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The design of any aircraft or spacecraft begins with a definition of the mission of the aircraft. Aircraft mission dictates the
size of the vehicle, the materials to be used, the environment in which the aircraft must operate, and the type of
propulsion system. For hypersonic aircraft, three principle missions have been identified with each mission having its own
unique vehicle requirements.
The earliest studied and most often encountered hypersonic flows involve the re-entry of a spacecraft from orbit around
the earth. NASA's Mercury, Gemini, and Apollo spacecraft experienced hypersonic flows as they safely returned their
crews to the earth's surface during the 1960's. The current NASA Space Shuttle, Russian Soyuz, and Chinese Shenzhou
must also pass through the hypersonic flow regime. Because the mission of a re-entering spacecraft is to slow from
17,500 mph to zero at the surface, the spacecraft is designed to have high drag. During re-entry, the craft is unpowered
and strong shock waves generate tremendous heat on the windward side of the vehicle. All of the space "capsules" used
ablative heat shields to protect the crew from the heat; the surface of the spacecraft was designed to slowly burn away.
The Space Shuttle uses a different mechanism for thermal protection. The bottom of the shuttle is covered with silicon
tiles that insulate the aluminum skin from the heat of re-entry.
Re-entry hypersonic flows are typically at Mach numbers from 25 to 10, with the vehicle constantly decelerating. The
surface may be fully insulated, or it may undergo a physical change of state from solid to liquid to gas as it burns away.
Because of the high temperatures, the gas is an electrically charged plasma. And because of the high altitudes where re-
entry begins, the air is highly rarefied, having very low density. The force on the vehicle can be modeled using simple
Newtonian flow.
Air-breathing Cruiser
There have been several design studies to build air-breathing, hypersonic cruising aircraft. The military has proposed
hypersonic cruise missiles, high altitude, high speed reconnaissance vehicles, and piloted global reach vehicles that
could deliver cargo or weapons to any location on earth in just a few hours. On the civilian side, the Orient Express was
proposed to carry passengers from California to the Pacific rim in a few hours. All of these aircraft would cruise at the
lower limits of the hypersonic regime, at Mach numbers from 5 to 7. These aircraft would be powered by air-breathing
ramjet or scramjet propulsion systems. Because ramjets and scramjets can not generate thrust statically, the vehicles
would likely employ turbine-based combined cycle (TBCC) or rocket-based combined cycle (RBCC) engines. Besides
the unique propulsion systems, these vehicles would likely include special materials for thermal control, or actively cooled
surfaces.
Cruising hypersonic aircraft would be flown at high dynamic pressure, or high-Q, conditions. Hypersonic flow experiences
shock waves, thick boundary layers, and complex interactions between the shocks and boundary layers. Because of the
high temperature generated at Mach 5 - 7, real gas effects must be evaluated during design. The flow can be properly
modeled by the Navier-Stokes equations, if provision is made for the real gas effects and boundary layer transition
models.
Air-breathing Accelerator
Besides hypersonic cruise vehicles, there have been several proposed hypersonic accelerator vehicles. The distinction
from the cruise vehicle is that the accelerator must continually produce excess thrust, thrust greater than drag, in order to
accelerate; the accelerator is never flown in a steady cruise condition. The accelerator can be used as a single stage to
orbit vehicle, like the National Aerospace Plane (NASP) shown on the figure, or as the re-usable first stage of a two stage
booster, like the German Sanger configuration. Depending the exact mission, the accelerator may employ either TBCC or
RBCC engines. The NASP design used an ejector ramjet for low speed operation. Many of the flow problems associated
with the cruise vehicle also apply to the accelerator. Although, depending on the exact mission, the accelerator may have
to operate over a larger Mach range.
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