Army - FM3 34X480 - Engineer Prime Power Operations
Army - FM3 34X480 - Engineer Prime Power Operations
ENGINEER
Contents
Page
PREFACE .............................................................................................................iii
Guidelines........................................................................................................... 4-1
Communications................................................................................................. 5-5
i
Contents
REFERENCES.................................................................................. References-1
Chapter 1
Electrical Power
ELECTRICAL-POWER CONTINUUM
1-1. Electrical power encompasses the entire spectrum of power generation, distribution, and
transformation that supports military operations. This spectrum covers tactical power, prime power, and
commercial power.
TACTICAL POWER
1-2. Tactical power is generated by a mobile electrical-power unit dedicated to supporting the missions of
units engaged in combat operations. Tactical power uses two classes of generators: precise and utility.
These standard military generators are highly mobile, produce low voltages, and do not require the use of
transformers. They have an output capacity that ranges from 0.5 to 200 kilowatts. These generators are in
the unit table of organization and equipment (TOE) and are referred to as tactical generators (TACGENS).
Distribution systems for tactical power are usually very simple. They often consist of standard components,
such as field wiring or the Army distribution illumination set, electrical (DISE). Installation, operation, and
maintenance of TACGENS and distribution equipment are the responsibility of the using unit.
PRIME POWER
1-3. Prime power is continuous, reliable, commercial-grade utility power produced by prime power
generators. Prime power plants are comprised of the Army family of nontactical generators that are
larger than 200 kilowatts and produce low- and medium-level voltage. Typically, prime power assets
are employed in the communications zone or at an intermediate staging base (ISB), but they may be used to
support critical facilities or large base camps in forward areas. This nontactical power is provided on an as
needed basis to support military operations as directed by the theater Army or joint task force commander.
1-4. Prime power fills the gap between tactical power and commercial power and is generally used⎯
• When it is not practical or economically feasible to use TACGENS.
• When commercial power is not available.
• When the benefits of increased reliability and efficiency from consolidation and centralization of
power systems outweigh the time, money, and material cost of providing the power.
1-5. A prime power plant may be comprised of different types of single or multiple generator sets, from
military to commercial generators. However, only utility class sets with an output capacity of 525 kilo volt
amperes or larger are used from the military family of generators for prime power. Single sets may be low
voltage (producing 416/240 volts at 50 hertz or 208/120 volts at 60 hertz) or medium voltage (producing
3,800 volts at 50 hertz or 4,160 volts at 60 hertz). Output capacity is 625 kilo volt-amperes for low-voltage
sets and ranges from 525 to 1,875 kilo volt-amperes for medium-voltage sets. All of the single sets may be
deployed in a multiple-unit power plant configuration for increased output capacities. All prime power
generators require special site preparation for installation.
1-6. Prime power generator sets and power plants in the medium-voltage range require the use of
switchgear, transformer, and medium-voltage rated cabling for operation. Prime power generation systems
may be employed as a stand-alone power source (isolated load) or in parallel with a commercial-power
source (load-sharing or peak-shaving modes). The use of prime power requires the construction of
distribution networks to deliver power to the users. Installation, operation, maintenance, and repair of
prime power assets are the responsibility of the engineer prime power units.
COMMERCIAL POWER
1-7. Commercial power is the generation systems that are fixed, nonstandard systems. Their output
capacity may vary from a few megawatts to several thousand megawatts. Commercial power may be used
as an option but may not be compatible or reliable with your needs in a joint operations area (JOA).
1-9. One example of an overlap between TACGENS and prime power can occur when a prime power
unit designs and installs a distribution network that is powered by either TACGENS or commercial
generators. Responsibility for providing, operating, and maintaining the generators lies with the user.
Another overlap between prime power and commercial power may occur when a prime power unit repairs
and maintains part of a distribution network on a commercial grid or when the unit taps into a commercial-
power source to provide power to a user. Chapter 2 provides detailed information on the prime power
missions and capabilities.
1-10. Engineer prime power units provide power-related technical expertise in support of operations across
full spectrum operations. During war, the primary objective of prime power operations is to support the
electrical-power portion of the civil engineer support plan. This support may include⎯
• Technical expertise and staff assistance to planners.
• Interim contingency power generation and distribution.
• Limited critical power infrastructure repair.
• Electrical distribution system installation, maintenance, and repair.
• Technical advice to the United States Army Corps of Engineers® (USACE), the Defense
Contracting Management Agency, the base contracting office, and unit points of contact
(POCs).
Chapter 2
Prime Power Missions and Capabilities
terminals of the transformers to the intended users. Prime power Soldiers will develop the BOM for the
distribution system.
POWER GENERATION
2-10. Engineer prime power units can produce large quantities of reliable power with their organic
generators. They can also install, operate, and maintain non-MTOE power generation equipment and some
fixed commercial-power plants. This power generation capability can be used in a variety of military base
camp configurations as well as seaports, airfields, C2 nodes, and other critical facilities. The power
generation capability of the unit also allows them to operate, maintain, and perform damage assessments of
fixed commercial diesel engine power plants.
ORGANIC EQUIPMENT
2-11. Each prime power platoon is equipped with four 1,050 kilo volt-ampere power units, giving the
platoon 2.52 megawatts of continuous power production capability and 3.36 megawatts of peak power
production. Table 2-1 lists the possible configurations and manpower requirements for continuous
operation. This table also lists the output capacity of plants with various configurations. Appendix D
provides an in-depth discussion of power generation.
Table 2-1. Power plant configuration options (at 60-hertz)
Continuous
Number of Installed Capacity Percent of Platoon
Operating Capacity
Generators (in kilo volt-amperes) Required to Operate Plants
(in kilo volt-amperes)
4 4.200 3.150 100
3 3.175 2.100 100
2 2.125 1.050 50
1 1.050 0.525 50
Note. Manpower requirements are for continuous operations and distribution construction and
maintenance. When the plants are used in the standby mode, manpower requirements may be
reduced depending on the frequency and duration of operation time.
2-12. The platoon can install and operate these plants in two configurations. The plant can serve as the
primary power source in the isolated configuration or augment an existing power source in a load-sharing
or a peak-shaving configuration. As a primary power source, which is most common, prime power is
employed when providing power to locations where commercial power is not available. The load-sharing
mode is used to supplement existing power and add capacity to the commercial source. Figure 2-1 shows
the stand-by and load-sharing or peak-shaving modes connectivity.
STANDARD BASE CAMP DESIGNS (FORCE PROVIDER, UNITED STATES AIR FORCE BARE
BASE)
2-16. Prime power battalion assets will be used to support elements of the Army Premier Base Support
System (Force Provider) when directed by the Army Assistant Chief of Staff, Operations and Plans (G-3).
Missions associated with the Force Provider system include theater reception, an ISB, rest and refit for
Soldiers, redeployment, and base camps for stability operations. Figure 2-2 shows the layout of a typical
Force Provider module. A prime power platoon can support a three-module Force Provider package (base
camp), along with a C2 cell, a signal detachment, and a small medical facility with its organic personnel
and equipment. The total planned population for each camp is 1,800 people. The C2 cell, the signal
detachment, and the medical facility are all mission critical and must have a backup power source in
addition to base camp power (responsibility of the supported unit).
2-17. Power for Force Provider sites can be delivered by the twenty-seven 60-kilowatt TACGENS that are
organic to each Force Provider set or through the use of prime power generation assets. The Force Provider
site requires the prime power connection kit if a central power plant is requested. The kit includes all the
required power transformation and distribution equipment. The connection kit is not organic to each Force
Provider set, and planners must request the kit through Force Provider channels if they intend to use prime
power equipment.
Chapter 3
Engineer Prime Power Unit Organization
The prime power platoon is the basic building block for conducting prime power
operations. Prime power platoons are small, highly deployable, modular units that
provide electrical-power support across full spectrum operations. The platoon is
capable of deploying independently of its higher headquarters, but does require
administrative and logistical support (discussed in Chapter 5) upon arrival in a JOA.
If two or more platoons deploy for a mission, a prime power engineer company
headquarters deploys to provide C2, sustainment, and specialized technical support to
the mission. In peacetime, each prime power company consists of a company
headquarters and four prime power platoons, augmented with one prime power
platoon and one power line platoon from the Reserve Component. These prime
power companies are organized along with a headquarters and headquarters company
under an engineer battalion (prime power). The battalion higher headquarters is
USACE, which is a Direct Reporting Unit (DRU). A cell from the battalion
headquarters is deployed if more than one subordinate company is required to
support a particular theater or contingency. This cell usually includes logistics,
liaison, or coordination capability. It provides C2 of the companies; liaison and
coordination; and specialized maintenance, administrative, and limited logistical
support.
ENGINEER BATTALION (PRIME POWER)
3-1. The battalion commander is an engineer lieutenant colonel. The battalion executive officer and
operations staff officer (S-3) are both engineer majors. The personnel staff officer (S-1) and the logistics
staff officer (S-4) are engineer captains. Figure 3-1 further describes the organization of the battalion.
