(Balke Et Al) Tail Rotor Design Part II Structural Dynamics PDF
(Balke Et Al) Tail Rotor Design Part II Structural Dynamics PDF
R. L. Bennett
PhD, Aeromechanics Engineer
T. M. Gaffey
Group Engineer VTOL Dynamics
R. R. Lynn
Chief of Research and Development
Bell Helicopter Company
Fort Worth, Texas
NOTATION
CF
Ip
=
=
=
=
=
=
=
=
=
=
=
air density
rotor tip speed
= main rotor rpm
= tail rotor rpm
= fixed system excitation frequency
= natural frequency in the rotating system
= fundamental drive system natural frequency
= static feathering natural frequency
aR
a,,
a,,
w,
w,
w,
woo
NATURAL FREQUENCIES
OCTOBER
1970
PAn'l'
Aequency Placelnent
General Considerations. There are five gencral constraints on tail rotor frequency placement. These involve consideration of: (1) resonant amplification; (2)
mounting isotropy; (3) fixed-rotating system transfer;
(4) fixed system excitation; and (5) main rotor aerodynamic excitations.
Resonant Amplification. W~tliin the upper frequency limit, tail rotor forcing functions and natural
frequencies must not be coincident for any possiblc
steady-state operating conditions. This includes not
only the normal flight operating regimes and extremities of rotor spced and pitch, but also such conditions as
ground idle.
For a seesaw two-bladed rotor system with high outof-plane rigidity, the first collective mode can easily
fall coincident with 2-per-rev tail rotor excitations
within the ground idle range. Under certain wind and
pitch conditions, this can result in damaging structural
loads which significantly reduce the rotors' fatigue life.
Mounting Isotropy. During the development of the
UH-1, it was discovered that out-of-balance or -track,
static phenomena in the rotating system produced large
2-per-rev loading of the blade. This was found t o be
rclated to anisotropy or the nonsymmetrical deflection
cliaracteristics of the tail rotor mounting which is a
function of rotor speed. The unbalance produced a
steady forcc in the rotating system which resnltcd in
1-per-rev fixed system motion. The elliptical hub motions a t 1-per-rev produced 2-per-rev accelerations in
the rotating system. As the blade natural frcquency was
close t o 2-per-rev, high structural loads resulted from
the nonisotropy in combination with the m~balance.
11:
STRUCTURAL DYNAMICS
17
.
JOURNAL O F T H E ABIEIIICAN HELICOPTER SOCIETY
240
8 )
OUT OF PLANE AT 0 . 2 2 R ;
a,,.
= 2 7 . 5 11%
n=3
b)
OUT O F PLANE AT 0 . 2 2 R ;
a,,
= 2 7 . 1 HZ
n=3
120
60
40
0
FREQUENCY - HZ
C )
400
n,
= 27.5 HZ
n=1
320
240
n=3
n=3
160
-&
,I
1=1
T&7
n=1
n-2
20
40
60
80
FREQUENCY
t:
8
C1
100
d)
240
120
140
160
180
200
180
200
HZ
ntr
= 27.1 HZ
.=I
n.2
v
LST OUT OF PIANE ASYllMETRIC
n=3
n= 2
FIGURE
1.
20
40
60
80
100
120
140
HZ
FREQUENCY
Tail-rotor blndc bending moment n~nplitudespectra l>lots for UH-1E helicaptcr.
160
as spikes in tllc blade out-of-plane tracc n~bichsometimes occur n'hen the blades are in closest proximity.
The loading varies from flight t o flight and even during
the same flight, so a definite cause-effect relationship
has been elusive. The loading is important, howcver,
and mnst be includcd in the aircraft's fatigue spectrum.
Tlie phenomenon is presented here as a matter of record
and to alerl tcst and stluctures personncl to its existence.
F~eqz~encu
Placenaent Design Guides. Followillg are
the frcquency placement guides developed for tlie general case of tail rotor design.
(A) For conventional semi-rigid tail rotor design
and construction methods, all vibration modes occurring bclow 150 Hz should be considered.
(B) IIrit1iin this frequency limit, tail rotor natural
frequcncies should not be coincident with nor in close
proximity to exciting force frequcncies for any steady
state operating conditions including ground idle specd.
(C) I n acldition to the tail rotor per-rev frcquencies,
an attcmpt should he made to avoid natural frequencies
coincident mith the excitation sources s l i o ~ nin Tablc I
for values of n and i of 1 and 2, a t least.
