FP Use Guide
FP Use Guide
Personal
Fall Protection
Equipment
FOREWORD
A comprehensive fall protection program prevents injuries, saves lives
and makes good business sense.
In almost every industry, there are areas where workers are subjected to fall hazards. The
635 fatal falls in 2010 resulted in billions of dollars in workers-compensation costs. According to Liberty Mutual, the leading private provider of workers compensation insurance in the
United States, on-the-job injuries cost employers nearly $1 billion per week in payments to
injured employees and their medical providers.
Developing and implementing comprehensive fall protection programs in the workplace can
prevent many of these injuries and fatalities.
Once fall hazards have been identified by a competent person, fall hazard elimination
should be considered first. This is typically known as engineering out the hazard and consists of redesigning the working environment and the work processes and procedures. If
this is impractical due to extensive modifications and cost, fall prevention should be considered next.
Fall prevention may be handled in a number of ways. Scaffolds, handrails, barriers and
movable platforms can be constructed to protect workers employed at heights.
Where these devices are impractical, personal fall protection equipment such as full body
harnesses, lanyards and retractable lifelines may be used. The Occupational Safety and
Health Administration (OSHA) requires personal fall protection for workers at various
heights depending on the job.
The International Safety Equipment Association has prepared this use and selection guide
to provide practical, hands-on guidance for fall protection users and administrators in their
selection, use, maintenance and inspection of fall protection equipment. Information in this
guide is based on OSHA regulations and ANSI standards pertaining to fall protection, and
was provided by members of the ISEA Fall Protection Group.
The guide is available online as a pdf file on ISEAs Web site, safetyequipment.org. It may
be accessed online, or downloaded without charge. The guide will be updated periodically,
and the effective date will be shown on this page. If you download the guide, check back
periodically to ensure you have the latest edition.
For additional information on specific personal fall protection equipment, contact the manufacturer of the fall protection used in your workplace.
Edition No. 1
October 2011
ISEA USE AND SELECTION GUIDE PERSONAL FALL PROTECTION EQUIPMENT
CONTENTS
1. PURPOSE AND SCOPE
Purpose .................................................................................................................................. 3
Scope ..................................................................................................................................... 3
2. DEVELOPING A COPORATE PROGRAM FOR SAFETY AT HEIGHT
How Do I Get Started? ........................................................................................................... 4
Understanding Regulations and Standards ........................................................................... 5
Hazard Identification .............................................................................................................. 5
Written Fall Protection Plan ................................................................................................... 5
Product Selection ................................................................................................................... 6
Training .................................................................................................................................. 6
Role of Competent and Qualified Persons ............................................................................ 7
3. COMPONENTS OF A PERSONAL FALL PROTECTION SYSTEM
Anchorage/Anchorage Connector ......................................................................................... 8
Body Support ......................................................................................................................... 8
Means of Connection ............................................................................................................ 9
4. SELECTION OF PERSONAL FALL PROTECTION EQUIPMENT
Fall Arrest ............................................................................................................................. 10
Work Positioning .................................................................................................................. 10
Restraint ............................................................................................................................... 10
Suspension/Personnel Riding Systems ............................................................................... 11
Retrieval/Rescue.................................................................................................................. 11
Ladder Climbing ................................................................................................................... 11
Evacuation/Controlled Descent Systems ............................................................................ 12
5. PLANNING THE USE OF SYSTEMS
First Steps ........................................................................................................................... 14
Anchorage and Anchorage Systems ................................................................................... 14
Free Fall Distance, Total Fall Distance and System Elongation ......................................... 15
User Movements .................................................................................................................. 15
Pendulum (Swing) Falls ....................................................................................................... 16
Clear Space in Fall Path ...................................................................................................... 16
Rescue and Evacuation ....................................................................................................... 16
6. INSPECTION OF FALL PROTECTION EQUIPMENT
Harness and Body Belt Inspection....................................................................................... 17
Lanyard Inspection............................................................................................................... 18
Self-Retracting Lifeline Inspection ....................................................................................... 18
7. CLEANING, MAINTENANCE AND STORAGE ............................................................. 20
8. DEFINITIONS ................................................................................................................ 21
9. REGULATIONS AND STANDARDS
OSHA Regulations - Title 29 of the Code of Federal Regulations ...................................... 25
Relevant Consensus Standards .......................................................................................... 26
10. ISEA FALL PROTECTION MANUFACTURERS .......................................................... 27
11. FOR MORE INFORMATION ........................................................................................ 28
1.