3-2. A prime power heavy support section that is organic to the headquarters and headquarters company
is capable of performing field-support and sustainment support maintenance of prime power plant and
provides specialized Class IV, VII, and IX support to subordinate units.
3-3. Elements of the battalion headquarters may deploy to a JOA in the event that more than one
subordinate company is deployed in support of the same theater. The battalion headquarters task-organizes
a support cell to deploy with and support subordinate elements.
3-4. The battalion provides several additional functions relevant to operations short of war. These
functions include⎯
• Rapid worldwide deployment of engineer prime power assets in response to contingency
missions or emergencies.
• Staff liaison, coordination, and war planning with engineer commands, USACE, United States
Army Forces Command, unified and specified commands, and joint task force headquarters.
• Management and coordination of military prime power requirements worldwide.
• Management of the prime power generator war reserve. The battalion can provide, on a
reimbursable loan basis, power generation equipment to support the Department of Defense
(DOD) and other federal agency activities worldwide.
The battalion can provide training on power generation equipment for both military and
civilian (U.S.) and foreign personnel.
3-7. In addition to power generation equipment, prime power platoons also have limited distribution
capabilities and equipment organic to the unit. The distribution system gives the platoon the ability to
deploy and provide power to an isolated and dispersed load (such as a standard Army base camp) that does
not have its own distribution system. The organic distribution equipment of the platoon serves as an
immediate interim solution. The base camp will procure distribution materials for the longer-term missions.
Chapter 5 lists the organic distribution equipment allocated to each platoon.
3-8. Training and experience gives prime power NCOs an in-depth working knowledge of electrical and
electromechanical systems. Each 21P NCO possesses one or more power-related additional skill identifiers
(ASIs). The ASIs include: mechanical, S2; electrical, S3; and instrumentation, E5. Six personnel in each
platoon are qualified to perform overhead distribution maintenance (ASI of U4). The skills and knowledge
of these NCOs enable them to execute electrical-field engineering on a wide range of power generation and
distribution systems.
3-10. A power line platoon has the equipment, manpower, and expertise to perform many highly technical
power-related tasks to include the following:
• Construct and maintain overhead distribution systems.
• Assess and repair commercial-power distribution systems.
• Provide host nation personnel with power line training and assistance in civic-action projects.
• Provide technical assistance in developing a BOM for distribution systems.
Due to the specialized and technical nature of prime power missions, planners must
consider a wide variety of planning guidelines when determining if prime power is an
appropriate option to accomplish a given mission and, if so, how prime power should
be used. Proper planning and consideration will ensure that prime power Soldiers are
effectively employed to complete the mission.
GUIDELINES
4-1. The following guidelines will enhance the employment of prime power assets and will result in more
reliable electrical service:
• Determine how much power is needed and the source.
• Plan to upgrade service after initial installation.
• Determine the required level of service and reliability.
• Specify the date and duration of the requirement.
• Coordinate funding requirements.
4-2. Electrical-power planning should never be an afterthought. Power requirements are an integral part
of the theater-based development planning process and the resulting plan.
4-3. The prime power unit will conduct a preliminary reconnaissance before committing assets. The
prime power platoon will identify the power needs and recommend the best way to fulfill them. The
platoon will conduct a load survey to determine how much power is required and where it is required and
then design systems to provide power based on the survey. The prime power unit will recommend the best
power source based on the level of reliability required and available assets. Many times, the power
requirements are so complex that the supported unit is unable to communicate its power needs. A thorough
reconnaissance will clarify their needs.
4-4. Commercial power is used when it is available. Commercial power is usually reliable in developed
countries. Prime power platoons can make connections to commercial distribution networks or coordinate
with the utility company to have them make the connection. Once connected, the system can provide
continuous power service virtually maintenance free. A major advantage of using commercial power over
installing a plant is that the prime power platoon remains available to perform other electrical work. When
a plant is installed, the platoon or part of the platoon is fully committed to operating and maintaining the
plant instead of performing other power-related missions. This takes greater advantage of the technical
training of the platoon.
4-5. The power source should be matched to the load requirements. Resources that are ill-suited for a
particular application should not be committed. A common violation of this guideline occurs when a large
prime power plant is installed to provide power to a relatively light load. This is an inefficient use of power
generation assets that could be better used elsewhere. Operating large prime power generators under light
loads increase the wear and tear on the generator engines. Prolonged misuse will cause carbon fouling and
buildup, reduced engine performance, and eventual engine failure. Prime power equipment should be
considered when the assessed load exceeds 437.5 kilo volt-amperes.
4-6. Load increases should be considered during planning and made to provide adequate power. If future
plans indicate that growth will increase power demands, build distribution systems to handle the growth.
This can be done either by overbuilding the system initially or by building it so that it can be readily
expanded as needed. Systems that are not anticipating growth should still be designed and built to
accommodate 150 percent of the estimated demand.
4-7. Plant deployment, installation, and distribution system construction is a time-consuming procedure.
This process precludes the rapid relocation and setup of power plants and their associated distribution
networks. Generally, it takes a full prime power platoon up to 5 days to construct one organic power plant
and have it operational, depending on the amount of site preparation required. The 5-day rule of thumb
does not include construction of a distribution system to provide power from the plant to the user.
4-8. Distribution system construction and installation is influenced by the following variables:
• The type of system required (underground or aerial).
• The availability of the BOM.
• The availability of engineer assets for trenching or mine clearing.
• The threat of the enemy and local security situation.
• The availability of contractor support.
• The availability of a local national skilled and unskilled work force.
4-9. Generally, it is feasible to install a prime power plant for units or activities that plan to use it for
30 days or more. Units relocating often should use TACGENS or relocate to facilities powered by the
commercial grid or an existing prime power plant. Expanding an existing prime power plant and its
distribution network is usually more practical than relocating it.
4-10. Deployed units will rely on their TACGENS for initial power needs. Units and activities that are in
place for extended periods will need to upgrade their facilities. Power produced by low-voltage TACGENS
should be replaced by prime power or commercial power. This replacement increases reliability and saves
wear and tear on TACGENS. Stand-alone prime power plants should be replaced with commercial power
as it becomes available. Prime power plants should be used up to 6 months as a temporary power solution.
At this time, the supported units should plan to switch to commercial power, purchased commercial
generators, or contract power assets (such as the logistics civil-augmentation program, local contractors,
and USACE contracts). When considering purchased commercial generators, the maintenance and
refueling requirements must be addressed. As a strategic asset, prime power equipment and personnel must
establish power quickly, and then support the next high-priority mission as the situation continues to
develop.
4-11. The priorities of employment of prime power support are the same as those for other engineer
support in the JOA. FM 5-116 and FM 100-16 list engineer support priorities in the JOA.
4-12. Planners should consider the use of prime power war reserve assets when it is impractical to employ
organic prime power assets or when the mission is known to be long term. Prime power Soldiers will
install these assets and train the supported unit organic personnel (normally MOS 52D, power generation
equipment repairer) to assist in the operation and maintenance of the plants. This provides the supported
unit sustained reliable power while reducing the long-term manpower requirements on the prime power
battalion. War reserve assets may be used for backup power as well.
REQUEST PROCEDURES
4-15. Request channels for prime power support during warfighting operations are shown in Figure 4-1. In
a smaller theater where the theater engineer brigade performs the engineer command function, it assigns
missions to the prime power unit.
4-16. Echelons above corps (EAC) units, located in the communications zone, request support through the
sustainment brigade. The requests are forwarded through the Army Service Component Command (ASCC)
to the theater Army command or joint task force (JTF). The theater Army command or JTF approves
requests, assigns their priority, and tasks the theater engineer to support them. The theater engineer assigns
the missions to the supporting prime power unit. Support requests from the host nation are submitted to the
sustainment brigade and are handled like all other requests.
4-17. Requests for prime power support in the JOA are submitted through command channels to the
theater Army command. Approved requests are assigned priority and are tasked to the theater engineer,
who assigns the mission to the supporting prime power unit. All requests should include as much mission
detail as possible and an estimated time for work completion. If available, information as outlined in
Appendix E should also accompany requests.
4-18. Coordination with other theater engineer units is very important when working together on a
construction mission. Close coordination before and during construction will preclude on-the-job
confusion between units and will reduce safety hazards associated with electrical construction.
4-19. As a part of USACE field force engineering, liaison officers will be activated and placed on the
combatant commander’s engineer staff during warfighting operations. These liaison officers can assist with
prime power planning and facilitate the request procedure.
STABILITY OPERATIONS
4-20. Prime power units are employed in many roles in stability operations, from providing power to
American facilities, to providing technical assistance and training directly to the host nation. The C2
relationships established will be dependent on the role of the prime power units in these operations.
and platoons depend on the battalion for electrical engineering support and personnel replacements. Prime
power units rely on the supported unit to provide unit organizational maintenance (minus organic
generators), food, health, religious, legal, finance, and personnel services. Chapter 5 contains detailed
information regarding logistical support.
