TR Press Machine Operation NC I
TR Press Machine Operation NC I
REGULATIONS
TABLE OF CONTENTS
METALS AND ENGINEERING SECTOR
SECTION 1
SECTION 2
COMPETENCY STANDARDS
2 39
2 15
16 33
34 39
SECTION 3
SECTION 4
Basic Competencies
Common Competencies
Core Competencies
TRAINING STANDARDS
40 47
3.1
3.2
3.3
3.4
3.5
3.6
3.7
40 42
43
44
45 - 46
47
47
47
Curriculum Design
Training Delivery
Trainee Entry Requirements
List of Tools, Equipment and Materials
Training Facilities
Trainers' Qualifications
Institutional Assessment
48
COMPETENCY MAP
49
DEFINITION OF TERMS
50
ACKNOWLEDGEMENTS
51
BASIC COMPETENCIES
500311101
500311102
500311103
500311104
Code No.
COMMON COMPETENCIES
MEE722201
MEE722202
MEE722203
MEE722204
MEE722205
MEE722211
CORE COMPETENCIES
Perform press machine setting
Perform mechanical press operation
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BASIC COMPETENCIES
UNIT OF COMPETENCY:
UNIT CODE
500311101
UNIT DESCRIPTOR
ELEMENT
1. Follow routine spoken
messages
2. Perform workplace
duties following written
notices
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PERFORMANCE CRITERIA
Italicized terms are elaborated in the Range of Variables
1.1.
1.2.
1.3.
1.4.
2.1
2.2
2.3
RANGE OF VARIABLES
VARIABLE
1. Written notices and
instructions
RANGE
It refers to :
1.1. Handwritten and printed material
1.2. Internal memos
1.3. External communications
1.4. Electronic mail
1.5. Briefing notes
1.6. General correspondence
1.7. Marketing materials
1.8. Journal articles
2. Organizational Guidelines
It may include:
2.1. Information documentation procedures
2.2. Company policies and procedures
2.3. Organization manuals
2.4. Service manual
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EVIDENCE GUIDE
1. Critical aspects of
Competency
2. Underpinning
Knowledge and
Attitudes
3. Underpinning
Skills
4. Resource
Implications
5. Methods of
Assessment
6. Context of
Assessment
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UNIT OF COMPETENCY :
UNIT CODE
500311102
UNIT DESCRIPTOR
ELEMENT
1. Develop effective
workplace relationship
PERFORMANCE CRITERIA
Italicized terms are elaborated in the Range of Variables
2. Contribute to work
group activities
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RANGE OF VARIABLES
VARIABLE
1. Duties and
responsibilities
RANGE
1.1 Job description and employment arrangements
1.2 Organizations policy relevant to work role
1.3 Organizational structures
1.4 Supervision and accountability requirements including OHS
1.5 Code of conduct
2. Work group
3. Feedback on
performance
4. Providing
support to team
members
4.1 Explaining/clarifying
4.2 Helping colleagues
4.3 Providing encouragement
4.4 Providing feedback to another team member
4.5 Undertaking extra tasks if necessary
5. Organizational
requirements
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EVIDENCE GUIDE
1. Critical aspects of
Competency
2. Underpinning
Knowledge
3. Underpinning Skills
4. Resource
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1.2.
1.3.
2.1.
2.2.
2.3.
2.4.
2.5.
2.6.
2.7.
3.1.
3.2.
3.3.
3.4.
3.5.
3.6.
3.7.
Implications
5. Methods of
Assessment
6. Context for
Assessment
UNIT OF COMPETENCY:
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4.1.
4.2.
5.2.
5.3.
6.1.
6.2.