SCOPE
These guidelines are written for all personal fall protection equipment users. This includes
those responsible for establishing and administering an employers fall protection program.
Everyone involved needs to be knowledgeable about fall protection.
Section 2 provides an overview of an enterprise program for safety at heights.
Section 3 describes the components of a personal fall protection system.
Section 4 goes into greater detail, listing typical components for various work scenarios
and applications.
Section 5 provides guidelines for planning the use of fall protection systems.
Section 6 details how to inspect the components of a fall protection system.
Section 7 gives guidelines for cleaning, maintenance and storage.
Section 8 contains definitions for terms used in fall protection.
Section 9 provides a list and links to OSHA and consensus standards.
Section 10 is a directory of members of the ISEA Fall Protection Group.
Section 11 contains links to additional sources of information on fall protection standards and regulation.
2.
HOW DO I GET
STARTED?
It is the employers responsibility to develop a fall protection program that complies with
mandatory regulations. The most effective programs are those where employers work
closely with their workers to identify fall hazards and to jointly develop a comprehensive fall
protection program that either eliminates fall hazards or provides appropriate protection
against them. Employees must also use equipment in the manner described by the manufacturer.
The following is an example flow chart of a corporate program for safety at height.
Draft corporate
policy
Review
corporate
policy
Survey fall
hazards
Train and
retrain
workforce
Identify
hazards
Train/retrain
instructors and
supervisors
Analyze
hazards
Specify
training
Classify
hazards
Specify
procedures
Specify system
requirements
Specify
equipment
NO
Fall protection
category
Fall protection
category
Hazards
elimination
category
Requisition
equipment and
perform work
IAW policy,
procedures and
training
Provide
equipment
Corporate
policy and
procedures
manual
Fabricate and
install
engineered
systems
Require an
engineered
system?
YES
Design
engineering
Train and
retrain
engineers
UNDERSTANDING
REGULATIONS
AND STANDARDS
It should be noted that regulatory agencies have steadily increased fines for noncompliance
and negligence. Citations can be avoided by establishing an appropriate, compliant fall protection program, which includes a complete worker training program.
The Occupational Safety and Health Act (OSHA) under Title 29 of the Code of Federal
Regulations (29 CFR) assures and enforces safe and healthful working conditions for general industry, construction and the maritime trades. Under the Act, employers have the duty
of providing their workers with a place of employment free from recognized safety and
health hazards. Its the law.
Employers should obtain copies of the regulations that apply to their work activities and begin a fall protection regulations file. See section 10 for a listing of Occupational Safety and Health Administration (OSHA) regulations that
deal with fall protection. There may also be fall protection regulations
that are unique to your state or municipality. It is the
employers resonsibiilty to know and understand the applicable regulations.
In addition to government regulations, there are voluntary consensus standards that address fall protection
equipment and practices. American National Standards
Institute (ANSI) and the Canadian Standards Association (CSA) voluntary consensus standards specify product performance and testing criteria for personal fall arrest equipment. Unlike OSHA regulations, these standards are not enforceable as law; however, many parts of
OSHA rules are adopted from ANSI standards. Relevant
ANSI standards are listed in section 10.
HAZARD
IDENTIFICATION
A well-conceived fall protection program begins with identification of all fall hazards in the
workplace. As a general rule, any time a worker is at a height greater than 4 feet (1.2m), a
fall hazard exists according to OSHA. Where a fall hazard exists, there are two acceptable
options: eliminate the hazard, or provide protection against it.
Where hazards can be eliminated, to the employer must do so. It may be possible to eliminate or prevent the fall hazard by changing work procedures, redesigning the working environment, installing a guardrail, or using passive fall protection. When this is not possible,
use of personal fall protection may be required. Fall protection can be a restraint system to
keep the worker from reaching an area where there is a fall hazard, or a personal fall arrest
system to allow the worker to work at height.
WRITTEN FALL
PROTECTION
PLAN
PRODUCT
SELECTION
The employer must know the types of fall protection products that are available, and decide
which would be most suitable for the workplace. By understanding how fall protection products operate and knowing the differences in product functions, the employer can select
products that are best suited for workers and the hazards they face. Section 4 provides
guidelines for product selection.
