standard on all models.
4 Reservoirs available in 1 - 10 gallons; welded
G3132 Shown steel design.
See table for additional models
4 Ideal for use with small - mid sized hydraulic
cylinders or tools.
4 Heavy duty design for extended service
applications.
Performance Chart
flow (cu.in.) Amps GAUGES
600 18 Improve your system visibility and
safety by adding an inline hydrau-
16
lic gauge to your circuit.
OIL FLOW (cu. in. / min.)

500

14 - Pg. 81
CURRENT (amps)

400 12 HOSES
Large selection of standard, heavy
10

300
duty and thermo plastic hydraulic
8 hoses to meet your requirements
and safety factor. - Pg. 82-83
200 6

4 ROLL CAGE
100
Protect your power pump from un-
2
expected worksite mishaps with a
0 0 heavy duty roll cage. Dimensions:
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
L - 25.13" x W - 15.13" x H - 22.13"
PRESSURE (psi)

50 www.tksimplex.com 
 POWER PUMPS
G3 SERIES
ELECTRIC
C

Model Shown
G3122

B A
Usable Reservoir Capacity A B C
Gallons
(in) (in) (in)
1 11.00 8.19 18.75
1.5 15.13 8.75 19
2.5 17 9.75 19
5 25.10 11.75 18.75
10 25.10 11.75 23

Product Ordering & Specifications

Model Pressure Rating (psi) Output Flow (cu.in./min.) Motor Spec. Valve Pendant Reservoir Weight
Type Control Capacity (lbs)
1st Stage 2nd Stage 1st Stage 2nd Stage (vac) (amps)
G3100 1,100 10,000 650 46 115 16 Dump Motor 1 38
G3101 1,100 10,000 650 46 115 16 Dump Motor 1 45
G3102 1,100 10,000 650 46 115 16 Dump Motor 1.5 50
G3121 1,100 10,000 650 46 115 16 2W, 2P Motor 1 45
G3122 1,100 10,000 650 46 115 16 2W, 2P Motor 1.5 52
G3131 1,100 10,000 650 46 115 16 3W, 3P Motor 1 48
G3132 1,100 10,000 650 46 115 16 3W, 3P Motor 1.5 53
G3133 1,100 10,000 650 46 115 16 3W, 3P Motor 2.5 63
G3162 1,100 10,000 650 46 115 16 3W, 3P Motor / Solenoid 1.5 57
G3163 1,100 10,000 650 46 115 16 3W, 3P Motor / Solenoid 2.5 67
G3141 1,100 10,000 650 46 115 16 4W, 3P Motor 1 48
G3142 1,100 10,000 650 46 115 16 4W, 3P Motor 1.5 53
G3143 1,100 10,000 650 46 115 16 4W, 3P Motor 2.5 63
G3172 1,100 10,000 650 46 115 16 4W, 3P Motor / Solenoid 1.5 57
G3173 1,100 10,000 650 46 115 16 4W, 3P Motor / Solenoid 2.5 67
* For 230 VAC pump use "2" in the 3rd character of the model number. Motor specifications 0,8 kw single phase, 10 amps @ 230 VAC.

Additional Pump Configurations

MODEL SELECTIONS
Class G Power Pump
Series 3 1 1/8 HP Universal Motor / 46 cu.in. ELECTRIC
Motor Voltage 1 1 = 115 VAC Single Phase 2 = 230 VAC Single Phase

0 = Dump 3 = 3 Way Manual 6 = 3 Way Solenoid

Valve Function 3 1 = 2 Way Dump 4 = 4 Way Manual 7 = 4 Way Solenoid
2 = 2 Way Manual 5 = 2 Way Solenoid 8 = Port Block

1 = 1 Gal. (metal) 3 = 2.5 Gal. (metal) 6 = 10 Gal. (metal)

Reservoir Size 2 2 = 1.5 Gal. (metal) 5 = 5 Gal. (metal)

C = Caster Wheel Kit L = Locking Style Manifold R = Roll Cage

Factory F = Foot Switch (Motor) O = Oil Filter S = Foot Switch (Valve)
Installed Options* G = Pump Mounted Gauge P = Pressure Switch

* If pump model consists of more than 3 options, contact factory. * Motor pendant is standard on all models. 51
 POWER PUMPS
G4 SERIES
ELECTRIC

ELECTRIC

The Simplex G4 power pump along with the S3000A spreader

was used to pry apart the rusted doors on this steel shipping
container.

SIMPLEX ADVANTAGES
4 Powered by a 115V - 60Hz, 1-1/2 hp induction
motor (1,725 rpm); low startup voltage, draws 16
amps at full load (230V models available).
4 High performance two-stage pump provides
higher cross-over pressure for faster cycle times
and equipment operation; 55 cubic inches /
minute @ 10,000 PSI.
4 Precision designed valve offers reliability and
secure load holding; external adjustable relief
standard on all models.
4 Reservoirs available in 1.5 - 20 gallons; welded
steel design.
4 Ideal for use with mid sized hydraulic cylinders
G4173M Shown or tools.
See table for additional models 4 Quiet operation, plus heavy duty design for
extended applications.

COUPLERS
Performance Chart
High flow quick disconnect cou-
flow (cu.in.) Amps plers provide a quick change to a
450 18 variety of pumps.
- Pg. 78-79
400 16
OIL FLOW (cu. in. / min.)

350 14 HOSES
CURRENT (amps)

Large selection of standard, heavy

300 12
duty and thermo plastic hydraulic
250 10 hoses to meet your requirements
and safety factor. - Pg. 82-83
200 8

150 6 ROLL CAGE

Protect your power pump from un-
100 4
expected worksite mishaps with a
50 2
heavy duty roll cage. Dimensions:
L - 25.13" x W - 15.13" x H - 22.13"
0 0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

CONTROL VALVES
PRESSURE (psi) Simplex offers 2, 3 and 4 way
valves to operate single and double
acting cylinders and tools.
- Pg. 74-75

52 www.tksimplex.com 
 POWER PUMPS
G4 SERIES
ELECTRIC

C
Model Shown
G4143O

B A
Usable Reservoir Capacity A B C
Gallons
(in) (in) (in)
1.5 15.13 8.75 22.34
2.5 17 9.75 22.34
5 25.10 11.75 21
10 25.10 11.75 25.25
20 28 19.6 25.25

Product Ordering & Specifications

Model Pressure Rating (psi) Output Flow (cu.in./min.) Motor Spec. Valve Pendant Reservoir Weight
Type Control Capacity (lbs)
1st Stage 2nd Stage 1st Stage 2nd Stage (vac) (amps)
G4102 1,100 10,000 400 55 115 16 Dump Motor 1.5 38
G4103 1,100 10,000 400 55 115 16 Dump Motor 2.5 45
G4122 1,100 10,000 400 55 115 16 2W, 2P Optional Motor 1.5 52
G4132 1,100 10,000 400 55 115 16 3W, 3P Optional Motor 1.5 53
G4133 1,100 10,000 400 55 115 16 3W, 3P Optional Motor 2.5 63
G4162 1,100 10,000 400 55 115 16 3W, 3P Motor / Solenoid 1.5 57
G4163 1,100 10,000 400 55 115 16 3W, 3P Motor / Solenoid 2.5 67
G4142 1,100 10,000 400 55 115 16 4W, 3P Optional Motor 1.5 53
G4143 1,100 10,000 400 55 115 16 4W, 3P Optional Motor 2.5 63
G4172 1,100 10,000 400 55 115 16 4W, 3P Motor / Solenoid 1.5 57
G4173 1,100 10,000 400 55 115 16 4W, 3P Motor / Solenoid 2.5 67
* For 230 VAC pump use "2" in the 3rd character of the model number. Motor specifications 0,8 kw single phase, 10 amps @ 230 VAC.

Additional Pump Configurations

MODEL SELECTIONS
Class G Power Pump
Series 4 1 1/2 HP Induction Motor / 55 cu.in. ELECTRIC
Motor Voltage 1 1 = 115 VAC Single Phase 2 = 230 VAC Single Phase

0 = Dump 3 = 3 Way Manual 6 = 3 Way Solenoid

Valve Function 3 1 = 2 Way Dump 4 = 4 Way Manual 7 = 4 Way Solenoid
2 = 2 Way Manual 5 = 2 Way Solenoid 8 = Port Block

2 = 1.5 Gal. (metal) 5 = 5 Gal. (metal) 7 = 20 Gal. (metal)

Reservoir Size 2 3 = 2.5 Gal. (metal) 6 = 10 Gal. (metal)

C = Caster Wheel Kit L = Locking Style Manifold P = Pressure Switch

Factory F = Foot Switch (Motor) M = Motor Pendant R = Roll Cage
Installed Options* G = Pump Mounted Gauge O = Oil Filter S = Foot Switch (Valve)

* If pump model consists of more than 3 options, contact factory.

53
 POWER PUMPS
G5 SERIES
ELECTRIC

ELECTRIC

The G5 power pump coupled with a 50 ton Simplex cylinder

are used daily to position bearings in the assembly processing
section of the plant.

SIMPLEX ADVANTAGES
4 Powered by a 115V - 60Hz, 1-1/2 hp permanent
magnet motor (3,000 rpm); low startup voltage,
draws 18 amps at full load (230V models
available).
4 Equipped with a 15’ remote power controlled
pendant.
4 High performance two-stage pump provides
higher cross-over pressure for faster cycle times
and equipment operation; 55 cubic inches /
minute @ 10,000 PSI. Optional 3 stage for
progressive force.
4 Precision designed valve offers reliability and
secure load holding; external adjustable relief
G5132G Shown standard on all models.
See table for additional models 4 Reservoirs available in 1.5 - 20 gallons; welded
steel design.
4 Ideal for use with mid to large sized hydraulic
cylinders or tools.
Performance Chart 4 Best weight-to-performance ratio in its class,
starting at 64 lbs.
flow (cu.in.) Amps

700 20

18
600
SITE GAUGE
OIL FLOW (cu. in. / min.)

16 Metal reservoir site gauge for easy

viewing of oil level.
CURRENT (amps)

500
14

12
400

10
MANIFOLDS
300
8
Simplex manifolds are the ideal so-
lution in obtaining precise control
6
200 when operating multiple cylinders.
4 - Pg. 77
100
2
HOSES
0 0 Large selection of standard, heavy
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
duty and thermo plastic hydraulic
PRESSURE (psi) hoses to meet your requirements
and safety factor. - Pg. 82-83

54 www.tksimplex.com 
 POWER PUMPS
G5 SERIES
ELECTRIC
C

Model Shown
G5175
B A
Usable Reservoir Capacity A B C
Gallons
(in) (in) (in)
1.5 15.13 8.75 18.59
2.5 17 9.75 18.59
5 25.10 11.75 18.59
10 25.10 11.75 22.84
20 28 19.60 22.84

Product Ordering & Specifications

Model Pressure Rating (psi) Output Flow (cu.in./min.) Motor Spec. Valve Pendant Reservoir Weight
Type Control Capacity (lbs)
1st Stage 2nd Stage 1st Stage 2nd Stage (vac) (amps)
G5102 1,100 10,000 700 55 115 18 Dump Motor 1.5 64
G5103 1,100 10,000 700 55 115 18 Dump Motor 2.5 74
G5122 1,100 10,000 700 55 115 18 2W, 2P Motor 1.5 64
G5123 1,100 10,000 700 55 115 18 2W, 2P Motor 2.5 74
G5132 1,100 10,000 700 55 115 18 3W, 3P Motor 1.5 67
G5133 1,100 10,000 700 55 115 18 3W, 3P Motor 2.5 77
G5135 1,100 10,000 700 55 115 18 3W, 3P Motor 5 115
G5162 1,100 10,000 700 55 115 18 3W, 3P Motor / Solenoid 1.5 71
G5163 1,100 10,000 700 55 115 18 3W, 3P Motor / Solenoid 2.5 81
G5165 1,100 10,000 700 55 115 18 3W, 3P Motor / Solenoid 5 119
G5142 1,100 10,000 700 55 115 18 4W, 3P Motor 1.5 67
G5143 1,100 10,000 700 55 115 18 4W, 3P Motor 2.5 77
G5145 1,100 10,000 700 55 115 18 4W, 3P Motor 5 115
G5172 1,100 10,000 700 55 115 18 4W, 3P Motor / Solenoid 1.5 71
G5173 1,100 10,000 700 55 115 18 4W, 3P Motor / Solenoid 2.5 81
G5175 1,100 10,000 700 55 115 18 4W, 3P Motor / Solenoid 5 119
* For 230 VAC pump use "2" in the 3rd character of the model number. Motor specifications 0,8 kw single phase, 10 amps @ 230 VAC.
Additional Pump Configurations
MODEL SELECTIONS
Class G Power Pump
Series 5 1 1/2 HP Permanent Magnet Motor / 55 cu.in. ELECTRIC
Motor Voltage 1 1 = 115 VAC Single Phase 2 = 230 VAC Single Phase

0 = Dump 3 = 3 Way Manual 6 = 3 Way Solenoid

Valve Function 3 1 = 2 Way Dump 4 = 4 Way Manual 7 = 4 Way Solenoid
2 = 2 Way Manual 5 = 2 Way Solenoid 8 = Port Block

2 = 1.5 Gal. (metal) 5 = 5 Gal. (metal) 7 = 20 Gal. (metal)

Reservoir Size 2 3 = 2.5 Gal. (metal) 6 = 10 Gal. (metal)

B = 3 Stage Pump H = Heat Exchanger R = Roll Cage

Factory C = Caster Wheel Kit L = Locking Style Manifold S = Foot Switch (Valve)
Installed Options* F = Foot Switch (Motor) O = Oil Filter
G = Pump Mounted Gauge P = Pressure Switch
* If pump model consists of more than 3 options, contact factory. * Motor pendant is standard on all models. 55
 POWER PUMPS
50 SERIES
ELECTRIC

The 50 Series pump can power a variety of Simplex tools and

withstands the daily wear and tear in this shipyard.

SIMPLEX ADVANTAGES
4 Powered by a dual voltage - 3 phase, 3 hp ac
motor (3,450 rpm); low startup voltage, draws 9.5
amps at full load.
4 Starter box is equipped on all models.
4 Two-stage pump operation provides fast tool
performance; 110 cubic inches / minute @ 10,000
PSI.
4 Precision designed valve offers reliability and
secure load holding; external adjustable relief
standard on all models.
4 Reservoirs available in 5 - 40 gallons; welded
PEM5045 Shown steel design.
See table for additional models 4 Ideal for use with mid - large sized hydraulic
cylinders or tools.
4 Ideal for production and multi-cylinder lift
systems, starting at 162 lbs.
4 Quiet running (80dBA).

Performance Chart
GAUGES
flow (cu.in.) Amps
Improve your system visibility and
800 12
safety by adding an inline hydrau-
700
lic gauge to your circuit.
10 - Pg. 81
OIL FLOW (cu. in. / min.)

600
CURRENT (amps)

8 MANIFOLDS
500
Simplex manifolds are the ideal so-
lution in obtaining precise control
400 6
when operating multiple cylinders.
300
- Pg. 77
4

200 COUPLERS
2
High flow quick disconnect
100
couplers provide a quick change to
a variety of pumps.
0 0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 - Pg. 78-79

PRESSURE (psi)

56 www.tksimplex.com 
 POWER PUMPS
50 SERIES
ELECTRIC
C

D
Model Shown
PEM5045
B A
E
Usable Reservoir Usable Oil A B C D E
Capacity Capacity
(Gal.) (cu.in.) (in) (in) (in) (in) (in)
5 1,150 19 5/8 12 5/16 18 5/16 8 25 3/32
10 2,300 19 5/8 12 5/16 23 3/4 12 1/2 25 3/32
20 4,600 19 5/8 23 1/2 23 3/4 12 1/2 25 3/32

Product Ordering & Specifications

Model Pressure Rating (psi) Output Flow (cu.in./min.) Motor Spec. Valve Pendant Reservoir Weight
Type Control Capacity (lbs)
1st Stage 2nd Stage 1st Stage 2nd Stage (vac) (amps)
PEM5035 1,500 10,000 650 110 230 10 3W, 3P ---- 5 162
PEM5036 1,500 10,000 650 110 230 10 3W, 3P ---- 10 217
PEM5056 1,500 10,000 650 110 230 10 3W, 3P (L) ---- 10 218
PES5035 1,500 10,000 650 110 230 10 3W, 3P Solenoid 5 165
PES5036 1,500 10,000 650 110 230 10 3W, 3P Solenoid 10 220
PES5056 1,500 10,000 650 110 230 10 3W, 3P (L) Solenoid 10 221
PEM5045 1,500 10,000 650 110 230 10 4W, 3P ---- 5 162
PEM5046 1,500 10,000 650 110 230 10 4W, 3P ---- 10 217
PEM5066 1,500 10,000 650 110 230 10 4W, 3P (L) ---- 10 218
PES5045 1,500 10,000 650 110 230 10 4W, 3P Solenoid 5 165
PES5046 1,500 10,000 650 110 230 10 4W, 3P Solenoid 10 220
PES5066 1,500 10,000 650 110 230 10 4W, 3P (L) Solenoid 10 221
(L) = Lock Valve Manifold

Additional Pump Configurations

MODEL SELECTIONS
Class P Power Pump
Motor Controls E E = No Options F = Foot Switch P = Pendant Switch

Valve Style S S = Solenoid M = Manual

Pump Series 5 3 HP, 3 Phase Motor with Starter Box

0 = No Options 4 = Filter Only

Options 2 2 = Heat Exchanger & Filter

3 = 3 Way 3 Position 5 = 3 Way Locking Style

Valve Type 3 4 = 4 Way 3 Position 6 = 4 Way Locking Style

5 = 5 Gallon 7 = 20 Gallon
Reservoir Size 5 6 = 10 Gallon 8 = 40 Gallon

Blank = 230 VAC 3 Phase B = 380 VAC, 3 Phase

Motor Voltage
A = 460 VAC 3 Phase C = 515 VAC, 3 Phase
57
 POWER PUMPS
60 SERIES
ELECTRIC

When it comes to large projects, this Simplex 60 Series pump

provides the highest available flows and industrial grade quality
to power numerous high tonnage lifts.

SIMPLEX ADVANTAGES
4 Powered by a dual voltage - 3 phase, 5 hp ac
motor (3,450 rpm); low startup voltage, draws 15
amps at full load.
4 Starter box is equipped on all models.
4 Two-stage pump operation provides fast tool
performance; 175 cubic inches / minute
@ 10,000 PSI.
4 Precision designed valve offers reliability and
secure load holding; external adjustable relief
standard on all models.
4 Reservoirs available in 5 - 40 gallons; welded
PES6045 Shown steel design.
See table for additional models 4 Ideal for use with mid - large sized hydraulic
cylinders or tools.
4 Ideal for production and multi-cylinder lift
systems, starting at 162 lbs.
4 Quiet running (80dBA).

Performance Chart
START / STOP SWITCH TERMINAL
flow (cu.in.) Amps
Durable plastic, industrial rated on /
800 16
off switch located on the right side
of the control box ensures safety in
700 14
the harshest work environments.
OIL FLOW (cu. in. / min.)

600 12
CURRENT (amps)

GAUGES
500 10
Improve your system visibility and
safety by adding an inline hydrau-
400 8
lic gauge to your circuit.
300 6
- Pg. 81

200 4 MANIFOLDS
Simplex manifolds are the ideal so-
100 2
lution in obtaining precise control
when operating multiple cylinders.
0 0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 - Pg. 77

PRESSURE (psi) HOSES

Large selection of standard, heavy
duty and thermo plastic hydraulic
hoses to meet your requirements
and safety factor. - Pg. 82-83

58 www.tksimplex.com 
 POWER PUMPS
60 SERIES
ELECTRIC
C

D
Model Shown
PES6045
B A
E
Usable Reservoir Usable Oil A B C D E
Capacity Capacity
(Gal.) (cu.in.) (in) (in) (in) (in) (in)

5 1,150 19 5/8 12 5/16 18 5/16 8 25 5/32

10 2,300 19 5/8 12 5/16 23 3/4 12 1/2 25 5/32
20 4,600 19 5/8 23 1/2 23 3/4 12 1/2 25 5/32

Product Ordering & Specifications

Model Pressure Rating (psi) Output Flow (cu.in./min.) Motor Spec. Valve Pendant Reservoir Weight
Type Control Capacity (lbs)
1st Stage 2nd Stage 1st Stage 2nd Stage (vac) (amps)
PEM6035 2,000 10,000 650 175 230 15 3W, 3P ---- 5 162
PEM6036 2,000 10,000 650 175 230 15 3W, 3P ---- 10 217
PES6035 2,000 10,000 650 175 230 15 3W, 3P Solenoid 5 165
PES6036 2,000 10,000 650 175 230 15 3W, 3P Solenoid 10 220
PEM6045 2,000 10,000 650 175 230 15 4W, 3P ---- 5 162
PEM6046 2,000 10,000 650 175 230 15 4W, 3P ---- 10 217
PES6045 2,000 10,000 650 175 230 15 4W, 3P Solenoid 5 165
PES6046 2,000 10,000 650 175 230 15 4W, 3P Solenoid 10 220

Additional Pump Configurations

MODEL SELECTIONS
Class P Power Pump
Motor Controls E E = No Options F = Foot Switch P = Pendant Switch

Valve Style S S = Solenoid M = Manual

Pump Series 5 HP, Multi-Volt, 3 Phase motor with Starter Box / 175 cu.in.
6

0 = No Options 4 = Filter Only

Options 2 2 = Heat Exchanger & Filter

3 = 3 Way 3 Position 5 = 3 Way Locking Style

Valve Type 3 4 = 4 Way 3 Position 6 = 4 Way Locking Style

5 = 5 Gallon 7 = 20 Gallon
Reservoir Size 5 6 = 10 Gallon 8 = 40 Gallon

Blank = 230 VAC 3 Phase B = 380 VAC

Motor Voltage
A = 460 VAC 3 Phase C = 515 VAC

59
 POWER PUMPS
G5 SERIES
AIR

AIR

The power and dependability of the G5 Air Power Pump is the

perfect solution for any job where electric and gasoline powered
tools are not suitable.

