Build With Light
Build With Light
SunGuard
Technical Guidelines
B U I L D W I T H L I G H T
INTRODUCTION
TYPES OF GLASS
Annealed glass
Heat strengthened glass
Toughened glass
Laminated glass
Insulating glass units
Spandrel glass
Warm edge spacer
Comparison of tinted and coated glass performance
Common glass configurations
PERFORMANCE CHARACTERISTICS OF GLASS
12
Optical distortion
Strain pattern
Thermal breakage
Heat soak test
Wind & snow loads
Bending SunGuard coated glass
Types of glass edge
Maximum and minimum available coated glass sizes
Processing large glass sizes
Statistical probability of glass breakage
Glass handling, storage, maintenance and cleaning
Glass visual quality guidelines
Additional Resources
Glossary of terms
19
Introduction
Architects, designers and builders have more types of glass to choose from than ever
before. This choice can make a tremendous difference to your projects cost, energy
efficiency and environmental impact. So you need accurate, detailed information to
ensure that you choose the correct glass.
This brochure provides technical information, including performance capabilities and
glazing guidelines, for all types of SunGuard Advanced Architectural Glass made by
Guardian. It also contains instructions for correct handling and maintenance.We
believe that you will find most of the answers you need in this brochure, but you are
always welcome to consult with your local SunGuard Advanced Architectural Glass
specialist or to order a glass sample.
Types of Glass
Specifying the correct glass or combination of glass types can be critical to the success
of your project. This section defines the various kinds of glass, how they are made,
and their strengths and characteristics. It also contains diagrams of glass constructions
to show how different glass types can be combined for the required heat, light and
insulation properties.
Annealed glass
Float glass that has not been toughened or heat strengthened is annealed glass.
Annealing float glass is the process of controlled cooling to prevent residual stress
in the glass and is an inherent operation of the float glass manufacturing process.
Annealed glass can be cut, machined, drilled, edged and polished.
Heat-strengthened glass
Heat-strengthened glass has been subjected to a heating and cooling cycle and is
generally twice as strong as annealed glass of the same thickness and configuration.
Heat-strengthened glass must comply with all the requirements of EN 1863: Parts
1 & 2. Heat-strengthened glass has greater resistance to thermal loads than annealed
glass and, when it breaks in service, the fragments are typically larger than those of
toughened glass. Heat-strengthened glass is not a safety glass product as defined
by European Building Regulations and Standards. This type of glass is intended for
general glazing, where additional strength is required to withstand wind load and
thermal stress. It does not require the strength of toughened glass, and is intended for
applications that do not specifically require a safety glass product. Heat-strengthened
glass cannot be cut or drilled after heat-strengthening and any alterations such as
edge-grinding, sandblasting or acid-etching will weaken the glass and can cause
premature failure.
Toughened glass
Thermally toughened glass is approximately four times stronger than annealed glass
of the same thickness and configuration, and must comply with the requirements
of EN 12150: Parts 1 & 2. When broken, it will break into many relatively small
fragments, which are less likely to cause serious injury. The typical process for
the production of thermally toughened glass involves heating the glass to over
600 degrees Celsius, then rapidly cooling it to lock the glass surfaces in a state of
compression and the core in a state of tension as shown in the diagram. Toughened
glass is often referred to as "safety glass" because it meets the requirements of the
various European Building Regulations and Standards which apply to safety glass.
This type of glass is intended for general glazing, and for safety glazing such as
that used in sliding doors, building entrances, bath and shower enclosures, interior
partitions and other applications requiring increased strength and safety properties.
Toughened glass cannot be subjected to further processing such as cutting, drilling,
edge grinding - after toughening and any alterations such as sandblasting or acidetching will weaken the glass and can cause premature failure.
Approximate (t)
Compression
Tension
60% (t)
Laminated glass
Laminated glass consists of two or more lites permanently bonded together with one
or more polyvinylbutyral (PVB) interlayers using heat and pressure. The glass and
interlayers can be a variety of colours and thicknesses designed to meet relevant
building code standards and requirements as necessary. Laminated glass can be broken,
but the fragments will tend to adhere to the plastic (PVB) interlayer and remain largely
intact, reducing the risk of injury. Laminated glass is considered "safety glass" because
it meets the requirements of the various European Building Regulations and Standards.