4-22. Engineer prime power units also support other types of stability operations. Prime power units
supporting these operations will be part of a larger force, such as a JTF. As such, they will normally be
under the operational control of the senior U.S. command that is participating.
4-23. Prime power units can be employed in national assistance operations independently or as part of a
larger assistance effort. A prime power unit participating in national assistance operations with other
military units will normally be under the operational control of the senior military commander or to the
senior engineer commander, as appropriate. When operating independently (such as in support of a United
States Department of State [State Department] assistance effort), the prime power unit will normally be
under the operational control of the chief of the security assistance organization for the country being
assisted. The security assistance organization chief is one of the military representatives within the country
team. The country team provides advice and assistance to the ambassador.
REQUEST PROCEDURES
4-24. Figure 4-2 depicts request channels for routine requests. Routine requests are a result of preliminary
planning for a particular operation, exercise, or activity. These requests may originate from Army units,
JTFs, or sister Services conducting operations or exercises. Requests may also originate from government
agencies needing support for domestic or foreign activities.
4-25. Joint and non-Army military requests are forwarded through the appropriate joint or unified
command to the Joint Chiefs of Staff (JCS) for approval. Nonmilitary requests are forwarded to the Office
of the Secretary of Defense (OSD) for approval. Once approved, support taskings are forwarded to the
Directorate of Military Support (DOMS), who determines which Service will support the taskings. The
taskings selected for Army support are forwarded to the DA Deputy Chief of Staff for Operations
(DCSOPS).
4-26. Requests from Army units are forwarded through the appropriate Army command to DCSOPS for
approval. All taskings are forwarded to USACE and finally to the engineer battalion (prime power). The
battalion commander selects the company or platoon to support the requirement.
REQUEST PROCEDURES
4-30. Figure 4-3, page 4-6, shows emergency request channels. Requests for emergency prime power
support are associated with disaster response operations. They originate from the State Department for
overseas disasters or from the federal coordinating officer (FCO) or the DCO for domestic disasters. FCO
or DCO requests are routed to USACE, which tasks the engineer battalion (prime power). State
Department requests are routed through the OSD to the JCS. The JCS tasks the director of the DOMS, who
determines which Service will support the tasking. The taskings selected for Army support are forwarded
through the Army G-3 to USACE, which tasks the engineer battalion (prime power).
The integration of prime power units into the general engineering concept of an
operation is unique and highly technical. Planners must consider the existing level of
infrastructure within the JOA, the logistical support requirements, and the long-term
power requirements. Prime power Soldiers provide technical advice and assistance to
theater engineers throughout the planning process.
strongly consider basing the theater electrical standard on host nation voltages and frequencies. When
voltage and frequency are not compatible with the intended use, power must be obtained from an alternate,
compatible source or when possible, converted for compatibility. Appendix F lists the frequency and
voltage of worldwide power systems. Due to large volume of fuel required for extended operations, the
prime power generation site will require the construction of a secondary containment system for the fuel
storage. This containment is required for both stationary fuel tanks and when fuel tankers are used. Any
external fuel lines running from the storage tanks to the generators will also require some means of
containing fuel spills, and a spill containment kit should be available on-site.
LOGISTICS CONSIDERATIONS
5-7. Prime power operations require considerable logistical support. Distribution system construction
support, movement, fuel, and personnel support account for most of the logistical requirements.
TRANSPORTATION
5-9. Prime power units require transportation support to relocate power plants and associated equipment.
All organic or war reserve equipment (with the exception of electromotive diesel [EMD] units), including
generators, cable, control vans, and transformers can be transported on flatbed or lowboy trailers. EMD
units must be moved by rail. Mobile substations are trailer-mounted and only require tractor support to
move. Deployable power generation and distribution system (DPGDS) 1,050 kilo volt-ampere
(840 kilowatt at 0.8 power factor) power production units (organic generators) are trailer-mounted and are
Department of Transportation (DOT) certified for highway travel speeds up to 55 miles per hour. DPGDS
power units require a 915-series tractor or commercial equivalent for movement. Organic equipment can
also be moved by air.
5-10. Prime power companies and platoons require materials-handling equipment support to upload and
download equipment subsequent to relocation. A 40-ton crane and a 10,000-pound rough-terrain forklift
can support this requirement. Equipment specifications for all types of organic and war reserve generator
assets are listed in Table 5-1, page 5-4. Forklift or crane support beyond the organic capability of the
platoon may be required when constructing distribution networks. Units involved in erecting and/or
repairing and making connections to overhead distribution networks will require the use of a line truck,
which is organic to Reserve Component power line platoons.
SUPPLY
5-11. Construction of non-MTOE distribution systems requires massive quantities of material. Prime
power units deploy with only a small basic load of these items (Table 5-2). Platoons are equipped with
limited distribution assets that may serve as an interim solution; however, the wide diversity of this
material makes it impossible for a prime power unit to maintain a stock level adequate to accomplish all
construction tasks. Prime power units rely on supported units to procure construction materials. These
materials are available through normal supply channels and, in some theaters, through contracting, local
procurement, and host nation supply. There is a considerable amount of BOM required to construct the
primary and secondary distribution systems. The procurement of these materials requires a substantial
number of transportation assets, to include multiple aircrafts if the materials must be transported by air.
Table 5-3 lists an approximate BOM for a 1,500-man base camp, to include weights and volumes of the
materials.
Table 5-2. DPGDS distribution equipment
Item Quantity
Dead break elbow (600 amperes, 15 kilovolts for 500-MCM cable) 12
Load break elbow (1/0 gauge) with 15-kilovolt cable 100
Load break elbow (200 amperes, 15-kilovolt termination) 35
Power distribution panel (25 kW) 34
Power distribution panel (35 kW) 2
Primary cable (15 kilovolts with concentric neutral number 1/0 gauge; 4,500 feet
4
spooled on two reels)
Primary cable (500 MCM; 15 kilovolts concentric neutral; 1,000-foot reel) 1
Primary cable reel pallet 2
SDC (150 kilo volt-amperes) 11
Secondary cable (50 foot, 60 amperes) 34
Secondary cable (100 foot, 20 amperes) 100
Secondary cable (100 foot, 100 amperes) 4
SERVICES
5-15. Services for mess, laundry and bath, chaplain, medical, and other troop life support must be
provided. These services are obtained through either the higher headquarters or the supported unit.
MAINTENANCE
5-16. The supported unit must be prepared to provide maintenance support for the tactical vehicles of the
prime power company and other common items above the operator level as the prime power company has
a limited maintenance capability. All levels of maintenance through general support can be performed on
the prime power generation and distribution equipment within the battalion by prime power Soldiers.
COMMUNICATIONS
5-17. Prime power units have very little organic, tactical communications equipment. Each platoon is
equipped with a single-channel ground and airborne radio system (SINCGARS); however, the supported
unit must provide all other communications requirements, to include Non-secure Internet Protocol Router
Network (NIPRNET), SECRET Internet Protocol Router Network (SIPRNET), Class “A” telephone, and
cellular telephones if required and available.
MISSION-SPECIFIC CONSIDERATIONS
5-18. The following paragraphs are factors that affect the overall operation of the power generation
equipment. These factors affect the efficiency of plant operations and must be considered by both prime
power units and planners.
CLIMATE
5-19. Climatic conditions affect prime power operations. The low temperatures and short periods of
daylight encountered during winter in polar regions adversely affect manpower efficiency but will not
degrade equipment performance. Under these conditions, expect significant work rate deterioration during
the installation and construction phase. Operations in different types of regions are discussed below.
• Tropical and coastal. Tropical and coastal regions require additional equipment maintenance to
combat corrosion from humidity and salt spray. In tropical regions, humidity and high
temperatures degrade the performance of generators. Under extreme conditions, power plant
output may have to be degraded as much as 25 percent.
• Desert. Desert regions require intense and frequent maintenance due to heat and dust.
Grounding problems are often encountered in these climates due to extremely high soil
resistivity. Units may have to construct grounding grids and use soil additives and water to
overcome grounding problems.
• Mountainous. In mountainous regions above 1,500 meters, the thin air degrades the
performance of power generation equipment and reduces manpower efficiency. To compensate,
units should derate generators and anticipate slower work rates with frequent rest breaks.
LIGHTING
5-21. Artificial lighting is necessary when constructing or repairing distribution systems at night. Prime
power platoons are equipped with two remote area-lighting sets. Remote area-lighting sets are used at the
power plant to provide general lighting for safety and security, and specific lighting for more critical or
technical operations, such as refueling. The hazards associated with electrical construction and repair are
deadly. They are greatly compounded if work is attempted under blackout conditions.