UNIT CODE
UNIT DESCRIPTOR
500311103
:
ELEMENT
1. Define the purpose
of work
2. Apply work
values/ethics
4. Maintain integrity of
conduct in the
workplace
RANGE OF VARIABLES
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VARIABLE
1. Work values/ethics/ concepts
2. Work practices
3. Incidents/situations
VARIABLE
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RANGE
May include but are not limited to:
1.1 Commitment/ Dedication
1.2 Sense of urgency
1.3 Sense of purpose
1.4 Love for work
1.5 High motivation
1.6 Orderliness
1.7 Reliability
1.8 Competence
1.9 Dependability
1.10 Goal-oriented
1.11 Sense of responsibility
1.12 Being knowledgeable
1.13 Loyalty to work/company
1.14 Sensitivity to others
1.15 Compassion/Caring attitude
1.16 Balancing between family and work
1.17 Pakikisama
1.18 Bayanihan spirit/teamwork
1.19 Sense of nationalism
2.1 Quality of work
2.2 Punctuality
2.3 Efficiency
2.4 Effectiveness
2.5 Productivity
2.6 Resourcefulness
2.7 Innovativeness/Creativity
2.8 Cost conciousness
2.9 5S
2.10 Attention to details
3.1 Violent/intensed dispute or argument
3.2 Gambling
3.3 Use of prohibited substances
3.4 Pilferages
3.5 Damage to person or property
3.6 Vandalism
3.7 Falsification
3.8 Bribery
3.9 Sexual Harassment
3.10 Blackmail
RANGE
10
4. Company resources
5. Instructions
5.1 Verbal
5.2 Written
EVIDENCE GUIDE
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11
1. Critical Aspects
of Competency
2. Underpinning
Knowledge
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3. Underpinning
Skills
3.1
3.2
3.3
3.4
Interpersonal skills
Communication skills
Self awareness, understanding and acceptance
Application of good manners and right conduct
4. Resource
Implications
5. Methods of
Assessment
6. Context of
Assessment
UNIT OF COMPETENCY:
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UNIT CODE
500311104
UNIT DESCRIPTOR
ELEMENT
1. Sort and remove
unnecessary items
2. Arrange items
5. Perform work
spontaneously
RANGE OF VARIABLES
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13
VARIABLE
RANGE
1. Unnecessary items
2. Identification marks
2.1 Labels
2.2 Tags
2.3 Color coding
3. Decorum
4. Minor repair
EVIDENCE GUIDE
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14
1. Critical Aspects
of Competency
2. Underpinning
Knowledge and
Attitudes
2.1
2.2
2.3
2.4
2.5
2.6
Principles of 5S
Work process and procedures
Safety signs and symbols
General OH&S principles and legislation
Environmental requirements relative to work safety
Accident/Hazard reporting procedures
3. Underpinning
Skills
3.1
3.2
3.3
3.4
4. Resource
Implications
5. Methods of
Assessment
6. Context for
Assessment
COMMON COMPETENCIES
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15
ELEMENTS
PERFORMANCE CRITERIA
Italicized terms are elaborated in the Range of Variables
1.
Identify hazards
1.1
1.2
2.
2.1
3.
3.1
3.2
4.
4.1
5.
5.1
RANGE OF VARIABLES
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16
VARIABLE
1. Hazards
1.1
1.2
1.3
1.4
1.5
1.6
RANGE
Cluttered tools and materials
Slippery floors (caused by oil, grease or any liquid)
Exposed electrical wires
Sharp edges
Machine without guards or with exposed moving
parts
Uncollected chips or other wastes
etc.
2. Protective clothing
and devices
3. Injuries
4. Type of fires
EVIDENCE GUIDE
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17
1.
Critical aspects
of Competency
2.
Underpinning
knowledge and
attitude
2.1
2.2
2.3
2.4
2.5
2.6
2.7
3.
Underpinning
skills
3.1
3.2
3.3
3.4
4.
Resource
implications
5.
Method of
assessment
6.
Context for
assessment
18
ELEMENTS
PERFORMANCE CRITERIA
Italicized terms are elaborated in the Range of Variables
1.
Interpret technical
drawing
1.1
1.2
1.3
1.4
1.5
1.6
2.