SIMPLEX ADVANTAGES
4 Powered by a rotary air vane, 3 hp motor
(3,000 rpm).
4 Equipped with a filter-lubricator assembly, air
muffler and carry handlebar on all models.
4 High performance two-stage pump provides
higher cross-over pressure for faster cycle
times and equipment operation; 55 cubic
inches / minute @ 10,000 PSI. Optional 3 stage
for progressive force.
4 Precision designed valve offers reliability and
secure load holding; external adjustable relief
standard on all models.
4 Reservoirs available in 1.5 - 20 gallons; welded
G5773 Shown steel design.
See table for additional models 4 Ideal for use with mid sized hydraulic cylinders
or tools.
4 Compact, lightweight design within its class,
starting at 50 lbs.
Performance Chart
flow (cu.in.)

flow (cu.in.)
FILTER & LUBRICATOR
All models come equipped with a
700
filter / lubricator assembly.
OIL FLOW (cu. in. / min.)

600

500
HOSES
Large selection of standard, heavy
400
duty and thermo plastic hydraulic
300
hoses to meet your requirements
and safety factor. - Pg. 82-83
200

COUPLERS
100
High flow quick disconnect cou-
0
plers provide a quick change to a
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 variety of pumps.
- Pg. 78-79
PRESSURE (psi)
ROLL CAGE
Protect your power pump from un-
expected worksite mishaps with a
heavy duty roll cage. Dimensions:
L - 25.13" x W - 15.13" x H - 22.13"

60 www.tksimplex.com 
 POWER PUMPS
G5 SERIES
AIR
C

Model Shown
G5773

B A
Usable Reservoir Capacity A B C
Gallons
(in) (in) (in)
1.5 15.13 8.75 18.59
2.5 17 9.75 18.59
5 25.10 11.75 18.59
10 25.10 11.75 22.84
20 28 19.60 22.84

Product Ordering & Specifications

Model Pressure Rating (psi) Output Flow (cu.in. / min. Motor Spec. Valve Pendant Reservoir Weight
1st Stage 2nd Stage 1st Stage 2nd Stage (psi) (cfm) Type Control Capacity (lbs)
G5732 1,100 10,000 700 55 90 50 3W, 3P ----- 1.5 50
G5735 1,100 10,000 700 55 90 50 3W, 3P ----- 5 108
G5762 1,100 10,000 700 55 90 50 3W, 3P Solenoid 1.5 52
G5765 1,100 10,000 700 55 90 50 3W, 3P Solenoid 5 110
G5742 1,100 10,000 700 55 90 50 4W, 3P ----- 1.5 50
G5745 1,100 10,000 700 55 90 50 4W, 3P ----- 5 108
G5772 1,100 10,000 700 55 90 50 4W, 3P Solenoid 1.5 52
G5775 1,100 10,000 700 55 90 50 4W, 3P Solenoid 5 110

Additional Pump Configurations

MODEL SELECTIONS
Class G Power Pump
AIR
Series 5 3 HP Air Motor / 55 cu.in.

Motor Type 7 7 = Rotary Vane

0 = Dump 3 = 3 Way Manual 6 = 3 Way Solenoid

Valve Function 3 1 = 2 Way Dump 4 = 4 Way Manual 7 = 4 Way Solenoid
2 = 2 Way Manual 5 = 2 Way Solenoid 8 = Port Block

2 = 1.5 Gal. (metal) 5 = 5 Gal. (metal) 7 = 20 Gal. (metal)

Reservoir Size 5 3 = 2.5 Gal. (metal) 6 = 10 Gal. (metal)

B = 3 Stage Pump G = Gauge (Integrated) O = Oil Filter

Factory C = Caster Wheel Kit L = Locking Style Manifold R = Roll Cage
Installed Options*

* If pump model consists of more than 3 options, contact factory.

61
 POWER PUMPS
G4 SERIES
GAS

GAS

The location to repair this dock foundation needed the versatility

of the G4 gas power pump. "Worksites know no boundaries; the
G4 performance proved itself in the most rugged, remote areas".

SIMPLEX ADVANTAGES
4 Powered by a 4 hp Briggs & Stratton® gas
motor.
4 Equipped with a carry handlebar on all models.
4 High performance two-stage pump provides
higher cross-over pressure for faster cycle times
and equipment operation; 50 cubic inches /
minute @ 10,000 PSI.
4 Precision designed valve offers reliability and
secure load holding; external adjustable relief
standard on all models.
4 Reservoirs available in 1.5 - 20 gallons; welded
steel design.
G4833 Shown 4 Ideal for use with mid sized hydraulic cylinders
See table for additional models or tools.
4 Compact, self contained design, starting at
53 lbs.

HOSES
Performance Chart Large selection of standard, heavy
flow (cu.in.) duty and thermo plastic hydraulic
hoses to meet your requirements
450
and safety factor. - Pg. 82-83
400
OIL FLOW (cu. in. / min.)

GAUGES
350
Improve your system visibility and
300 safety by adding an inline hydrau-
lic gauge to your circuit.
250
- Pg. 81
200

150 Please refer to pages 4 & 5 for a

Advisory complete list of safety tips and

A
100
recommendations to ensure that
50
your Simplex equipment will
perform to its full potential.
0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

PRESSURE (psi)

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 POWER PUMPS
G4 SERIES
GAS

C
Model Shown
G4833

B A

Usable Reservoir Capacity A B C

Gallons
(in) (in) (in)
1.5 15.13 8.75 22.34
2.5 17 9.75 22.34
5 25.10 11.75 19.54
10 25.10 11.75 23.97
20 28 19.60 22.84

Product Ordering & Specifications

Model Pressure Rating Output Flow Motor Valve Reservoir Weight
1st Stage 2nd Stage 1st Stage 2nd Stage B&S Type Capacity (lbs)
G4833 1,100 10,000 700 50 4 HP 3W, 3P 2.5 53
G4835 1,100 10,000 700 50 4 HP 3W, 3P 5 108
G4843 1,100 10,000 700 50 4 HP 4W, 3P 2.5 53
G4845 1,100 10,000 700 50 4 HP 4W, 3P 5 108

Additional Pump Configurations

MODEL SELECTIONS
Class G Power Pump GAS
Series 4 4 HP Gas Motor

Motor Type 8 8 = 4 HP Briggs & Stratton® Gas Engine / 50 cu.in.

0 = Dump 3 = 3 Way Manual

Valve Function 3 1 = 2 Way Dump 4 = 4 Way Manual
2 = 2 Way Manual 8 = Port Block

2 = 1.5 Gal. (metal) 5 = 5 Gal. (metal) 7 = 20 Gal. (metal)

Reservoir Size 5 3 = 2.5 Gal. (metal) 6 = 10 Gal. (metal)

C = Caster Wheel Kit O = Oil Filter

Factory G = Gauge (Integrated) R = Roll Cage
Installed Options* L = Locking Style Manifold

* If pump model consists of more than 3 options, contact factory.

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 POWER PUMPS
50 SERIES
GAS

The Simplex 50 Series gas pump powered a 4 point lift system

to raise this historic structure for relocation.

SIMPLEX ADVANTAGES
4 Powered by a 5.5 hp Honda® gas motor.
4 Equipped with a roll cage on all models.
4 High performance two-stage pump provides
higher cross-over pressure for faster cycle
times and equipment operation; 110 cubic
inches / minute @ 10,000 PSI.
4 Precision designed valve offers reliability and
secure load holding; external adjustable relief
PGHM5132 Shown standard on all models.
See table for additional models 4 Reservoirs available in 2 - 20 gallons; welded
steel design.
4 Ideal for use with mid - large sized hydraulic
cylinders or tools.
4 Compact, self contained design, starting at 68
lbs.

MANIFOLDS
Performance Chart Simplex manifolds are the ideal so-
lution in obtaining precise control
when operating multiple cylinders.
flow (cu.in.) - Pg. 77
OIL FLOW (cu. in. / min.)

800

COUPLERS
700
High flow quick disconnect cou-
600
plers provide a quick change to a
variety of pumps.
500 - Pg. 78-79
400
HOSES
300 Large selection of standard, heavy
duty and thermo plastic hydraulic
200
hoses to meet your requirements
100 and safety factor. - Pg. 82-83

0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
GAUGES
Improve your system visibility and
PRESSURE (psi) safety by adding an inline hydrau-
lic gauge to your circuit.
- Pg. 81

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 POWER PUMPS
50 SERIES
GAS

C Model Shown
PGHM5132

B A
Usable Reservoir Capacity A B C D
Gallons (in) (in) (in) (in)
2 12 1/4 12 1/4 22 6
5 19 5/8 12 1/4 24 8
10 19 5/8 12 1/4 28 1/2 12 1/2
20 19 5/8 23 1/2 28 1/2 12 1/2
Roll Bar Dimensions: 25 7/16” L x 20 1/2” H x 16 3/4” W

Product Ordering & Specifications

Model Pressure Rating (psi) Output Flow (cu.in./ min.) Motor Spec Valve Reservoir Weight
1st Stage 2nd Stage 1st Stage 2nd Stage Honda Type Capacity (lbs)
PGHM5032 1,200 10,000 650 110 5 1/2 HP 3W, 3P 2 68
PGHM5035 1,200 10,000 650 110 5 1/2 HP 3W, 3P 5 123
PGHM5042 1,200 10,000 650 110 5 1/2 HP 4W, 3P 2 68
PGHM5045 1,200 10,000 650 110 5 1/2 HP 4W, 3P 5 123

Additional Pump Configurations

MODEL SELECTIONS
Class P Power Pump
Motor Controls G G = Gas Motor

Motor Type H H = 5 1/2 HP Honda® Motor

Valve Style M = Manual

M

5 = 5 1/2 HP Gas Motor / 110 cu.in.

Pump Series 5

Factory 0 = No Options 4 = Filter Only

Installed Options
1 1 = Roll Bars Only 5 = Roll Bars & Filter

2 = 2 Way 2 Position 5 = 3 Way Locking Style

Valve Type 3 3 = 3 Way 3 Position 6 = 4 Way Locking Style
4 = 4 Way 3 Position

2 = 2 Gallon 6 = 10 Gallon
Reservoir Size 2 5 = 5 Gallon 7 = 20 Gallon

65
 POWER PUMPS ACCESSORY KITS
G Series

Model Order
# Description

Order # G07-3M, G07-3S INTEGRATED PRESSURE GAUGE KIT

G07-4M, G07-4S Includes
* SHCS 3/8-16 X 2 1/2 ..........................................................4
3M = 3 WAY MANUAL GAUGE SHROUD MOUNTING.............................................2
4M = 4 WAY MANUAL * GAUGE BRACKET MANUAL .............................................1
3S = 3 WAY SOLENOID
4S = 4 WAY SOLENOID
* BHCS 10-24 X .50 316SS....................................................4
MANIFOLD ASSEMBLY.........................................................1
* VALVE HANDLE ASSEMBLY...............................................1
Monitor pressure in the GAUGE SHROUD ASSEMBLY..............................................1
system by incorporating an INSTRUCTION SHEET .........................................................1
Integrated Pressure Gauge.
* EXTRA COMPONENTS IN MANUAL 3 OR 4 WAY GAUGE KIT *

Order # G02 FOOT SWITCH KIT

Includes
FOOT SWITCH .....................................................................1
Hands free pump control 18-3 POWER CORD..................................... 15 FOOT CORD
can be achieved with the SPADE TERMINAL ...............................................................3
15 ft. cord Foot Switch. INSTRUCTION SHEET .........................................................1

Order # G03 ROLL CAGE KIT

Includes
1/4 FENDER WASHER .........................................................4
Protect your G Series pump HHCS 1/4-20 X .75 W/NYLON S.S ......................................4
from jobsite mishaps with a ROLL CAGE ..........................................................................1
lightweight industrial grade INSTRUCTION SHEET .........................................................1
Roll Cage.

Order # G04 - 115 HEAT EXCHANGER KIT - 115 VOLT / 230 VOLT
(FOR 115 VOLT) Includes
G04 - 230 HEAT EXCHANGER ASSEMBLY G5 115V . ..........................1
BULKHEAD ELBOW 3/8” FLARE TUBE . ..............................2
(FOR 230 VOLT) SWIVEL FITTING ...................................................................1
ELBOW 1/4” NPT TO 3/8” FLARE TUBE ...............................1
Avoid pump overheating TUBE HEAT EXCHANGER PUMP TO COVER PLATE . .......1
TUBE HEAT EXCHANGER COVER PLATE TO TANK . ........1
and costly repairs from long
STANDOFF HEAT EXCHANGER ..........................................4
work periods with a coil BHCS 1/4-20 X 3/8 .................................................................4
induction Heat Exchanger. HEX NUT 1/4-20 PLATD ........................................................4
O-RING 7/16 X 5/8 .................................................................2
RING TERMINAL 1/4” ............................................................1
INSTRUCTION SHEET ..........................................................1

Accessory Adaptable G Series Pumps

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 ACCESSORY KITS POWER PUMPS
G Series

Model Order # Description

Order # G05 EXTERNAL FILTER KIT

Includes
FILTER BLOCK W/ RELIEF ASSEMBLY ..............................1
Protect your system from ROLL PIN 1/8 X 3/8 LG .........................................................1
unwanted contaminants SHCS 3/8-16 X 5.25 ..............................................................1
with an easy to install SHCS 3/8-16 X 6.25 ..............................................................4
External Filter Kit. INSTRUCTION SHEET .........................................................4

Order # G01 PENDANT MOTOR CONTROL KIT

Includes
PENDANT ASSEMBLY .........................................................1
Provide a safe distance MEMBRANE SWITCH LABEL ..............................................3
from large loads with a DECAL PENDANT INSTRUCTION .......................................1
handy 15 ft. heavy duty SIMPLEX DECAL ..................................................................1
Pendant Control Kit. INSTRUCTION SHEET GO1.................................................1

Order # G06 CASTER KIT

Includes
CASTER STRIP ....................................................................2
Give your G Series pump SWIVEL CASTER .................................................................4
mobility with heavy duty ACORN NUT 3/8-16 PLT . .....................................................4
Swivel Casters for FHCS 1/4-20 X 3/4 LGL ........................................................4
easier movement on INSTRUCTION SHEET GO6.................................................1
tough terrain.

Order # WMT4 MULTI-PORT ADAPTER KIT

Includes
MULTI-PORT ADAPTER BLOCK ..........................................1
Run up to 4 different tools VALVE ADAPTER MULTIPORT ASSEMBLY ........................2
to add versatility to your G PIPE PLUG 1/8” FLUSH W/ COATING .................................4
Series pump with a SHCS 1/4-20 X 2” LG ............................................................2
MultiPort Adapter Kit. HEX PIPE PLUG 1/4” W/ COATING......................................1
INSTRUCTION SHEET WMT4..............................................1
FOR TORQUE WRENCH ONLY.

Accessory Adaptable G Series Pumps

67
 POWER PUMPS
Air Powered
Hydraulic Foot Pumps

Engineers selected the Simplex air pump when reliable 10,000

psi power was needed to run this production line fixture. “The
three position treadle is easy to use and the pump runs on
standard shop air.”

SIMPLEX ADVANTAGES
4 Powers a wide variety of single and double
acting tools.
4 Rugged all metal construction.
4 High performance, reciprocating air motor for
fast operation.
4 Pressure relief valve protects hydraulic circuit.
4 Quiet operation for in house production.
4 3 position treadle for advance, hold and retract.
Air Foot Pump Family Shown 4 Runs efficiently on standard shop air @ 10cfm,
90psi.

GAUGES
Improve your system visibility and
safety by adding an inline hydrau-
lic gauge to your circuit.
- Pg. 81

COUPLERS
High flow quick disconnect cou-
plers provide a quick change to a
variety of pumps.
- Pg. 78-79

HOSES
Large selection of standard, heavy
duty and thermo plastic hydraulic
Performance Chart hoses to meet your requirements
and safety factor. - Pg. 82-83
Flow @100 psi Air
80
Oil Flow (cu. in. / min.)

70
60
50

40

30
20

10 PA95
PA91
0 1k 2k 3k 4k 5k 6k 7k 8k 9k 10k
Pressure (psi)

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PA91-R
90 cu. in. Reservoir 5.25”
POWER PUMPS
6.06”
2.67” Air Powered
1.54” Hydraulic Foot Pumps
8.05”
5.25”

10.25”

PA91-1 & PA95-1

230 cu. in. Reservoir
3/8” NPT
1/4” NPT

8.53”
6.36” 6.49”

6.60”
11.38”
7.80”

PA91 & PA95 5.35”

2.67”
90 cu. in. Reservoir 4.5”
3/8” NPT
1/4” NPT

7.25”
5” 5.25”

10.25”

PA91D
90 cu. in. Reservoir
2-3/8” NPT
1/4” NPT

7.99”
5” 5.35”

10.25” 5.35”

Product Ordering & Specifications

Model Tool Usable Oil Capacity Oil Flow Oil Flow @ 10,000 Operating Air Pres- Weight
Type (cu. in.) @ 0 psi (cu. in.) psi (cu. in.) sure Range (psi) (lbs)
PA91 S/A 90 75 6 60 - 150 20
PA91-R S/A 90 75 6 60 - 150 21
PA91-1 S/A 230 75 6 60 - 150 28
PA91-1R S/A 230 75 6 60 - 150 29
PA91D D/A 90 75 6 60 - 150 19
PA95 S/A 90 70 10 60 - 150 20
PA95-1 S/A 230 70 10 60 - 150 28
69
 SECTION
INDEX

Proper Selection......... 72 - 73

2 and 3 Way

Control Valves....................74

4 Way

Control Valves....................75

In-Line

System Valves....................76
SYSTEM ACCESSORIES

High Pressure

Manifolds.............................77

1/4" NPTF

Couplers..............................78

3/8" NPTF

Couplers..............................79

NPTF Fittings

and Oil.................................80

Analog and

Digital Gauges....................81

High Pressure

Hoses...................................82

High Performance

Hoses...................................83

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 SYSTEM
INTRODUCTION
ACCESSORIES

M1 - Port Control GA1

Manifold Gauge Adapters

F3
3” Nipples

Power Pump

G5 - 2.5” 10,000 psi/

700 bar Gauges
HCA20 Hoses C213 Couplers

Pump with 4 port Manifold Shown

SIMPLEX SYSTEM ACCESSORY OVERVIEW

3 Increase Your System Visibility 3 Flexibility

Monitor your system pressure and load by incorporating Select from a large assortment of SIMPLEX forged 10,000 psi
SIMPLEX liquid filled gauges in your hydraulic circuit. Also, fittings to customize your plumbing configurations to your
SIMPLEX offers digital gauges to meet any demanding individual requirements.
requirement for accuracy.
3 Easy Setup
3 Increase Your System Control Simplify transport and setup of system arrangement with
Take advantage of the wide selection of configured inline system SIMPLEX 10,000 psi hydraulic hoses configured with quick
valves to maximize individual tool speed for safe and efficient disconnect couplers.
control.

3 Load Holding
Add additional backup safety with the SIMPLEX V10E or V10EC
load holding valve at each cylinder. Whether you need to throttle
down the load or free flow in one direction, these compact and
highly effective valves offer the flexibility and additional
control needed at any jobsite.

71
 SYSTEM
PROPER SELECTION
ACCESSORIES
2, 3 AND 4 WAY CONTROL VALVES IN-LINE VALVES

The 2 and 3 way valves are used to operate single acting

cylinders and tools. The 4 way version is used to operate Maximize the control and safety factor of your system
double acting cylinders or tools. arrangement with our in-line valves.

MANIFOLDS COUPLERS / FITTINGS

Manifolds are the central component of your system These couplers & fittings provide maximum fluid flow and
arrangement. Precision control needle valves and 3/8" are plated to resist corrosion. The no-spill style coupler
ports are standard. Manifolds can be connected together is utilized where safety and environmental needs are a
to accommodate any size system. demand.

GAUGES HOSES

These analog and digital gauges give the operator HD rubber and non-conductive thermo-plastic style hoses
a window to the system. Select from PSI or tonnage are ideal for demanding and continuous operation with up
readings to meet your specific requirements. Simplex high to a 4:1 safety factor.
pressure gauges offer reliability along with durability.

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 SYSTEM
PROPER SELECTION
ACCESSORIES

Detailed example of a 1 point lift, manually driven with check valve

G5 - 2.5” 10,000 psi /

GA1 - Gauge
700 bar Gauge
Adapter

HCA Series
Hose

V10EC - Check
P42 - 2 Speed Hand
Valve
Pump

R104 - Single-Acting
Spring Return Cylinder

Detailed example of a 4 point lift, gas driven with M1 manifold & check valves.

4 - R104 Single-Acting M1 - 4 Port Control

Spring Return Cylinders Manifold

4 - V10EC Check
Valves

4 - HCA Series
Hoses

PGHM5132 Gas
Power Pump
G5 - 2.5” 10,000 psi/
700 bar Gauge
GA1 Gauge
Adapter

73
 SYSTEM
2 & 3 WAY CONTROL VALVES
ACCESSORIES
Model Description Hydraulic Functional Flow
Schematic Schematic
Pump mounted, 2 position, 2 way valve is ideal P

for pressing, punching, crimping, staking or Advance

pulling applications when load holding is not
VP2
needed.
P T Retract
P T

Pump mounted, 3 position, 3 way valve is Advance

commonly used with single-acting cylinders T
for lifting applications or production work. The
VP3 center position holds the load with the pump
P T
motor on or off.
P T
Hold

P T
Pump mounted, 3 position, 3 way valve is the
same as VP3, but with a built in pilot check
valve. The VPL3 provides positive load holding P T
in the center position, and will not allow pres-
VPL3 sure drop while shifting. Recommended for Retract
prestressing, post tensioning and precision
holding applications. P T

P T

Pump mounted, electric solenoid actuated, Advance

3 position, 3 way valve with remote pendant P T

VPS3 switch allows remote operation of system

directional control. P T P T

Hold
Pump mounted, electric solenoid actuated,
3 position, 3 way valve with remote pendant P T

switch is the same as the VPS3, but with a

built in pilot operated check valve. The VPSL3 P T
VPSL3 provides positive load holding in the center Retract
position, and will not allow pressure drop while
P T
shifting.