TRAINING
All workers must be trained under careful and competent supervision before using any fall
protection products. Live hands-on training for all users is essential to help understand the
capabilities and limitations of their personal protective equipment. Training promotes confidence and should be conducted as an initial introduction and repeated periodically for review and additional practice. Manufacturer's user instructions, warnings, cautions and
equipment limitations should be reviewed and understood by the employees. Training
should be site-specific and may need to cover more topics than are listed here.
Workers must be able to:
Identify potential fall hazards
Determine which products to use in specific work environments
Demonstrate proper anchoring procedures
Inspect and maintain fall protection equipment
Demonstrate procedures and the proper wearing of fall protection equipment
The following is a suggested list of training objectives:
Recognize fall hazards, and eliminate the hazard where possible.
Know the three parts of a fall arrest system: Anchorage, Body Support, and Connection.
Select the proper equipment for each application.
Consider environmental and other workplace factors.
Avoid incompatible connections to prevent snap hook roll-out and/or burst-out. (See
illustration in section 6).
Determine and reduce free fall distances.
Understand how to lower the maximum arresting force.
Properly fit a harness.
Select an appropriate anchor point.
Implement a pre-determined rescue plan.
Inspect and maintain equipment.
Understand the limitations and requirements
of the equipment.
Understand the consequences of not following, or understanding manufacturers instructions
ROLE OF
COMPETENT
AND QUALIFIED
PERSONS
The competent person and qualified person are key terms in a fall protection hazard
abatement program. OSHA defines these terms somewhat differently for general industry
than for construction, as evident in the citations below:
General Industry: OSHA 29 CFR Part 1910
Competent person is defined as a person who is capable of identifying hazardous or dangerous conditions in the personal fall arrest system or any component
thereof, as well as in their application and use with related equipment.
Qualified person is defined as one with a recognized degree or professional
certificate and extensive knowledge and experience in the subject field who is capable of design, analysis, evaluation and specifications in the subject work, project,
or product.
Construction: OSHA 29 CFR Part 1926
Competent person is defined as one who is capable of identifying existing and
predictable hazards in the surroundings or working conditions which are unsanitary,
hazardous, or dangerous to employees, and who has authorization to take prompt
corrective measures to eliminate them.
Qualified person is defined as one who, by possession of a recognized degree,
certificate, or professional standing, or who by extensive knowledge, training and
experience, has successfully demonstrated his/her ability to solve or resolve problems related to the subject matter, the work, or the project.
To cover variations in the definitions of a competent person in the field of safety at heights,
the person in this important role should meet these minimum qualifications:
Be able to identify existing or predictable hazardous or dangerous conditions related to
the workplace, work processes and the safety at heights program.
Be able to establish controls on identified existing or predictable fall hazards according
to the hierarchy of controls.
Understand how to select, inspect, use, store and maintain personal equipment for fall
protection.
Be able to identify existing or predictable hazardous or dangerous conditions in a personal fall arrest system, and any component thereof.
Have the authority of take prompt corrective measures to control existing or predictable
fall hazards and unsafe fall protection equipment conditions.
Be able to train workers at risk of falling from heights in accordance with standards and
regulation.
Apply a working knowledge of applicable standards and regulations.
3.
COMPONENTS OF A PERSONAL
FALL ARREST SYSTEM
There are three vital components that make up a complete fall protection system. These
are the ABCs of fall protection:
Anchorage.
Body support.
Means of Connection.
Each one must be in place and properly used to
provide maximum worker protection.
While each of these components is vital to
worker safety, the connecting device is the critical link in assembling a safe fall protection system since it bears the greatest force during a
fall. Careful consideration must be given to the
selection, materials, construction and inspection/maintenance of fall Protection equipment
before, during and after a connecting device
has been selected.
ANCHORAGE/
ANCHORAGE
CONNECTOR
BODY
SUPPORT
A body support, or body wear, is the component that is worn on or around the torso. Body
belts and full body harnesses are the two most common body supports.
Body Belt
A body belt is a belt that circles the waist and is used for worker positioning and fall prevention. A body belt may be supplied with D-rings on the hips and/or middle of the back. A
body belt must NEVER be used for personal fall arrest.
MEANS OF
CONNECTION
The connecting subsystem is the critical link which joins the body wear to the anchorage/
anchorage connector. It can be an energy-absorbing lanyard, fall limiter, self-retracting lanyard, rope grab, or retrieval system. Connecting means will vary depending on whether the
worker is equipped for personal fall arrest or work positioning and travel restriction.