Prepare freehand
sketch of parts
2.1
2.2
2.3
2.4
2.5
3.
3.1
3.2
3.3
3.4
3.5
RANGE OF VARIABLES
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19
VARIABLE
1. Drawing
RANGE
1.1 Drawing technique include
1.1.1
Perspective
1.1.2
Exploded view
1.1.3
Hidden view technique
1.2 Projections
1.2.1
First angle projections
1.2.2
Third angle projections
2. Tolerance
EVIDENCE GUIDE
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20
1.
Critical aspects of
Competency
2.
Underpinning
knowledge
2.1
2.2
2.3
2.4
2.5
2.6
2.7
3.
Underpinning
skills
4.
Resource
implications
5.
Method of
assessment
6.
Context for
assessment
UNIT OF COMPETENCY:
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Alphabet of lines
Projections
Drawing symbols
Dimensioning techniques
Tolerance, limits and fits
Engineering materials
Drawing tools and supplies
ELEMENTS
PERFORMANCE CRITERIA
Italicized terms are elaborated in the Range of Variables
3. Cut materials
RANGE OF VARIABLES
VARIABLE
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RANGE
22
1. Plan/drawings
1.1 Dimensions
1.2 Tolerance
2. Materials
2.1 Ferrous
2.2 Non-ferrous
3. Measuring tools
4. Cutting tools/equipment
4.1 Hacksaw
EVIDENCE GUIDE
1. Critical aspects of
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Competency
2. Underpinning knowledge
and attitude
1.1
1.2
1.3
1.4
Interpreted plans/drawings
Selected natural according to the requirement
Performed cutting operation
Cutting tools/equipment used safely
3. Underpinning skills
4. Resource implications
5. Method Assessment
24
UNIT DESCRIPTOR:
ELEMENTS
PERFORMANCE CRITERIA
Italicized terms are elaborated in the Range of Variables
1.
Perform four
fundamental operations.
1.1
1.2
2.
Perform basic
calculations involving
fractions and decimals
2.1
3.
Perform basic
calculations involving
percentages.
3.1
4.
Perform basic
calculation involving
ration and proportion
Perform calculations on
algebraic expressions
4.1
5.
2.2
5.1
5.2
RANGE OF VARIABLES
VARIABLE
1. Four fundamental
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RANGE
1.1 Addition
25
operations
1.2 Subtraction
1.3 Multiplication
1.4 Division
2. Algebraic expressions
EVIDENCE GUIDE
1. Critical aspects
of Competency
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1.1
1.2
1.3
1.4
1.5
1.6
1.7
2.
3.
4.
Underpinning
knowledge and
attitude
Underpinning
skills
Resource
implications
5.
Method of
assessment
6.
Context for
assessment
27
UNIT DESCRIPTOR:
ELEMENTS
PERFORMANCE CRITERIA
Italicized terms are elaborated in the Range of Variables
1.
1.1
1.2
1.3
2.
RANGE OF VARIABLES
VARIABLE
1. Measuring tools
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2.1
RANGE
Measuring tools include:
28
2.1
2.2
2.3
2.4
2.5
2.6
length
diameter
depth
flatness
straightness
squareness
EVIDENCE GUIDE
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29
1.
Critical aspects
of Competency
2.
Underpinning
knowledge
2.1
2.2
2.3
2.4
2.5
3.
Underpinning
skills
Resource
implications
5.
Method of
assessment
6.
Context for
assessment
4.
UNIT OF COMPETENCY
TR press operation
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ELEMENTS
PERFORMANCE CRITERIA
Italicized terms are elaborated in the Range of Variables
1.
Perform inspection of
machine
1.1
1.2
2.
2.1
2.2
3.
3.1
3.2
4.
RANGE OF VARIABLES
VARIABLES
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4.1
4.2
RANGE
31
1. Inspected
2. Machines
EVIDENCE GUIDE
1. Critical aspects of
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Competency
2. Underpinning knowledge
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3. Underpinning skills
4. Resource Implications
5. Method of Assessment
CORE COMPETENCIES
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33
ELEMENT
PERFORMANCE CRITERIA
Italicized terms are elaborated in the Range of Variables
1.