P T

Remote Mounted Valves - For Single Acting Cylinders & Tools

VRM3 is remote mounted, manual valve, 3
position, 3 way tandem center. VRM3CC
VRM3 & (reference VP3 schematic) P

VRM3CC P T
VRM3CC is remote mounted, manual valve, 3
position, 3 way closed center. P T

VRS3 is remote mounted, solenoid valve, 3

position, 3 way tandem center. VRS3CC
VRS3 & (reference VPS3 schematic)
VRS3CC
VRS3CC is remote mounted, solenoid valve, 3 P T
position, 3 way closed center.

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 SYSTEM
4 WAY CONTROL VALVES
ACCESSORIES
Model Description Hydraulic Functional Flow
Schematic Schematic
Pump mounted, 3 position, 4 way valve Advance
is used with double-acting cylinders and A B
A B

tools. This valve controls direction of oil for

VP4
advancing, holding & retracting. The center
position holds the load with the pump motor P T
P T

running or off. Hold

Pump mounted, 3 position, 4 way valve is

the same as VP4, but with a built in pilot
A B
check valve. The VPL4 provides positive
load holding in the center position, and will
VPL4 not allow pressure drop while shifting. Rec-
Retract

ommended for prestressing and precision P T A B

holding applications.
P T

Pump mounted, electric solenoid actuated, Advance

3 position, 4 way valve with remote pendant A B A B

VPS4 switch. Same as VP4, but allows remote

operation of directional control.
P T
P T
Pump mounted, electric solenoid actuated,
3 position, 4 way valve with remote pendant Hold
A B
switch functions the same as VPS4, but with
VPSL4 a built in pilot operated check valve. The
VPSL4 provides positive load holding in the
center position, and will not allow pressure P T
drop while shifting. Retract
A B
Pump mounted, air solenoid actuated, 3
position, 4 way valve with remote pendant A B
VPA4 switch. Same as VP4, but allows remote
operation of directional control.
P T P T

Remote Mounted Valves - For Double Acting Cylinders & Tools

VRM4 is remote mounted, manual valve, 3
position, 4 way tandem center. VRM4CC
(reference VP4 schematic) A B
VRM4 & A B
VRM4CC
VRM4CC is remote mounted, manual valve, P T

3 position, 4 way closed center.

P T

VRS4 is remote mounted, solenoid valve, 3

VRS4CC
position, 4 way tandem center.
VRS4 & (reference VPS4 schematic) A B A B

VRS4CC
VRS4CC is remote mounted, solenoid valve, P T

3 position, 4 way closed center. P T

75
 SYSTEM
IN-LINE SYSTEM VALVES
ACCESSORIES
Model Description Hydraulic Schematic
Check Valve automatically locks load
in raised position as plunger is being
extended. Protects against dropping the
load due to pressure loss. Required for
V10E
multiple cylinder lifting from one source.
(Includes F1 - 3/8" porting Hex Nipple).

Check Valve is a V10E with polarized

high flow couplers for direct, rapid
mounting to cylinder couplers.
V10EC

Over Center Check Valve can be

mounted at the cylinder to hold the load
in the event of system failure. Unlike
other piloted check valves, the V2
V2 provides controlled retraction without
“chatter”. Note: When used in multiple
cylinder systems, contact Simplex for
minimum pump requirements.

Shut-Off Valve is a needle-type valve for

sustained load-holding and flow control.
Use for positive shut-off or throttling.
(3/8" porting NPTF)
V5B

In-line Adjustable Relief Valve is for

in-line mounting into hydraulic systems.
Accurately controls maximum pressure
from 800 to 10,000 psi. Turn handle
until gauge indicates desired working
V1
pressure - tighten lock nut. Valve au-
tomatically opens and bypasses excess
flow from system when preset pressure
is reached. (Includes tubing & fittings).

Safety Relief Valve threads into top port

of double-acting cylinders, or inline on
hydraulic systems, for protection against
over pressurizing. Pressure rating is set
V3
to 10,500 psi.
(3/8" porting NPTF)
3/8"m - 3/8"f

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 SYSTEM
HIGH PRESSURE MANIFOLDS
ACCESSORIES
Model Description Technical Specifications
Pump Mounted 4 Cylinder Control Equally Spaced @ 2 63/64"
Manifold Kit: The M1 control manifold
1 1/8"
incorporates (4) station shut-off/flow
control valves, 18" hose, gauge port, (4)
high flow couplers and pump mounting
M1
hardware. Two or more manifolds can
be coupled together for larger systems.
3/8" NPTF
For replacement hose order #89521
3 43/64"
All dimensions in inches. 9"
Pump Mounted 4 Cylinder Manifold Kit:
The M2 manifold includes 18" hose and 3/8” NPTF 6 Places
pump mounting hardware. Two or more
manifolds can be coupled together for
M2 larger systems.
For replacement hose order #89521
Equally Spaced @ 2 1/4"
9"
9
All dimensions in inches.

Pump Mounted 2 Cylinder Control 3 43/64"

Manifold Kit: The M2A control manifold
incorporates (2) station shut-off/flow 1 3/16"
control valves. Two or more manifolds 1"
M2A can be coupled together for larger
systems. 3/8” NPTF
4 Places
3 1/4"
All dimensions in inches. 5"

6 Port Inline Hex Manifold: The M3 3/8” NPTF

inline hex manifold features (6 )- 3/8”
NPTF threaded ports & mounting holes.

M3
/2"
11
2"
2
All dimensions in inches.

Pump Mounted 4 Cylinder Control 3/8” NPTF

Manifold Kit: The M4A control manifold 3 43/64" 6 Places
incorporates (4) station shut-off/flow
control valves. Two or more manifolds 1"
M4A can be coupled together for larger
systems.
Spaced 3" on Center
9"
All dimensions in inches.

77
 SYSTEM
1/4 NPTF COUPLERS
ACCESSORIES
Model Description
1/4" NPTF HIGH - FLOW COUPLERS
For use on smaller tools, pumps and any tool with 1/4” threads. These couplers are plated to resist corrosion.
Cylinder Half Couplers have male 1/4” NPTF threads; Hose Half Couplers have female 1/4” NPTF threads.

Ram
CT201 Coupler Half
with Dust Cap

Hose Coupler Half

CT202
with Dust Cap

Ram & Hose Coupler Set

CT200
with 2 Dust Caps

1/4" NPTF FLUSH FACE / NO SPILL COUPLERS

Unique flush face design features push to connect operation with an auto lock sleeve on the CT211, and non-
spill “dry” disconnect operation. Easy cleaning minimizes system contamination. This coupler should be used
wherever oil spillage constitutes a safety or environmental hazard. Couplers have 1/4” NPTF threads.

Hose Coupler Half

CT210
with Dust Cap

Ram Coupler Half

CT211
with Dust Cap

Coupler Complete
CT212
with 2 Dust Caps

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 SYSTEM
3/8 NPTF COUPLERS
ACCESSORIES
Model Description
3/8" NPTF HIGH - FLOW COUPLERS
These premium grade couplers provide maximum fluid flow and are plated to resist corrosion. Cylinder Half
Couplers have male 3/8” NPTF threads & high strength rubber dust caps; Hose Half Couplers have female
3/8” NPTF threads.

Hose Coupler Half

C213
with Dust Cap

Ram Coupler Half

C211
with Dust Cap

Coupler Set Complete

C209
with 2 Dust Caps

CR215 Dust Cap

3/8" NPTF FLUSH FACE / NO SPILL COUPLERS

Unique flush face design features push to connect operation with a sleeve lock, and non-spill “dry” disconnect
operation. Easy cleaning minimizes system contamination. This coupler should be used wherever oil spillage
constitutes a safety or environmental hazard. Couplers have 3/8” NPTF threads.

Hose Coupler
C513
Half

Ram Coupler
C511
Half

Coupler Set Complete

C509
with 2 Dust Caps

CD515 Dust Cap Ram Half

CD516 Dust Cap Hose Half
79
 SYSTEM
NPTF FITTINGS & OIL
ACCESSORIES
Model Description Model Description

Hex Nipple Reducer Fitting

F1 (2) 3/8" m F10 3/8" m TO 1/4" f
NPT Threads NPT Threads

3" Nipple Tee

F3 (2) 3/8" m F11 (3) 3/8" f
NPT Threads NPT Threads

6" Nipple Coupling

F6 (2) 3/8" m F13 (2) 3/8" f
NPT Threads NPT Threads

90° Elbow Cross Fitting

F7 (2) 3/8" f F15 (4) 3/8" f
NPT Threads NPT Threads

90° St. Elbow Reducer Fitting

F9 3/8" m - 3/8" f F17 1/4" m TO 3/8" f
NPT Threads NPT Threads
All fittings above are rated for 10,000 psi, and are engraved for added safety and readability.
Gauge Adapter
1/4” F
3/8” M

GA1 Gauge Adapter Simplifies Your Connection Point

3/8” F

Simplex Hydraulic Oil

Special, high pressure formulated, premium grade oil for all Simplex hydraulic products. High viscosity index ensures
maximum lubricity over a wide range of operating temperatures.

MODEL HYDRAULIC OIL VISCOSITY INDEX - 100 MINIMUM

QUANTITY VIS, SSU @ 100° F - 150 - 155
A01 1 GALLON VIS, SSU @ 210° F - 45 - 50
AO5 5 GALLONS VIS, SSU @ 0° F - < 15,000
A055 55 GALLONS POUR POINT - -50° F
FLASH POINT - 400° F
ANALINE POINT - 204.8° F
INCLUDES: ANTI-FOAM, ANTI-RUST
AND LOW TEMPERATURE ADDITIVES

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 SYSTEM
ANALOG & DIGITAL GAUGES
ACCESSORIES
Model Description Dimensions
The G5 is a high quality compact liquid filled gauge
that reads in both PSI and Bar. Liquid filled to
dampen needle vibration, the G5 is perfect for
applications up to 10,000 psi.
G5 ■ Liquid filled dampens needle vibration. 2.50”
■ 1% full scale accuracy.
■ 500 psi increment.
9/16” Square
■ Stainless steel casing.
1/4” NPT
The G6 is a larger, easy to read liquid filled gauge that
reads in both PSI and Bar with increments of 500 psi.
The calibrated scale reads from 0-10,000 psi with
10,000 psi to 15,000 psi as a warning zone.
G6 ■ Liquid filled dampens needle vibration. 4.00”
■ 1% full scale accuracy.
■ Large easy to read 4” face.
■ Rubber blowout plugs for safety. 9/16” Square
■ Stainless steel casing. 1/4” NPT
The G7 is a larger, easy to read liquid filled gauge
that reads in both PSI and Bar with increments of
100 PSI/10bar. The calibrated scale reads from
0-10,000 psi.
4.00”
■ Liquid filled dampens needle vibration.
G7 ■ 1% full scale accuracy.
■ Large easy to read 4” face.
■ Rubber blowout plugs for safety.
■ Stainless steel casing.
■ Standard on all Simplex Torque Wrench Pumps. 1/4” NPT

The GD1 is designed for the high cycle pressure

application where mechanical gauges don’t hold up.
The GD1 is a direct mount, compact gauge with an
all stainless steel sensor that is vibration & shock 2.66”
GD1 resistant. (0-10,000 psi)
■ Self powered Lithium batteries.
■ Full 4 digit display.
■ + / - .25% full scale accuracy. 5/8”
■ 10 million cycle life minimum. 1/4” NPT
The GD2 digital gauge combines the best features of
analog and digital instruments. The 0.75” high full 4
digit display is easily read at a distance and the
“analog” bar graph allows instant estimation of
changing pressures. The all stainless steel sensor is
vibration and shock resistant. (0-10,000 psi) 5.45”
GD2 ■ 0.75” characters and 270° bar graph "analog"
readout.
■ Splash proof phenolic housing.
■ + / - .25% full scale accuracy.
■ Keypad enable/disable of peak high or peak low 1.33” 7/8” Flats
hold. 1/4” NPT

CALIBRATED RANGE FACE

CYLINDERS USED WITH
0-10,000 PSI/TONS DIA.

GT5 0-5, 10, 15 4" ALL 5, 10 & 15 TON MODELS

GT20 0-20, 50 4" ALL 20 RFS & RLS 50 TON MODELS

GT25 0-25, 55, 100 4" ALL 25 & 55 RFS & RLS 100 TON MODELS

GT30 0-30, 50, 100 4" 30 TON MODELS, 50 & 100 RLR & RLN

GT100 0-100, 150, 200 4" RDA 100 & 200 SERIES RLR & RLN 150 & 200

GTH12 0-12, 20, 30 4" 12, 20 & 30 TON RC & RCD SERIES

GTH60 0-60, 100,150 4" 60, 100 & 150 TON RC & RCD SERIES

81
 SYSTEM
HIGH PRESSURE HOSES
ACCESSORIES
HA & HCA Industrial Grade 1/4” I.D. series hoses are rated at 10,000 psi operating pressure and 20,000 psi
minimum burst pressure. This hose is the recommended choice for hand pump & cylinder sets, as well as a wide
range of other intermittent applications.

Model Length (ft) Hose Ends I.D. (in)

HA3 3
HA6 6
HA10 10
HA20 20
HA36 36
HA50 50 3/8” NPTF Male 3/8” NPTF Male
HCA3 3

HCA6 6 1/4"
HCA10 10

HCA20 20 3/8” NPTF Male C213 Coupler*

HCA36 36

HCA50 50

C213 Coupler* C213 Coupler*

*All hoses with couplers includes CR215 Dust Cap.

High Flow HD & HDC 3/8" I.D. series hoses are recommended to achieve higher retraction speeds and minimal
flow restrictions. These heavy duty hoses are rated at 10,000 psi with a minimum burst pressure of 30,000 psi.

Model Length (ft) Hose Ends I.D. (in)

HD3 3
HD6 6
HD10 10
HD20 20
HD50 50 3/8” NPTF Male 3/8” NPTF Male
HDC3 3

HDC6 6
3/8"
HDC10 10

HDC20 20 3/8” NPTF Male C213 Coupler*

HDC50 50

C213 Coupler* C213 Coupler*

*All hoses with couplers includes CR215 Dust Cap.

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 SYSTEM
HIGH PERFORMANCE HOSES
ACCESSORIES
Non-Conductive Thermo Plastic HR & HRC series hoses are for those special applications where non-
conductivity is a must. The HR & HRC series hose operates at 10,000 psi working and 40,000 psi burst, (4:1
safety factor). Light weight and durable, the multi-layered design complies with M.H.I. I.J.100 hose specifications.
Orange in color, the HR and HRC are easily identified from standard conductive hoses.

Model Length (ft) Hose Ends I.D. (in)

HR3 3
HR6 6
HR10 10
HR20 20 3/8” NPTF Male 3/8” NPTF Male
1/4"
HRC3 3
HRC6 6
HRC10 10
HRC20 20 3/8” NPTF Male C213 Coupler*
*All hoses with couplers includes CR215 Dust Cap.
Thermo-Plastic HP & HPC series hoses are recommended for demanding applications. Along with their
distinctive green color, the HP & HPC series hoses boast a 10,000 psi working, 40,000 psi minimum burst, (4:1
safety factor) and a tough polyurethane outer cover that resists abrasion and wear. Well suited for continuous
duty, the reinforced polyester and carbon steel wire design contributes to low volume expansion, minimized
fatigue and enhanced system efficiencies.
Model Length (ft) Hose Ends I.D. (in)
HP3 3
HP6 6
HP10 10
HP20 20
HP36 36
HP50 50 3/8” NPTF Male 3/8” NPTF Male
HPC3 3
1/4"
HPC6 6
HPC10 10
HPC20 20 3/8” NPTF Male C213 Coupler*

HPC36 36

HPC50 50
C213 Coupler* C213 Coupler*
*All hoses with couplers includes CR215 Dust Cap.

Heavy Duty HE & HEC series hoses are for demanding and continuous duty applications that require
10,000 psi working and 40,000 psi burst, (4:1 safety factor) but where rubber coated, steel wire braid design is
preferred. These hoses are well suited in operating temperatures up to 150° F.

Model Length (ft) Hose Ends I.D. (in)

HE6 6

HE10 10

HE20 20 3/8” NPTF Male 3/8” NPTF Male

1/4"
HEC6 6

HEC10 10

HEC20 20 3/8” NPTF Male C213 Coupler*

*All hoses with couplers includes CR215 Dust Cap.
83
 SECTION
INDEX

Proper Size

& Selection.................. 86 - 87

G1 Lightweight

Torque Pump......................88

G3 Heavy Duty

Torque Pump......................89
BOLTING PRODUCTS

G5 Heavy Duty

Torque Pump......................90

G5 Heavy Duty

Air Torque Pump................91

G5 Autocycle

Torque Pump......................92

Torque Intensifier...............93

Square Drive

Wrenches............................94

Square Drive

Accessories........................95

Low Clearance

Torque Wrenches....... 96 - 97

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 BOLTING
INTRODUCTION
PRODUCTS
G1171T Power Pump

WX2
Torque Wrench
WH-15
Heavy Duty Hose

Standard Bolting Configuration

SIMPLEX BOLTING PRODUCTS OVERVIEW

4 Bolting Features 4 WX-Series Low Clearance Wrenches
Simplex offers a wide variety of hydraulic torque wrenches Simplex Low Clearance wrenches are the flattest wrenches
available in square drive design or low clearance wrenches. These available, utilizing a patented low height piston. The Simplex
tools are the most versatile in the business. Optional attachments WX series wrenches fit in places competitive wrenches cannot.
and accessories are available to complement both style wrenches. The low clearance wrenches have a wide choice of links
available in 1/16” increments. Metric sizes are also available.
4 WT-Series Square Drive Wrenches Several optional accessories are available such as hex
The Simplex square drive wrench combines strength and reducers, hex to square drive adaptors and different reaction
simplicity to handle the toughest bolting jobs. Simplex square arms.
drive wrenches come with a push through drive in the 3/4”, 1”
and 1 1/2” models, eliminating pulling the drive out of a wrench 4 Bolting Accessories
to change drive direction. The WT-Series wrenches can react off Simplex torque wrench pumps are available in both electric
the wrench body for close quarter applications. Several optional and air power. Simplex electric pumps are smooth running,
accessories are available. continuous duty pumps with permanent magnet motors that
will start and run under full load on as little as 60VAC. An
integrated auto shut-off switch, along with a steel reservoir,
keeps the oil and pump cool and helps prevent pump
breakdown. Hoses are twin style with a 4:1 safety factor and
the pump mounted gauge reads out in 100 psi increments.

85
 BOLTING
PROPER SIZE & SELECTION
PRODUCTS
G1 BOLTING PUMP G5 BOLTING PUMP
19 cu.in. / min. @ 10,000 psi 55 cu.in. / min. @ 10,000 psi

An intermittent 1/2 hp pump that is best suited A continuous duty 1 1/2 hp pump that is best suited for
to power small size torque wrenches. It's easy to medium to large torque wrenches.
transport and very lightweight. Starting weight @ 75 lbs.
Starting weight @ 36 lbs.

G3 BOLTING PUMP
46 cu.in. / min. @ 10,000 psi G5 BOLTING PUMP - AIR
55 cu.in. / min. @ 10,000 psi

A continuous duty 1 1/8 hp pump that is best suited

to power small to medium torque wrenches. Ideal
for systems that require high performance, with A continuous duty air pump that is best suited for
lightweight portability. medium to large size torque wrenches. The high flow
Starting weight @ 57 lbs. rate runs multiple tools efficiently.
Starting weight @ 75 lbs.
BOLTING WRENCHES
SQUARE DRIVE & LOW CLEARANCE
WRENCHES
HOSES & MANIFOLDS

Simplex offers a wide variety of hydraulic wrenches A complete set of high performance and high
available in lightweight square drive design or the pressure hose styles and sizes are available to fit any
flat low clearance wrenches. Optional attachments application, along with an 8 port manifold allowing the
and accessories are available for both style user the ability to use up to four tools at once.
wrenches to simplify your task.

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 BOLTING
PROPER SIZE & SELECTION
PRODUCTS
SELECTING THE BOLTING SYSTEM

SELECTING THE PROPER PUMP

All SIMPLEX bolting pumps are configured specifically for bolting applications. Each “turnkey” power pump includes polarized
couplers, external adjustable relief valve, pump mounted gauge and optional multiple port manifold for multiple tools. When
selecting a power pump, consider the power requirements; air, 115 vac or 230 vac, 2nd stage hydraulic flow, pump operating /
interval time, number of tools being operated and weight. Refer to the internal pages for details.

SELECTING THE PROPER HOSE

All of the SIMPLEX hoses are thermo-plastic, banded together, color coded are polarized for plug and play operation. Lengths are
available in 15, 20 and 40 feet. Each bolting hose has a 4:1 safety factor that provides you with the flexibility to meet any project
requirement.

SELECTING THE PROPER TOOL

A hydraulic torque wrench is a tool used to precisely set the hydraulic torque of a fastener such as a nut or bolt. Our hydraulic
torque wrenches are available in a square drive and low profile design. These tools allow the operator to measure the torque
(rotational force) applied to the bolt so it can be matched to the specifications by the means of a power pump. Consider the
amount of torque, footprint requirements and retraction area when selecting your wrench.

WT SERIES WRENCH

ALCO REACTION ARM

WT SERIES SQUARE DRIVE WRENCH

Simplex square drive wrenches come with a push

through drive in the 3/4", 1" and 1 1/2" models,
REACTION ARM eliminating pulling the drive out of a wrench to change
EXTENSIONS
drive direction. The WT Series wrenches can react
off the wrench body for close quarter applications.
SQUARE DRIVE Several optional accessories such as Alco Reaction
SOCKETS Arms, extensions and sockets are available for your
ALLEN HEX DRIVES
specific needs.