Connecting Means for Personal Fall Arrest
The connecting means for personal fall arrest is often a lanyard equipped with an energy-absorbing element to reduce
the energy transmitted to the users body in the event of a
fall. Self-retracting lifelines or fall limiters reduce free-fall distance as well as reducing energy loads from a fall. Go to
section 5.3 for guidance on calculating fall clearance.
Connecting Means for Positioning and Travel Restriction
The connecting means for positioning and travel restriction is
often a simple lanyard, constructed of rope, web or wire rope.
These may also include specialized positioning assemblies
for rebar work, constructed of chain or web. All positioning
devices are intended to reduce the potential for free fall to a
distance of less than two feet. Restraint lanyards are specified in length to prevent the user from reaching a fall hazard
zone.
4.
FALL ARREST
As a general rule, it is recommended that a fall arrest system be used any time when working at an elevated level and exposed to a fall hazard. Trigger heights (for example, 4 feet
for general industry workplaces, and 6 feet for construction) are dictated by specific standards for the applicable industry. The following is recommended:
Anchorage - Support structure capable of supporting 5,000 lb per employee attached, or designed,
installed and used under the supervision of a qualified person as part of a complete personal fall arrest system which maintains a safety factor of at
least two.
Anchorage Connector - Anchor sling, I-beam trolley, or other anchorage connector.
Body Support - Full body harness.
Connecting Means - Energy-absorbing lanyard or
self-retracting lanyard, and lifeline and fall arrester.
WORK
POSITIONING
RESTRAINT
A restraint system will prevent the worker from reaching a location where a free fall hazard
exists. The following is recommended:
Anchorage - Support structure.
Anchorage Connector - Anchor sling, roof anchor system.
Body Support - Full body harness or body belt with backmounted D-ring.
Connecting Means Positioning lanyard.
10
SUSPENSION/
PERSONNEL
RIDING
SYSTEMS
RETRIEVAL/
RESCUE
The retrieval system is primarily used in confined space applications where workers must enter tanks, manholes, etc. and may require retrieval from above should an emergency occur. The following is recommended:
Anchorage - Support structure.
Anchorage Connector - Tripod or davit.
Body Support - Full body harness.
Connecting Means - Self-retracting lifeline with retrieval capabilities and a personnel rated hoist when ladder access is not
available.
LADDER
CLIMBING
PERMANENT
FIXED
LADDERS
11
LADDER
CLIMBING
TEMPORARY,
PORTABLE
LADDERS
EVACUATION/
CONTROLLED
DESCENT
SYSTEMS
12
Anchorage
Anchorage
Connector
Work Positioning
Restraint
Support structure
Suspension/
Personnel Riding
System
Body Support
Connection Means
Energy-absorbing lanyard or
self-retracting lanyard, and
lifeline and fall arrester
Positioning lanyard
Support structure
Retrieval/Rescue
Support structure
Tripod or davit
Ladder Climbing
Permanent Fixed
Ladders
Fixed Line Fall Arrest
Systems
Ladder Climbing
Permanent Fixed
Ladders
Rigid Rail Fall Arrest
Systems
Ladder Climbing
Temporary, Portable
Ladders
Rope Grab Systems
Vertical lifeline,
synthetic rope or
wire type, with rope
grab mobile fall
arrester
Lanyard or energy-absorbing
lanyard as specified by the
manufacturer of the rope
grab fall arrester
Evacuation/
Controlled Descent
Systems
Support structure
Tie-off sling is an
option
13
5.
Begin by performing a hazard identification and evaluation of your work site. Then plan the
system(s) before starting work. Consider all possible paths of user movement and all factors that could affect the users safety before, during and after a fall anywhere along these
paths. All hazards identified in the workplace assessment must be addressed and suitable
controls planned and implemented.
A qualified person must select the components, materials, anchorage and anchorage connectors to match the system application, the work, workplace hazards and the environment.
Consider the following points when planning the system(s):
Warnings Always read all instructions and warnings contained on the product and
packaging before using any fall protection equipment.
Inspection All fall protection equipment must be inspected prior to each use.
Training All workers should be trained by a competent person in the proper use of
fall protection products.
Regulations Understand all federal, state or provincial and local regulations pertaining to fall protection before selecting and using the equipment.
Rescue Planning Minimizing the time between a fall occurrence and medical attention of the worker is vitally important. A thorough rescue program should be established
prior to using fall protection equipment.
Product/System Preferences If there are any doubts about which fall protection
products to use, contact your preferred fall protection manufacturer for assistance.