Heat strengthened and toughened glass can be incorporated into laminated glass
units to further strengthen the impact resistance. Bomb blast protection, the need for
sound attenuation and ballistic or security concerns are all uses for laminated glass.
Exterior
Interior
PVB interlayer
Insulating glass
Insulating glass refers to two or more lites of glass sealed around the edges with a
perimeter spacer creating a cavity between to form a single unit. Commonly referred
to as an "IG unit" insulating glass is the most effective way to reduce air-to-air thermal
transfer through the glazing. When used in conjunction with low emissivity and/or
reflective glass coatings, IG units become effective means to conserve energy and
comply with energy regulations.
Low-emissivity coatings have gradually become better at reducing air-to-air heat
transfer, and spacer technology has become the focus of incremental thermal
improvements. Typical commercial spacers are composed of formed aluminium filled
with desiccant to absorb any residual moisture inside the IG unit, thus reducing the
potential for condensation to form. While this is a structurally strong material, the
aluminum-to-glass contact point is a very efficient thermal conductor and can increase
the potential for temperature differential between the centre of glass and the edge
of glass, which can lead to condensation and reduces the overall thermal insulation
(U-value) of the window.
Glass
Air space
Spacer
Desiccant
Seal
Spandrel glass
Spandrel glass is the area of glass panelling that conceals structural building
components such as columns, floor slabs, heating, ventilating and air conditioning
(HVAC) systems, electrical wiring, plumbing, etc. often contained within false ceilings
on each floor of a building, spandrel glass is typically located between vision glasses
on each floor.
Curtain wall and structurally glazed designs often require the use of spandrel glass to
achieve a designers vision of the finished project. Spandrel glass applications can be
a complementary or contrasting colour with respect to the vision glass appearance.
Spandrel glass must be heat treated to avoid thermal stress breakage. Guardian
has extensive experience with spandrel glass applications and can help architects and
building owners achieve the desired appearance, while reducing the risk of thermal
stress breakage.
When high light transmission or low reflection vision glass is specified, achieving an
exact spandrel match can be challenging. Daylight conditions can have a dramatic
effect on the perception of vision to spandrel appearance. For example, a clear, bright
sunny day produces highly reflective viewing conditions and may provide a good
vision to spandrel glass match. A grey, cloudy day may allow more visual transmission
from the exterior and produce more contrast between the vision and spandrel glass.
Guardian recommends full size, outdoor mock-ups be prepared and approved in
order to confirm the most desirable spandrel option for a specific project.
For further information regarding particular colour-matching spandrel solutions and
the manufacturing of reflective spandrel glass based on SunGuard , please refer to our
specific directives. These documents can be obtained from our Guardian technical
centres or from your local sales representative.
Warm-edge spacer
Warm-edge spacer technology is another option for improving the thermal properties,
reducing condensation and reducing U-values in insulating glass units. There are
a number of warm-edge spacer designs available, all of which thermally break the
metal-to-glass contact point to some degree, while offering varying levels of structural
integrity that may or may not be suitable for commercial applications. Warm-edge
spacers can significantly reduce heat conduction when compared to conventional
aluminium spacers.
Metal spacer
Warm-edge spacer
More heat
flow
Less heat
flow
Heat transfer
Heat transfer
1 2
Monolithic glass
1 2 3 4
Exterior
5 6
Interior
Exterior
5 6 7 8
Interior
Laminated glass
3 4 5 6
Interior
Exterior
1 2
Interior
Exterior
1 2 3 4
1 2 3 4
3 4
Interior
Exterior
Interior
Exterior
1 2
Glass performance
Todays advanced architectural glazing products attempt to balance the demands
of aesthetic appearance, energy conservation and building occupant comfort.
Theoretically speaking, an "ideal" solar control glazing would transmit the suns
visible energy (light) and reflect, or block, the ultraviolet and infrared energy, while
providing an aesthetically pleasing appearance from both the exterior and interior
of the building. Guardian has scientists dedicated to finding new technologies to
achieve the best energy performance possible, coupled with desirable aesthetics to
help designers find that balance.