WX SERIES WRENCH
HEX REDUCER
INSERTS

WX SERIES LOW CLEARANCE WRENCH

Simplex low clearance wrenches fit in places that

ALCO ARM
competitive style wrenches cannot. The low clearance
wrenches have a wide choice of links available in 1/16"
increments. Several optional accessories are available
such as hex reducers, hex to square drive adaptors
and different reaction arms.

STACK
HEX TO SQUARE LOW POINT
SOCKET
DRIVE ADAPTOR REACTION PADDLE

87
BOLTING PUMPS
G1 Lightweight
Torque Pump

TORQUE

The Simplex G1 bolting pump along with a WX series low

clearance torque wrench was used to tighten the footing of this
support tower.

SIMPLEX ADVANTAGES
4 Turnkey bolting pump configuration, ideal for
use with small sized torque wrenches.
4 Equipped with an integrated gauge, adjustable
relief and 15’ remote power controlled pendant.
4 Powered by a 115V - 60Hz, .5 hp universal
motor (14,640 rpm); low startup voltage, draws
10 amps at full load (230V model available).
4 Two-speed pump operation provides fast tool
performance; 19 cubic inches / minute
@ 10,000 PSI.
4 Precision machined valve design offers reliabil-
ity in the most demanding applications.
4 Reservoirs available in 1 gallon; steel.
G1171T Shown 4 Compact, lightweight design, starting at 36 lbs.

TORQUE WRENCHES
A wide variety of hydraulic torque
wrenches available in lightweight,
square drive, or low clearance
wrenches. - Pg. 94-97

C HOSES
Large selection of heavy duty,
thermo-plastic torque wrench hoses
to meet your requirements.
- Pg. 95

B A
Usable A B C
Oil
(Gallons) (in) (in) (in)
1 (metal) 11.00 8.17 16.17

* For 230 VAC pump use "2" in the 3rd character of the model number. Motor specifications 0,8 kw single phase, 10 amps @ 230 VAC.

Product Ordering & Specifications

Model Pressure Rating (psi) Output Flow (cu.in./ Motor Spec. Valve Pendant Reservoir Weight
min.) Type Control Capacity (lbs)
1st Stage 2nd Stage 1st Stage 2nd Stage (vac) (amps)
G1171T 400 10,000 250 19 115 10 4W, 2P Motor / Solenoid 1 36

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 BOLTING PUMPS
G3 Heavy Duty
Torque Pump

TORQUE

The ease of operation and mobility from the G3 bolting pump was
needed to repair the massive chuck on this CNC machine.

SIMPLEX ADVANTAGES
4 Turnkey bolting pump configuration, ideal for
use with small to mid-sized torque wrenches.
4 Powered by a 115V - 60Hz, 1-1/8 hp universal
motor (21,000 rpm); low startup voltage, draws
16 amps at full load (230V models available).
4 Equipped with an integrated gauge, adjustable
relief and 15’ remote power controlled pendant.
4 High performance two-stage pump provides
higher cross-over pressure for faster cycle
times and tool operation; 46 cubic inches /
minute @ 10,000 PSI.
4 Precision machined shear seal slider valve
design offers reliability in the most demanding G3171T Shown
applications. See table for additional models
4 Reservoirs available in 1 – 2.5 gallons; welded
steel design.
4 Compact, lightweight design, starting at 57 lbs.

G3 TORQUE PUMP FACTORY INSTALLED OPTIONS C

For ordering, add option letter to end of the model number.

Z C R
D

B A
Usable A B C D
Z = Multi-Port Manifold C = Caster Kit Oil
R = Roll Cage (Gallons) (in) (in) (in) (in)
1.5 15.13 8.75 19 5.96
2.5 17 9.75 19 5.96

* For 230 VAC pump use "2" in the 3rd character of the model number. Motor specifications 0,8 kw single phase, 10 amps @ 230 VAC.

Product Ordering & Specifications

Model Pressure Rating (psi) Output Flow Motor Spec. Valve Pendant Reservoir Weight
(cu.in./min.) Type Control Capacity (lbs)
1st Stage 2nd Stage 1st Stage 2nd Stage (vac) (amps)
G3171T 1,100 10,000 700 46 115 16 4W, 2P Motor / Solenoid 1 57
G3172T 1,100 10,000 700 46 115 16 4W, 2P Motor / Solenoid 1.5 62
G3173T 1,100 10,000 700 46 115 16 4W, 2P Motor / Solenoid 2.5 69
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BOLTING PUMPS
G5 Heavy Duty
Torque Pump

TORQUE

The Simplex G5 torque pump had the flexibility and power to be

instrumental in the construction of the blade section on this wind
turbine.

SIMPLEX ADVANTAGES
4 Turnkey bolting pump configuration, ideal for
use with mid to large sized torque wrenches.
4 Powered by a 115V - 60Hz, 1-1/2 hp permanent
magnet motor (3,000 rpm); low startup voltage,
draws 18 amps at full load (230V models
available).
4 Equipped with an integrated gauge, adjustable
relief and 15’ remote power controlled pendant.
4 High performance two-stage pump provides
higher cross-over pressure for faster cycle
times and tool operation; 55 cubic inches /
minute @ 10,000 PSI. Optional 3 stage for
G5172T Shown progressive force.
See table for additional models 4 Precision machined shear seal slider valve
design offers reliability in the most demanding
applications.
4 Reservoirs available in 1.5 & 2.5 gallons; welded
steel design.
4 Best performance to weight ratio, starting
at 75 lbs.
C
G5 FACTORY INSTALLED OPTIONS
D For ordering, add option letter to end of the model number.

H Z C R
B A
Usable A B C D
Oil
(Gallons) (in) (in) (in) (in)
1.5 15.13 8.75 19 5.96 H = Heat Exchanger C = Caster Kit
2.5 17 9.75 19 5.96 Z = Multi-Port Manifold R = Roll Cage
Larger capacities available upon request.

* For 230 VAC pump use "2" in the 3rd character of the model number. Motor specifications 0,8 kw single phase, 10 amps @ 230 VAC.

Product Ordering & Specifications

Model Pressure Rating (psi) Output Flow Motor Spec. Valve Pendant Reservoir Weight
(cu.in./min.) Type Control Capacity (lbs)
1st Stage 2nd Stage 1st Stage 2nd Stage (vac) (amps)
G5172T 1,100 10,000 700 55 115 18 4W, 2P Motor / Solenoid 1.5 75
G5173T 1,100 10,000 700 55 115 18 4W, 2P Motor / Solenoid 2.5 85

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 BOLTING PUMPS
G5 Heavy Duty
Air Torque Pump

HD AIR
TORQUE
A Simplex G5 Air Torque pump is used with a WT-2 to remove
the shroud on this steel cutter.

SIMPLEX ADVANTAGES
4 Turnkey bolting pump configuration, ideal for use
with mid to large sized torque wrenches.
4 Powered by a rotary air vane, 3 hp motor
(3,000 rpm).
4 Equipped with a filter-lubricator assembly, air
muffler, carrying handlebar, adjustable relief and
12’ remote controlled pendant on all models.
4 High performance two-stage pump provides
higher cross-over pressure for faster cycle times
and tool operation; 55 cubic inches /
minute @ 10,000 PSI. Optional 3 stage for
progressive force. G5772T Shown
4 Precision machined shear seal slider valve See table for additional models
design offers reliability in the most demanding
applications.
4 Reservoirs available in 1.5 & 2.5 gallons; welded
steel design.
4 High-performance, compact design, starting
at 75 lbs.
C

G5 TORQUE AIR FACTORY INSTALLED OPTIONS

For ordering, add option letter to end of the model number.
D
Z C R
E A
B
Usable A B C D E
Oil
Z = Multi-Port Manifold C = Caster Kit (Gallons) (in) (in) (in) (in) (in)
R = Roll Cage 1.5 15.13 8.75 22.34 5.96 12.24
2.5 17 9.75 22.34 5.96 13.24
Larger capacities available upon request.

Product Ordering & Specifications

Model Pressure Rating (psi) Output Flow (cu.in./min.) Motor Spec. Valve Pendant Reservoir Weight
Type Control Capacity (lbs)
1st Stage 2nd Stage 1st Stage 2nd Stage (psi) (cfm)
G5772T 1,100 10,000 700 55 90 50 4W, 2P Motor / Solenoid 1.5 75
G5773T 1,100 10,000 700 55 90 50 4W, 2P Motor / Solenoid 2.5 85

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BOLTING PUMPS
G5 Auto-Cycle
Torque Pump

TORQUE
AUTO-CYCLE
With hundreds of fasteners needed to be torqued within the
time constraint of our outage, the Simplex Auto-cycle pump was
our only choice. "It provides the fastest, most reliable power
available for bolting applications".

SIMPLEX ADVANTAGES
4 Turnkey bolting pump configuration, ideal for use
with mid to large sized torque wrenches.
4 Powered by a 115V - 60Hz, 1-1/2 hp permanent
magnet motor (3,000 rpm); low startup voltage,
draws 18 amps at full load (230V models
available).
4 Equipped with an integrated hand-held digital
LCD pendant, adjustable relief and 15’ remote
power controlled pendant.
4 High performance three-stage pump provides
higher cross-over pressure for faster cycle times
throughout the pressure range; 55 cubic inches /
G5173A Shown minute @ 10,000 PSI.
See table for additional models 4 Precision machined shear seal slider valve
design offers reliability in the most demanding
applications.
Pendant Features: 4 Reservoirs available in 1.5 – 2.5 gallons; welded
steel design.
Lightweight 4 Progressive force, high-performance pump,
• Large LCD Display.
Auto-Cycle Pendant starting at 71 lbs.
• Raised Rubberized Keypad.
• Tough ABS Enclosure.
G5 AUTO-CYCLE FACTORY INSTALLED OPTIONS
Control Menu Options: For ordering, add option letter to end of the model number.

• Manual Mode provides the user the H Z C R

ability to manually cycle the tool.
• Auto-Cycle Mode continuously cycles
tool until selected torque has been
achieved.
• Output measurements are displayed in
Imperial or Metric units. H = Heat Exchanger C = Caster Kit
• Full diagnostic capabilities keeps the Z = Multi-Port Manifold R = Roll Cage
user informed on system operations.

* For 230 VAC pump use "2" in the 3rd character of the model number. Motor specifications 0,8 kw single phase, 10 amps @ 230 VAC.

Product Ordering & Specifications

Model Pressure Rating (psi) Output Flow Motor Spec. Valve Pendant Reservoir Weight
(cu.in./min.) Type Control Capacity (lbs)
1st Stage 2nd Stage 1st Stage 2nd Stage (vac) (amps)
G5172A 1,100 10,000 700 55 115 18 4W, 2P Motor / Solenoid 1.5 71
G5173A 1,100 10,000 700 55 115 18 4W, 2P Motor / Solenoid 2.5 81

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 BOLTING PUMPS
Torque Intensifier

The PIT4 torque wrench intensifier was used by a rail repair crew
to loosen the joint brackets on segmented rail.

SIMPLEX ADVANTAGES
4 Converts on board mobile hydraulic systems
into high pressure (10,000 psi) power source.
4 Ideal for utilities, railroads, construction, riggers
and aerial buckets.
4 Compact and easy to carry.
4 No reservoir oil level to maintain; uses low
pressure system as oil supply.
4 Integrated pressure gauge.
4 1/4” NPTF ports with quick disconnect couplers.

TORQUE WRENCHES PIT4 Shown

Simplex offers a wide variety of hy-
draulic torque wrenches available in
lightweight square drive design or
flat low clearance. - Pgs. 94-97

Please refer to pages 4 & 5 for a

Advisory complete list of safety tips and
A recommendations to ensure that
your Simplex equipment will
perform to its full potential.

10.47”
9.04”
8.46” 7.21”
6.55”
5.67”
3.53”

9.65”
5.15”
Product Ordering & Specifications
Model Valve Input Flow Range Input Output Output Output Output Weight
Type Function (GPM) Pres. Pres. Flow Flow Pres. (lbs)
(PSI) Max. Range Ratio Ratio
(PSI) (GPM)
4 Way/3 Advance/Hold/
PIT4 5 - 10 300-2,000 10,000 2 1:5 5:1 30
Position Retract
93
 TORQUE
WRENCHES
Square Drive

Lightweight, easy to use and reliable - This Simplex WT-5 torque

wrench is used to certify flange assemblies every day in this
fabricating shop.

SIMPLEX ADVANTAGES
4 Hardened alloy square drive provides long life.
4 No reaction pawl eliminates tool lockup.
4 27 degree stroke for high performance & speed.
4 Light weight, high torque ratio.
4 Push through square drive switches from
tighten to loosen instantly.
4 Accurate to within + / - 3%.
4 Slim nose radius for tight spaces.
4 No leak couplers that swivel on double axis for
ease of operation.
4 Anti-Backlash mechanism prevents tool from
back-driving.

HOSES
Large selection of heavy duty,
thermo-plastic torque wrench hoses
to meet your requirements.
- Pg. 95

C H Advisory Please refer to pages 4 & 5 for a

A
complete list of safety tips and
recommendations to ensure that
your Simplex equipment will
G perform to its full potential.
D
A E
I F
B

Product Ordering & Dimensional Specifications

Model A B C D E F G H I Wgt. Output Square Available Available
(lbs.) (ft./lbs.) Drive Socket Socket
Length Length Height Width Width Width Radius Height Length (in) Size Size
(in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (mm)
WT-2 4.68 6.10 4.20 2.00 2.76 4.42 0.98 3.42 5.32 3.90 1,270 3/4 1/2 - 2 3/8 13 - 60
WT-3 6.10 8.10 5.30 2.62 3.68 5.81 1.30 4.54 6.68 9.00 3,330 1 3/4 - 4 1/2 19 - 114
WT-5 8.00 10.74 6.99 3.61 5.06 7.98 1.70 6.05 9.48 19.00 7,170 1 1/2 1 5/16 - 5 3/8 33 - 137
WT-10 9.21 12.21 7.79 3.93 5.43 8.72 1.95 6.70 10.36 29.00 11,010 1 1/2 1 5/16 - 5 3/8 33 - 137
WT-27 12.29 16.29 10.19 5.26 7.73 11.63 2.43 8.82 13.87 70.00 27,200 2 1/2 1 5/8 - 9 1/4 41 - 235

94 www.tksimplex.com 
 TORQUE
WRENCHES
Square Drive Accessories

SOCKETS FOR 3/4", 1" AND 1 1/2" DRIVE WRENCES

Model Socket Model Socket Model Socket Model Socket Model Number Socket Model Number Socket
Number for Size Number for Size Number for Size Number for Size for 1 1/2” Size for 1 1/2” Drive Size
3/4” Drive (in) 1” Drive (in) 1” Drive (in) 1” Drive (in) Drive (in) WT-5 & 10 (in)
WT-2 WT-3 WT-3 WT-3 WT-5 & 10
WST1212 3/4 x 3/4 WST1612 1 x 3/4 WST1633 1 x 2 1/16 WST1654 1 x 3 3/8 WST2422 1 1/2 x 1 3/8 WST2443 1 1/2 x 2 11/16
WST1213 3/4 x 13/16 WST1613 1 x 13/16 WST1634 1 x 2 1/8 WST1655 1 x 3 7/16 WST2423 1 1/2 x 1 7/16 WST2444 1 1/2 x 2 3/4
WST1214 3/4 x 7/8 WST1614 1 x 7/8 WST1635 1 x 2 3/16 WST1656 1 x 3 1/2 WST2424 1 1/2 x 1 1/2 WST2445 1 1/2 x 2 13/16
WST1215 3/4 x 15/16 WST1615 1 x 15/16 WST1636 1 x 2 1/4 WST1657 1 x 3 9/16 WST2425 1 1/2 x 1 9/16 WST2446 1 1/2 x 2 7/8
WST1216 3/4 x 1 WST1616 1x1 WST1637 1 x 2 5/16 WST1658 1 x 3 5/8 WST2426 1 1/2 x 1 5/8 WST2447 1 1/2 x 2 15/16
WST1217 3/4 x 1 1/16 WST1617 1 x 1 1/16 WST1638 1 x 2 3/8 WST1659 1 x 3 11/16 WST2427 1 1/2 x 1 11/16 WST2448 1 1/2 x 3
WST1218 3/4 x 1 1/8 WST1618 1 x 1 1/8 WST1639 1 x 2 7/16 WST1660 1 x 3 3/4 WST2428 1 1/2 x 1 3/4 WST2449 1 1/2 x 3 1/16
WST1219 3/4 x 1 3/16 WST1619 1 x 1 3/16 WST1640 1 x 2 1/2 WST1661 1 x 3 13/16 WST2429 1 1/2 x 1 13/16 WST2450 1 1/2 x 3 1/8
WST1220 3/4 x 1 1/4 WST1620 1 x 1 1/4 WST1641 1 x 2 9/16 WST1662 1 x 3 7/8 WST2430 1 1/2 x 1 7/8 WST2451 1 1/2 x 3 3/16
WST1221 3/4 x 1 5/16 WST1621 1 x 1 5/16 WST1642 1 x 2 5/8 ---- ---- WST2431 1 1/2 x 1 15/16 WST2452 1 1/2 x 3 1/4
WST1222 3/4 x 1 3/8 WST1622 1 x 1 3/8 WST1643 1 x 2 11/16 ---- ---- WST2432 1 1/2 x 2 WST2453 1 1/2 x 3 5/16
WST1223 3/4 x 1 7/16 WST1623 1 x 1 7/16 WST1644 1 x 2 3/4 ---- ---- WST2433 1 1/2 x 2 1/16 WST2454 1 1/2 x 3 3/8
WST1224 3/4 x 1 1/2 WST1624 1 x 1 1/2 WST1645 1 x 2 13/16 ---- ---- WST2434 1 1/2 x 2 1/8 WST2455 1 1/2 x 3 7/16
WST1225 3/4 x 1 9/16 WST1625 1 x 1 9/16 WST1646 1 x 2 7/8 ---- ---- WST2435 1 1/2 x 2 3/16 WST2456 1 1/2 x 3 1/2
WST1226 3/4 x 1 5/8 WST1626 1 x 1 5/8 WST1647 1 x 2 15/16 ---- ---- WST2436 1 1/2 x 2 1/4 WST2457 1 1/2 x 3 9/16
WST1227 3/4 x 1 11/16 WST1627 1 x 1 11/16 WST1648 1x3 ---- ---- WST2437 1 1/2 x 2 5/16 WST2458 1 1/2 x 3 5/8
WST1228 3/4 x 1 3/4 WST1628 1 x 1 3/4 WST1649 1 x 3 1/16 ---- ---- WST2438 1 1/2 x 2 3/8 WST2459 1 1/2 x 3 11/16
WST1229 3/4 x 1 13/16 WST1629 1 x 1 13/16 WST1650 1 x 3 1/8 ---- ---- WST2439 1 1/2 x 2 7/16 WST2460 1 1/2 x 3 3/4
WST1230 3/4 x 1 7/8 WST1630 1 x 1 7/8 WST1651 1 x 3 3/16 ---- ---- WST2440 1 1/2 x 2 1/2 ---- ----
WST1231 3/4 x 1 15/16 WST1631 1 x 1 15/16 WST1652 1 x 3 1/4 ---- ---- WST2441 1 1/2 x 2 9/16 ---- ----
WST1232 3/4 x 2 WST1632 1x2 WST1653 1 x 3 5/16 ---- ---- WST2442 1 1/2 x 2 5/8 ---- ----

ALLEN HEX DRIVE FOR WT SERIES WRENCHES ALCO REACTION ARMS REACTION ARM EXTENSIONS
Model Wrench Allen Hex Maximum Torque
2” 3”
1”
Model Size (in) (ft./lbs)
WA-1208 WT-2 1/2 395
WA-1210 WT-2 5/8 740
WA-1212 WT-2 3/4 1,270
WA-1214 WT-2 7/8 1,270
WA-1216 WT-2 1 1,270
WA-1610 WT-3 5/8 740 Model Length Model Length
(in) (in)
WA-1612 WT-3 3/4 1,330
WA-1614 WT-3 7/8 2,070 WT2-ALCO 18.00 WT3-EX1 1
WA-1616 WT-3 1 3,100 WT3-ALCO 22.25 WT3-EX2 2
WA-1618 WT-3 1 1/8 3,330
WT5-ALCO 21.00 WT3-EX3 3
WA-1620 WT-3 1 1/4 3,330
WT10-ALCO 23.50 WT5-EX1 1
WA-2414 WT-5 7/8 2,070
WA-2416 WT-5 1 3,100 WT27-ALCO ---- WT5-EX2 2

WA-2418 WT-5 1 1/8 4,355 WT5-EX3 3

WA-2420 WT-5 1 1/4 6,275 TORQUE WRENCH HOSES WT10-EX1 1
WA-2422 WT-5 1 3/8 7,170
WT10-EX2 2
WA-2424 WT-5 1 1/2 7,170
WT10-EX3 3
WA-2420-10 WT-10 1 1/4 6,275
WA-2422-10 WT-10 1 3/8 7,750
WA-2424-10 WT-10 1 1/2 10,500
WA-2426-10 WT-10 1 5/8 10,500
WA-2428-10 WT-10 1 3/4 10,500
WA-4024 WT-27 1 1/2 10,500 Model Length Hose Type
WA-4026 WT-27 1 5/8 13,280 (ft)
WA-4028 WT-27 1 3/4 16,230 WH-15 15 15’ Blue & Yellow Duplex Hose w/ Quick Disconnect Couplers
WA-4030 WT-27 1 7/8 27,200
WA-4032 WT-27 2 27,200 WH-20 20 20’ Blue & Yellow Duplex Hose w/ Quick Disconnect Couplers

WA-4036 WT-27 2 1/4 27,200

WH-40 40 40’ Blue & Yellow Duplex Hose w/ Quick Disconnect Couplers

95
 TORQUE
WRENCHES
Low Clearance Wrenches

The WX-4 in-line reaction coupled with an ALCO arm was the
perfect solution for this bolting application.