NOISE
5-22. Planners must consider the noise generated by power plants when selecting a site. Power plant site
selection should balance the significant noise generated by a power unit, force protection, and the
advantages of a central location. The power plant should be located away from life support and
administrative areas but should still be as centrally located as possible. Use of tree lines and natural ground
contours between power plants and highly populated areas can reduce noise interference. Use of prevailing
winds can reduce the noise factor by placing plants downwind of high-use areas.
THREAT
5-23. The supported unit must provide security for the power plant. Power plants and transmission and
distribution networks are likely targets for sabotage. Large commercial-power plants present key targets for
long-range, surface-to-surface missiles, and aerial raids. Prime power plants supporting critical facilities
and their associated distribution networks are likely sabotage targets as well. Recognizing the vulnerability
of power plants allows planners to prepare their defense. Prime power and commercial-power plants have
significant noise and heat signatures. This must be considered when threat capabilities include infrared- or
thermal-imagery surveillance and targeting. If sandbagging and/or barrier walls and overhead cover are
considered for force protection, adequate airflow must be maintained.
PERSONNEL
5-24. Prime power production specialists are highly trained in their individual specialty. Another facet not
previously discussed is their ability to supervise and manage power-related projects using unskilled and
semiskilled troops and indigenous workers. This function is especially useful when manpower
requirements of the mission exceed the prime power capabilities of the unit. The members of the prime
power platoon can train and supervise semiskilled troops and indigenous workers in power plant
operations. Personnel with some electrical background (such as interior electricians or generator
mechanics) are good candidates. Once trained, these personnel can assist with power plant operations,
freeing platoon members for additional missions.
SAFETY
5-25. Working with electrical systems poses certain hazards. Accidents can result in electrical fires and
death by electrocution. Prime power units continually stress and practice safety and quality control in all
work. Prime power personnel do not work on energized medium- or high-voltage circuits. They de-
energize these circuits before performing work and keep them de-energized by using caution and clearance
(lockout and tagout) procedures. The National Electrical Safety Code, DA safety regulations, and
Occupational Safety and Health Administration regulations must be followed. They also perform a safety
inspection of circuits before energizing them. Current industry standards are used as quality control
standards for materials and methods.
Appendix A
Metric Conversion Chart
This appendix complies with current Army directives, which state that the metric
system will be incorporated into all new publications. Table A-1 is a metric
conversion chart.
Table A-1. Metric conversion chart
U.S. Units Multiplied By Equals Metric Units
Length
Feet 0.30480 Meters
Inches 2.54000 Centimeters
Inches 0.02540 Meters
Inches 25.40010 Millimeters
Miles (statute) 1.60930 Kilometers
Yards 0.91400 Meters
Volume
Gallons 3.78540 Liters
Weight
Pounds 453.59000 Grams
Pounds 0.45359 Kilograms
Short tons 0.90700 Metric tons
Long tons 1.01600 Metric tons
Length
Centimeters 0.39370 Inches
Meters per second 2.23700 Miles per hour
Millimeters 0.03937 Inches
Kilometers 0.62137 Miles (statute)
Meters 3.28080 Feet
Meters 39.37000 Inches
Meters 1.09360 Yards
Area
Square centimeters 0.15500 Square inches
Square meters 10.76400 Square feet
Square meters 1.19600 Square yards
Volume
Liters 0.26420 Gallons
Weight
Kilograms 2.20460 Pounds
B-5. Our base camp has been told that a prime power unit is coming to install and operate a centralized
power plant. We also have been told that it could be a couple of months after they arrive before we actually
have power in our buildings. What takes so long?
It depends on the conditions at your base camp and the time and materials that will be
required to have a functioning electrical distribution system (cable, panel boxes, and
transformers). The materials could take weeks or even a few months to order and deliver. If
the distribution system has to be built from scratch, it could take quite a bit of time to
complete. Even the power plant can take a week or longer to install.
A couple of key suggestions are—
• First, get prime power Soldiers on the ground for a reconnaissance as early as possible. They
can ensure that the plan is sound, the right materials are ordered, and that they understand the
priorities of effort before the main body deploys.
• Second, use innovative contracting mechanisms to shorten the procurement timeline.
Precompleted contracts to support contingency operations will save valuable time. USACE often
has several such programs in place and is usually willing to help.
• Finally, manage expectations on the base camp. It will take time to get the power system up and
running. The day the generators arrive, a big extension cord cannot be run to every tent on the
camp. The most critical loads will get power first. Perceptions to the contrary will only breed
frustration rather than putting a positive spin on the huge improvement that utility-grade power
will provide.
B-6. We are getting ready to receive a prime power platoon at our base camp, but we have been told that
if we use their organic power plant we will have a large BOM (transformers, cable, and so forth). Do prime
power units have all those on hand for us to use?
Prime power units are only authorized to keep on hand a limited amount of materials for
electrical distribution systems, and these materials are only capable of providing U.S.
specifications (208/120 volt at 60 hertz) power to about a battalion-sized element. Unless
those limited materials meet the requirement of your base camp, then a BOM will have to be
developed and the materials procured. It is best to get prime power Soldiers to reconnoiter
your site as soon as possible to ensure that the right type and quantity of materials are ordered
in a timely manner. Be aware that high-voltage electrical materials are expensive, especially
for items that are not off-the-shelf (like transformers). Prime power Soldiers can help you
with decisions about whether to use U.S. specifications electricity or local voltages and
frequencies, a critical decision with long-term impacts. The prime power Soldiers will ensure
that they understand your requirements and priorities at the base camp, to ensure that their
plan supports your needs once the main body arrives.
B-7. My unit found a large, commercial generator that is in pretty good shape. Can a prime power unit get
it running for us?
It depends on the type and condition of the generator, but prime power Soldiers can give it a
thorough technical inspection and determine whether or not it is economically feasible to put
it into operation. If the generator is diesel driven and operable, they can probably get it
running again. However, prime power units only have a limited stockage of parts (prescribed
load list) for their own organic power plant and the odds that they would have parts for a
commercial generator, particularly a foreign-made generator, on hand are extremely slim. But
they can identify the parts needed to return the generator to operation and assist in
researching supply sources so the parts can be purchased if that is the option you want to
pursue.
B-8. We found a large, commercial generator that runs, but we need help installing it safely. Can a prime
power unit assist with that?
Absolutely. Prime power Soldiers can inspect the generator and prepare a list of materials
required for the installation. Once you have procured those materials, they can install the
generator and train your operators on start-up procedures, safe operation of the generator, and
preventive-maintenance checks and services for the unit.
B-9. The tactical generators at my unit have been run into the ground and are not reliable anymore. Can a
prime power unit fix them for us?
No. Tactical generators are a unit responsibility, including maintenance up to the
organizational level. Direct- and general-support maintenance should be requested through
the owning unit direct-support maintenance activity. Depending on the workload of the prime
power unit, they may be able to assist in refresher training for MOS 52D, power generation
equipment repairer, at the organizational and direct- and general-support levels, but they do
not run a tactical generator repair shop.
B-10. The generator powering my facility caught fire. When can the 249th Battalion get a new generator
for us?
Prime power units only have their organic power plants, consisting of four 1,050 kilo volt-
ampere medium-voltage generators. These generators are probably not readily compatible
with your facility. What you probably need is a low-voltage generator. The 249th Battalion
does not keep a local depot full of these generators for emergency use. They can help you size
and specify a replacement generator and they can assist with installation once it is delivered,
but they will not be able to provide you with a replacement for the one lost.
B-11. Our facility’s central air conditioning, sump pump, and hot water heater broke. Will a prime power
unit come fix it?
No. There are other MOSs (52C, utilities equipment repairer, and 63J, quartermaster and
chemical equipment repairer) whose functions include repair of those items.
B-12. We need to add more outlets and light fixtures to our tactical operations center (TOC), barracks, and
administrative area. Can a prime power unit make the necessary improvements?
Prime power Soldiers can help with design of the electrical fixture layout and preparation of a
BOM. However, interior electrical wiring is the responsibility of MOS 21R Soldiers in the
engineer vertical construction platoons and utility detachments. MOS 21R is responsible for
low-voltage electrical wiring, usually from a main distribution panel of the facility into the
building to the user.
B-13. Can I get a prime power unit to plug one of their big generators into my unit TOC?
Prime power organic generators are large, medium-voltage machines that are much too large
for division level and below headquarters. In addition, the power they produce would require
transformers to be compatible with the equipment in your TOC. Given that, prime power
Soldiers can probably help develop a better solution than trying to hook one of their
generators directly to the TOC facility.
B-14. We are trying to get our facility hooked up to commercial power. Can a prime power unit help?
They may be able to depending on the compatibility of the facility with the local power
supply, the condition of the local electrical infrastructure, and the availability of materials to
do the work. Prime power Soldiers can do a technical reconnaissance to determine the
feasibility of hooking up to commercial power and identify the level of effort and costs
associated with the project. They are the proper people to conduct technical discussions with
the local utility about the details of obtaining commercial-power service.