Acoustic information
The acoustic performance of windows and glazing assemblies may be defined by a
number of terms, most common being the acoustic performance measured at octave
centre frequencies of 125, 250, 500, 1000, 2000 and 4000 hertz. The attenuation of
various glass configurations needs to be established by measurement and used as
a guide to the acoustic attenuation performance of the glass. There are also single
figure acoustic indices, the two most commonly used being the weighted reduction,
R w , which includes a correction for the varying sensitivity of the human ear at different
frequencies and traffic noise reduction, R A,tr , which is relative to a standard traffic
noise spectrum. The above terms have now been integrated into a single number
quantity in accordance with EN ISO 717-1, which defines three terms as follows:
R w (C;C tr )
where R w is the weighted sound reduction index, which takes account of the human
ears sensitivity to a range of frequencies and may be used to compare the performance
of alternative products.
C is the adaptation term for pink noise, which takes into account higher frequencies
and is determined by the equation:
(R w + C) = R A
C tr is the adaptation term for the traffic noise spectrum, which takes into account lower
frequencies and is determined by the equation:
(R w + C tr ) = R A,tr
For further information regarding acoustic performance solutions and Guardians
range of laminated glass products with special sound control features, please refer to
our specific documents which can be obtained from our Guardian technical centres
or from your local sales representative.
11
Optical distortion
Many conditions may contribute to optical distortion, including glazing errors and
processing procedures. Minimising optical distortion resulting from a heat treatment
process will greatly enhance the appearance of the final product. Roller wave and bow
are sources of optical distortion that can result from tempering or heat strengthening
and as such influence the appearance of the final product.
R
oller wave occurs as glass passes over the rollers in a horizontal, oscillating heat
treatment furnace. As the glass heats up, it may sag between the rollers at the
reversal of each oscillation, which then becomes "set" in place during the cooling
(quench) process. This may produce roller wave distortion in the finished product
B
ow occurs as a result of the heat treatment process and can be reduced through the
correct control of the heating and cooling. EN 12150 addresses bow and describes
how overall and local bow should be determined
Strain pattern
Strain pattern refers to a specific geometric pattern of iridescence or darkish shadows
that may appear under certain lighting conditions, particularly in the presence of
polarised light (also referred to as "quench marks", "leopard spots" or anisotropy).
The phenomena are caused by the localised stresses imparted by the rapid air cooling
of the heat treatment process. Strain pattern is characteristic of heat-treated glass and
is not considered a defect.
Thermal breakage
Thermal breakage can be influenced by a number of factors. There are many factors
to be considered in the early stages of glass selection that can influence the thermal
stress in the finished product.
One element to be considered is whether the glass will be shaded. When glass is
partially shaded by building overhangs or extensions, it becomes cooler in those areas
and stress in the glass may occur, which can result in thermal breakage. The degree
to which the central area of the glass becomes hot is largely dependent on the solar
absorption of the glass, which varies between different types of glass.
In areas where thermal breakage may be of concern, a thermal stress analysis must
be completed to determine if heat treatment (heat-strengthening or tempering) may
be needed. Heat treatment may anyway be required due to high wind loads or safety
glass requirements. Some additional factors that may influence thermal breakage are
listed below:
H
ighly conductive glass framing or framing that is in direct contact with concrete or
other materials that may contribute to the cooling of the glass edge
Excessive coverage of the glass edge by the frame
Heat absorbent film attached to the glass after installation
T
he use of internal shading devices such as curtains, drapes or Venetian blinds
increases the thermal stress and should be validated with a thermal analysis
T
he airflow from room cooling or heating vents must be directed away from the
glass
G
lass may also be subject to thermal stress during on-site storage, prior to being
glazed. Care should be taken to store glass in a clean, dry environment which is not
exposed to direct sunlight
B
uildings not heated during the construction phase may experience an increase in
thermal breakage
The potential risk of thermal breakage can be estimated by a computer-aided thermal
stress analysis. Contact your Guardian representative or local technical department
for assistance.