SIMPLEX ADVANTAGES
4 Patented piston design for lower profile.
4 Quick and easy interchangeable links requiring
no tools.
4 Light weight, high torque ratio.
4 Slim nose radius for easy positioning in close
quarters.
4 Accurate to within + / - 3%.
4 Slim nose radius for tight spaces.
4 Plated wrenches resist corrosion.
4 Custom wrenches available upon request.

HOSES
Large selection of heavy duty,
thermo-plastic torque wrench hoses
to meet your requirements.
- Pg. 95

Width Length
OPTIONAL
HEX REDUCER
INSERTS WX - SERIES
ACCESSORIES
Height
ALCO
ARM

LOW POINT REACTION

STACK PADDLE
Radius SOCKET HEX TO SQUARE
DRIVE ADAPTOR

LOW CLEARANCE DRIVE UNITS *Weight on Links will vary by size.

Product Ordering & Dimensional Specifications Available Link Sizes *Weight

(in./mm) (lbs.)
Model Length Height Radius Max. Tool Width Output Weight
(in.) (in.) (in.) (in.) (ft./lbs.) (lbs.) From To

WX-2 5.67 4.00 0.36 1.25 1,930 3.5 3/4”/ 19mm 2 9/16”/ 65mm 2.5-3.5

WX-4 7.80 5.60 0.46 1.63 3,950 6 1”/ 25mm 3 1/8”/ 80mm 5.4-7.6

WX-8 9.80 7.00 0.54 2.05 8,630 11.7 1 7/8”/ 50mm 4”/ 105mm 11.9-14.5
WX-16 12.93 7.58 0.65 2.50 16,600 16 2 5/8”/ 65mm 4 5/8”/ 115mm 21-28
WX-32 15.30 10.90 0.93 3.24 35,600 26 3 1/8”/ 80mm 6 1/8”/ 155mm 29-39.5

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 WX DRIVE UNIT TORQUE
Select a WX drive unit that
will give you the amount of
torque you are looking for.
WRENCHES
Low Clearance Wrenches

WXL HEX LINK

Couple your WX drive unit
with the WXL hex link that
you will need. See chart
below for specific WXL
link.

WRENCH HANDLE
Optional Wrench Handle - Order # WCH-1
Handles are available for the WX-8, WX-16 & WX-
32. The handle can be screwed on either side of the
wrench or on top of the wrench.
Accessories are available in imperial and metric sizes.

Product Ordering & Dimensional Specifications

Model Hex Model Hex Model Hex Model Hex Model Hex Model Hex Model Hex Model Hex
Number Size Number Size Number Size Number Size Number Size Number Size Number Size Number Size
For WX-2 (in) For WX-4 (in) For WX-4 (in) For WX-8 (in) For (in) For WX-16 (in) For WX-32 (in) For (in)
Links Links Links Links WX-8 Links Links WX-32
Links Links
WXL2-12 3/4 WXL4-16 1 WXL4-43 2 11/16 WXL8-30 1 7/8 WXL8-57 3 9/16 WXL16-42 2 5/8 WXL32-50 3 1/8 WXL32-87 5 7/16
WXL2-13 13/16 WXL4-17 1 1/16 WXL4-44 2 3/4 WXL8-31 1 15/16 WXL8-58 3 5/8 WXL16-43 2 11/16 WXL32-51 3 3/16 WXL32-88 5 1/2
WXL2-14 7/8 WXL4-18 1 1/8 WXL4-45 2 13/16 WXL8-32 2 WXL8-59 3 11/16 WXL16-44 2 3/4 WXL32-52 3 1/4 WXL32-89 5 9/16
WXL2-15 15/16 WXL4-19 1 3/16 WXL4-46 2 7/8 WXL8-33 2 1/16 WXL8-60 3 3/4 WXL16-45 2 13/16 WXL32-53 3 5/16 WXL32-90 5 5/8
WXL2-16 1 WXL4-20 1 1/4 WXL4-47 2 15/16 WXL8-34 2 1/8 WXL8-61 3 13/16 WXL16-46 2 7/8 WXL32-54 3 3/8 WXL32-91 5 11/16
WXL2-17 1 1/16 WXL4-21 1 5/16 WXL4-48 3 WXL8-35 2 3/16 WXL8-62 3 7/8 WXL16-47 2 15/16 WXL32-55 3 7/16 WXL32-92 5 3/4
WXL2-18 1 1/8 WXL4-22 1 3/8 WXL4-49 3 1/16 WXL8-36 2 1/4 WXL8-63 3 15/16 WXL16-48 3 WXL32-56 3 1/2 WXL32-93 5 13/16
WXL2-19 1 3/16 WXL4-23 1 7/16 WXL4-50 3 1/8 WXL8-37 2 5/16 WXL8-64 4 WXL16-49 3 1/16 WXL32-57 3 9/16 WXL32-94 5 7/8
WXL2-20 1 1/4 WXL4-24 1 1/2 ---- ---- WXL8-38 2 3/8 ---- ---- WXL16-50 3 1/8 WXL32-58 3 5/8 WXL32-95 5 15/16
WXL2-21 1 5/16 WXL4-25 1 9/16 ---- ---- WXL8-39 2 7/16 ---- ---- WXL16-51 3 3/16 WXL32-59 3 11/16 WXL32-96 6

WXL2-22 1 3/8 WXL4-26 1 5/8 ---- ---- WXL8-40 2 1/2 ---- ---- WXL16-52 3 1/4 WXL32-60 3 3/4 WXL32-97 6 1/16
WXL2-23 1 7/16 WXL4-27 1 11/16 ---- ---- WXL8-41 2 9/16 ---- ---- WXL16-53 3 5/16 WXL32-61 3 13/16 WXL32-98 6 1/8
WXL2-24 1 1/2 WXL4-28 1 3/4 ---- ---- WXL8-42 2 5/8 ---- ---- WXL16-54 3 3/8 WXL32-62 3 7/8 ---- ----
WXL2-25 1 9/16 WXL4-29 1 13/16 ---- ---- WXL8-43 2 11/16 ---- ---- WXL16-55 3 7/16 WXL32-63 3 15/16 ---- ----
WXL2-26 1 5/8 WXL4-30 1 7/8 ---- ---- WXL8-44 2 3/4 ---- ---- WXL16-56 3 1/2 WXL32-64 4 ---- ----
WXL2-27 1 11/16 WXL4-31 1 15/16 ---- ---- WXL8-45 2 13/16 ---- ---- WXL16-58 3 5/8 WXL32-65 4 1/16 ---- ----
WXL2-28 1 3/4 WXL4-32 2 ---- ---- WXL8-46 2 7/8 ---- ---- WXL16-60 3 3/4 WXL32-66 4 1/8 ---- ----
WXL2-29 1 13/16 WXL4-33 2 1/16 ---- ---- WXL8-47 2 15/16 ---- ---- WXL16-62 3 7/8 WXL32-68 4 1/4 ---- ----
WXL2-30 1 7/8 WXL4-34 2 1/8 ---- ---- WXL8-48 3 ---- ---- WXL16-64 4 WXL32-70 4 3/8 ---- ----
WXL2-31 1 15/16 WXL4-35 2 3/16 ---- ---- WXL8-49 3 1/16 ---- ---- WXL16-66 4 1/8 WXL32-72 4 1/2 ---- ----
WXL2-32 2 WXL4-36 2 1/4 ---- ---- WXL8-50 3 1/8 ---- ---- WXL16-68 4 1/4 WXL32-74 4 5/8 ---- ----
WXL2-33 2 1/16 WXL4-37 2 5/16 ---- ---- WXL8-51 3 3/16 ---- ---- WXL16-70 4 3/8 WXL32-76 4 3/4 ---- ----
WXL2-34 2 1/8 WXL4-38 2 3/8 ---- ---- WXL8-52 3 1/4 ---- ---- WXL16-72 4 1/2 WXL32-78 4 7/8 ---- ----
WXL2-35 2 3/16 WXL4-39 2 7/16 ---- ---- WXL8-53 3 5/16 ---- ---- WXL16-74 4 5/8 WXL32-80 5 ---- ----
WXL2-36 2 1/4 WXL4-40 2 1/2 ---- ---- WXL8-54 3 3/8 ---- ---- ---- ---- WXL32-82 5 1/8 ---- ----
WXL2-37 2 5/16 WXL4-41 2 9/16 ---- ---- WXL8-55 3 7/16 ---- ---- ---- ---- WXL32-84 5 1/4 ---- ----
WXL2-38 2 3/8 WXL4-42 2 5/8 ---- ---- WXL8-56 3 1/2 ---- ---- ---- ---- WXL32-86 5 3/8 ---- ----

97
 SECTION
INDEX

Proper Size

& Selection.............. 100 - 101

LIFTING JACKS

Hand Jacks.......................102

Toe Jacks

Heavy Duty........................103

Lifting Bags

Air............................ 104 - 105

Air Bag

Accessories............ 106 - 107

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 INTRODUCTION LIFTING JACKS

All Simplex Air Bags have a

maximum working pressure Load contact surface (top and
of 116 PSI.
bottom) has molded positive
gripping, interlocking, convex
rubber dimples.

Reinforced edge
protects the bag where
damage often occurs.

Patented Kevlar® reinforced

diagonal crosshatch pattern.
Centering cross, pressure limitations,
Interchangeable couplers. capacities, and important safety warnings
Compatible (or adaptable) with all are brightly colored and bonded to the
other air bag types. rubber for long life.
Heavy Duty Air Bag Shown

SIMPLEX LIFTING JACK PRODUCT LINE OVERVIEW

3 Something for Every Job 3 Specialty Tools
From the thinnest of air lifting bags to the widest assortment of Whether it’s a construction site or production fabrication,
controls, Simplex heavy duty air lifting bags provide a solution Simplex single and double acting 35 ton portable punches offer
to the most unique and specialized application. fast and effective solutions.

3 General Maintenance 3 Spreaders

From factory maintenance to portable tool chests, Simplex From flange spreading to emergency rescue, Simplex can sup-
hand jacks are the standard utility tools for all maintenance ply a suitable solution in hydraulic or mechanical spreading.
applications.
3 Configured to Meet a Broad Range of Requirements
3 Self Contained Mobile Force Whether it's collision repair, general maintenance or special-
From structural movers to plant maintenance crews, Simplex ized spreading, clamping or holding, Simplex maintenance kits
Toe Jacks offer high capacities in a broad range of lifting. come complete with the largest assortment of attachments.

99
 LIFTING JACKS PROPER SIZE & SELECTION

HYDRAULIC HAND JACKS

2 Through 100 Ton Hydraulic Hand Jacks
Simplex 2 through 100 ton capacity all purpose jacks are ideal for use in general industrial applications, and are used
extensively in maintenance, construction and material handling. The versatility of the Simplex bottle jack has made it
a favorite in shipyards, factories, oil fields, mines & general industries.

HYDRAULIC TOE JACKS

2 Through 10 Ton Hydraulic Toe Jacks
Simplex hydraulic toe jacks are the solution to all of your low clearance lifting problems. Choose from the widest
variety of self contained toe jacks in the industry. Capacities range from 2 through 10 tons. The Simplex TJH2 is a 2
ton self-contained toe jack utilizing 5/8” minimum toe height and over 4” of travel.

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 PROPER SIZE & SELECTION LIFTING JACKS
AIR LIFTING BAGS
1.1 Through 74.1 Tons Air Lifting Bags
Thin, powerful & light weight, the Simplex Air Bags are the answer to the toughest industrial applications. Starting with
a minimum height of 1.1”, Simplex lifting bags offer high capacity for clearances too small for most conventional jacks.
They are ideal for use in railroads, construction, mining, shipyards and industrial applications that require safe, reliable
lifting, spreading, bending or pushing. Simplex air lifting bags are manufactured with neoprene & Kevlar reinforced
construction and are safer, stronger and more reliable than other bags on the market.

Lifting Capacity and Height Guidelines

When selecting the proper air bag arrangement, proper size and selection is critical. The amount of contact surface is a
direct relationship to force output. It’s important to consider the lifting height when sizing the proper air bag. As an air
lifting bag inflates (increasing convexity), contact surface is reduced, which lowers the lifting capacity.

Air bags stacked on top of each other will increase the lifting height, but not the overall air bag capacity. Lifting capacity
depends on the size of the air bag surface in contact with the lower surface of the object to be lifted. In order to choose the
proper size air bag, reference the performance graph on page 104.

Example below demonstrates a typical 44 ton two air bag system arrangement.

B22A - 22 Ton Air Bag / 22” x 22”

BHB16A
16’ Blue Hose

Air Regulator
BHR16A BC2A - Dual
16’ Red Hose Deadman
Controller

BHY16A
16’ Yellow Hose
101
 LIFTING JACKS
Hand Jacks

“We needed a jack of all trades.” Applications ranged from

spreading, leveling, lifting and holding. "Simplex Jacks are the
best utility tool for the wide variety of jobs that come up day after
day.”

SIMPLEX ADVANTAGES
4 Drop forged base and rugged welded housing
construction.
4 Operates in horizontal position with handle
down.
4 All models include over travel protection.
4 Grooved saddles help prevent load slippage.
4 Super low profile versions available in 12 & 22
ton capacities.
HJ Family Shown 4 Piston rods are chrome plated to resist
See table for additional models
corrosion.

SCREW EXTENSIONS
2 through 22 ton models
include screw extensions for
quick setup.

CARRYING HANDLE
Conveniently located handle at
the top of high tonnage jacks
makes positioning quick and
All Hand Jacks come equipped easy.
with a 3 piece Lever Bar set to accommodate space limitations.

Product Ordering & Dimensional Specifications

Model Cap. Stroke Min. Ext. Max. Ht. Base Piston Max. Handle Weight
(tons) (in) Ht. Screw (in) Area Dia. Effort (lbs)
(in) Ht. (in) (in) (in) (lbs)
HJ2 2 4 1/2 7 1/8 2 13 5/8 4.33 x 2.56 3/4 64 5.3
HJ3 3 4 1/2 7 1/2 2 3/8 14 3/8 4.53 x 2.83 7/8 64 7.3
HJ5 5 4 3/4 7 7/8 2 3/4 15 3/8 5.59 x 3.22 1 1/4 48 8.2
HJ8 8 4 3/4 7 7/8 2 3/4 15 3/8 5.94 x 3.54 1 3/8 69 12.8
HJ12 12 5 7/8 9 1/2 3 1/8 18 1/2 6.53 x 4.17 1 5/8 73 19.7
HJ12/LP 12 3 3/4 6 3/4 3 13 1/2 6.53 x 4.17 1 5/8 73 15
HJ22 22 6 3/8 10 5/8 ---- 17 7.17 x 5.03 2 1/8 73 29.8
HJ22/LP 22 3 3/8 7 1/8 1 5/8 12 1/8 7.17 x 5.03 2 1/8 73 24.3
HJ35 35 6 3/8 11 ---- 17 3/8 7.56 x 5.59 2 1/2 69 45.2
HJ55 55 6 11/16 12 ---- 18 3/4 9.33 x 7.40 3 1/4 73 97
HJ100 100 5 3//4 12 ---- 17 23/32 12.52 x 10.43 4 29/32 93 194

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 LIFTING JACKS
Heavy Duty Toe Jacks

TJH109LS

TJH10
Its small footprint and ease of mobility make the TJH10 perfect TJH5
for lifting a variety of equipment when space and clearance are
at a premium. TJH2

SIMPLEX ADVANTAGES
4 Self-contained models for maximum
versatility.
4 Low toe heights fit in tight clearances.
4 The lowest handle effort for easy operation.
4 The lowest weights for reduced back injuries.
4 Swivel sockets for access in close quarters. TJH Family Shown
(TJH5 & TJH10 only). See table for additional models

PISTOL GRIP
TJH109LS comes equipped with
an ergonomic pistol grip for
rapid advancement to load.

TOE LIFTS
Toe Lifts are rated at maximum
capacity on all models.

TJH SERIES JACKS

Our Toe Jack design specifica-
tions meet or exceed ANSI /ASME
B30.1 Safety Standards.
TJH2, TJH5 and TJH10 Toe Jacks come equipped
with a 3 piece Lever Bar set to accommodate space limitations.

TJH109LS Toe Jack comes equipped with a solid

one piece Lever Bar.
Note: Lever Bars are included with all models.

Product Ordering & Dimensional Specifications

Model Cap. Stroke Minimum Ht. Base Max. Method Of Weight
(tons) (in) (in) Area Handle Return (lbs)
Toe Cap (in) Effort
(lbs)
(in) (in)
TJH2 2 4 7/16 5/8 9 1/4 4 59/64 x 7 51 Load 18
TJH5 5 4 5/8 1 11 3/4 7 1/4 x 10 5/8 33 Spring 53
TJH10 10 5 7/8 1 1/4 13 1/8 9 1/2 x 11 1/4 38 Spring 85
TJH109 10 9 2 1/4 22 6 1/2 x 10 80 Spring 56
TJH109LS 10 9 2 11/64 16 1/8 6 x9 73 Spring 41

103
 LIFTINGAirJACKS
Lifting Bags

Durability and strength makes Simplex Air Lifting Bags the

perfect solution to raise these collapsed concrete slabs for repair.
They are ideal for use in quarries, demolition and light
construction.

SIMPLEX ADVANTAGES
4 11 models with capacities ranging from 1.1
through 74.1 tons.
4 Simplex air bags operate on standard shop air
up to 116 psi.
4 All models include 2 ply Kevlar with neoprene.
4 Serrated lifting surface on each side of the air
bag helps prevent load slippage.
4 Wide variety of safety controllers for single &
multiple bag systems.
Lifting Bag Performance 4 Light weight makes the Simplex air bags easy to
set up.
B1A Through B6A Air Bag Chart
4 B22A through B74A bags come with side holes
Maximum Lifting Capacity (tons)

7 for attaching bags together.

6
DUAL DEADMAN CONTROLLER
5
Control two bags from one air
4 source with the dual deadman con-
troller. Ideal for extreme tempera-
3 B6 ture change. - Pg. 106
A
2 B3
A HOSES
1 B1A Industrial duty, color coded supply
hoses offers the user the ability
0 1 2 3 4 5 6 7 to coordinate the lift properly and
Maximum Lifting Height (inch) safely. - Pg. 106

SAFETY CONTROLLER
Safety controller has a single stage
B11A Through B74A Air Bag Chart regulator designed for high pres-
Maximum Lifting Capacity (tons)

70
0 sure air tank compatibility.
- Pg. 107
0
60
0
50
0
40 B
46 B7
A 4A
0
30 B5
9A
0
20 B2
2A
B2
8A B3
B1
4A 5A
0
10 B11
A

0 5 10 15 20 25
Maximum Lifting Height (inch)

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 A C LIFTING JACKS
Air Lifting Bags

1/4" - 18 NPTF

B22A - 22 Ton Air Bag

22” x 22”

BC3A - Single Deadman

Controller Air Regulator

BHY16A
16’ Yellow Hose

BHB16A
16’ Blue Hose

Product Ordering & Dimensional Specifications

Model Cap. Max Lifting A B C Air Req. Max. Weight
(tons) Hts. @116 Burst (lbs)
(in) Length Width Thick PSI Pres.
(in) (in) (in) (cu.ft.) (PSI)
B1A 1.1 2.7 6 6 1.1 .18 464 1.32
B3A 3.1 5.1 9 9 1.1 .53 464 2.8
B6A 6.4 5.9 12 12 1.1 1.48 464 5.3
B11A 10.8 7.0 15 15 1.1 3.04 464 8.8
B14A 14.2 8.6 18 18 1.1 5.37 464 11.6
B22A 22.7 10.6 22 22 1.1 10.45 464 17.8
B28A 27.7 11.8 24 24 1.2 14.7 464 24.6
B35A 35.3 14.1 27 27 1.2 21.9 464 29.9
B46A 46.4 16.5 31 31 1.2 32.5 464 40.1
B59A 58.8 17.7 35 35 1.2 46.8 464 49.6
B74A 74.1 20 36 36 1.2 53.1 348 55.8
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 LIFTING JACKS AIR BAG ACCESSORIES

Model Description
Industrial duty, color coded Supply Hoses
BHR16A - 16’ Red Hose allows the user to coordinate the lift properly
BHR32A - 32’ Red Hose and safely.
BHB16A - 16’ Blue Hose
BHB32A - 32’ Blue Hose
BHY16A - 16’ Yellow Hose
BHY32A - 32’ Yellow Hose

Deluxe Dual Deadman Controller used for

precise inflation and deflation control. Built
in safety relief valves prevent over inflation
with the pressure sensitive toggles.

BC12

Dual Deadman Controller with pressure

gauge and pressure relief valves. Control
two bags from one air source. Reliable over
extreme temperature range.
BC2A

Single Deadman Controller with pressure

gauge and pressure relief valves. Reliable
over extreme temperature range.

BC3A

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AIR BAG ACCESSORIES LIFTING JACKS

Model Description
Y Connector allows control of 2 bags
from one single fitting controller.

BC9A

In-Line Control Shut Off and Relief

A Valves enable the user to disconnect a
A - BC8A hose without deflating the bag.

B B - BC6A

Dual Safety Controller with pressure

gauge and pressure relief valve. Cost
effective and reliable over a wide range
BC11 of control applications.

Pressure Regulator Controller

is a diaphragm type single stage
regulator with high pressure air tank
BC1A compatibility.

Single Safety Controller with pressure

gauge and pressure relief valve. Cost
effective and easy to use.
BC4A

107
 SECTION
INDEX

Proper Size

& Selection..................110 - 111

HYDRAULIC TOOLS

Single / Double

Acting Punch..............112 - 113

GAT'R Jaw Hydraulic

Spreaders....................114 - 115

Nut Splitters.........................116

Maintenance Kit...................117

Maintenance Kit
Components................118 - 119

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 HYDRAULIC
INTRODUCTION
TOOLS

P42 Hand Pump C213 Coupler

HCA3 High Pressure Hose

C209 Coupler

S3000A Hydraulic Spreader

S3000A Spreader with a P42 Hand Pump

SIMPLEX HYDRAULIC TOOLS PRODUCT LINE OVERVIEW

3 General Maintenance 3 Spreaders
From factory maintenance to portable tool chests, Simplex hand From flange spreading to emergency rescue, Simplex can supply
jacks are the standard utility tools for all maintenance applica- a suitable solution in hydraulic or mechanical spreading.
tions.
3 Configured to Meet a Broad Range of Requirements
3 Self Contained Mobile Force Whether it's collision repair, general maintenance or specialized
From structural movers to plant maintenance crews, Simplex spreading, clamping or holding, Simplex maintenance kits come
Toe Jacks offer high capacities in a broad range of lifting. complete with the largest assortment of attachments.