System Components Only components that are fully compatible with one another
should be used. Fall arrest systems are designed and tested as complete systems and
should be used in this way.
Equipment Removal After a fall occurs, all components of the fall arrest system
should be removed from service.
Sharp Edges - if work must be performed near unavoidable sharp edges, plan to protect against cutting by use of heavy padding or other means of covering the sharp
edge.
ANCHORAGES
AND
ANCHORAGE
SYSTEMS
Determine the necessary locations of anchorages to assure that the user will be continuously connected when exposed to hazards of falling. Select anchorages that are stable and
have the strength required. Carefully select the locations of the anchorages to:
Reduce possible free fall distance.
Prevent swing fall hazards.
Provide clear space in the potential fall paths to avoid striking an object.
Do not select anchorage locations that will require the user to work above the anchor as
this will increase the potential free fall and total fall distances. Plan the types of anchorage
connectors you will need.
14
FREE FALL
DISTANCE,
TOTAL FALL
DISTANCE,
AND SYSTEM
ELONGATION
Personal fall arrest systems must be selected and rigged to ensure that potential free fall
distances will never exceed 6 ft (1.8 m) as required by OSHA. See manufacturers instructions for connecting subsystems to determine the deceleration distance and elongation that
must be taken into consideration.
Total fall distance is the sum of free fall distance and deceleration distance. Dynamic elongation of the system (temporary elastic stretch of connecting components and subsystems)
and the workers height must be added to total fall distance and the user must allow for
clearance. It is prudent to allow for an additional safety factor of 3 ft (1 m) below the fallen
workers feet.
Potential fall distance must be calculated to determine how to rig the system, and selection
of the appropriate type of connecting device. For example, when using a 6-foot lanyard, the
illustration below shows a typical calculation of total estimated fall distance. For the example shown:
When fall clearance is under 18.5 ft (5.6m), an alternative solution such as a shorter
lanyard length, or a different connecting device such as a self-retracting lanyard or fall
limiter, is needed to reduce the total fall distance.
When fall clearance is over 18.5 ft (5.6m) there is sufficient total fall distance available
and the 6 ft lanyard is acceptable to use. Note that energy absorbing lanyards can expand up to 3.5 ft (1.1m). Consult manufacturers instructions.
Note: Never tie a knot in any lanyard to make it shorter, as it reduces the strength by more
than 50%. Instead, purchase an adjustable lanyard and adjust it to proper working length.
USER
MOVEMENTS
Identify all necessary movements of the user and the materials and equipment needed to
perform the planned work. The plan should ensure there is no crossing or tangling of connecting subsystems of two or more workers. Make certain users do not clamp, knot or otherwise prevent the connecting subsystem from functioning properly. Establish controls to
prevent these occurrences.
15
PENDULUM
(SWING) FALLS
Swing falls can occur when the system is not anchored directly above the user. The force
of striking an object in a pendular motion can cause serious injury. Always minimize swing
falls by working as directly below the anchorage point as possible.
INCORRECT
CORRECT
CLEAR SPACE
IN FALL PATH
Make certain that enough clearance is available in all potential fall paths to prevent striking
an object. The amount of clearance needed depends upon the type of connecting subsystem used, and the location of the anchorage. Consult the manufacturers instructions for
the particular connecting subsystem or component for clearance needed.
RESCUE AND
EVACUATION
The user must have a rescue plan and the means at hand to implement it. The plan must
take into account the equipment and special training necessary
for a prompt rescue under all foreseeable conditions. If the rescue is from a confined space, the provisions of OSHA regulation
1910.146 and ANSI Z117.1 must be followed. Although a rescue
plan and the means to implement it must always be in place, it is
a good idea to provide means for user evacuation without assistance of others. This will usually reduce the time to get to a safe
place and reduce or prevent risk to rescuers.
16
6.
HARNESS AND
BODY BELT
INSPECTION
17
LANYARD
INSPECTION
When inspecting lanyards, begin at one end and work to the opposite end, slowly rotating
the lanyard so that the entire circumference is checked. Additionally, follow the procedures
below.
Hardware
Snaps - Inspect closely for hook and eye distortions, cracks,
corrosion, or pitted surfaces. The keeper (latch) should seat
into the nose without binding and should not be distorted or
obstructed. The keeper spring should exert sufficient force to
firmly close the keeper. Keeper locks must prevent the keeper
from opening when the keeper closes.
Thimbles - The thimble must be firmly seated in the eye of the
splice, and the splice should have no loose or cut strands. The
edges of the thimble must be free of sharp edges, distortion, or
cracks.
