DP Power Plant Open Bus Redundancy With Reliable Closed Bus Operation by Saurabh Shah and Kamal Garg
DP Power Plant Open Bus Redundancy With Reliable Closed Bus Operation by Saurabh Shah and Kamal Garg
Authors Name
Session
Saurabh Shah
Abstract
Closed bus-tie operation of power plants
provides superior tolerance for dynamic
positioning (DP) power plant faults. However, a
vessel operating with closed bus-tie breakers is not
guaranteed to retain thrusters during certain types
of power system failures. In these situations, rapid
recovery of equipment is critical for meeting DP2
and DP3 minimum requirements of stationkeeping. Open bus ties are often used when rapid
recovery is inadequate to meet operational needs
and retention of thrusters is necessary. Operating
with open bus ties reduces overall power plant
reliability but maintains availability of thrusters
during any equipment fault.
This paper presents a design that can provide the
desired reliability of closed bus-tie operation while
providing nearly the same thruster retention
capability as open bus-tie operation. Using
advanced fault detection and plant management
techniques, faults that would typically result in the
loss of all thrusters on a closed bus-tie power plant
can now be handled such that sufficient thrusters
remain operational to continue DP operations even
after the fault.
Power plant reliability is critical for the
operation of DP vessels. DP vessel power plants
are islanded power systems with four to eight
generators operating in droop modes with total load
demands commonly exceeding 50 MW. There are
several common failure modes of the engine,
synchronous machine, governor, and exciter
systems that cause a complete blackout of the
onboard power system. In the past, the offshore
drilling industry has experienced single undesirable
electrical system outages (blackouts) that have
resulted in revenue losses of millions of dollars.
This makes a reliable electrical power system
protection and control package critically important
for offshore vessels.
This paper explains several critical protection
areas for offshore vessels and the failure modes
currently affecting these vessels, including failure
or misoperation of generator exciters and
governors, islanding of defective generators, and
fast fault detection and clearing in electrical
machinery. The criticality of designing complete
systems for simplicity, robustness, maintainability,
testability, local support, ease of commissioning,
longevity, and availability is also explained.
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DP Power Plant
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DP Power Plant
6 5,375 kVA
Grounding
Transformer
11 kV Bus A
11 kV Bus B
11 kV Thruster
Bus B
11 kV Thruster
Bus A
VFD VFD VFD
Thrusters 3 5,000 hp
Thrusters 3 5,000 hp
Drilling Bus A
600 V
Drilling Bus B
600 V
Fig. 1
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B. DP Vessel Class
A DP vessel is a unit or vessel that automatically
maintains its position (fixed location or
predetermined track) exclusively by means of
thruster force and includes components such as
power systems, thrusters, and DP control systems.
A DP system consists of components and systems
acting together to achieve a sufficiently reliable
position-keeping capability. The necessary
reliability is determined by the consequence of a
loss of position-keeping capability. The larger the
consequence, the more reliable the DP system.
There are four major classes of DP vessels, as
shown in Table I.
TABLE I
DP VESSEL CLASS SUMMARY
Class
(A)
Consequence
(B)
Operator
Impact
(C)
Redundancy
Catastrophic
Immediate
No
redundancy
Critical
Moderate
Reduced
redundancy
Serious
Observational
Redundant
Minor
n/a
n/a
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DP Power Plant
E A A
Fig. 3
P=
E A EB
sin ( A B )
XL
Q=
EB
E A cos ( A B ) EB
XL
Pm1
Pm0
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GPS Satellite
System
Protection 2
Real-Time
Automation Controller
Synchrophasor
Vector Processor
Satellite Clock
Secure Remote
Access
HMI
Real-Time
Automation Controller
Synchrophasor
Vector Processor
Ethernet
Security Gateway
System
Protection 1
Control and
Status
Local
Protection 1
Generator
Protection
Relays
3
3
3
Relay
Relay
3
Relay
Relay
3
Relay
Relay
3
Relay
Relay
3
Relay
Relay
Relay
Relay
Local
Protection 2
11 kV Bus
Fig. 6
In Fig. 6:
ES = system equivalent V/Hz; system voltage
in per unit of motor-rated voltage divided by
the system frequency in per unit of rated
frequency.
EM = motor residual V/Hz; motor terminal
voltage in per unit of motor-rated voltage
divided by the motor speed in per unit of
synchronous speed.
ER = resultant vectorial voltage in per-unit
V/Hz on the motor-rated voltage and frequency
base.
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Fig. 7
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Fig. 8
Automatic Synchronization
Fig. 9
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Digitals
S2) GPICB
S2) GPICA
10
S2) GPICA
S2) GPICB
S2) GPICC
P6401
Q6401
10.832 cycles
0
-10
10
0
-10
10
0
-10
100
0
DP Power Plant
-100
CB3REV - OC
CB2REV - OC
PHANG
UV
FLOC3
-5
10
15
Cycles
20
25
30
35
E. System Security
Security of the PMS is critical so that no
unauthorized actions are allowed. The proposed
solution includes various layers of security from
the relay all the way to the HMI. The HMI has a
minimum of four different types of access levels
that allow certain types of control or operation
(operator,
maintenance,
supervisor,
and
administrator). Additional levels can be added as
necessary. All Ethernet communication within the
PMS is isolated from all other Ethernet networks.