3 Specialty Tools
Whether it's a construction site or production fabrication,
Simplex single and double acting 35 ton portable punches offer
fast and effective solutions.

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 HYDRAULIC
PROPER SIZE & SELECTION
TOOLS

HYDRAULIC NUT SPLITTERS

Simplex nut splitters fit up to 8 nut sizes and offer greater value and versatility. The specifically designed head fits all
A.P.I. and ANSI flanges and cuts hex, square and 12 point nuts. You can easily calibrate the cutting chisel so only the
nut is cut without damaging the bolt or stud. Simplex splitters will cut the hardest nuts, up to grade 8 and 2H (ASTMA
194/2H), Brinell hardness 248-325.

HYDRAULIC SPREADERS
The Simplex S2000A (1 ton) and S3000A (.75 ton capacity) spreaders are the perfect fit for close clearance jobs. The
SF5 spreader offers 5 tons of spreading force with a 1/8” starting clearance. It is one of Simplex’s most versatile tools
for spreading.

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 HYDRAULIC
PROPER SIZE & SELECTION
TOOLS

SINGLE and DOUBLE ACTING PORTABLE PUNCH

Simplex 35 Ton Single-Acting Portable Punch mounted motor control handle (included with SPH35SP) provides easy
operation and greater operator safety. The Simplex punch is also offered in a double-acting model for increased speed
and positive stripping on every punch. Punches and dies are interchangeable with competitive punches.

HYDRAULIC MAINTENANCE KITS

The Simplex MK106 Maintenance Kit provides a complete assortment of attachments that greatly expands the range of
applications. Using these various attachments allows you to custom build spreaders, straightening tools, clamps and a
wide variety of other problem solving maintenance tools.

111
 HYDRAULIC
TOOLS
Single / Double
Acting Punch 35 Ton

Simplex offers a punch mounted motor control so that work

can be performed safely and more productively as shown in this
fabricating shop.

SIMPLEX ADVANTAGES
4 Punches .50” hole through mild steel.
4 Uses competitive interchangeable punches &
dies.
4 Mounting holes for production punching.
4 10% lighter than other portable punches.
4 Punch mounted motor control for safety.

HOSES
Large selection of standard, heavy
duty and thermo plastic hydraulic
hoses to meet your requirements
and safety factor. - Pg. 82-83

GAUGES
Improve your system visibility and
safety by adding an inline hydraulic
gauge to your circuit.
- Pg 81
Contact Factory for additional dimensions.

Single Acting - Product Ordering

Model Punch Punch & Die Set Pump Hose Weight
Punch Only
(lbs.)
SPH35 SPH35 ---- ---- ---- 32
SPH35S SPH35 Standard Set ---- ---- 32
SPH35SP SPH35 DS-44, DS-56, DS-69, DS-81 SPH1001 HCA6 32
SPH35M SPH35 Metric Set ---- ---- 32
SPH35MP SPH35 DS-38, DS-44, DS-53, DS-69 SPH1001 HCA6 32

Double Acting - Product Ordering

Model Punch Punch & Die Set Pump Hose Weight
Punch Only
(lbs.)
SPD35 SPD35 ---- ---- ---- 45
SPD35S SPD35 Standard Set ---- ---- 45
SPD35SP SPD35 DS-44, DS-56, DS-69, DS-81 SPD2041 HCA6 45
SPD35M SPD35 Metric Set ---- ---- 45
SPD35MP SPD35 DS-38, DS-44, DS-53, DS-69 SPD2041 HCA6 45

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 Double Acting
Punch mounted pendant
control standard on the HYDRAULIC
TOOLS
SPD35SP & SPD35MP
5.94”

Single / Double
Acting Punch 35 Ton

16.20”

12.5”

.63” 2” 3”

.68”
11.73”

Single Acting
11.47 ”

SPH35 and SPD35 Shown

14.66 ”
10.67 ”

.63” 2”

.68”
3”
5”

QUALITY OF STEEL REFERENCE TABLE

A: Mild A-7 E: Cold Rolled C-1018 I: Stainless Annealed
B: Boiler Plate F: Hot Rolled C-1050 J: Stainless 304 Hot Rolled
C: Structural A-36 G: Hot Rolled C-1095 K: Stainless 316 Cold Rolled
D: Struct Corten (ASTM A242) H: Hot Rolled C-1095 Annealed

Contact Factory for additional dimensions.

Product Ordering & Dimensional Specifications

Punch Standard Standard Standard Bevel Bevel Hole Size Bolt Size A B C D E F G H I J K
and Die Punch Die Punch & Punch Punch & (in./mm) (in./mm)
Type Model Model Die Set & Die Die Set
Set for for U-
I-Beams Beams *Maximum Metal Thickness To Be Punched (in.)

Round DP-31 DD-31 DS-31 DSB-31 --- .31/7.9 1/4/--- .31 .31 .25 .25 .25 .25 .13 .19 .25 .25 .25
Round DP-38 DD-38 DS-38 DSB-38 --- .38/9.5 5/16/M8 .38 .38 .31 .31 .31 .31 .19 .25 .31 .31 .31
Round DP-44 DD-44 DS-44 DSB-44 DSBU-44 .44/11.1 3/8/M10 .44 .44 .38 .38 .38 .31 .19 .31 .31 .31 .31
Round DP-53 DD-53 DS-53 DSB-53 DSBU-53 .53/13.5 7/16/M12 .50 .50 .44 .44 .44 .38 .25 .31 .38 .38 .38
Round DP-56 DD-56 DS-56 DSB-56 --- .56/14.3 1/2/--- .50 .50 .50 .44 .50 .44 .25 .38 .44 .44 .44
Round DP-69 DD-69 DS-69 DSB-69 DSBU-69 .69/17.5 5/8/M16 .50 .50 .50 .44 .50 .40 .25 .31 .40 .40 .40
Round DP-78 DD-78 DS-78 --- --- .78/19.8 ---/M18 .50 .50 .50 .44 .50 .38 .25 .31 .38 .39 .38
Round DP-81 DD-81 DS-81 --- --- .81/20.6 3/4/--- .50 .50 .50 .44 .50 .31 .19 .31 .31 .31 .31
Square DP-45 DD-45 DS-45 --- --- .31/7.9 1/4/--- .31 .31 .25 .25 .25 .25 .13 .19 .25 .25 .25
Square DP-54 DD-54 DS-54 --- --- .38/9.5 5/16/M8 .38 .38 .31 .31 .31 .31 .19 .25 .31 .31 .31
Square DP-63 DD-63 DS-63 --- --- .44/11.1 3/8/M10 .44 .44 .38 .38 .38 .31 .19 .31 .31 .31 .31
Square DP-72 DD-72 DS-72 --- --- .50/12.7 7/16/M12 .50 .50 .44 .44 .44 .38 .25 .31 .38 .38 .31
Oblong DP-10 DD-10 DS-10 --- --- .31 x .75/7.9 x 19 1/4/--- .31 .31 .25 .25 .25 .25 .13 .19 .25 .25 .25
Oblong DP-12 DD-12 DS-12 --- --- .38 x .75/9.5 x 19 3/16/M8 .38 .38 .31 .31 .31 .31 .19 .25 .31 .31 .31
Oblong DP-18 DD-18 DS-18 --- --- .44 x .75/11.1 x 19 3/8/M10 .44 .44 .38 .38 .38 .31 .19 .31 .31 .31 .31
Oblong DP-25 DD-25 DS-25 --- --- .50 x .75/12.7 x 19 7/16/M12 .50 .50 .44 .44 .44 .38 .25 .31 .38 .38 .38

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 HYDRAULIC
TOOLS
Hydraulic Spreaders
GAT'R Jaw 3/4 to 1 Ton

The Simplex S2000A spreader was used to remove this rusted

anchor plate from a brick wall for mortar patching to begin.

SIMPLEX ADVANTAGES
4 Closed narrow ends starting at .38".
4 Large spreading range up to 11 1/2".
4 Return spring assists the jaws to the closed
position.
4 Durable all metal construction to withstand any
tough environment.
4 Quality high flow coupler for fast tool setup.
S2000A and S3000A Shown
GAUGES
Improve your system visibility and
safety by adding an inline
hydraulic gauge to your circuit.
- Pg. 81

HAND PUMPS
For manual portable power on de-
mand, Simplex offers an extensive
line of heavy duty, easy to trans-
port Hand Pumps. - Pg. 30

S2000A S3000A

3/8”-18 21.65”
NPTF
2.01” 1.26”
2.01” 3.70” 11.5”
6.18”

1.13” 3/8”-18
.38” NPTF 2.01”
8.78”

Product Ordering & Dimensional Specifications

Model Cap. Pres. Oil Weight Width Suggested
(tons) @ Cap. Cap. Req. (lbs) (in) Hand Pump
(PSI) (cu.in.)
S2000A 1 10,000 .61 5 2.01 P42
S3000A .75 10,000 3.91 25 2.01 P42

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 HYDRAULIC
TOOLS
Hydraulic Spreaders
5 Ton

Boasting 5 tons of spreading force and 3 inches of operational lift,

the SF5 is the most versatile tool for working on pipe flanges or
heavy field equipment maintenance.

SIMPLEX ADVANTAGES
4 5 tons of spreading force.
4 1/8” through 3” spreading capability.
4 Jaws open parallel.
4 Will not drift or creep-down.
4 All metal construction.

HOSES
Large selection of standard, heavy
duty and thermo plastic hydraulic
hoses to meet your requirements
and safety factor. - Pg. 82-83

SF5 Shown
PUMPS
Simplex offers a wide variety of
lightweight power pumps to fit any
application.
- Pg. 42

610 MECHANICAL SPREADER

These push-pull jacks are essential
for any maintenance, production
work or field applications.
- Pg. 141

1 1/2” L x 4
1/2” W
SF5 Spreaders are used
in pairs to spread the 13 1/2”
flanges equally for general
maintenance and repair. Min .09”
Max 3”

Product Ordering & Dimensional Specifications

Model Cap. Oil Pres. Weight Spread Suggested
(tons) Cap. Req. @ Cap. (lbs) Hand Pump
(PSI) Min. Max.
(cu. in.)
(in) (in)
SF5 5 5 10,000 17 .09 3 P22

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 HYDRAULIC
TOOLS
Nut Splitters

Refineries, steel mills and power plants rely heavily on Simplex

nut splitters for removing stubborn or rusted nuts easily and
safely. The Simplex nut splitters offer a wide range of sizes at
exceptional values.

SIMPLEX ADVANTAGES
4 7 different models.
4 Cuts hardened nuts up to grade 8 & 2H.
4 Safety, no sparks, no flame, no impact.
4 Replacement chisel and set screws included.
4 Cuts any shape nut.
4 Cuts nuts from 1/2” to 2 15/16” (13 to 75mm).
4 Rugged carrying case included.
4 Broadest Range / Best Value.

COUPLERS
High flow quick disconnect cou-
plers provide a quick change to a
variety of pumps.
- Pg. 78-79

A HOSES
Large selection of standard, heavy
duty and thermo plastic hydraulic
hoses to meet your requirements
C F and safety factor.
- Pg. 82-83
E
D
B

Product Ordering & Dimensional Specifications

Model Stud Dia. Nut A/F A B C D E F Wgt. Suggested
(in) (in) (in.) (in.) (in.) (in.) (in.) (in.) (lbs.) Hand
Pump
NS1319 1/4 - 7/16 1/2 - 3/4 1.57 7.87 .24 .75 1.10 1.89 1.8 P42 / P72
NS1924 7/16 - 9/16 3/4 - 15/16 2.17 8.94 .32 .98 1.50 2.80 4.4 P42 / P72
NS2432 9/16 - 3/4 15/16 - 1 1/4 2.52 7 .51 1.18 2.05 2.99 6.6 P42 / P72
NS3241 3/4 - 1 1 1/4 - 1 5/8 2.95 11.26 .59 1.38 2.60 3.50 9.7 P42 / P72
NS4150 1 - 1 1/4 1 5/8 - 2 3.78 12.80 .83 1.77 2.87 4.29 18 P140
NS5060 1 1/4 - 1 1/2 2 - 2 3/8 4.17 14.41 1.06 2.13 4.96 4.96 26 P140
NS6075 1 1/2 - 1 7/8 2 3/8 - 2 15/16 6.14 14.43 1.06 2.95 4.33 7.09 75.1 P140

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 HYDRAULIC
TOOLS
Maintenance Kit

SIMPLEX ADVANTAGES Add collar toe and flat base to

build custom spreader or toe
4 Set includes a Simplex hand pump, cylinder, jack.
hose, gauge and gauge adapter.
4 Heavy duty case included.
4 Rated at 5 tons when attachments are used.
4 Quick lock and threaded adaptors included.
4 Order as a set or individual components.
Extensions, custom heads and
adapters allow you to create
Advisory Please refer to pages 4 & 5 for a tools that solve hundreds of

A
complete list of safety tips and problems. Simplex MK106
recommendations to ensure that kits are used extensively for
your Simplex equipment will collision repair.
perform to its full potential.

Add a V-base and flat base for

special spreading, holding and
bending jobs.

R106 is rated at 10 tons at 10,000 psi. When using

attachments or extensions do not exceed 5,000 psi (5 tons)
reading on the gauge. Accessories & extensions are only
rated at 5 tons. S2000A Spreader has an operating capacity
of 1 ton.

Product Ordering & Dimensional Specifications

Capacity Cylinder Hand Hose Gauge Gauge Attachments Spreader Box Weight
(tons) Pump Adapter (lbs)
MK106 10 R106 P42 HCA6 G5 GA1 MK-4 thru MK-20 S2000A MK-21 84
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 HYDRAULIC
KIT COMPONENTS
TOOLS
Model Description Dimensions
2.56” .50”

Base Attachment
MK-4
(Qty. 1)
1 1/4”-11 1/2” NPT 2.25”

1.25”

Threaded Adaptor
MK-5
(Qty. 1)
1-8 UN
1 1/4”-11 1/2” NPT 2.19”

2.25” 2 1/4”-14 NPT

3.16”
Collar Toe
MK-6
(Qty. 1)
11/16” 2.25”
1 1/4”-11 1/2” NPT

Flat Base
MK-7 3.50”
(Qty. 1)
1.38”
6.50”
1 1/4”-14 NPT 1 1/4”-11 1/2” NPT

Threaded Connector
MK-8
(Qty. 1)
1.63”
1.25” 1 1/4”-11 1/2” NPT

Threaded Plunger Toe

MK-9
(Qty. 1) 1.63”

9/16” 2.25”

1.50”

Grooved Saddle
MK-10
(Qty.1)
1 1/4”-11 1/2” NPT
2”

Maintenance Kit - MK106

* All components are included inside the MK106 Maintenance Kit.

* All components can be ordered separately.

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 HYDRAULIC
KIT COMPONENTS
TOOLS
Model Description Dimensions
2.25” 2.13”

90° V-Base
MK-11
(Qty. 1)
1 1/4”-11 1/2” NPT 2.13”
4”

Wedge Head
MK-12 1 1/4”-11 1/2” NPT
(Qty. 1)

2” 1.85”
3.40”

Flex Head
MK-13
(Qty. 1)
1 1/4”-11 1/2” NPT 3.40”
5”
Lock On Connector
MK-14
(Qty. 3)
1.31”

3.50”
Lock Pin
MK-15 1.50”
(Qty. 4)

1 1/4”-11 1/2” NPT 1 1/4”-11 1/2” NPT

Male Lock On Adapter
MK-16
(Qty. 1) 1.31”
3.56”

Female Lock On Adapter

MK-17
(Qty. 1) 1.31”
3.81”

Extensions and Box

MK-18 5 Inch Extension Pipe (Qty. 1)

MK-19 10 Inch Extension Pipe (Qty. 1)

MK-20 18 Inch Extension Pipe (Qty. 1)

MK-21 Wooden Box (Qty. 1)

* All components are included in the MK106 Mainitenence Kit.

* All components can be ordered separately.

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 SECTION
INDEX

Proper Size

& Selection.............. 122 - 123

H - Frame
HYDRAULIC PRESSES

Bench................................124

H - Frame

10 Tons..............................125

H - Frame

25 & 30 Tons.....................126

H - Frame

55 Tons..............................127

H - Frame

100 Tons............................128

H - Frame

150 - 200 Tons...................129

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 HYDRAULIC
INTRODUCTION
PRESSES
Moveable work head
Double pinned & welded allows movement across
construction for strength & the entire length of the top
safety cross bar

All electric pumps on 25

through 200 ton presses
come standard with remote
pendant control
Friction brake winch for easy
adjustment of work bed. Will
not drop if handle is released

Maximum daylight Wide choice of electric,

for larger jobs & easy air or manual power
loading sources

Rigid frame under

full load
Adjustable work bed for
maximum flexibility
IES10010 H Frame Press

SIMPLEX HYDRAULIC PRESSES PRODUCT LINE OVERVIEW

3 Wide Variety 3 Maximum Daylight
Simplex offers presses with capacities from 10 through 200 Simplex presses have large work areas that accommodate
tons. Choose from a wide range of pressing, cylinder strokes larger jobs and makes loading and unloading easier. Open
& styles, and your choice of Simplex manual or power pumps. sides have large clearances for loading work through the side
Choose from a variety of H-Frame designs. daylight.

3 Heavy Duty Construction/ Built for Safety 3 Easy To Use

Simplex presses do not rely on “bolt together” construction H-Frame (25 ton & up) includes a friction brake winch that ad-
for strength. Simplex H-Frames employ double pinned and justs the bed height effortlessly and will not drop the bed if the
heavy duty welded construction. This construction provides handle is released (no kick back). The wide choice of pumps
a frame that is rigid and provides an extra margin of safety. & valves provides a variety of controls. Moveable work head
incorporates rollers for easy positioning.
3 Maximum Flexibility
All Simplex H-Frame Presses include a moveable work head 3 Custom Build Your Press
that easily rolls across the entire length of the top cross bar. Along with many standard models, you can build custom
This allows the pressing force to be positioned at any point presses by ordering the press without a pump. Order any
of the press bed. The adjustable work bed can be raised or Simplex pump & pump mounting kit separately to meet your
lowered to accommodate a wide variety of jobs. requirements.

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 HYDRAULIC
PROPER SIZE & SELECTION
PRESSES
SELECTING A HYDRAULIC PRESS

SIMPLEX Hydraulic H-frame presses are accepted in many industries because of their wide range of use. They are able
to produce significant force, ranging from 10 through 200 tons. Hydraulic presses provide force through the use of fluid
pressure on a piston by means of manual or powered pumping element. The power source provides the ability for infinite
adjustment of stroke, speed, length and pressure while staying within the limits of press capacity. Refer to the individual
presses for packaged systems.

PRINCIPAL PARTS TO REVIEW WHEN SELECTING A PRESS

Throat Clearance - The distance from the vertical centerline of the ram to the frame member at the back of the bed.
The distance measures the largest diameter piece that can be positioned with the part centerline under the center of the
ram.

Daylight - The vertical clearance from the top of the bed to the underside of the ram in its peak position upwards. It
shows the maximum vertical capacity of the press.

Work Height - The distance from the floor to the bolster.

SIMPLEX HYDRAULIC PRESSES

BENCH

Only Simplex offers Bench Presses with up to 15 ton capacities, moveable work heads
and adjustable beds for maximum flexibility. For small production jobs, the adjustable bed
eliminates wasted time approaching the work. IBP1010 & IBP1510 presses include a 10”
stroke cylinder.

FLOOR H - FRAME

Simplex H-Frame Presses can be used professionally for assembly or straightening work
up to 200 tons. They are also excellent for testing work pieces. H-Frame presses are robust
and built to last. The frame is made of welded steel sections and the hydraulic system is
excellent for precision work with the height of the work table easy to adjust and the
cylinder head moveable.

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 HYDRAULIC
PROPER SIZE & SELECTION
PRESSES
H-FRAME BENCH
10-15 TONS H-FRAME
1”
55 TONS
7.87” 7.87”

15.75” 15 21/32” 15 1/2” 15 1/2”

18”
25.50”
12”

6”

4.75”

15”
6 13/16”
19”

7 1/2”

H-FRAME 36”
10 TONS
9 1/4” 9 1/4” H-FRAME
15 1/2”
100 TONS

12 7/16”
17 1/2” 17 1/2”

6”

2 1/2”

21” 8 1/16”
7 3/4”

40”

H-FRAME
25 & 30 TONS H-FRAME
150 & 200 TONS
9 1/2”
14” 14”
14 3/4”
20 1/2” 20 1/2”

8”
5 1/16”

3 3/4”
4 1/4”

50”
32”
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 HYDRAULIC
PRESSES
H-Frame Bench
10 & 15 Tons

Simplex bench mounted press frame simplified the work so it

can be performed safely and more productively as shown in this
small fabricating shop.

SIMPLEX ADVANTAGES
4 10 or 15 ton capacities.
4 Adjustable bed.
4 Moveable work head.
4 Wide variety of power sources.
4 Large daylight.
4 Heavy duty construction.

1”

7.87” 7.87”

15.75” 3.73”
18”
25.50”
12”

6”
6.48”
0.41”

4.75”

15” 10.50”
19” 12”

Contact Factory for additional dimensions.

Product Ordering & Dimensional Specifications

Model Cap. Type Ram Stroke Model Weight
Number w/ Cyl. (tons) (in) Number w/o Cyl. (lbs)
IBP1010 10 S/A R1010 10 IPB10 142
IBP1510 15 S/A R1510 10 IPB15 150
Products listed below are ordered separately.