Lanyards
Wire Rope Lanyard While rotating the wire rope lanyard, watch for cuts, frayed areas, or unusual wearing patterns on the wire. Broken strands will separate from the
body of the lanyard.
Web Lanyard While bending webbing over a pipe or mandrel, observe each side of
the webbed lanyard. This will reveal any cuts or breaks. Swelling, discoloration, cracks
and charring are obvious signs of chemical or heat damage. Observe closely for any
breaks in stitching.
Energy-Absorbing lanyard - Examine as a web lanyard (described above). However,
also look for the warning flag or signs of deployment. If the flag has been activated, remove this energy--absorbing lanyard from service.
Rope Lanyard Rotate the rope lanyard while inspecting from end-to-end for any
fuzzy, worn, broken or cut fibers. Weakened areas from extreme loads will appear as a
noticeable change in original diameter. The rope diameter should be uniform throughout, following a short break-in period.
Energy- Absorber Pack The outer portion of the pack should be examined for burn
holes and tears. Stitching on areas where the pack is sewn to D-rings, belts or lanyards
should be examined for loose strands, rips and deterioration.
An energy-absorbing lanyard or self-retracting lifeline is composed of only one strength
member (i.e., webbing, rope, steel cable). Substandard design, poor quality workmanship,
excessive exposure to UV light or chemicals, physical damage, improper storage or inadequate inspection can lead to lanyard/lifeline failure.
SELFRETRACTING
LIFELINE
INSPECTION
18
Lifeline - The lifeline must be checked regularly for signs of damage. Inspect for cuts,
burns, corrosion, kinks, frays or worn areas. Inspect any sewing (web lifelines) for
loose, broken or damaged stitching.
Braking Mechanism The braking mechanism must be tested by grasping the lifeline
above the impact indicator and applying a sharp steady pull downward which will engage the brakes. There should be no slippage of the lifeline while the brakes are engaged, once tension is released, the brakes will disengage and the unit will return to the
retractable mode. Do not use the unit if the brakes do not engage.
Check the hardware as directed under lanyard inspection (page 18). The snap hook load
indicator is located in the swivel of the snap hook. The swivel eye will elongate and expose
a red area when subjected to fall arresting forces. Do not use the unit if the load impact indicator has been activated.
EXAMPLES OF
IMPROPER
CONNECTIONS
Just as a chain is only as strong as its weakest link, the integrity of a fall protection system
depends on proper connection of all its components. The following are some examples of
improper connections:
A.
B.
C.
D.
E.
19
7.
20
8.
DEFINITIONS
Anchorage: A secure point of attachment for lifelines, lanyards, or deceleration devices.
Anchorage Connector: A component or system used to join the connecting device
(lanyard, lifeline or deceleration device) to the anchorage.
Arresting Force: The force transmitted to the body when a fall is arrested. Also known as
Fall Arrest Force.
Body Belt: A strap that is secured around the waist and is used for positioning, restraint, or
ladder climbing only. Body belts are not used for fall arrest. Also known as a safety belt.
Body Harness: A design of straps which is secured about a person in a manner to distribute fall arresting forces over at least the thighs, pelvis, waist, chest and shoulders, with provisions for attaching it to other components of a personal fall arrest system. Also known as
a full body harness.
Body Support: Personal protective equipment worn by a worker, such as a body belt or
body harness.
Buckle: An integral connector used to attach straps or webbing segments together or to
themselves.
Carabiner: A connector component generally composed of a trapezoidal or oval shaped
body with a normally closed gate or similar arrangement which may be opened to permit
the body to receive an object and, when released, automatically closes to retain the object.
Carabiners used in personal fall protection should be self-closing and self-locking and only
be capable of opening with two consecutive actions by the user.
Confined Space: An enclosed area that is large enough and so configured than an employee can bodily enter and has the following characteristics: Its primary function is something other than human occupancy, has restricted entry and exit, and may contain potential
or known hazards
Connector: A mechanism or device used to join together components of a personal fall
arrest system (for example a carabiner) or parts of a component within the system (such as
a D-ring on a body harness).
Continuous Fall Protection: A fall protection system that is designed so that there is no
unprotected exposure to an elevated fall hazard.
Deceleration Device: A device that absorbs or dissipates energy during a fall arrest.