The above general rules are illustrated for a t~vobladed rotor by Fig. 2.
Test Dntn and Compavisons. For the tcst case
-shown by Fig. la a n d l o n,,, = 5.4 Hz, a,, = 27.5 Hz
and the principal main rotor induced vibrations a r t
given by n = 1,2, 3, and 4. Based on these frequencies
and using Table I, steady state tail rotor inplane bending moments a t frequencies of 5.9, 16.7, 22.1, 32.9, 38.3,
43.7, 49.1, 54.1, 59.9 and 70.7 Hz would he anticipated.
Similarly steady state out-of-plane moments a t 5.4,
10.8,21.6,32.4, and 43.2 Hz could be expected.
Tlie turo principal UH-1E vertical fuselage motles
(i = 1 and 2) are located a t 6.7 to 7.0 and 15.0 to 15.9
Hz depending on gross wciglit, ballast and fuel loading.
TABLE I
nbn,.
n l ~ d emode?
innlane cvelic
collective
Inplane cyclic
F~.eqoencies
and out-of-t~.nck
Fixed system excitation
Steady state
1,
Ont-of-nlnne
UP.
collect,ivc
Main rotor
nbn,,
+ n,, /
neradynxmio
nQntr+ S2w
escitation
nbn
....n...
Inplsne cyclic
Out-of-nlnne
collective
RALICE, BENNETT,
mode varying from 88.3 to 96.6 over the normal collective pitch and rotor speed rangc, and the first outof-plane collective mode which varies from 35.0 t o
36.7 Hz. The conclusion is simply that these nonharmonic frequencies must not be coincidcnt with the
natural frequencies of the blade.
A detailed examination of the harmonic and nonharmonic conteut of out-of-plane bendiug moment
traces for a typical rotor as a function of flight speed
is given by Fig. 3. The nonharmonic frequencies match
those listcrl above within the accuracy of the equipment
used to screen the data. Significantly, the magnitude of
the nonharmonic moments is generally the same order
as those of the harmonic moments.
Significance. The implications of the many aerodynamic and dynamic excitation sources are far
reaching. Wind tunnel tests of isolated tail rotors
cannot be cspcctcd to produce structural loading data
representative of actual flight conditions; the need to
introduce significaut structural damping in the rotor
blade design is readily apparent; flight-test tail rotor
str~~ctnl.al
data will vary, dependent on main-rotor
balance and track and the particular response charnctcristics; for n~eaningfultail-rotor structural anal-
'
300
2!
8
5
:
200
"
100
% NORMAL O R R A T I N 3 SPEED
AIRSPEED
KN
AIRSPEED
KN
FIGURE
2. Excitnbion sources of a typical tmo-blncled stiff
inldnue rotor.
FIG~IRE
3.
1.8
OCTOBER
1970
21
STHUCTURAL UYNAIIICS
yses, fuselage response characteristics must be included. Finally, an attempt sl~ouldhe made in defining the configuratio~lto increase the isotropy of the
tail rotor mounting. If this cannot be donc, some form
of tail rotor isolation may be desirable to attenuate
fixed system responses and increase the isotropy.
Specific Requirements, Two-Bladed Rotor. For a
two-bladed tail rotor, as indicated in Fig. 4, I-, 3-,
and 5-per-rev tail-rotor frequencies must be avoided
by thc cyclic modes and 2-, 4-, and 6-per-rev hy the
collective modes. AtIargins of 0.10-per-rev are ncccssary
dcpending on the modes. Usually greatcr nlargins are
required for tbe lower I~armonics.The shaded regions
in Pig. 4 show margins of 0.25-per-rev. An attempt
sllonld be made to avoid natural frequencies coinci-
25
50
75
% N O W OPEPATIffi SPEED
100
FIUUHI.;
5. St~.onpbcam-chord coupling with blade pitch due to
close proximity of out-of-plnnc a ~ l dill plan^ mnd~s.
b)
CYCLIC MODES
% W O W L OPERATIEX: SPEED
inplane
stiff Lwo-
BALKE, BEUNETT,
22
GAFFET A N D LYNN
25
50
75
100
R N O W OPERATINO SPEED
PIOURE
6. Typical frequency plots for an i11plnnc stiff threebladcd tail rotor.
OCTOBER
1970
STKUCTZTHALDYNAXICS
23
24
u
H
41
STEADY
A CALCULATED
MEASURED
TRUE AIRSPEED, KN
F~ounc8. Comparison of calculated and test UH-1 tail rotor
bending moments.