Capacity Suggested Suggested Suggested Suggested Gauge Weight

(tons) Hand Pump Electric Pump Hose Gauge Adapter (lbs)
10 P42 PEM2031 HCA6 G6 GA1 130
15 P42 PEM2031 HCA6 G6 GA1 130

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 HYDRAULIC
PRESSES
H-Frame
10 Tons

A manufacturer of small hoists performs light assembly effort-

lessly using the Simplex IMS-1010 ten ton press. "The compact
size doesn’t take up a lot of floor space, and we can easily
move the press to different locations in the shop.”

SIMPLEX ADVANTAGES
4 Single or double acting models available.
4 Large daylight with open sides for easy
loading.
4 Heavy duty welded construction.
4 Moveable work head for maximum versatility.
4 IES Series comes with motor pendant control.

3 1/2”

9 1/4” 9 1/4” 9 1/2” thru

15 1/2” 39 1/2”
8 1/8”
4 1/2”

Pump Mounting Kit

53” For Hand Pumps: Model IM2
For Power Pumps: Model IM3

29 1/2”
6”

2 1/2”
* Custom Build Your Press by ordering press models without pumps.
For foot or pendant control, higher pressing speeds or optional pump
22” motors order separately the Simplex pump and pump mounting kit
21”
that meet your requirements, and you’re ready for operation.

Product Ordering & Dimensional Specifications

Model Model Type of Cylinder Type of Pump Operation Speed (in/min) Weight Weight
Number Number Cylinder Stroke Pump Model With Without
Without With (in) Pump Pump
Pump Pump Advance Pressing (lbs) (lbs)
Air
IS1010 IAS1010 R1010 10 1/8 PA91 31 4.5 202 172
Powered Advance
Single
Hold
Acting Electric
IS1010 IES1010 10 1/8 G1121 Retract 104 9 204 172
10 Ton Powered
Capacity
IS1010 IMS1010 10 1/8 Manual P42 .38* .06* 208 172
RDA1010 Electric Advance
IDD1010 IED1010 10 G1141 104 9 226 188
D/A Powered Hold
IDD1010 IMD1010 10 Ton Capacity 10 Manual P140D Retract 1* .10* 236 188
* Inches Per Stroke.
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 HYDRAULIC
PRESSES
H-Frame
25 & 30 Tons

A manufacturer of gear boxes used the Simplex 25 ton press in

their production assembly line to press various size bearings on
gear assemblies. "We can press up to 100 bearings an hour. The
hydraulics is reliable and easy to use and they keep working day
after day. "
SIMPLEX ADVANTAGES
4 Large daylight with open sides for easy loading.
4 Wide choice of pumps & pressing cylinders.
4 Includes tonnage gauge.
4 IED & IES Series comes with pendant control.
4 Moveable work head for maximum versatility.
4 Adjustable work bed with friction brake winch.

9 1/2” 6 1/4”
14” 14” 3 3/8” thru 48 1/2”

11 1/4”
Pump Mounting Kit
For Hand Pumps: Model IM2 72 1/4” 5 1/2”
For Power Pumps: Model IM3

29 1/2”
5 1/16”
3 3/4”

30”
* Inches per stroke 32”

Product Ordering & Dimensional Specifications

Model Model Type of Cylinder Type of Pump Operation Speed Weight Weight
Number Number Cylinder Stroke Pump Model (in/min) With Without
Without With (in) Pump Pump
Pump Pump Advance Pressing (lbs) (lbs)
---- IAS256 6 1/4 Air PA91 14* 2* 417 ----
---- IAS2514 R256/ 14 1/4 Air PA91 14* 2* 433 ----
IS256 IES256 R2514 Single 6 1/4 Electric G1121 50* 4* 419 387
Acting Advance
IS2514 IES2514 25 Ton 14 1/4 Electric G1121 Hold 50* 4* 435 403
---- IMS256 Capacity 6 1/4 Manual P82 Retract .5* .05* 423 ----
---- IMS2514 14 1/4 Manual P82 .5* .05* 439 ----
ID3014 IED3014 RDA3014 14 1/2 Electric G4142M 40* 3* 462 428
---- IMD3014 RDA3014 14 1/2 Manual P140D .5* .05* 458 ----

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 HYDRAULIC
PRESSES
H-Frame
55 Tons

“Almost every day we have to remove bearings, straighten cylin-

der rods, perform wheel repair, and rebuild gear boxes. The 55
ton press is perfect; its adjustable bed and moveable work head
gives us the flexibility to work on a wide variety of jobs.”

SIMPLEX ADVANTAGES
4 Large daylight with open sides for easy
loading.
4 Adjustable work bed with friction brake winch.
4 Moveable work head for maximum versatility.
4 Rigid frame under full load.
4 IED & IES Series are equipped with a pendant
control.

7 3/4”
15 21/32” 15 1/2” 15 1/2”
3” thru 42”
13 3/4” Pump Mounting Kit
For Hand Pumps: Model IM2
6 11/16”
For Power Pumps: Model IM3
76”

6 13/16”
29 1/2”
7 1/2”

36” 36”

* Inches per stroke

Product Ordering & Dimensional Specifications

Model Model Type of Cylinder Type of Pump Operation Speed (in/min) Weight Weight
Number Number Cylinder Stroke Pump Model With Without
Without With (in) Pump Pump
Pump Pump Advance Pressing (lbs) (lbs)

IS556 IES556 R556 S/A 6 1/4 G1121 23* 2* 707 675

IS5513 IES5513 R5513 S/A 13 1/4 Electric G1121 Advance 23* 2* 735 703
Powered Hold
ID556 IED556 RDA556 D/A 6 1/8 G4172M 35* 5* 748 710
Retract
ID5512 IED5512 RDA5512 D/A 12 G4172M 35* 5* 793 755
---- IMS556 R556 S/A 6 1/4 Manual P82 .25* .02* 711 ----
127
 HYDRAULIC
PRESSES
H-Frame
100 Tons

A machine shop needed to straighten forgings prior to machining.

“We needed a pressing force of 100 tons and we didn’t want to
cut corners when it came to safety. Simplex presses do not rely
on “bolt together” construction.

SIMPLEX ADVANTAGES
4 Moveable work head for maximum versatility.
4 Wide choice of pumps & pressing cylinders.
4 Includes tonnage gauge.
4 IED & IES Series comes with pendant control.
4 Choose double-acting presses for fast
retraction.
4 Adjustable work bed with friction brake winch.

12 7/16”
Pump Mounting Kit 17 1/2” 17 1/2” 2 1/2” thru
37” 9 1/2”
For Hand Pumps: Model IM2
17 1/16”
For Power Pumps: Model IM3 78” 8”

29 1/2”
8 1/16”
7 3/4”

36”
40”

Product Ordering & Dimensional Specifications

Model Model Type of Cylinder Type of Pump Operation Speed (in/min) Weight Weight
Number Number Cylinder Stroke Pump Model With Without
Without With (in) Pump Pump
Pump Pump Advance Pressing (lbs) (lbs)
IS1006 IES1006 R1006 S/A 6 5/8 G4163 19 2 3/4 1558 1470
Advance
IS10010 IES100100 R10010 S/A 10 1/4
Electric G4163 Hold 19 2 3/4 1578 1490
ID1006 IED1006 RDA1006 D/A 6 1/16 Powered G4173 Retract 19 2 3/4 1620 1532
ID10012 IED10012 RDA10012 D/A 12 G4173 19 2 3/4 1655 1567

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 HYDRAULIC
PRESSES
H-Frame
150-200 Tons

Rail car repair shops are constantly faced with large jobs, reform-
ing rail car components, installing and removing bolster parts
and straightening or bending under-carriage assemblies. These
applications require a reliable and safe high tonnage press.

SIMPLEX ADVANTAGES
4 Large daylight with open sides for easy
loading.
4 Adjustable work bed with friction brake winch.
4 Moveable work head for maximum versatility.
4 Rigid frame under full load.
4 IED Series comes with pendant control.
4 Includes tonnage gauge.

Presses ordered with pumps include remote pendant control

and large 5 gallon reservoir. The pump is floor mounted.

14 3/4”
20 1/2” 20 1/2”
8” thru
55 1/2”
14 1/2”
90” 22 1/16”
12 1/2”

8” 29 1/2”

4 1/4”
50” 44”

Product Ordering & Dimensional Specifications

Model Model Type of Cylinder Type of Pump Operation Speed (in/min) Weight Weight
Number Number Cylinder Stroke Pump Model With Without
Without With (in) Pump Pump
Pump Pump Advance Pressing (lbs) (lbs)
ID15012 IED15012 RDA15012 D/A 12 Electric PES6045 Advance 20 4.5 3035 2839
ID20013 IED20013 RDA20013 D/A 13 Powered 230 3 Ph. Hold Retract 14 3.5 3180 2984
129
 SECTION
INDEX

Proper Size

& Selection.............. 132 - 133

Ratchet Jacks......... 134 - 135

Reel Jacks.........................136
MECHANICAL JACKS

Super Jacks......................137

Screw Jacks......................138

Screw and Cap

Assemblies.......................139

Tank Jacks........................140

Push / Pull

Jacks.................................141

Spreader and

Planer Jacks.....................142

Trench Braces...................143

Mine Roof

Supports.................. 144 - 145

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 MECHANICAL
INTRODUCTION
JACKS
Multiple-toothed pawls provide
greater contact with rack bar
Double-lever sockets
for changing handle angle

Plated Springs
Resist Corrosion

Replaceable
Adjustable Spring Links
Trunnion Bearings

Ductile iron housing for Reversing Lever

maximum strength

Ratchet Jack Model Shown

SIMPLEX MECHANICAL JACKS PRODUCT LINE OVERVIEW

3 The Industry Standard 3 Unsurpassed Quality
With over a century of experience in designing and manufactur- Simplex Jacks have proven to withstand the toughest application
ing mechanical jacks, Simplex is the undisputed market leader and use in today’s market. Each Jack component is carefully
that has set the standard for high quality and reliability in the inspected and assembled by highly skilled assemblers and tested
mechanical jack industry. to meet or exceed ANSI B30.1 Safety Standards.

3 The Widest Selection 3 Value and Service

Only Simplex can offer a full range of Ratchet Jacks, Screw Simplex stands behind every mechanical jack we sell with a NO
Jacks, Superjacks, Push/Pull Jacks and Mine Roof Supports to fit SMALL PRINT WARRANTY supported by our global network of
a broad range of applications and use. Industrial Distributors and Authorized Service Centers.

131
 MECHANICAL
PROPER SIZE & SELECTION
JACKS
METHODS OF MECHANICAL FORCE

Ratchet Jacks Screw Jacks

Ratcheting mechanism Mechanical advantage is gained by using

used to create leverage for a specialized Acme threaded screw.
movement.

POINTS TO REVIEW WHEN SELECTING A MECHANICAL JACK

Determine the Proper Jack for your Application

Ratchet jacks are designed for lifting and positioning up to 15 tons. For higher tonnage applications, you should consider
using our Superjacks for lifting and sustaining up to 50 tons. For all sustaining load applications, consider the screw jack
as a suitable solution up to 20 tons.

Handle Effort
Reference each table within this section to determine the amount handle effort required for an application. Each model
number specifies the amount of force required per ton. Also consult your local codes, safety standards or contracts that
may specify maximum allowable handle effort per user. Proper jack sizing is required to maintain reasonable handle effort.

Lift and Height of Jack

The available clearance under the load often determines which jack should be used. For the greatest versatility, select
a jack that has the longest available stroke, but still fits under the load. The ratchet jack toe can be used in very low
clearance situations where other products are not suited.

Travel Speed
Ratchet jacks provide greatest travel per stroke, but accommodate lighter loads. Superjacks provide greater lifting
capacity with less movement per stroke.

Portability
If ease of portability is a factor, consider lightweight Ratchet Jack models: A1022, A1538, A1029-R, A1029-L
or Superjack models: A1510C, A2510C, A2515C, A3510D, A5010B.

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 MECHANICAL
PROPER SIZE & SELECTION
JACKS
Ratchet Jacks are ideal for mills and factory maintenance, oil fields, shipyards, farms,
machinery riggers, construction contactors, mining operators, bridge and rail car repair and
heavy-duty industrial maintenance. These are the most versatile, general-purpose jacks available.
Rugged construction permits safe, efficient lifting, lowering, skidding, moving, sustaining and
leveling with the important SIMPLEX feature that provides full lift capacity on the toe or on the
cap.

Super Jacks are used for inspecting and renewing journal brasses, bridge, tank and structural
steel erectors, presses, shipbuilding and all industries where powerful, all-position jacks are
required. These jacks will hold the load indefinitely and offer heat treated, alloy steel forgings,
bronze nuts, ball bearings, positive shoulder stops and high gear ratios. The ratchet mechanisms
are fully enclosed to protect them from the elements.

Trench Braces provide a safe, efficient and economical solution for utility maintenance, along
with protection against cave-ins and costly reconstruction. Blunt, drop forged steel safety lever
nut prevents injuries and damage. The ball and socket joints provide maximum tilting action with
lugs at each end to ensure quick adjustment and tight grip at all angles. The pipe sleeve can be used
to adapt the brace to the width of the trench.

Screw Jacks are suitable for house movers, leveling, supporting, shop and factory maintenance,
riggers, locomotive repairs, drillers and farm applications. Malleable housings are lighter and
unbreakable. A hardened, large chrome-moly ball floating cap centers the load automatically and
reduces friction by 88%. The steel cap is constructed of corrugated, drop-forged steel with a self-
leveling 9 degree float.

Push-Pull Jacks are essential for any maintenance repair or production work in all types of
shops and field applications. Steamboat Jacks are used on the construction of bridges and
concrete and steel engineering projects. Gravity type pawl is used on boats and barges.

Mine Roof Supports are designed for putting up cross timbers and steel beams, aligning steel mine
cars, a temporary prop in connection with loading equipment, pulling up and removing slack in
power cables, pulling and pushing conveyor lines and controlling the tail piece. These mine roof
supports are available in a ratchet or screw style head. The A9225 double acting mechanism lifts and
lowers on both the up and down stroke. The 139A uses the screw type and is ideal for tight quarters.
The M9 and M17 screw assemblies and bases can be adapted to a 2” pipe, which is universally used
in mines with coal seams of varying heights.

133
 MECHANICAL
JACKS
Ratchet Jacks

Model 85A is used to lift a CNC machine for installation. Five ton
lifting capacity, low toe height and light weight make the models
84A, 85A, & 86A universal tools. Ten ton models are used ex-
tensively by structural movers, riggers & maintenance crews.

SIMPLEX ADVANTAGES
4 Double-lever sockets for jacking in close
quarters.
4 Multiple-tooth pawls for strength & safety.
4 Drop-forged, alloy steel, heat-treated
components.
4 Adjustable spring links for added serviceability.
4 Plated springs to resist corrosion.
4 Large base ensures a firm foundation.
4 Supports full rated capacity on the toe or the
Ratchet Family Shown cap.
For additional models, see table. 4 Steel lever bars sold separately.

CARRYING HANDLE
Right and left side carrying handles make
the positioning and transporting of the 10,
15 and 20 ton ratchet jacks simple.

HYDRAULIC JACKS
Please refer to our Hydraulic Jack
section for a complete line of Toe
Jacks to fit your lifting needs.
- Pg. 103

Multiple-toothed pawls
provides greater contact Double-lever sockets Advisory Please refer to pages 4 & 5 for a complete

A
list of safety tips and recommendations to
with rack bar. for changing handle
ensure that your Simplex equipment will
angle.
perform to its full potential.

Plated springs resist

corrosion.

Replaceable
Adjustable spring trunnion bearings.
links.

Ductile iron Reversing lever.

housing for
maximum strength.

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 MECHANICAL
JACKS
Ratchet Jacks

I-Beam Base Order # - 10800 Alloy Chain Order # - 10760

A1538 Utility Pole Jack is used for pole lining maintenance

by telephone, light, power and railroad companies and has a
lightweight aluminum alloy housing. The I-Beam assures a firm
A1538 Utility Pole Jack Shown foundation - ratchet jack base pivots for positioning and the
For additional models, see table.
alloy chain inter-connects to the jack to the pole for lifting objects
upwards.

36”

Steel Lever Bar

10640

60”
Steel Lever Bar
10665

72”
A1022 Ratchet Jack Shown
For additional models, see table. Steel Lever Bar
10675
Product Ordering & Dimensional Specifications
Model Supporting Lifting Stroke Handle Toe Base Weight Steel Lever Bars
Cap. Cap. (in) Effort Min. Size (lbs) Order Length Dia. Weight
(tons) (tons) per Ton Height (in) Number (in) (in) (lbs)
(lbs) (in)
84A 5 5 7 32 1 3/4 5 x 7 3/8 28 10640 36 1 8
85A 5 5 10 32 1 3/4 5 x 7 3/8 30 10640 36 1 8
86A 5 5 13 32 1 3/4 5 x 7 3/8 35 10640 36 1 8
1017 10 10 9 1/2 30 2 6 x 8 3/4 40 10665 60 11/4 17
A1022 10 10 12 30 2 1/4 6 1/2 x 10 1/4 42 10665 60 11/4 17
22B 10 10 12 30 2 1/4 6 1/2 x 10 1/4 70 10665 60 11/4 17
A1538 15 8 22 32 ----- 8 x 8 1/4 62 10675 72 11/4 20
24A 20 15 13 32 2 1/4 8 x 10 1/4 93 10675 72 11/4 20
2029 20 15 18 32 2 1/4 8 x 11 104 10675 72 11/4 20

Note: 10665 & 10675 lever bars are interchangeable. The longer 10675 bar results in lower handle efforts. 135
 MECHANICAL
JACKS
Reel Jacks

Using A1029-R and A1029-L, utilities can easily handle large

reels. The large wooden bases and low handle efforts enhance
safety and reduce operator fatigue. Simplex Reel Jacks are also
an excellent choice for wire rope and sling manufacturers.

SIMPLEX ADVANTAGES
4 Double-lever sockets for jacking in close
quarters.
4 Multiple-tooth pawls for strength & safety.
4 Drop-forged, alloy steel, heat-treated
components.
4 Adjustable spring links for added serviceability.
4 Plated springs to resist corrosion.
4 Tough hardwood bases laminated for extra
strength.
4 Precision machining throughout.
4 Steel lever bars sold separately.

Reel Jack Family Shown CARRYING HANDLES

For additional models, see table. Convenient center mounted
carrying handle makes this jack
easy to position and move.
36”

LAMINATED BASE
Treated laminated hardwood base
provides solid support along with
Steel Lever Bar durability to withstand harsh
10640 conditions.

60”
Steel Lever Bar
10665

* 10675 Lever Bar can be substituted with order number 10665 for reduced handle effort.

Product Ordering & Dimensional Specifications

Model Capacity per Pair Handle Stroke Reel Top Weight Steel Lever Bars
Effort (in) Dia. Hook (lbs) Order Length Dia. Weight
Side Top per Ton (in) Height
Hooks Hooks Number (in) (in) (lbs)
(lbs) (in)
(tons) (tons)
320B 5 10 32 10 20-60 21 51 10640 36 1 8
321B 10 20 22 12 20-96 34 1/2 128 *10665 60 11/4 17
A1029-R 10 20 22 11 5/8 36-84 31 1/8 86 *10665 60 11/4 17
A1029-L 10 20 22 11 5/8 36-84 31 1/8 86 *10665 60 11/4 17

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 MECHANICAL
JACKS
Super Jacks

Outdoor use and weld splatter can shorten the life of standard
jacks. “We chose Simplex Superjacks for the bullet proof
construction and holding power.” They provide trouble-free
service in the roughest applications.

SIMPLEX ADVANTAGES
4 Ratcheting screw jack design.
4 Holds the load indefinitely without creep
down.
4 Positive Shoulder Stops for safety.
4 Available with aluminum or ductile iron housing.
Super Jack Family Shown
4 Ball Bearings for smooth operation & low For additional models, see table.
handle effort.
4 Jacking capacity ranges 15 - 50 tons.
4 Low backsaving handle effort.
4 Steel lever bars sold separately.

REVERSAL RATCHET 36”

Raise or lower the load precisely
with the reversal ratchet socket
with quick spin handle.

Steel Lever Bar

10640
LOAD CAP
Steel serrated load cap prevents 56”
the load from possible slippage.

Steel Lever Bar

10660

Product Ordering & Dimensional Specifications

Model Cap. Min. Stroke Handle Base Weight Steel Lever Bars
(tons) Height (in.) Effort Per Dia. (lbs) Order Length Dia. Weight
(in) Ton (lbs.) (in) Number (in) (in) (lbs)
A1510C 15 10 1/4 5 9 5 1/2 28 10640 36 1 8
2510C 25 10 1/4 5 6 5 1/2 43 10640 36 1 8
A2510C 25 10 1/4 5 6 5 1/2 34 10640 36 1 8
A2515C 25 15 9 6 5 1/2 43 10640 36 1 8
3510D 35 10 1/4 5 5 5 1/2 44 10640 36 1 8
A3510D 35 10 1/4 5 5 5 1/2 34 10640 36 1 8
5010B 50 10 5/16 4 4 7 1/4 80 10660 56 11/8 16
A5010B 50 10 5/16 4 4 7 1/4 61 10660 56 11/8 16

137
 MECHANICAL
JACKS
Screw Jacks

Simplex screw jacks are used to adjust the height of this roller
fixture. “We use this fixture during the assembly of long pieces
of screw stock.” “Simplex screw jacks makes fixturing easy and
precise.”

SIMPLEX ADVANTAGES
4 Ductile iron bodies for strength.
4 Positive welded stop for safety.
4 Supports loads indefinitely, and won’t creep
down.
4 Carry handle for ease of transport.
4 Steel lever bars sold separately.
4 Four way head for easy positioning of lever bar.
4 Tilt saddle assists in centering load point.

LOAD CAP
Drop forged steel load cap is
serrated to prevent load slippage.
Mechanical Screw Jack Family Shown
See table for additional models.
SITE HOLE
Built in site hole for safety,
24” allows the user to determine the
height of the lifting screw
without guessing.