Deceleration Distance: The additional vertical distance a falling person travels, excluding
lifeline elongation and free fall distance, before stopping, from the point at which the deceleration device begins to operate. It is measured as the distance between the location of a
persons body harness attachment point at the moment of activation (onset of fall arrest
forces) of the deceleration device during a fall, and the location of that attachment point
after the person comes to a full stop.
21
D-Ring: An integral D shaped connector commonly found on body wear and some anchorage connectors which allows for attaching a connecting device (lanyard, lifeline, or deceleration device).
Energy- Absorber: A component of a personal fall arrest system which allows dissipation
of energy by extending deceleration distance reducing fall arrest forces.
Energy- Absorbing Lanyard: A specially designed lanyard that elongates during a fall to
significantly reduce fall arrest forces.
Fall Indicator: A safety device or warning flag which serves to let a user know that a component of a personal fall arrest system has been involved in a fall, or has been exposed to
equivalent forces, and should be removed from service.
Fall Limiter: A self-retracting lifeline/lanyard with a quick-activating braking system that
limits a free fall. Refer to self-retracting lifeline/lanyard.
Fixed Anchorage: A stationary anchor point that is capable of supporting at least twice the
maximum potential force of the fall arrest system.
Free Fall: The act of falling before the personal fall arrest system begins to apply force to
arrest the fall.
Free-Fall Distance: The vertical displacement that a person falls before the fall arrest system begins to arrest the fall.
Friction Buckle: An integral connector whereby the webbing passes over the knurled bar
and back down between the knurled bar and frame to adjust and tighten webbing straps.
Full Body Harness: See body harness
Hardware: Buckles, D-rings, snap hooks and associated connectors which are used to
attach components of a personal fall arrest system or parts of a component within the system.
Ladder Climbing Safety Device: A device that is connected to a harness and fall arrester
to prevent a fall from ladders.
Lanyard: A flexible line of rope, wire rope/cable, or webbing which generally has a connector at each end for securing a body belt or body harness to a lifeline, deceleration device or
anchorage.
Lanyard Ring: a component of a body harness that allows the user to attach a lanyard
when not in use so that it is not hanging freely.
Lifeline: A line provided for direct or indirect attachment to a body belt, body harness, lanyard, or deceleration device. Such lifelines may be horizontal or vertical in application.
Lower Level: An area or surface to which a person can fall.
22
Locking Snap Hook: A snap hook that includes a locking mechanism which will keep the
hook closed and locked until manually unlocked and opened.
Mating Buckle: An integral connector whereby a center bar is pushed through a square
link. Webbing is then tightened for proper fit.
Maximum Arrest Force: The peak force on the body during arrest of a fall by the fall arrest
system. Also known as peak fall arrest force.
Orthostatic Intolerance: Refer to suspension trauma.
Personal Fall Arrest System: An arrangement of components that together will arrest a
person in a fall from a working level. It typically consists of an anchorage, connecting device
and body harness, and may include a lanyard, deceleration device, lifeline or a combination
of these.
Personal Fall Limiter (PFL): A self-retracting lanyard with a quick-activating braking system that limits a free fall. In addition, a PFL offers versatility through dual operation by either
attaching directly to the harness back D-ring for use as a personal fall limiter, or can be
used as a traditional retractable lifeline.
Personal Lowering Device/Controlled Descent Device: A device that provides a means
of lowering an individual from a height at a controlled rate of descent
Quick-Connect Buckle: For leg and chest harness straps that interlock similar to a seat
belt for easy use and features a dual-tab release mechanism to prevent accidental opening.
Retractable Lifeline: See self-retracting lifeline/lanyard.
Roll Out: A process by which a snap hook, carabiner or similar device unintentionally disengages from another component to which it is attached.
Rope Grab: A deceleration device that travels on a lifeline and automatically engages the
lifeline and locks so as to arrest a fall.
Self Retracting Lifeline/Lanyard: A deceleration device containing a drum-wound line
which can be slowly extracted from or retracted onto the drum under slight tension during
normal worker movement, and which, after onset of a fall, automatically locks the drum and
arrests the fall. Refer to fall limiter.
Snap hook: A self-closing device with a keeper, latch or other similar arrangement that will
remain closed until manually opened. Snap hooks used in personal fall protection should
be self-closing and self-locking and only be capable of opening with two consecutive actions by the user.
Strap: A length of webbing.
Stretchable Harness: A full-body harness constructed from webbing that is a blend of nylon, polyester, and a specially-formulated elastomer that stretches. Includes provisions for
attaching a lanyard, lifeline or deceleration device.