2.
3.
Replace worn/damaged
tooling or dies
RANGE OF VARIABLES
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34
1.
2.
3.
VARIABLE
Instructions
1.1
1.2
1.3
1.4
RANGE
Instructions include but not limited to:
drawings
job orders
job sheets
equivalent instructions
2.1
2.2
2.3
2.4
2.5
2.6
Operation
Adjustments
EVIDENCE GUIDE
1. Critical aspects of
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competency
2.
Underpinning knowledge
3.
Underpinning skills
4.
Resource implication
5.
Method of assessment
6.
Context of assessment
36
ELEMENT
PERFORMANCE CRITERIA
Italicized terms are elaborated in the Range of
Variables
1.1 Instructions are correctly interpreted and
understood
1.2 Task requirements are understood including
machine selection and settings.
1.
2.
3.
4.
5.
Monitor machine operation 5.1 Machine operation is monitored for safe and
correct operation in accordance with standard
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37
operating procedures.
5.2 Deviations and faults are identified and reported
in accordance with standard operating
procedures.
5.3 Safety procedures and work practices are
followed in accordance with Occupational Health
and Safety (OHS) requirements.
5.4 Emergency procedures are understood and
followed in accordance with standard operating
procedures
RANGE OF VARIABLES
1.
2.
VARIABLE
Instruction
1.1
1.2
1.3
1.4
RANGE
Instructions include but not limited to:
drawings
job instructions
specifications
equivalent instructions
2.1
2.2
2.3
2.4
2.5
2.6
Operation
EVIDENCE GUIDE
1. Critical aspects of
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competency
1.1
1.2
1.3
1.4
1.5
2.
Underpinning knowledge
3.
Underpinning skills
4.
Resource implication
5.
Method of assessment
6.
Context of assessment
39
These guidelines are set to provide the Technical and Vocational Education and
Training (TVET) providers with information and other important requirements to consider
when designing training programs for PRESS MACHINE OPERATION NC I.
NC Level: NC I
Learning Outcomes
Methodology
Group
discussion
Interaction
2. Work with
others
Group
Interaction
3. Demonstrate
work values
Group
1. Receive and
respond to
workplace
communication
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discussion
discussion
Interaction
Assessment
Approach
Interviews/
questioning
Observation
Interviews/
questioning
Demonstration
Observation
Demonstration
Observation
Interviews/
questioning
40
4. Practice
housekeeping
procedures
Group
discussion
Interaction
Demonstration
Observation
Interviews/
questioning
COMMON COMPETENCIES
Unit of Competency
Learning Outcomes
Methodology
Assessment
Approach
1. Apply safety
practices
Lecture
Group
discussion
Interaction
Role
playing /
Simulation
Observation
Demonstration
Interview /
Questioning
2. Interpret
working
drawing and
sketches
Lecture
Group
discussion
Interaction
Observation
Interview /
Questioning
Lecture
Demonstration
Practical
exercise
Lecture
Demonstration
Practical
exercise
Demonstration
Observation
Performance
test
Interview /
Questioning
Demonstration
Observation
Performance
test
Interview /
Questioning
3. Select / cut
workshop
materials
4. Perform
shop
computations
(Basic)
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41
5. Measure
workpiece
(Basic)
6. Perform
preventive
and
corrective
maintenance
algebraic expressions
5.1 Select and use
measuring tools
5.2 Clean and store
measuring tools exercise
Lecture
Demonstration
Practical
Lecture
Demonstration
Group
discussion
Practical
exercise
Demonstration
Observation
Performance
test
Interview /
Questioning
Demonstration
Observation
Performance
test
Interview /
Questioning
CORE COMPETENCIES
Unit of Competency
1. Perform
mechanical
press preproduction
activities
Learning Outcomes
Set machine
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materials
Perform press
operations
Monitor machine
operation
Dir
ect
Observation
Discu
ssion
tooling/ dies
2. Perform
mechanical
press operations
(Basic)
Demo
nstration
Assessment
Approach
Methodology
Writ
ten or oral
Demo
De
Dir
ect
Observation
nstration
Discu
ssion
Writ
ten or oral
42
Training materials are directly related to the competency standards and curriculum
modules;
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43
Peer teaching / mentoring is training modality wherein fast learners are given the
opportunity to assist the slow learners.