simulating the behavior of a main rotor in a wind tunnel. Up to eight modes were used in the analysis. The
results showed tbat such items as flapping, power, etc.,
were not appreciably affected by the number of modes
used. Structural loads were found to vary only slightly
as thc ntnnbcr of modes were increased above four. A
typical out-of-plane blade bending moment varied only
10% as the nodes were increased from 4 to 7. The investigation indicated that inclusion of the first four
modes was sufficient for representation of steady state
main rotor behavior. Based on this main rotor study
and a review of the test data presented herein, it is believed that the tail rotor is adequately represented by
considering only the first four modes. This numhcr is
used in the analytical results presented herein.
Aero~lyna~~aics,
The aerodynamic behavior is simulated by use of classical techniques with the local
blade segment aerodynamic coefficients defined as a
function of Mach number and angle of attack, and
the inclusion of such effects as main rotor wake, rigidbody fuselage yaw motions, fin interference, induced
flo~v, and elastic feedback velocities. Time varying
lift ancl drag forces are calculated for each of 40
blade segments (tip to tip) for the two-bladed rotors
studied. These forces are used in conjunction with
the input normal mode shape to define the time
dependent forcing functions.
The cffects of blade segment aerodynamic pitching
moments and velocities associated with elastic motion of the fuselage are not included in the aerodynamic simulation. Recent work by PaulT has indicated that nonlinear destabilizing aerodynamic pitching moments ran produce a self-excited tip path planc
oscilla.tion a t advancing tip Mach numbers greater
than 0.92 for certain blade configurations. Recent
modifications of the Bell program have included the
effects of the aerodynamic pitching moment. The
effects of the elastic fuselage lnotions are expected to
be small from the aerodynamics standpoint; however,
P,
P
4
"
STEADY
A Calculated
-Measured
OSCILLATORY
A Calculated
---Measured
TRUE AIRSPEED, KN
F l o u n ~9. Control loads.
OCTOBER
1970
STRUCTURAL DYNAMICS
LST BM COL
,t
n=3
w
LEGEND
v
n=3
2ND BM CYCL
-WITH
VQtr
WAKE
v%r
WITHOTIT w
WAKF
- - - - WITHOUT
~rn
V%,
Qtr
VnbQm,
__---0
20
40
60
80
LOO
120
140
FREQUENCY, HZ
FIGURE
10. C~lclllatedeffect of main rotor make on tail rotor bending moment frequency spectrum.
they are expected to produce major changes in the blade
loading because of dynamic considerations.
The main rotor wake simulation is based on a
digital program developed a t the Cornell Aeronautical
L a h ~ r a t o r yFor
. ~ this work, the CAL computer routine
was modified to produce the instantaneous in- and
out-of-plane velocity resulting from the main rotor
a t each of the 40 tail rotor stations. In the calculation,
one main rotor revolution is divided into 30" increments. At cach of the main rotor azimuth positions, the
location of each tail rotor segment is computed hased
on an assumed "starting" azimuth relationship between the main and tail rotors. Two waks vortices
arc taken from each main rotor blade. Knowing the
position of the wake vortices and the tail rotor segments, the contribution of each vortex to the total
flow a t a given tail rotor senment is calculated.
Analytical and Test Results
i
l
I
TABLE I1
Effect of Structural Damping'
Structoral
damp ill^
(% critical)
n
"."n
0.5
5.0
Tail rotor
1-per-rev
m7fi
""."
2480
9~02
1390
2480
2500
-A"-
26
RALKE, BENNETT,
FIGURE
11. Oscillagraph trace
of tail !r,ag.
AEROELASTICITY
Stability
Main rotor flapping instability has been of concern
recently because of the increase in helicopter speed and
the concept of slowing the rotor on compound lielicopters. Since the tail rotor generally operates a t about
the same advance ratio as the main rotor, i.t is also subject to flapping instability. Pure flapping instability is
less of a problem for the tail rotor because of its lower
Lock number; however, additional considerations arise
because of its mounting on the tail hoom. There are
strong aerodynamic and inestia couplings between
the tail rotor flapping and tail boom modes which can
cause instability. Tail rotor aeroelastic phenomena
u~hich have been encountered a t Bell and their explanations are given in this section.