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Sub-Pelvic Strap: A full-body harness strap, which passes under the buttocks without
passing through the crotch, which is designed to transmit forces applied during fall arrest or
post-fall suspension to the sub-pelvic part of the body.
Suspension Trauma (Orthostatic Intolerance): A condition that may occur when a person falls and remains suspended both vertical and sedentary for a period of time. Blood
pools in the veins of the legs, which could result in unconsciousness. If a person is not rescued quickly, permanent damage and possibly death may result.
Swing Fall: A pendulum-like motion that can result from moving horizontally away from a
fixed anchorage and falling.
Tie-Back Lanyard: A flexible line of heavy-duty, abrasion-resistant webbing designed to be
used as the connecting device and anchorage connector with a specially-engineered snap
hook able to withstand 5,000 lb. (22 kN) on the body and gate.
Total Fall Clearance Distance: The maximum vertical distance that a worker could potentially fall and still avoid contact with a lower level.
Total Fall Distance: The maximum vertical distance between a full body harness attachment point and the lowest extremity of the body before and after the fall is arrested including lanyard extension and/or deceleration distance.
Tongue Buckle: An integral connector similar to a standard belt buckle whereby a webbing
strap is inserted through the buckle placing the buckle tongue through the appropriate
grommet hole. Also known as a grommet buckle.
Trailing Rope Grab: A rope grab which moves freely up and down the lifeline with handsfree operation.
Vertical Lifeline: A component, element or constituent of a lifeline subsystem which consists of a vertically suspended flexible line with a connector at the upper end for fastening it
to an overhead anchorage or anchorage connector and along which a fall arrester travels.
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9.
OSHA
REGULATIONS
TITLE 29
OF THE CODE
OF FEDERAL
REGULATIONS
On May 24, 2010, OSHA proposed to revise the walking-working surfaces standards and
the personal protective equipment standards. The proposal will update OSHAs fall protection regulations to include new technology.
The proposed rule will also reorganize and coordinate regulations for personal protective
equipment and fall protection. Additionally, the proposed rule will make consistent fall protection regulations for construction, maritime, and general industry standards.
OCCUPATIONAL SAFETY AND HEALTH STANDARDS FOR GENERAL INDUSTRY
Subpart D, Walking/Working Surfaces
Fixed Ladders, Ladder Safety Devices ........................................................ 1910.27 (d) (5)
Safety Requirements for Scaffolding, Boatswains Chair .............................. 1910.28 (j) (4)
Subpart F, Powered Platforms, Man lifts, and Vehicle-Mounted Work Platforms
Powered Platforms and Building Maintenance ........................................................ 1910.66
Personal Fall Arrest Systems ......................................... 1910.66 Appendix C (Mandatory)
Subpart J, Permit-Required Confined Space ......................................................... 1910.146
Subpart R, Special Industries
Telecommunications ............................................................................................. 1910.268
Electric Power Generation, Transmission and Distribution .......................... 1910.269(g)(2)
SAFETY AND HEALTH STANDARDS FOR CONSTRUCTION
Subpart E, Personal Protective Equipment
Body belts, Lifelines and Lanyards ........................................................................ 1926.104
Safety Nets ............................................................................................................ 1926.105
Subpart L, Scaffolding
Fall Protection ................................................................................................... 1926.451(g)
Subpart M, Fall Protection
Scope, Application and Definitions ........................................................................ 1926.500
Duty to Have Fall Protection .................................................................................. 1926.501
Fall Protection Systems Criteria and Practices ..................................................... 1926.502
Training Requirements .......................................................................................... 1926.503
Subpart R, Steel Erection
Fall Protection ....................................................................................................... 1926.760
Subpart V, Power Transmission and Distribution
Linemen Body Belts, Safety Straps and Lanyards ................................................ 1926.959
Subpart X, Ladders
Ladders ................................................................................................................ 1926.1053
SAFETY AND HEALTH REGULATIONS FOR MARINE TERMINALS & LONGSHORING
Shipyard Employment, Personal Fall Arrest Systems ............................................. 1915.159
Shipyard Employment, Positioning Device Systems ................................................ 1915.160
Marine Terminals, Employee Protection .............................................................. 1917.112(b)
Longshoring, Deck Loads ..................................................................................... 1918.33(b)
Longshoring, Fall Protection ........................................................................... 1918.85(j) & (k)
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RELEVANT
CONSENSUS
STANDARDS
10.
11.
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