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44
TOOLS
QTY
2
sets
Box wrench
2
sets
Adjustable
wrench
2
sets
Vice grip
length175 mm
QTY
2
sets
2 set
Open end
wrench
4 mm to 20
mm
Flat screw
driver
length 140 &
160
QTY
2
sets
2
sets
Allen wrench
4 to 10 mm
Philips screw
driver
Measuring Tools:
25
pcs
10
pcs.
Steel rule
15
pcs.
Feeler gauges
Safety Device:
1
First Aid kit
box
4 cyl
Fire extinguisher
25
pcs
25
pcs
Vernier caliper
Inside
outside
Safety
goggle
Safety shoes
EQUIPMENT
QTY
1
unit
1
unit
1
unit
Mechanical press
machine with
accessories
Compressor with
accessories
Hoists
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Micrometer
15
pcs.
inside
outside
25
pcs
25
pcs
Safety
shield/mask
Gloves
DIES
Blanking
Cut-off
Compound
Piercing
Progressive
Extruding
45
1
unit
Jacks
Strip material
Housekeeping materials:
20
Brooms
10 k
pcs
10
Scrapers
10
pcs
pcs
10
Kerosene oil
2
gal
bars
Trimming
Bending
Drawing
Forming
MATERIALS
Lubricating oil
Clean rags
Mops
Soap
Catalogs
Brochures / LE s
pcs
2
pcs.
Dustpan
Trash can
Training Materials:
Reference
books
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CD s / Video
tape
46
Building
(permanent)
Trainee working
space
Lecture Room
Learning
Resource Center
Facilities/
Equipment/
Circulation Area
SIZE IN METERS
AREA IN SQ.
METERS
10 M X 30 M
2M X 2M
8 M X 10 M
TOTAL AREA IN
SQ. METERS
300 Sq. M
4 Sq.M / trainee
80 Sq. M.
4 M X 8 M.
32 Sq. M
100 sq. M.
80 Sq. M
32 Sq. M
88 Sq. M.
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47
3.7
INSTITUTIONAL ASSESSMENT
Institutional assessment is undertaken by trainees to determine their
achievement of units of competency. A certificate of achievement is issued for each
unit of competency.
SECTION 4
4.1
4.2
Assessment shall focus on the core units of competency. The basic and common
units shall be integrated or assessed concurrently with the core units.
4.3
4.4
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49
Definition of Terms
1.
Press
2.
Die
3.
Blanking
4.
Bending
5.
Drawing
6.
Drawing die
7.
Feed stock
8.
Trimming
9.
Punching
10.
Ram
ACKNOWLEDGEMENTS
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50
The Technical Education and Skills Development Authority (TESDA) wishes to extend
Thanks and appreciation to the many representatives of business, industry, academe and
government agencies who donated their time and expertise to the development and
validation of this Training Regulation.
We particularly thank the following members of the Expert Committee and the
respondents of the National Validation that was conducted for PRESS OPERATION NC I
EXPERT PANEL
MR. ANTONIO TERANIA
Diemaker
Formerly of Comfac
FEDERICO ARONG
Formerly of Directric Industries, Inc.
HIPOLITO MANGAWANG
Abcor Industries
ROLANDO VILLAFLOR
HDM Technology
Press Operation Committee of
MIAP Metro Manila
MIAP Metro Cebu
MIAP Davao
MIAP Northern Mindanao
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