As far as actually making the connection to the commercial-power grid, there are a lot of
potential solutions. Ideally, the local utility provider would use its work crews to make the
connection since they have knowledge of and control over the system and ready access to the
required construction materials. Local nationals or expatriate-contractor work crews could be
hired to perform this work in situations where the local utility provider is unable to do the job.
Finally, prime power units have a limited capability to work on commercial-type power
systems (only up to 33,000 volts and with some restrictions on working on overhead power
lines).
B-15. My unit has a town in its sector with no electricity because the power lines are down. Can a prime
power unit fix the problem?
Prime power platoons have a limited capability to work on commercial-grade transmission
and distribution, especially overhead lines. Depending on the specific situation, they may be
able to help by executing the repairs. The likelihood of success is increased if one of the
USAR power line platoons is in the theater, because they bring specialized equipment and
training on high-voltage transmission and overhead electrical systems. Regardless, it is a
good idea to have prime power Soldiers to look at and scope the problem from a technical
viewpoint. They may be able to assist the local nationals in executing the repairs or to identify
the requirement for a contractor to do the job. In any case, if restoring power to this town is a
priority for your command, involving a prime power unit should help facilitate a solution.
B-16. The municipal power plant that services the sector of my unit is down for maintenance. Can a prime
power unit fix it so that we can restore electrical service for the civilians?
If the plant is fueled by diesel, then the repair falls directly into an area of core competency
for prime power. However, it is more likely that a commercial-power plant would consist of
gas, steam, or hydro turbines. In this event, if the plant runs on anything other than diesel
fuel, then prime power units will have little or no training or practical experience in repairing
the equipment. Their training in generator theory and power systems will still enable them to
understand the problems and to identify possible solutions. Prime power Soldiers can help
devise a BOM or contract statement of work to get the repair done, but it is likely that the
actual repairs will have to be completed by the power plant staff or by contractors.
B-17. My unit is on commercial power, but we want to hook our TACGENS up as backup in case
commercial power goes down. Can a prime power unit help us with that?
Probably. If the voltage and frequency of your generator is compatible with the commercial
power, prime power Soldiers can prepare a BOM for your unit to procure. Once the materials
are on hand, prime power Soldiers can make the connections and train your generator
operators on how to safely make the transition from commercial power to generator power
and back to commercial power.
B-18. There is a substation in the basement of the building my unit is occupying that looks to be in good
shape, but we do not want to start throwing switches and breakers to test it out. Can a prime power team
help us determine if we can get power back to the building?
Definitely. Prime power Soldiers are experts in electrical distribution and have the training
and equipment to test and inspect transformers, switch gear, and other components of
substations. If the substation is operable (or can be made safe for limited operation through
battle damage assessment and repair) and power is available, they will do what they can to get
your substation “hot” and to restore the power.
B-19. My general has a big meeting this week and wants to make sure we have reliable power for the very
important persons during the meeting. Can a prime power unit do something to guarantee we will not have
a power outage during the meeting?
Although there are no guarantees when it comes to power, a prime power unit should be able
to help you. Bear in mind that the solutions they will focus on are long-term improvements in
reliability and capacity, so it may be tough to make a dramatic improvement to the power
system in less than a week. They should be able to take a look at the current situation, make
the most of what you have on hand to prepare for the short-term goal of reliable power for
your very important persons, and devise a plan to support your long-term power
requirements.
B-20. My unit needs help restoring commercial power to the local government building, water treatment
plant, factory, and cultural site for important civil-military reasons. What can a prime power unit do to
help?
If restoring power to that site is important, prime power Soldiers can help devise a solution as
quickly as possible. Whether the answer is to work with the local utility to restore power, to
return an existing backup generator into operation, to lease or buy a new generator for the
facility, or to implement another plan, prime power Soldiers can help develop options to meet
your needs. As with other power-related projects, be prepared to invest the time and money
required to achieve the results you want.
B-21. How do I get prime power Soldiers direct support to my organization to support our power
requirements?
Although it is comforting to have a couple of technicians conveniently on hand to serve as a
security blanket for power issues, the reality is that there are only about 200 prime power
Soldiers in the Army force structure (Active Army and USAR and TOE and table of
distribution and allowances [TDA]). Because they are such a scarce resource, it is extremely
unlikely that you will be able to get a prime power team to support you for anything other
than a well-defined mission with a clear end state. If you have a power-related mission or
series of missions, send a support request as described in Chapter 4.
B-22. Does the 249th Battalion have any power plants or other power generation assets that my unit could
use for long-term support to our facility once our interim power needs have been met?
The 249th Battalion does not have generators to loan out. The prime power war reserve
maintains a CONUS-based inventory of power generation equipment ranging from 625 kilo
volt-amperes low-voltage generators to 5.625 mega volt-amperes power plants for use by
DOD or other government customers on a reimbursable cost basis. Using this equipment for
long-term requirements offers significant savings over the use of contracted equipment and
may be an excellent solution for long-term power in a JOA, at a forward operating base, or at
a fixed installation. For more information, contact the War Reserve Director.
B-23. We have some electrical problems at our location that we think are fairly minor and do not require a
prime power team to deploy here if they could tell us what to check. Is there any way to do that?
Absolutely. As part of USACE, prime power units are equipped with the latest tools to
support field force engineering and to enable reachback to CONUS-based expertise,
including the Soldiers of the 249th Battalion and the faculty of the United States Army Prime
Power School (USAPPS). These tools include secure and nonsecure video teleconferences,
satellite-enabled data-transfer, telephone, and e-mail in order to provide the technical
expertise required to or from the most remote and austere locations. To request reachback
support from a prime power unit, contact the operations officer of the 249th Battalion.
Appendix C
Interservice Electrical-Power Production
Each Service in the U.S. military has electrical specialists that play a special role in
their Service and to the U.S. military. But only one skill set has been organized to
bridge the gap between tactical power and commercial power on the battlefield and
that is the 249th Engineer Battalion (Prime Power).
ARMY
C-1. USACE manages the only DOD skill set that is capable of bridging the gap between TACGENS and
commercial power. The 249th Battalion was reactivated on 16 November 1994 by USACE in response to
the missions performed by the Army prime power production specialist during Operation Desert Shield and
Operation Desert Storm.
C-2. The 249th Battalion is headquartered in Fort Belvoir, Virginia, but is stationed at nine different
installations worldwide. Since its reformation, the 249th Battalion has been a part of almost every military
operation involving power requirements. The 249th Battalion deploys units that are tailored specifically for
the assigned mission, as large as a company or as small as a two-person team, but typically a 16-Soldier
detachment. Battalion Soldiers provide advice and technical assistance in all aspects of electrical power
and distribution systems. They also maintain Army prime power generation and distribution reserve stocks.
In peacetime, battalion Soldiers train DOD personnel in the operation, maintenance, and management of
prime power generator sets, power plants, and associated distribution systems equipment; conduct power
assessments and generator installations for critical facilities in nationally declared disaster areas; conduct
peak-shaving operations; and upgrade and repair existing power facilities in support of humanitarian
missions. The strength of the 249th Battalion is the Soldiers, MOS 21P, prime power production specialist.
C-3. The 21P Soldiers are some of the most technically trained Soldiers on the battlefield. To be awarded
the 21P MOS, Soldiers must successfully complete 32 weeks of training at USAPPS, which provides a
skill and knowledge base ranging from electrical theory to the ability to operate and maintain a power
plant. Upon satisfactory completion of the 21P course, each Soldier is assigned one of three ASI codes,
which requires an additional 18 weeks of training. These ASIs are S2, prime power production mechanical
specialist; S3, prime power production electrical specialist; and E5, prime power production
instrumentation specialist. These three ASIs provide the individual Soldiers with a specialty in which they
receive in-depth training on their assigned portion of power production and maintenance. These ASIs alone
would be quality training, but by building units around these skills with prime power platoons that make up
the companies within the 249th Battalion, the Army has created a value-packed skill set.
C-4. The 50 weeks of individual technical training combined with task organization, which combines the
three ASIs into a complete skill set, allows prime power units to—
• Provide technical expertise and staff assistance on all aspects of electrical power and distribution
systems in support of full spectrum operations.
• Provide interim prime power generation and install provisional distribution systems.
• Provide technical expertise for repair and sustainment of electrical systems ranging between
tactical and industrial power operations.
• Control and maintain the Army prime power generation and distribution war reserve assets.
NAVY
C-5. The United States Navy understands the quality of training provided by the USAPPS and sends a
select group to receive the exact same training alongside the prime power production specialist at the
USAPPS. Upon completion of the 50-week course, Navy personnel become part of the mobile utilities
support equipment (MUSE) program. The Navy MUSE program only has 38 slots. Due to the MUSE
program personnel strength, these personnel typically only perform power plant installations for Navy
operations during time of war and deployments. However, the MUSE program and the 249th Battalion
often work together in disaster response operations. In addition to the MUSE technicians, the Navy also
has Seabee construction electricians, who attend a 10-week course to learn interior and exterior electrical
skills. The Seabee construction electricians train jointly with the Air Force and learn some of the same
electrical distribution skills as taught at the USAPPS, but are trained to a different proficiency level.