Tail Wagging. During the flight tests of several
experimental tail rotors, an instability was encountered
where the tail rotor flapping coupled with a tail boom
TAIL B W H
BENTIN VELOCITY
(b)
swnce
01
DESTABILIZ~G
THRUST DAMPI*
F ~ o u ~12.
a Tail boom mode shape
damping.
and EOUtCe
of negative
OCTOBER
1970
27
STRUCTURAL DYNAMICS
...
VELOCITY
Kn
FIGURE
13. Calculnted UH-I tail-hoom damping vs. speed and
pitch flap conpline.
catccl slightly higher than the flapping natural frequency.O This is primarily a problem with tail rotors
where the inplane mode is located between 1- and
2-per-rev and which use positive SB. Positive S3 causes
an increase in flapping natural frequcncy as a function
of advance ratio. Under the adverse conditions noted
above, a t some forward speecl the flapping and inplane
blade bending frequency will become coincident. This
typc of instability was encountered with an experimental main rotor where the inplane frequency was
about 1.5-per-rev and a S3 = +39" was used. On the
UH-1 tail rotor, a similar iuplane bending-pitch-flap
coupling exists; however, thc blade motion is very
stable. This is the rcsult of the low Lock number of
the UH-1 tail rotor wliich reduces the effect of the
pitch-flap coupling on the flapping natural frequency.
Blade motion instability is eliminated for stiff inplane
rotors by using negative SR, placing the lowest inplane
natural frequency above 2-per-rev, or by reducing the
rotor Lock number.
Flutter and Divergence
As far as is known classical blade flutter involving
flapping and torsion has never been encountered with a
Bell tail rotor. This may be surprising since Bell tail
rotors are not mass balanced and use large values of
pitch-flap coupling. For example: the UH-1 tail rotor
has an effective chordwise center of gravity a t 37.5%
blade chord and its pitch-flap coupling is S3 = +38O.
For a main rotor, this combination of blade center of
gravity and pitch-flap coupling n~ould cause blade
flutter, even with a stiff control system. Study shows
that there are three reasons why the Bell type tail
rotors are less susceptible to flutter. First, tlie systems
l>ossessa very high stiffness of the blade control system
28
EFFECTIVE CO
PERCENT M C
PITCH
C-E
AXIS
CFP
ZERO FIAPPING REFERENCE
Froun~15. Mechanism
of flapping divergence
ocl.on~n1970
STRUCTITRAL
DPNhnIrcs
EFFECTWE CE
29
PERCENI PUD
FIOURE
17. Effcct of pitch-flap eaupliag on UH-1 tnil rulor
flutter characteristics.
blade flaps up) has an adverse effect on flutter. Positive pitch-flap coupling, however, does decrease the
possibility of flapping divergence. Unconventionnl
pitch-flap coupling, or negative S3, has a stabilizing influence on hlade flutter. With negative Sa, some loss of
static stability (divergence) is incurred but this is not a
problem on most rotors. Figure 17 shows the effect of
pitch-flap coupling on the UW-1 tail rotor's flutter and
divergence boundaries. Thc cffect is much less than it
nrould he on a main rotor because of the lrigher re1a t'ive
illass of the tail rotor.
Solne atlditional discussion of the effect of unconventional pitch-flap coupling is in ortler, especially in view
of comments by several authors that it cannot be used
because of the divergence problems.1 This is probably
true in the case of fully articulated main rotors where
the hlade Lock number is very high. For semirigid
rotors, divergence is not a problem because of the lower
Lock numbers. Assumii~ga rigid control system, the
pitch-flap coupling ratio that causes flapping divergence can be determined by setting the flapping natural
frequency equal to zero. The pitch-flap coupling for
flapping divergence is given as
AB/APai
y.rr.c,,,p.
= tan Sn = Wy.
Even though this divergence boundary must be reduced somewhat to provide for secondary effects, this
simple approach shows that relatively large values of
unconventional pitch-Hap coupling may be used on
tail rotors where the Lock number is less than 4.0.
REFERENCES
EPFECTNE CG
PERCENI UAC
P ~ c u n16.
~ Effect of pitch-axie damping on UH-1 tnil rotor
flutter characteristics.
1
I
30