13
Edge diagram
Description
Typical application
Flat ground
Flat polish
Ground
pencil edge
Mirrors,
decorative furniture glass
Polished
pencil edge
Mirrors,
decorative furniture glass
Ground mitre
Bevel
Mirrors,
decorative furniture glass
Seamed edges
Ground
Ground
Polished
Ground
Ground
Polished
Specify angle
(22, 45 or 67)
Ground
5 angle
Polished
Natural cut
Seamed
15
17
Pinholes, clusters
and scratches
3 metres
Light source
3 metres
Spandrel glass
5 metres
Glossary
Colour rendering index (CRL)
The ability of transmitted daylight through the glazing to portray a variety of colours
compared to those seen under daylight without the glazing. The scale is 1 100. For
instance, a low CRL causes colours to appear washed out, while a high CRL causes
colours to appear vibrant and natural. In commercial glass, CRL indicates the effect
the specific glass configuration has on the appearance of objects viewed through the
glass.
19
Heat gain
Heat gain is heat added to a building interior by radiation, convection or conduction.
Reflective coatings
A combination of medium outdoor reflectivity and low-e performance qualities. These
coatings allow the designer to combine low U-values, reduced solar heat gain and
visual aesthetics. Guardian offers a wide range of these products.
Selectivity
Ratio of the visible light transmittance to the solar heat gain coefficient. A higher
selectivity ratio means sunlight entering the room is more efficient for daylighting,
especially for summer conditions where more light is desired with less solar gain.
This ratio is the measurement used to determine whether the glazing is "spectrally
selective".
Low-e coatings
Relatively neutral in appearance, low-e coatings reduce heat loss by reflecting longwave infrared energy (heat) and, therefore decrease the U-value and improve energy
efficiency.
Current sputter coated low-e coatings are multilayered, complex designs engineered
to provide high visible light transmission, low visible light reflection and reduce
heat transfer. They may also be coupled with solar control coatings. SunGuard
High Selective, HP and ClimaGuard products all have low-e coatings.
R-value
A measure of the resistance of the glazing to heat flow. It is determined by dividing
the U-value into 1, (R-value = 1/U-value). A higher R-value indicates better insulating
properties of the glazing. R-value is not typically used as a measurement for glazing
products and is referred to here to help understand U-value.
21
Solar energy
Radiant energy from the sun having a wavelength range of 300 to 4000nm, which
includes UV (300 to 380nm), visible light (380 to 780nm) and near infrared energy (780
to 4000nm).
% r eflectance out = percentage of incident solar energy directly reflected from the
glass back outdoors
% absorptance = percentage of incident solar energy absorbed into the glass
% t ransmittance = percentage of incident solar energy directly transmitted through
the glass
The sum of percent reflectance out + absorptance + transmittance = 100%. An additional
consideration is emission, or emissivity. This refers to the re-radiation of absorbed
energy that can be emitted toward both the exterior and interior of the building.
Emissivity is controlled through the use of low emissivity, or low-e, coatings.
So
lar
Transmittance
Reflectance
Absorptance
Ultraviolet transmission
Percentage of incident ultraviolet energy that is directly transmitted through the
glass. Long-term exposure to UV light may result in fabric and pigment fading, plastic
deterioration and changes to the appearance of many types of wood. Ultraviolet light
is radiant energy from the sun having a wavelength range of 300 to 380 nm with air
mass of 1.5.
U-value
A measure of the heat gain orloss through glass due to the difference between indoor
and outdoor air temperatures. A lower U-value indicates better insulating properties.
The units are W/m 2 K.
Visible light
Radiant energy in the wavelength range of 380 to 780 nm with III. D65 and CIE2
observer.
23
The performance values shown are nominal and subject to variations due to manufacturing tolerances. Spectra-photometric values according to EN 410;
U-values according to EN 673.
The products in this publication are sold subject to GUARDIANs standard terms and conditions of sale and any applicable written warranties. It is the responsibility
of the purchaser to confirm that the products are suitable for their intended application. Please contact your local GUARDIAN representative to obtain any
applicable handling and fabrication guides and for the most current product information.
www.sunguardglass.com
GUARDIAN Europe
Reference code: SG TG/GB/12-11