AIR FORCE
C-6. The United States Air Force shares the same medium-voltage organic-power production equipment
as the 249th Battalion, plus TACGENS, but the Air Force trains its personnel to a completely different skill
set. The Air Force has two different electrical MOSs. The power production course (3EOX2) is a 10-week
course, which teaches airmen how to operate and perform operator, direct-, and general-support
maintenance on organic equipment and performs no distribution work. The electrical apprentice course
(3EOX1) is a 16-week course, which combines interior and exterior electrical skills. This course provides
skills needed to distribute power and maintain distribution networks after power production. Both these
courses teach some of the same skills taught at the USAPPS, but neither course, alone or combined, teach
the total skill set nor teach to the level of proficiency as that obtained by the prime power production
specialist.
MARINES
C-7. The United States Marine Corps, due to mission needs, require a different approach to power
requirements. Therefore, the skill set offered by their electrical MOS revolves around TACGENS. Marines
receive 7 weeks of training on electrical theory, generators, and low-voltage distribution.
ALLIED FORCES
C-8. Recent conflicts have led to more multinational or coalition forces working together with the U.S.
military and living together on joint base camps powered by prime power Soldiers. This has lead to several
allied nations showing an interest in the 249th Battalion skill set as an alternative to tactical power and a
means to bridge the gap with commercial power.
C-9. As mentioned earlier, the 249th Battalion was designed and organized because of the vital role that
the prime power production specialist played during Operation Desert Shield and Operation Desert Storm.
More recently, the 249th Battalion is scheduled to grow by 33 percent in a time of reorganization and
transition due to the performance of prime power production specialists during Operation Enduring
Freedom and Operation Iraqi Freedom. This highlights the importance of reliable power on the battlefield
today.
This appendix discusses some of the technical concepts involved with prime power
operations. Although knowledge of these concepts is not critical (for planners and
commanders who employ engineer prime power units), it is useful.
POWER GENERATION
D-1. Prime power is electrical power that is continuously produced. It is not necessarily uninterrupted
power. Power is produced by generators. Generators are machines and, as such, are subject to mechanical
or electrical failure. They require periodic maintenance and service to avoid breakdown. To obtain a source
of continuous or prime power, multiple generators are installed in parallel. This arrangement allows the
performance of maintenance on one or more generators while the others produce power. Simply having a
backup generator that can be installed in the event of generator failure does not constitute a prime power
plant. The same multigenerator principle is used in the production of commercial power and can be used
with some models of TACGENS.
D-2. U.S. Army prime power plants can produce power at either 50 or 60 hertz. When operating at
60 hertz (the frequency common to most U.S. systems), the output voltage of the generator is 4,160 volts at
three phases. At 50 hertz, the output voltage is 3,800 volts at three phases. These output voltages are in the
range described as medium voltage.
D-3. Figure D-1, page D-2, depicts a typical prime power plant. It shows that a generator may be isolated
from the power load by opening the air switch between the bus and the generator. With the air switch open,
maintenance can safely be performed on the isolated generator while other generators continue to produce
power. A four-generator DPGDS plant, the type of power plant organic to Army prime power units, has an
installed output capacity of 3.15 mega volt-amperes, which is based on the continuous operation of three
generators. The peak capacity of the plant is 4.20 mega volt-amperes. This may only be attained for limited
periods of time.
PRIMARY DISTRIBUTION
D-5. Primary distribution networks carry medium-voltage power from the power plant to the transformers
or mobile substations. Primary distribution systems are constructed with extra heavy-duty, multiconductor,
shielded power cable that is suitable for ground-laid or buried applications. These networks can be laid out
in radial or loop patterns.
D-6. The radial layout is quicker and more economical to install (Figure D-2). The loop layout is more
reliable (Figure D-3).
D-7. The medium-voltage power that is distributed on the primary system is stepped down to user-level
voltage by transformers. Most transformers are more than 95 percent efficient. As a result, very little
energy is lost in the transformation process. The power put into a transformer approximately equals the
power coming out. In the case of step-down distribution transformers, the high-voltage, low-current power
going into a transformer approximately equals the low-voltage, high-current power coming out. When a
transformer reduces voltage, it increases the current proportionally.
D-8. Primary distribution voltage (medium voltage) is stepped down to user-level voltage by distribution
transformers or mobile substations. A primary distribution system may incorporate either or both of these
items. The system can incorporate distribution transformers and a switch gear that are organic to the prime
power platoon, commercially obtained, or both. Using distribution transformers is advantageous when the
electrical load consists of several small power requirements dispersed over a wide area. Figure D-4, shows
a typical primary distribution feeder using distribution transformers. Using distribution transformers allows
power to be distributed at a higher voltage on smaller conductors and helps to reduce voltage drop and line
loss.
D-9. Mobile substations are large, trailer-mounted transformers with self-contained switching and
protective devices. Using mobile substations is advantageous when providing power to larger loads
concentrated in a smaller area. Mobile substations are well-suited for powering industrial areas and large
facilities. Multiple mobile substations can be employed in parallel to increase capacity. Figure D-5 depicts
a typical application of mobile substations.
SECONDARY DISTRIBUTION
D-10. Once the voltage is stepped down to the user-level voltage at the transformer, the secondary
distribution network carries the power from the transformer to the user. Secondary distribution systems are
constructed with multiconductor cable when possible. Figure D-6, depicts a typical, simple-secondary
distribution network. Engineer prime power units are only responsible for the secondary distribution of a
power system from the transformer to the main distribution load center (if one is used) or to the input of the
main distribution panel box.
OUTPUT VOLTAGE
D-12. Output voltage is the measure of the voltage at the output terminals of the power system. Large
output voltage alterations can be made by using distribution transformers. Small output voltage changes
can be made by adjusting the controls on the TACGENS and prime power generators. Devices, such as
voltage regulators, can be used to make small-voltage adjustments to commercial power.
OUTPUT CAPACITY
D-15. Output capacity is the amount of power a system can deliver. It is usually measured either in
apparent power, kilo volt-amperes, or real power in kilowatts with an associated power factor. Output
capacity is limited not only by the size of the generation equipment but also by the rated capacity of the
distribution system. Electrical conductors and devices (such as transformers, breakers, and switches) are
designed and manufactured with specific limitations on current and voltage. When the power demands of
the user exceed output capacity, the system is said to be overloaded and one of two things may occur.
Either protective devices (such as fuses, breakers, or relays) are blown or tripped or else the system is
damaged. The damage can occur in the form of melted conductors, burned connections, or blown
transformers. Output capacity may be increased by upgrading distribution systems and by employing
additional or larger generators.
RELIABILITY
D-16. Reliability is the measure of the ability of a power system to fulfill all the demands of the user
without failure for long periods of time. Systems that are susceptible to outages, either scheduled or
unscheduled, or that cannot provide all the power users need are not very reliable. Reliability can be
improved by employing standby and load-sharing generators. It can also be improved by using redundant
distribution systems (loop circuits) and enhanced by maintaining existing distribution systems and
generation equipment.
PORTABILITY
D-17. Portability is the ability to rapidly relocate a power system that may be critical to certain operations.
TACGENS are the most portable systems available. Since commercial power is tied to fixed facilities, it is
the least portable. Prime power systems are portable but require more effort and time to move and install
than TACGENS. Prime power plant installation may be feasible if the plant remains in operation
(stationary) for 30 days or longer.
D-18. Alternating current (AC) power frequency is given in cycles per second or hertz. The most common
worldwide systems are 50 and 60 hertz. The accepted U.S. standard is 60 hertz. Most countries establish
one or the other as a national standard. They build their commercial-power systems accordingly. In a few
countries, both systems may be encountered. Appendix F lists the commercial-power grid frequencies and
voltages that various countries use.
D-19. Some equipment is sensitive to AC frequency and will not operate properly when powered by a
source with a different frequency than the equipment is designed for. Units should ensure frequency
compatibility for this equipment to avoid damaging it. Most transformers designed for 50-hertz operation
can be used for 60-hertz application. Most 60-hertz transformers cannot be used for 50-hertz application
unless they are significantly derated.
D-20. Prime power generation equipment can operate at 60 or 50 hertz. Most TACGENS operate at
60 hertz. Some specialized TACGENS operate at 400 hertz. The frequency power that is used extensively
for aircraft systems, missile and avionics systems, signal systems, and some shipboard systems is 400 hertz.
Frequency alterations are possible with the use of frequency converters.
This appendix addresses the key information that should accompany a request for
prime power support. The prime power unit uses this information in formulating a
preliminary assessment and support plan. The requester speeds the support process by
1. General information.
a. Requesting unit: 952d RSG
b. Location: The unit location and group headquarters is near the intersection of Fester Cletus
Freeway and Homer Buford Boulevard on the Royal Air Force Base (grid coordinates AM463988). The support
location is adjacent to the group headquarters.
c. The POC is MAJ Kirk, commercial (123) 456-7890. Alternate POC is CPT Jones at
(123) 456-7891.