Products used have the following security features:
Strong password capability, requiring
uppercase and lowercase letters, numbers,
and special characters.
Six-character passwords using a
90-character alphabet, yielding 68 billion
possible passwords.
Multilevel access control, giving personnel
access only to the functions that they
require.
Real-time access monitoring and alarms,
which inform of access attempts.
Defense in depth strategies are employed for
the security of the entire system. This strategy is to
provide multiple layers of defensive mechanisms
implanted in the products and the system as a
whole. This can include electronic security
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1) Synchrophasors
A definition of real-time (synchronized) phasors
is provided in IEEE 1344-1995. Applying
synchrophasors improves performance for critical
applications. As stated earlier, each machine state
is based on highly accurate Global Positioning
System (GPS) satellite clock signals and
synchrophasor data [10]. Fig. 12 shows the phasor
measurement of multiple machines. The logical
comparison of the synchrophasor variables is
performed using system protection.
t1, VR1
t1, VR4
t1, VR3
t1, VR2
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Point Light
Sensor
Relay
Fig. 13
Relay
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P6401
15.0
12.5
10.0
7.5
5.0
10
Q6401
W6401
4) Common-Mode Faults
Common modes of failure are defined as faults
that affect overall system operation and cause
multiple redundant elements to react adversely. For
normal operating conditions, all of the generators
operate in parallel droop mode. In case of a fault on
one generator exciter and governor or any other
common-mode fault, it is desirable to properly
detect and isolate only the faulty generator from
the system as soon as possible [13]. It is also
necessary to evaluate the response time of controls
(e.g., exciter and governor controls) before making
decisions regarding any system isolation or
islanding. Otherwise, undesirable system operation
may result in additional faults or failures. This
solution will correctly detect and island for all of
the faults discussed below. Common-mode faults
are classified in the following four categories:
Governors
Fuel or actuator
Exciters
Miscellaneous
LA6401
DP Power Plant
P6401
Q6401
W6401
LA6401
EF6401Mag IF6401Mag
0
320.0
317.5
315.0
312.5
310.0
0.75
0.50
0.25
0.00
EF6401Mag
IF6401Mag
Saurabh Shah
2.5
2.0
1.5
1.0
2
0
25
Fig. 16
50
75
100
125
Cycles
150
175
200
225
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B. Design Verification
The PMS is designed and validated in the
laboratory before it is deployed in the field. Critical
systems such as DP require testing controllers and
associated equipment during factory acceptance
testing. These critical systems need to have their
controls validated and tested in a real-time
simulation environment. Using this type of
validation and testing helps in accurately modeling
governors, turbines, exciters, rotating machinery
inertia, load and electrical characteristics, electrical
component impedances, and magnetic saturation of
electrical components.
Fig. 17 shows an example of RTDS results that
help monitor the system parameters in real time.
T114-P, T114-Q, and T114-TAP show the power
flow and tap position for the T114 transformer.
Similar information is shown for the
T115 transformer. In addition, Fig. 17 shows the
currents (ICB3A, ICB3B, ICB2A, and ICB2B) and
bus voltage (GPIC1A and GPIC1B).
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V. Conclusion
This paper discusses the conceptual design of
DP power plant protection, automation, and control
using the latest technology available. It also
discusses the advantages of operating the DP plant
as closed bus and a solution for a high-speed motor
transfer scheme. This proposed solution provides
cutting-edge protection functions for generators
using synchrophasor technology and the
IEC 61850 protocol. In addition, the solution
includes a PMS, arc-flash detection, and automatic
synchronizer. This solution is robust, easily
expandable, and self-diagnostic. It also provides
automatic archiving of SOE and event reports.
Using advanced technology and tools, a reliable
PMS is designed and implemented. This paper also
discusses the importance of detailed design
verification using real-time simulation.
VI. Acknowledgment
The authors gratefully acknowledge the
contributions
of
Lew
Weingarth,
DP
superintendent of Transocean, for providing
technical support for this paper. Lew has more than
30 years of experience with DP power plants and
offshore vessels.
VI. References
[1]
[2]
[3]
[4]
[5]
[6]
[7]
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[9]
[10]
[11]
[12]
[13]
DP Power Plant
VII. Biographies
Saurabh Shah is a branch manager in the engineering services
division of Schweitzer Engineering Laboratories, Inc. (SEL).
He received his BS in 1995 and AS in computer systems in
1991 from Lewis-Clark State College. He has a broad range of
experience in the fields of power system operations,
protection, automation, and integrated systems. He has served
nearly 19 years at SEL, where he has worked in relay testing,
sales, business development, and engineering project
management.
Kamal Garg is a project engineer in the engineering services
division of Schweitzer Engineering Laboratories, Inc. (SEL).
He received his MSEE from Florida International University
and India Institute of Technology, Roorkee, India, and a BSEE
from Kamal Nehru Institute of Technology, Avadh University,
India. Kamal worked for Power Grid Corporation of India Ltd.
for about seven years and Black & Veatch for about five years
at various positions before joining SEL in January 2006. He
has experience in protection system design, system planning,
substation design, operation, testing, and maintenance. Kamal
is a licensed professional engineer in five U.S. states.
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