Offshore Structures Concepts
Offshore Structures Concepts
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Concepts selection
Design Principles
Design Considerations
Mooring Systems
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Light work-over involves lowering tools into the well and can be
done from a small, relatively cheap, vessel without a rigid riser (a
pipe connecting the vessel to the sub-sea well).
Heavy work-over, involves e.g. removing down hole tubing, and
must be performed through a rigid riser. This will require a
platform with satisfactory motion characteristics for the time that
work-over operations are required.
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Production
Receive the oil from the well and
separate out water, hydrocarbon and
other gases to make the products of
interest suitable for export via
pipeline or tanker
Typically inject water or gas to
maintain the pressure required for
the oil to flow.
In the past, typically had a single
location design life of about 20 years
and thus have not required mobility.
Now shorter life fields are being
developed where the opportunity for
redeployment is possible.
From: Floating Structures: a guide for design and analysis,
ISBN 1 870553 357 Editor: N.D.P. Barltrop
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Production
Many deep water fields are likely to
have significant volumes of
associated gas, adding to the
difficulty and cost of installing a
production facility to tap the oil
reserves.
The flaring of large volumes of gas is
becoming increasingly unacceptable
on environmental grounds and is
prohibited in some offshore areas. In
some fields gas flaring may be
necessary if oil is to be produced
economically but in the majority of
cases gas must be, exported for sale
or disposed of by re-injection into
the reservoir or an adjacent
formation.
Introduction to Oil & Gas and
Offshore Engineering
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Main Types: (a) Ship shaped vessels, (b) column stabilized semi
Submersible platforms, (c) Spar Buoys and (d) Tension Leg Platforms (TLPs)
Introduction to Oil & Gas and
Offshore Engineering
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Drill ships
Drill ships form a significant part of the total mobile drilling unit population
of the world but are used predominantly in areas with long periods of calm
weather due to their poor heave response characteristics.
Floating storage units, converted tankers, have been used for many years in
conjunction with both fixed and floating production platforms when
economics dictate that the use of shuttle tankers is most economic or when
pipelines have yet to be completed.
Background:
Over many decades, fixed production platforms dominated and indeed
characterized the offshore oil industry. But the need for floating production
and storage units is growing rapidly.
For some years now, the production of oil and gas has been subjected to
changes. On the one hand the demands on the technology are rising (the
production conditions are becoming increasingly difficult). On the other
hand, the global economys increased demand for oil pushes up the oil
price in the long run, bringing the interest of the oil industry to explore
reserves that, due to their size and location, would previously not have
allowed economically feasible exploitation.
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abbreviation stands for floating production, storage and offloading and refers to
special vessels that have onboard facilities to handle crude oil. These units are used:
wherever low-cost solutions are needed (e.g. small fields or as is the case with deepwater
reserves traditional production platforms have reached their technical and economic limits.
FPSOs are not directly comparable with the other platform types (they have storage but no
drilling capability).
In shallow waters, tanker based production systems have been cost competitive against
fixed structures and increasingly they are now being extended into deep water with
relatively easy changes to the mooring and riser system.
FPSOs
are well suited for production activities in fields which do not require frequent
work-over (well maintenance) because in most environments the horizontal and vertical
motions are too great to allow this.
Introduction to Oil & Gas and
Offshore Engineering
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Technical characteristics
Advantages:
ample work area,
deck load and storage capacity,
structural strength,
mobility (if desired) and
relatively cheap construction.
Drawbacks:
Quite significant wave induced
responses, as a result of its large
displaced volume close to the
waterline
Consequence:
The station keeping systems and
dependent systems such as risers
must be designed to accommodate
these motions.
The riser systems therefore need
to be flexible.
How the concept works: An FPSO vessel is fixed to a central anchoring point by means of the
mooring system, which permits free rotation of the unit to account for wind and wave action
(weathervane, usually through integral turret mooring) The crude oil is pumped onto the FPSO
vessel via riser lines fastened to the seabed. Once on board, the oil is passed through separators
to separate the gas and to remove water and sand, after which the product is stored.
Introduction to Oil & Gas and Offshore Engineering
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Both new-build FPSOs and tanker conversions have a role to play, with selection being
based on the particular field requirements. More hostile environments and longer field
lives favor the new-build but milder environment and shorter field lives are ideal for
conversions, which can be executed very quickly (a site-specific assessment of the
global structural response is required to assess the impact of the fatigue damage). In
broad terms once the 100-year design sea state exceeds 10 meters significant wave
height, the long-term use of a converted tanker results in reduced structural reliability.
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FPSOs
Tanker
Jumper
FPSO,
Barge . ..
TLP
Flexible,
Steep -S
Mooring
lines
Risers
Arrays
Catenary ,
Free Hanging
Catenary ,
Lazy -wave
Technical Description
Typically, the tank capacity is one
million barrels. At regular
intervals, a shuttle tanker collect
the crude oil for processing
ashore. FPSO units may be either
purpose-built vessels or
converted seagoing tankers.
CVAR
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Concept maturity
A great deal of experience has been accumulated with semisubmersibles, so that this
platform concept is fully mature.
Two notable accidents have occurred, with the Alexander Kielland platform in 1980 and
the Ocean Ranger in 1982.
Analysis and understanding of these accidents has contributed to the design principles
applied to semisubmersibles and provided a good performance record in recent years.
Introduction to Oil & Gas and
Offshore Engineering
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Ordinary, vertical, steel risers have not normally been connected to production
semisubmersibles, because of the difficulty in accommodating platform motions in
severe weather.
Ordinary steel risers are used with drilling semisubmersibles, but they may be
disconnected in severe weather. Steel catenary risers is becoming a viable alternative
in deep water.
Production semisubmersibles are primarily positioned by means of mooring lines and
anchors, rather than by dynamic positioning with thrusters. The installation of
anchors and the weight of the mooring lines provide challenges in deeper water, but
do not normally pose absolute limitations.
Introduction to Oil & Gas and
Offshore Engineering
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Project Examples
sgard B
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Project Examples
Snorre B
Lessons learned:
Integrated deck design was successful
Completion prior to tow out is obtainable and will allow
early production start
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Spar (*)
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Design Considerations
The TLP is:
normally designed without storage
capacity
export systems could be via pipeline to
shore or to nearby monohull with
offloading systems.
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Installation
A variety of methods are possible for TLP installation including co-installed or pre-installed
tethers. For harsh environments, pre-installation of the tethers is a preferred method due
to the limited weather windows for installation. Segmented tethers to be vertically stalked
at the field or tow out and upending of tethers in full lengths from shore is possible.
TLP Installation
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