2. Description of support required.
a. Nature of support. The Carla Belle Base Camp is to be expanded. The expansion will
include the addition of 80 general-purpose medium tents for living quarters, 6 portable shower units,
10 commercial-type trailers for offices, a dental clinic, a post-exchange trailer, and a host nation-operated fast-
food stand. The support needed includes expanding the existing secondary distribution network and
connecting to existing commercial power to accommodate this new growth.
b. Special conditions. The dental clinic will have an X-ray machine. The operating voltage of
this machine at the present time is unknown. The climate is dry with 4 to 6 inches of rain primarily in June
through August.
c. Special considerations. None.
d. Site layout. A sketch of the planned site layout is attached.
e. Load estimate.
(1) Each tent will have 6 incandescent lights and 6 duplex outlets. The outlets will
operate fans and personal devices.
(2) Each office trailer will have 8 fluorescent light fixtures, 6 duplex outlets, and 2 small
window-unit air conditioners. The outlets will be used primarily for office equipment and machines.
(3) Each shower unit will have 10 incandescent light fixtures, 8 duplex outlets, and
1 electric 100-gallon water heater. These duplex outlets will have a ground-fault circuit interrupter protection
and will be used for electric shavers and hair dryers.
(4) The dental clinic will have 8 fluorescent light fixtures, 1 X-ray machine, 6 duplex
outlets, and 2 small window-unit air conditioners.
(5) The post exchange trailer will have 8 fluorescent light fixtures, 4 large refrigerators,
10 duplex outlets, 3 small window-unit air conditioners, and 10 exterior floodlights. The outlets will be used for
cash registers.
(6) The only known data about the host nation-operated fast-food stand is that it will
have refrigerators, freezers, ovens, deep fryers, and an electric grill. The only known data about voltage
requirements is that the lights and outlets are 120 volts.
3. Time frame. The group commander has mandated that the base camp be habitable not later than
15 July. Construction is scheduled to begin on 18 June.
4. Available power sources. The Carla Belle Base Camp is currently powered off the commercial grid.
The distribution feeder comes in from a buried system along Fester Cletus Freeway to 4 distribution
transformers in the camp. The total capacity and the unused capacity of these transformers are unknown. The
group headquarters has a 75-kilowatt generator for use in the event of power failure.
Different power frequencies and voltages are used in different parts of the world. In
the United States, 60 hertz is the most common frequency. Secondary distribution
voltages of 120/208, 120/240, and 277/480 are common. Table F-1 provides an
extensive, but not exhaustive, list of the frequencies and secondary voltages for
commercial-power systems in the many foreign lands and U.S. territories. This data
is subject to change, so planners should verify the data before use.
Table F-1. Frequency and voltage in foreign lands and U.S. territories
Type of Current Frequency
Country Voltage
(AC or DC) (in hertz)
North America, Central America, and the Caribbean
Bahamas AC 60 110/220, 115, 120, 120/208
Barbados AC 60 110
Belize DC — 110/220
Bermuda AC 60 110/220
110/220, 110/220/550, 115/230,
Canada AC 60
155/230/575
Costa Rica AC 60 110/220
Cuba AC 60 110/220, 110/220/440, 115
Dominican Republic AC 60 110/220/440, 120/240
AC 60 110/220
El Salvador
DC — 110
French West Indies AC 50 110, 110/220
Greenland AC 50 220
AC 60 110/220, 220, 230/400
Guatemala
AC 50 220
Honduras AC 60 110, 110/220
Jamaica AC 50 110/220
Leeward Islands DC — 220
AC 60 110/220, 125/220
Mexico
AC 50 110/125
AC 60 110, 110/220
Nicaragua AC 50 125, 127/220, 220
DC — 110
Panama AC 60 110, 110/220
St. Kitts and Nevis AC 60 110
St. Lucia AC 50 230
Table F-1. Frequency and voltage in foreign lands and U.S. territories
Type of Current Frequency
Country Voltage
(AC or DC) (in hertz)
St. Pierre and Miquelon AC 50 110
Trinidad AC 60 110/230
South America
AC 50 220/380, 220/440, 225/390
Argentina
DC — 200, 220, 235
AC 50 110/220, 127/220, 220, 230, 240
Bolivia AC 60 220
DC — 110, 220
AC 40 220
110/220, 115/220, 120/220,
AC 50 125/216, 125/220, 127/220,
Brazil 220/440, 230
110, 110/220, 120/220, 127/220,
AC 60
210, 220
DC — 220
AC 50 220, 220/380
Chile AC 60 110, 220, 220/380
DC — 220
110/220, 115/230, 150/260,
AC 60
Colombia 220/380
AC 50 110/220, 230/380
AC 60 110/220, 230/380
Ecuador AC 50 220
DC — 220
AC 50 110
French Guiana
DC — 110, 120, 125, 220
AC 50 115/230
Guyana
AC 60 110/220
AC 50 220
Paraguay
DC 50 220
AC 60 110/220, 220, 240, 380/500
Peru AC — 110/120, 220, 230, 240
DC — 110/220, 220
AC 60 220, 440
Suriname
AC 50 125
Uruguay AC 50 220
AC 50 110/220, 120/240
Venezuela
AC 60 110
Europe
Table F-1. Frequency and voltage in foreign lands and U.S. territories
Type of Current Frequency
Country Voltage
(AC or DC) (in hertz)
AC 50 127/220
Aegean Islands
DC — 220
AC 50 125, 125/220, 220, 220/390, 230
Albania
DC — 125/150
AC 50 110/220, 120, 125/220, 220/380
Austria
DC — 110/220
AC 50 110, 220, 220/380
Azores Islands AC 60 220
DC — 220
110/190, 115/220, 120/220,
AC 50 127/220, 130/220, 220, 220/380,
Belgium 220/390/500
DC — 110, 110/220, 220, 220/440
AC 50 120/220, 150/220, 220/380
Bulgaria
DC — 440
Canary Islands AC 50 110/220, 115/190
AC 50 230, 230/400, 240
Channel Islands
DC — 210
Corsica AC 50 120/200, 127/220
AC 50 127/220
Crete
DC — 220
AC 50 110, 220
Cyprus
DC — 220
Czechoslovakia AC 50 110/220, 110/220/380, 200
AC 50 110/220, 127/220, 220, 220/380
Denmark
DC — 110/220, 220, 220/440, 240
100/200, 200, 200/400, 210/250,
210/365, 210/420, 220/440,
England AC 50 227/380, 230, 230/400, 230/415,
230/460, 240/415, 240/480,
250/500, 460, 500
AC 50 110, 200/380, 220/380
Estonia
DC — 110, 200
110/127, 115/220, 120/208,
AC 50
Finland 127/220, 220/230, 220/380
DC — 110
110, 110/115, 110/190,
110/190/240, 115/200, 115/208,
France AC 50
120/190, 120/210, 120/280,
125/215
AC 25 110, 115/200
Table F-1. Frequency and voltage in foreign lands and U.S. territories
Type of Current Frequency
Country Voltage
(AC or DC) (in hertz)
DC — 110, 110/220, 120
110/220, 120/210, 125/220,
AC 50
Germany 127/220, 220, 220/380,
DC — 110, 160/320, 220, 220/440, 600
AC 50 110/240
Gibraltar AC 76 110/240
DC — 440
Table F-1. Frequency and voltage in foreign lands and U.S. territories
Type of Current Frequency
Country Voltage
(AC or DC) (in hertz)
Monaco AC 42 110/115
120, 125/216, 127/200, 127/216,
AC 50
Netherlands 127/220, 150/260, 208, 220/380
DC — 220
Northern Ireland AC 50 220
AC 50 130/220, 150, 220, 230
Norway AC 45 220
DC — 220
110/220, 115/200, 120, 120/220,
AC 50 127/220, 135/240, 220, 220/380,
Poland 300
DC — 110/220
110/190, 110/220, 127/220,
AC 50
220/380
Portugal AC 60 110/220
DC — 220
120/208, 125/125, 220/220,
AC 50
220/380
Romania
AC 42 110/110, 150/150, 185/320
DC — 220/440
200/346, 200/400, 220/250, 230,
AC 50 230/250, 230/400, 230/400/460,
Scotland 240/415, 250
DC — 220/440, 230, 240/480, 400
110, 110/125/220, 110/220, 115,
AC 50 120/210, 125, 125/215, 125/220,
Spain 127/220, 210/220, 150, 150/260
110, 110/220, 125, 130/260, 150,
DC —
150/300
110/190, 110/220, 127/220, 220,
AC 50
220/380,
Sweden AC 60 110
AC 25 220
DC — 120, 127, 220
110/190, 125/220, 145/250, 220,
AC 50
Switzerland 220/380, 250/435, 250/325
DC — 160, 220/440
Trieste AC 50 127/220
AC 50 200/230, 220, 230/400
Wales
DC — 230, 230/460
Yugoslavia AC 50 220, 220/380
Table F-1. Frequency and voltage in foreign lands and U.S. territories
Type of Current Frequency
Country Voltage
(AC or DC) (in hertz)
Asia
AC 50 115/200, 220
Afghanistan
AC 60 230
Bahrain AC 50 230/400
Cambodia AC 50 110/190, 220
110/190, 110/220, 200/350,
AC 60
220/380
110, 110/190, 110/220, 120/200,
135/234, 200/346, 200/350, 220,
China AC 50
220/380, 220/440, 230, 230/380,
230/400, 250/440
220, 220/440, 225/450, 230,
DC —
230/460, 250/500
AC 50 220, 220/380
Iran AC 60 110
DC — 110
Iraq
(Power systems in Iraq were
extensively damaged in 1991. AC 50 200, 220, 230/400, 230/440
New systems may have
different voltage and
frequency.)