Steel Lever Bar

10621

- 36" and 42" Lengths Also Available - See Table -

Product Ordering & Dimensional Specifications

Model Order Sustaining Closed Stroke Handle Base Weight Steel Lever Bars
Number Capacity Height (in) Effort Dia. (lbs)
(tons) (in) Per Ton (in) Order Length Dia. Weight
(lbs) Number (in) (in) (lbs)
1 1/2 x 6 03060 12 9 3/4 3 3/4 16 4 3/4 10 10621 24 3/4 4
1 1/2 x 8 03090 12 11 5/8 5 3/4 16 5 1/2 12 10621 24 3/4 4
1 1/2 x 12 03120 12 15 5/8 9 3/4 16 6 1/4 16 10621 24 3/4 4
2x8 03165 20 11 3/4 5 15 6 17 10635 36 13/16 6
2 x 10 03195 20 13 3/4 7 15 6 1/2 20 10635 36 13/16 6
2 x 12 03210 20 15 3/4 9 15 6 3/4 24 10635 36 13/16 6
2 1/2 x 8 03240 24 13 4 1/4 15 6 1/2 28 10655 42 11/8 12
2 1/2 x 12 03255 24 17 8 1/4 15 7 1/4 37 10655 42 11/8 12
2 1/2 x 18 03300 24 23 14 1/4 15 8 1/2 52 10655 42 11/8 12

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 MECHANICAL
JACKS
Screw & Cap Assemblies

The shoulder nut is placed into piping,

fixtures or other fixed forms supplied by
the user.

144 Screw and Cap assemblies support the outer wall of a large
generator assembly at the Grand Coulee Dam. The assemblies
also are used to exert pressure, stabilizing the generator
laminations.

SIMPLEX ADVANTAGES
4 Holds the load indefinitely without creep
down.
4 Versatile accessories for outrigger supports,
holding and adjusting concrete forms, or for any
application requiring special holding or shoring
support.
4 The shoulder nut is placed into piping or another
fixed form, and the screw & cap assembly B
is threaded through it.
4 Four-way head assembly accommodates the
lever bar at four different positions for infinite B A D E
height adjustments and exact leveling.
4 Drop forged serrated steel cap floats 9° on a

E D C
chrome-moly ball, reducing friction by 88%.

Please refer to pages 4 & 5 for a F

Advisory
C
A
complete list of safety tips and
recommendations to ensure that
your Simplex equipment will
perform to its full potential.
A

Product Ordering & Dimensional Specifications

Model Order Sustaining Modified Acme Dimensions Weight Steel Lever Bars
Number Capacity Thread Dia.- Pitch (lbs)
B C D E F Order Length Dia. Weight
(tons) A (Thread)
(in) (in) (in) (in) (in) Number (in) (in) (lbs)
1 1/2 BC-30-6 03568 12 1 1/2 - 3 2 7/8 2 1/4 7/8 3 3/4 5 11/16 5 1/2 10621 24 3/4 4
1 1/2 BC-30-8 03570 12 1 1/2 - 3 2 7/8 2 1/4 7/8 3 3/4 7 11/16 6 1/4 10621 24 3/4 4
1 1/2 BC-30-12 03574 12 1 1/2 - 3 2 7/8 2 1/4 7/8 3 3/4 11 11/16 7 3/4 10621 24 3/4 4
2 BC-30-8 03582 20 2 - 2 1/2 3 1/8 2 7/8 15/16 4 7 9/16 10 1/2 10635 36 13/16 6
2 BC-30-10 03584 20 2 - 2 1/2 3 1/8 2 7/8 15/16 4 9 9/16 12 10635 36 13/16 6
2 BC-30-12 03586 20 2 - 2 1/2 3 1/8 2 7/8 15/16 4 11 9/16 13 1/2 10635 36 13/16 6
2 1/2 BC-30-8 03600 24 2 1/2 - 2 1/2 3 1/4 3 1/4 1 3/16 5 1/16 7 13/16 16 3/4 10655 42 11/8 12
2 1/2 BC-30-12 03602 24 2 1/2 - 2 1/2 3 1/4 3 1/4 1 3/16 5 1/16 11 13/16 21 3/4 10655 42 11/8 12
2 1/2 BC-30-18 03608 24 2 1/2 - 2 1/2 3 1/4 3 1/4 1 3/16 5 1/16 17 13/16 29 1/4 10655 42 11/8 12
Shoulder Nuts
1 1/2 NS-25 03620 ---- 1 1/2 - 3 3 2 13/32 3 2 1/4 ---- 3 1/4
2 NS-25 03625 ---- 2 - 2 1/2 4 3 3 1/4 2 1/4 ---- 5
2 1/2 NS-25 03630 ---- 2 1/2 - 2 1/2 5 3 15/16 4 3 ---- 11

139
 MECHANICAL
TANK JACKS
JACKS
SIMPLEX FILTER & STORAGE TANK JACKS
Simplex Tank Jacks offer an economical means of supporting
and leveling vertical, bottom, or side-opening filter and
storage tanks. Screw operation provides infinite adjustment
for exact tank leveling and gravity flow. Rated capacity for
all models is 15,000 lbs.

C1025 steel saddle is welded to the tank before being set

on the jack.

Product Ordering & Dimensional Specifications

Model Tank Pipe “DB” “HB” “CB” Qty. Required Model Order Base Base Min. Max. Weight
Dia. Dia. (in) (in) (in) Number Dia. "A" Height “B” Height “C” Height “C” (lbs)
(ft-in) (in) Under Over (in) (in) (in) (in)
12 Ft. 12 Ft.
4406 03820 5 3/4 4 6 8 10
For Side Pipe Connections
4410 03840 6 8 10 12 12
4406 3-6 --- 14 6 1/2 4 4 4
4414 03860 6 1/2 12 14 16 17
4406 4-0 --- 16 6 3/8 3 1/2 4 4
4418 03880 8 16 18 20 26
4406 4-6 --- 18 6 3/4 3 1/2 4 4
Saddle 03993 ----- ----- ----- ----- 2.5
4406 5-0 --- 20 7 1/8 3 1/2 4 4
4406 5-6 --- 22 7 1/2 3 1/2 4 4
4406 6-0 --- 24 6 1 1/2 4 4
4406 6-6 --- 26 6 1/8 1 1/2 4 4
4406 7-0 --- 28 6 1/2 1 1/2 4 6
4406 7-6 --- 30 6 7/8 1 1/2 4 6
4406 8-0 --- 32 7 1/4 1 1/2 6 8
4406 8-6 --- 34 7 5/8 1 1/2 6 8
4406 9-0 --- 36 8 1 1/2 6 8
4410 9-6 --- 38 10 3/8 3 1/2 8 8
4410 10-0 --- 42 10 3/4 3 1/2 8 8
For Bottom Pipe Connections
4410 3-6 2 14 10 1/2 8 4 4
4410 4-0 2 1/2 16 11 7/8 9 4 4
4410 4-6 2 1/2 18 12 1/4 9 4 4
4414 5-0 2 1/2 20 14 5/8 11 4 4
4414 5-6 2 1/2 22 15 11 4 4
HB
4414 6-0 3 24 16 3/8 12 4 4
4414 6-6 3 26 14 5/8 10 4 4 CB
DB
4418 7-0 4 28 18 1/4 13 1/4 4 6
4418 7-6 4 30 18 5/8 13 1/4 4 6
4418 8-0 4 32 19 13 1/4 6 8
4418 8-6 5 35 20 14 6 8
4418 9-0 5 37 19 1/2 13 6 8
4418 9-6 5 39 20 13 8 8
4418 10-0 6 41 21 14 8 8
HB
CB
Use the installation data charts, with accompanying drawings, to determine the size
and number of jacks your application will require.
DB

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 MECHANICAL
PUSH / PULL JACKS
JACKS
SIMPLEX STEAMBOAT JACK
These 20 ton capacity models are used for connecting
river barges, pulling forms and steel plates together and
other applications in bridge construction and concrete and
steel engineering projects. Units are equipped with spring
activated pawls and 26” long attached handles. The handle
effort per ton is 16 lbs. The I.D. of the eye is 1 5/16”. Depth
of eye is 1 7/8”.

Product Ordering & Dimensional Specifications

Model Dim. Travel Barrel Screw Weight
“A” Length Length Dia. (lbs)
(in) (in) (in) (in)
ER-10 23 14 18 2 57 A
ER-20 29 20 24 2 66
ER-30 35 26 30 2 74
ER-40 47 38 42 2 92

SIMPLEX 610 PUSH/PULL JACK

The model 610 is used for pushing or pulling, holding & more;
ideal for weld shops. For added versatility, the end nuts are
designed to permit the use of chains with eye hooks. Steel
lever bar is ordered separately.

SIMPLEX 610-15 RATCHET SCREW ASSEMBLY

The ratchet screw assembly may be custom adapted to
almost any push/pull application such as adjusting forms,
fixtures, doors, flues, and dampers. Incorporates 1 1/4 - 6
Min 3 3/8”
Acme class 2G, right and left hand thread. Max 8 1/8”

1” 3 3/16”
1 1/4”

2 3/8”
5/16” 3/4” 5/16”
Min 2 7/8”
Max 7 5/8”
10”

Product Ordering & Dimensional Specifications

Model Centered Hook/Toe Travel Handle Screw Length Weight Steel Lever Bars
Capacity Offset Load (in) Effort Per Dia. (in) (lbs)
(tons) Capacity Ton (in) Order Length Dia. Weight
(tons) (lbs) Number (in) (in) (lbs)
610 10 2 4 1/2 15 1 1/4 10 13 10621 24 3/4 4
610-15 10 2 ---- 15 1 1/4 ---- 5 10621 24 3/4 4
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 MECHANICAL
SPREADER & PLANER JACKS
JACKS

SPREADER JACK
The model 3A Spreader Jack is used when working in close
quarters. The Spreader Jack has a closed height of only 3”, with
1” stroke for adjustments, yet it can support 3 tons. The serrated
cap rotates to prevent twist out, but does not pivot. The Spreader
Jack may also be used as a planer jack.

Product Ordering & Dimensional Specifications

Model Sustaining Minimum Operable “A” Weight
Cap. Height Rise Across (lbs)
(tons) (in) (in) Flats (in)
3A 3 3 1 2 3 1/4

A
Spreader Jack 3A Shown

PLANER JACKS
Four different models are available, with capacities ranging from 2 to 8
tons. They are used in leveling work on plane beds, millers and other
machinery.

Screw’s operation provides infinite height adjustments for exact
leveling. The side-locking screw keeps the jack extended and prevents
lowering due to vibration. The ball and socket cap swivels to center
load forces. The notched base fastens easily to machine beds.

Product Ordering & Dimensional Specifications

Model Sustaining Minimum Operable “A” Weight
Cap. Height Rise Across (lbs)
A (tons) (in) (in) Flats (in)
1P 2 2 3/4 1 2 3/8 1 1/2
2P 4 3 3/4 1 1/2 3 1/8 3
3P 6 5 1/4 2 1/4 4 6
2P Planer Jack Shown
4P 8 7 1/2 4 5 3/8 12

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 MECHANICAL
TRENCH BRACES
JACKS
Simplex Trench Braces provide efficient, economical protection
against cave-ins and costly redigging in construction and utility
maintenance. Braces extend by turning the lever nut handle. The
ball socket joints tilt for added safety on angular mounting. Holes
on each end facilitate mounting to wood members.

Simplex trench braces are designed for use with standard schedule
40 pipe. Screw end models SE-12, SE-16 and butt end model BE-
25 use 1 1/2” diameter pipe. Model SE-18 and butt end BE-35 use Butt End Screw End
2” diameter pipe. Pipe should be cut to length based on the chart
SE12 Shown
below and drawing in Fig. 1.

Dimensions assume the use of both screw & butt ends together as an assembly.
B
Product Ordering & Dimensional Specifications
Model Adjust Pipe Butt “A” “B” A
Range Size End Min. Pipe Min.
(in) (in) Length Closed
(in) Ht. (in)
SE-12 7 1 1/2 BE-25 12 18
Schedule 40
SE-16 10 1 1/2 BE-25 16 22 1 1/2” or 2” Pipe

SE-18 10 2 BE-35 18 25 1/2 (Fig. 1) All Trench Brace Models

Quick Reference Timber / Trench Brace Equivalency Tables*

The following charts are based on OSHA Timber/Trench Brace Charts* which do not consider transverse loading conditions.
Product Ordering & Dimensional Specifications
Trench Horizontal Cross Brace Wales Uprights (in)
Depth Spacing
(ft) (ft) Width of Trench (ft) Vertical Size Vertical Max. Allowable
up to 4 up to 6 up to 8 Spacing (in) Spacing Horizontal Spacing (ft)
(ft) (ft) 4’ 5’ 6’ 8’
Soil Type - A P a = 25 x H + 72 psf (2ft. Surcharge)
SE12 SE12
up to 6 SE18 4 --- --- 2”x 6” ---
SE16 SE16
---
5 to SE12 SE12
10 up to 8 SE18 4 --- --- --- 2”x 6”
SE16 SE16
up to 10 SE18 SE18 SE18 4 8x8 4 --- 2”x 6” --- ---
up to 12 SE18 SE18 --- 4 8x8 4 --- --- 2”x 6 ” ---
SE12 SE12
up to 6 SE18 4 --- --- --- 3”x 8” ---
10 to 15 SE16 SE16
up to 8 SE18 SE18 --- 4 8x8 4 2”x 6” --- --- ---
Soil Type - B a
P = 45 x H + 72 psf (2ft. Surcharge)

Cross Brace Wales Uprights (in)

Trench Horizontal Vertical
Depth Spacing Spacing Max. Allowable
Width of Trench (ft) Vertical
(ft) (ft) (ft) Size Horizontal Spacing (ft)
Spacing
(in)
up to 4 up to 6 (ft) 3’
5 to
up to 6 SE-18 SE-18 5 6x8 5 2”x 6”
10
143
 MECHANICAL
MINE ROOF SUPPORTS
JACKS
Simplex head assemblies are designed for roof support in mines
and other areas where ceiling heights vary greatly. Use your own
pipe to custom build a support for nearly any application.

The 8 ton MS-9 models use 2” schedule 40 pipe. The 16 ton MS-17
models require 2” schedule 80 pipe. A round base (ordered sepa-
rately) is available to fit the 2” pipe. All models incorporate a lever
nut handle. The 8 ton models are available with either FS or S style
heads, and the 16 ton model is available with FS style head only.
Type S Head
36 square inches For economy, use the import version. If U.S. manufacture is
in support area. required, use the domestic version. Simplex quality is assured with
Head Assembly
either choice.
Model 09167

Maximum pipe length recommendations are based

upon the following conditions:
✔ • Fully extended assemblies loaded to maximum rated capacity.
✔ • Head and base securely fixed to prevent lateral movement.
✔ • Schedule 40 pipe with a minimum yield strength of 35,000 psi/8
Type FS Head ton models.
Base Assembly
For support with wooden ✔ • Schedule 80 pipe with a minimum yield strength of 48,000 psi/16
Model 09220
or rubber cap pieces. ton model.

Product Ordering & Dimensional Specifications

Model “A” “B”
Min. Pipe Min. Closed
Length (in) Height (in)

A B A B MS9L-FS 20 1/2 27
MS9L-S 20 5/8 25 1/2
MS17L-FS 21 3/4 28 3/4

09167 & 09267 09309

Mine Roof Support Head Assemblies

Product Ordering & Dimensional Specifications

Model Order Order Number Head Sustaining Stroke *Max. Max. Dim. Weight
Number Import Style Capacity (in) Pipe Extended Ht. Between (lbs)
Domestic (tons) Length (in) Flanges
(in) (in)
MS9L-FS 09167 09267 FS 8 15 51 3/4 73 5 3/4 19
MS9L-S 09233 -------- S 8 15 73 1/4 93 --- 19
MS17L-FS ---- 09309 FS 16 15 46 1/4 68 5 3/4 34
Base MB-17 09220 -------- --- 16 --- --- --- --- 6

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 MECHANICAL
MINE ROOF SUPPORTS
JACKS
The A9225 Family is rated at 4 tons sustaining capacity, and is suitable for a wide range
of mine maintenance applications. The aluminum alloy housing and base, coupled with
a convenient carrying handle, make this unit exceptionally light and portable.

The A9225 Family incorporates a ratchet mechanism for speedy operation. Lever bar
#10635 is ordered separately.

The 139A Family is a screw extension type roof support rated at 5 tons sustaining
capacity. Designed for use as a safety prop, the 139A Family is suitable for cross
timbering with wood or steel beams.
Mine Support Mine Support
A9225 139A
Complete Unit Ratchet Lever Series - A9225 Family
Product Ordering & Dimensional Specifications
Model Order Minimum Stroke Weight
Number Height (in) (in) (lbs)

Complete Unit Ratchet Lever Series - A9225 Family

E 09602 39 20 29
F 09603 39 20 29
S 09620 39 20 29
E 09606 45 26 33
F 09607 45 26 33
S 09621 45 26 33
E 09610 57 38 36
F 09611 57 38 36
S 09622 57 38 36
E 09614 69 38 39
HEAD ST YLES
F 09615 69 38 39
S 09623 69 38 39
E 09616 75 38 42
F 09617 75 38 42
S 09624 75 38 42
E 09618 88 38 48 E Type Head
F 09619 88 38 48 For all standard work. Dimension
S 09625 88 38 48 between flanges: 8 1/8”.
Complete Unit Screw Extension Series - 139A Family
E 09802 42 24 50
F 09803 42 24 50
S 09820 42 24 50
E 09806 48 30 52
F 09807 48 30 52
S 09821 48 30 52 F Type Head
E 09810 54 36 54 For use with electrical wiring.
Dimension between flanges:
F 09811 54 36 54
10 1/4”.
S 09822 54 36 54
E 09814 66 36 58
F 09815 66 36 58
S 09823 66 36 58
E 09818 78 36 64
F 09819 78 36 64 S Type Head
S 09824 78 36 64 36 square inches in support area.

145
 SYSTEM ARRANGEMENTS

1 POINT LIFT SYSTEM - MANUAL POWER

G5 - 2.5” 10,000 psi/
700 bar Gauge GA1 - Gauge Adapter

HCA Series Hose

P42 - 2 Speed Hand Pump V10EC - Check Valve

R104 - Single-Acting
Spring Return Cylinder

2 POINT LIFT SYSTEM - MANUAL POWER

2 - RLN1002 - Locknut Cylinders

3 - HCA Series Hoses

F11 - Tee

G5 - 2.5” 10,000 psi/

700 bar Gauge

GA1 - Gauge Adapter P230 - High Flow

Hand Pump

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SYSTEM ARRANGEMENTS

4 POINT LIFT SYSTEM - GAS POWERED

4 - R104 Single-Acting M1 - 4 Port Control

Spring Return Cylinders Manifold

4 - V10EC Check Valves

4 - HCA Series Hoses

PGHM5132 Gas
Power Pump
G5 - 2.5” 10,000 psi/
700 bar Gauge
GA1 Gauge
Adapter

1 POINT LIFT SYSTEM - AIR POWERED

G5 - 2.5” 10,000 psi/ RCD302-Double Acting
700 bar Gauge Center Hole Cylinder
GA1 - Gauge
Adapter Relief Valve
Retract Port

Advance Port
V10EC
Check Valve

PA91D - Air Pump

with 4 Way Valve
2 - HCA Series
Hoses

147
 CONVERSION CHART

Fractions Inches Millimeters Fractions Inches Millimeters

1/64 .07 .39 33/64 .52 13.10
1/32 .03 .79 17/32 .53 13.49
3/64 .05 1.19 35/64 .55 13.89
1/16 .06 1.59 9/16 .56 14.29
5/64 .08 1.98 37/64 .58 14.68
3/32 .09 2.38 19/32 .59 15.08
7/64 .10 2.78 39/64 .61 15.49
1/8 .13 3.17 5/8 .62 15.88
9/64 .14 3.57 41/64 .64 16.27
5/32 .16 3.97 21/32 .65 16.67
11/64 .17 4.37 43/64 .67 17.07
3/16 .19 4.76 11/16 .6875 17.46
13/64 .20 5.16 45/64 .70 17.86
7/32 .22 5.56 23/32 .72 18.26
15/64 .23 5.95 47/64 .73 18.65
1/4 .25 6.35 3/4 .75 19.05
17/64 .27 6.75 49/64 .77 19.45
9/32 .28 7.14 25/32 .78 19.84
19/64 .30 7.54 51/64 .80 20.24
5/16 .31 7.94 13/16 .81 20.64
21/64 .33 8.33 53/64 .83 21.03
11/32 .34 8.73 27/32 .84 21.43
23/64 .36 9.13 55/64 .86 21.83
3/8 .38 9.53 7/8 .875 22.23
25/64 .39 9.92 57/64 .89 22.62
13/32 .41 10.32 29/32 .90 23.02
27/64 .42 10.72 59/64 .92 23.42
7/16 .44 11.11 15/16 .93 23.81
29/64 .45 11.51 61/64 .95 24.20
15/32 .47 11.91 31/32 .97 24.60
31/64 .48 12.30 63/64 .98 25.00
1/2 .5 12.700 1.00 1.00 25.40

1 psi = .069 bar 1 Metric Ton = 2,205 lbs. 1 Horsepower = .735 kW

1 bar = 14.7 psi 1 Metric Ton =1,000 kg`
1 kPa = .145 psi 1 Ton (Short) = 2,000 lbs. 1 Nm = .73756 Ft.lbs.
1 Ton (Short) = 907.18 kg 1 Ft. lbs. = 1.355818
1 cu. in. = 16.39 cu./cm
1 cu./cm = .061 cu./cm 1 Inch = 2.54 cm Centigrade = 5/9 (F-32)
1 Inch = 25.4 mm Fahrenheit = 9/5 (C+32)
1 liter = 61.02 cu. in. 1mm = .039 in.
1 liter = .264 gallon 1 sq. in. = 6.452 cm/sq.
1 U.S. gallon = 3.785 liters 1 cm/sq. = .155 sq. in.
1 lbs. = .4536 kg 1 Meter = 39.37 in.
1 kg = 2.205 lbs.

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