Israel AC 50 220, 220/380
100, 100/110, 100/200, 105/210,
AC 50
110/210
Japan
AC 60 100, 100/200, 110/200, 110/220
AC 40 110/200
Jordan AC 50 220/380
Korea AC 60 110, 110/220, 220
Kuwait AC 50 240/415
Laos AC 50 115
Lebanon AC 50 110, 110/190, 220, 220/380
AC 50 220, 420
Myanmar (formerly Burma)
AC 60 220
Nepal AC 60 120/220, 380/440
Okinawa AC 60 110
AC 50 220, 220/380, 230/400
Pakistan
DC — 220
110, 110/220, 120, 120/210,
Russia AC 50 120/220, 125/215, 127/220,
217/380, 220, 220/380
Table F-1. Frequency and voltage in foreign lands and U.S. territories
Type of Current Frequency
Country Voltage
(AC or DC) (in hertz)
DC — 110/220, 220/440, 250/500
Saudi Arabia AC 60 110, 110/220, 120/208, 127/220
Singapore AC 50 220
220/230, 230/400, 230/416,
Sri Lanka AC 50
240/416
AC 50 110, 110/190
Syria
AC 60 110
Taiwan AC 60 110, 200
AC 50 110, 110/220, 220
Thailand
DC — 110, 220
Turkey AC 50 110/190, 220, 220/380
Vietnam AC 50 115, 120/200, 120/208, 120/210
Yemen Arab Republic AC 50 127/220
Africa
Table F-1. Frequency and voltage in foreign lands and U.S. territories
Type of Current Frequency
Country Voltage
(AC or DC) (in hertz)
Libya AC 50 125/220
Madagascar AC 50 110/220, 115/220, 120/208, 220
Malawi AC 50 230/400
Mali AC 50 115/200, 230/400
Mauritania AC 50 115/200
Mauritius AC 50 230
110/220, 115/200, 115/220,
Morocco AC 50
127/220
AC 50 200, 240
Mozambique
DC — 240
Niger AC 50 230/400
Nigeria AC 50 230, 230/400
Reunion Island AC 50 220/310
Senegal AC 50 115/200, 127/220
Seychelles DC — 220
Sierra Leone AC 50 230/400
Somalia DC — 110
120/200, 200/220, 200/347,
AC 50 200/400, 220, 220/380, 240/416,
South Africa 250
DC — 230/460
AC 50 220/380, 230/400, 240
Tanzania
DC — 230
110/190, 115/200, 127/220,
Tunisia AC 50
220/380
Uganda AC 50 240/415
Zambia AC 50 220/380, 230/400
Zanzibar DC — 220
Zimbabwe AC 50 200/380, 230/400
Australia and Oceania
AC 50 230/400, 240, 240/415, 240/480
Australia AC 40 110/200/550, 250, 250.440
DC — 220, 240/480, 480, 600
AC 50 240/415
Fiji
DC — 249/480
Guam AC 60 110/220
110/125, 115/200, 125, 125/200,
Indonesia AC 50
127/190, 127/220
Table F-1. Frequency and voltage in foreign lands and U.S. territories
Type of Current Frequency
Country Voltage
(AC or DC) (in hertz)
Kirabati DC — 240/480, 500
AC 60 125/220
New Caledonia
AC 50 110/120
New Guinea AC 50 110/220, 240/415
New Zealand AC 50 220/240, 230, 230/400
Philippines AC 60 110/220, 220
Tuamotu and the Society
AC 60 110
Islands
Samoa AC 50 110/220
Sarawak AC 50 230/400
Glossary
AC alternating current
AFCS Army Facilities Components System
AFJMAN Air Force joint manual
AR Army regulation
ARNG Army National Guard
ARNGUS Army National Guard of the United States
ASCC Army Service Component Command
ASI additional skill identifier
ATTN attention
BOM bill of materials
C2 command and control
CONUS continental United States
CPT captain
DA Department of the Army
DC direct current
DCO defense coordinating officer
DCSOPS Deputy Chief of Staff for Operations
DISE distribution illumination set, electrical
DOD Department of Defense
DOMS Directorate of Military Support
DPGDS deployable power generation and distribution system
DOT Department of Transportation
EAC echelons above corps
EMD electromotive diesel
ESF-3 emergency support function-3
FCO federal coordinating officer
FEMA Federal Emergency Management Agency
FM field manual
G-3 Assistant Chief of Staff, Operations and Plans
ISB intermediate staging base
JCS Joint Chiefs of Staff
JOA joint operations area
JTF joint task force
kW kilowatt(s)
MACOM major Army command
MAJ major
SECTION II – TERMS
commercial power
Is the generation systems that are fixed, nonstandard systems. Their output capacity may vary from a
few megawatts to several thousand megawatts.
output capacity
Is the amount of power a system can deliver. It is usually measured either in apparent power, kilo volt-
amperes, or real power in kilowatts with an associated power factor. Output capacity is limited not
only by the size of the generation equipment but also by the rated capacity of the distribution system.
output voltage
Is the measure of the voltage at the output terminals of the power system.
portability
Is the ability to rapidly relocate a power system that may be critical to certain operations.
*prime power
Is continuous, reliable, commercial-grade utility power produced by prime power generators. Prime
power plants are comprised of the Army family of nontactical generators that are larger than
200 kilowatts and produce low- and medium-level voltage.
reliability
Is the measure of the ability of a power system to fulfill all the demands of the user without failure for
long periods of time.
tactical power
Is generated by a mobile electrical-power unit dedicated to supporting the missions of units engaged in
combat operations.
References
SOURCES USED
These are the sources quoted or paraphrased in this publication.
ARMY PUBLICATIONS
AR 700-128, Prime Power Program, 5 July 1985
FM 5-116, Engineer Operations: Echelons Above Corps, 9 February 1999
FM 100-16, Army Operational Support, 31 May 1995
DOCUMENTS NEEDED
These documents must be available to the intended users of this publication. An asterisk denotes that this
source was also used to develop this publication.
DA Form 2028, Recommended Changes to Publications and Blank Forms
READING RECOMMENDED
These sources contain relevant supplemental information.
AR 420-49, Utility Services, 19 September 2005
FM 3-0, Operations, 14 June 2001
FM 3-07, Stability Operations and Support Operations, 20 February 2003
FM 3-34, Engineer Operations, 2 January 2004
FM 4-0, Combat Service Support, 29 August 2003
FM 5-100-15, Corps Engineer Operations, 6 June 1995
FM 5-104, General Engineering, 12 November 1986
FM 5-412, Project Management, 13 June 1994
FM 5-424, Theater of Operations Electrical Systems, 25 June 1997
TM 5-683, Facilities Engineering: Electrical Interior Facilities, {NAVFAC MO-116;
AFJMAN 32-1083}, 15 December 1995
Electric Power Distribution System Engineering. New York: McGraw-Hill College. 1985
Standard Handbook for Electrical Engineers, 15th Edition. New York: McGraw-Hill, 2006
The Lineman’s and Cableman’s Handbook, 11th Edition. New York: McGraw-Hill, 2006
Index
A O single-phase or three-phase
power, D-7
Components System
stability operations
(AFCS), 2-4
climate, 5-6
personnel, 5-7
States Air Force bare
portability, D-7
survey, 2-1
primary distribution, D-1
T
prime power, 1-1
tactical power, 1-1
F representative of the
U.S. Army MOS roles on the
R W
L
reliability, D-7
war reserve equipment, 2-3
lighting, 5-6
N control, 4-2
S
noise, 5-6
safety, 5-7
designs, 2-5
secondary distribution, D-6
FM 3-34.480
4 April 2007
PETER J. SCHOOMAKER
General, United States Army
Chief of Staff
Official:
JOYCE E. MORROW
Administrative Assistant to the
0707302
DISTRIBUTION:
Active Army, Army National Guard, and U.S. Army Reserve: To be distributed in accordance with the
initial distribution number (IDN) 115222, requirements for FM 3-34.480.
PIN: 083897-000