Quad II Diaphragm

Models4125 Series
Bilge Pump
Model 4125 Series

FEATURES

Self-Priming
Dry Running
Soft, Noise Absorbing Mounts
300 Gallons Per Hour
Corrosion Resistant Materials
Models Meet U.S.C.G. Electric Standards

3.5
(90)

3.44
(87)

SPECIFICATIONS

4.75
(120)

Motor: Permanent Magnet, Ball Bearings on both

Front and Rear Endbells. CE Models are fully
suppressed.
Pump: Four chamber diaphragm positive displacement design; Self-priming up to 6 ft. suction
lift; Pump able to run dry without damage;
Removable port to hose connectors.

Pump Series

(Available on 12 & 24V d.c. Models)

4125-XXX

Dimensions - Inches (mm)

Height
Width
Length

3.75 (95)

6.3 (160)

9.2 (234)

MODEL*

VOLTS

AMP DRAW
@ 10 psi (0.7 bar)

FLOW
GPM (l/min)

4125-114
4125-314
4125-343

12V dc
24V dc
32V dc

8.5
3.6
2.8

5.0 (18.9)
5.0 (18.9)
5.0 (18.9)

Weight
lb. (kg)

6.0 (2.8)

* CE fully suppressed models are identified by a prefix R and a CE mark on the label. (i.e. R4125-314).
Self Declaration Of Conformance (SDOC) is available upon request.

OPERATION
Your Quad II pump is designed to self-prime up to 6
feet suction lift (vertical distance from bilge pick-up to
pump inlet). The maximum recommended discharge
head (distance outlet is above pump) is 15 feet. It is

recommended you utilize an automatic on-off switch so

that the pump is turned off when not in use. The Quad
II is able to run dry (no liquid) for extended periods,
however, this could cause needless battery drain.

C
Flojet
Bilge Pump

Flojet Inlet
Strainer

INSTALLATION
STEP 1
Remove shipping plugs from Quad pump ports. Some
water from factory testing may spill out.

supporting weight of pump.

STEP 5
Use 3/4 I.D. flexible hose (preferably braided or
reinforced). Use hose clamps on the slip-on barb hose
connections. Use of reinforced vinyl hose is recommended.

STEP 2
Install inlet A and discharge B port connectors. Slide
clips toward rear, install ports and firmly push slide clips
C forward to lock port connectors in place.

STEP 6
Install a Flojet #01610-000 strainer in an accessible
location (for inspection and cleaning) between the bilge
pick up and pump inlet. This strainer or equivalent is
required for pump warranty to be valid.

STEP 3
Slide rubber mounts fully into 4 mounting tracks.
STEP 4
Mount pump vertically, with pump head down or
horizontally in an accessible location (pump is not
submersible). If mounting vertically, motor up, attach
motor mounts first, then pump head mounts, while

STEP 7
Installation of a screen on the bilge pick up will require
less strainer cleaning.

Black ()

(+)

()

Fuse
Switch

Battery

WIRING
STEP I
Use 14 gauge stranded wire to 20, 12 gauge to 50,
from power source.
STEP 2
Use a 15 amp rated on-off switch on the (+) positive (red)
motor lead.

STEP 3
Install 15 amp fuse protection on the switched (+)
positive lead for 12 volt -114 model; use 10 amp fuse on
24 volt -314 model; and 5 amp fuse on 32 volt -414
model.

TROUBLESHOOTING
WARNING: BEFORE SERVICING PUMP, TURN OFF PUMP AND DRAIN WATER FROM SYSTEM!!
Failure to Prime - Motor operates, but no pump discharge
Check and clean inlet strainer (make sure bilge pick up
is clear)
Restricted intake or discharge line
Air leak in intake line
Debris in pump
Punctured pump diaphragm (pump leaks)
Crack in pump housing

Low Flow and Pressure

Air leak at pump intake
Accumulation of debris inside pump and plumbing
Worn pump bearing (excessive noise)
Punctured pump diaphragm (pump leaks)
Defective motor
Inspect check valves (item 2) for debris

Motor falls to turn on

Loose wiring connection
Pump circuit has no power
Blown fuse
If motor has power and still wont turn, either the motor has
failed or there is mechanical failure in the lower housing
Check D.C. voltage at the motor.
1

7 Includes items 1 thru 4

Quite often when a pump is worn or defective the one failed component has overburdened others. To avoid frequent aggravating
repairs, Flojet offers service kit assemblies making repairs as quick and easy as possible.

DISASSEMBLE

REASSEMBLE

Upper Housing
1. Loosen but do not remove four pump head screws and
carefully remove upper housing assembly (1)
2. Inspect check valve (2) for debris
3. Reassemble new upper housing (1)

Motor
1. Reassemble lower housing assembly (4) to motor. (Follow
steps 4 to 10.)

Check Valve Assembly

Follow step 1
3. Replace check valve (2)
4. Reassemble upper housing (1)
Lower Housing, Diaphragm, Motor
Follow step 1
3. Rotate lower housing (4) so mounting notch opening on lower
housing exposes set screw which holds bearing housing to
shaft.
4. Loosen this setscrew by inserting wrench 1/8 Allen wrench
into mounting notch opening. Then, slide lower housing (4) off
motor shaft.
Diaphragm Contd
5. Loosen four cam piston screws with Phillips head screw
driver and pull apart cam from inner pistons. (Pistons should
always be replaced when a new diaphragm is installed.)
Motor Contd
5. Replace Motor

Diaphragm
2. Lower housing is assembled with:
Flat side of diaphragm and outer pistons facing motor
Hex stem of inner pistons must be aligned-Into hex holes inouter pistons (4).
Outer pistons must be aligned with alignment slots on cam
assembly making sure screw holes align in cam assembly,
otherwise diaphragm will leak
3. Tighten cam piston screws partially, center piston in
diaphragm, then tighten screws securely (18 in. lbs. torque)
Lower Housing
4. Reassemble lower housing assembly (4) to motor.
5. Retighten set screw securely. Set screw head must be
positioned facing motor covering seam (indentation).
(Positioning of this screw is critical to avoid misalignment and
subsequent diaphragm damage.)
Upper Housing Check Valve
6. Reassemble upper housing (1)
7. Properly seat O-Ring in check valve assembly (2) and check
if ferrules and screen are in place on upper housing (1)
8. Install check valve (2) into upper housing (1) and push in.
9. Assemble on to lower housing (4), align 4 screws on to motor
by rotating lower housing (4) if necessary to align feet
10. Tighten screws evenly to 30 in. lbs. torque.

BILGE PUMP SERVICE PARTS

KEY#

DESCRIPTION

4125-114

MODEL#
4125-314

4125-414

Service Kit*

20409-054

20409-054

20409-054

Upper Housing With Clips

20404-005

20404-005

20404-005

Check Valve Assembly

20407-010

20407-010

20407-010

Diaphragm Assembly (includes screws)

20403-050

20403-050

20403-050

Lower Housing Assembly

20419-003

20419-003

20419-003

Motors

2009-080A

2019-027A

2019-026A

R2009-080A

R2019-027A

Ports - 3/4 Barb (pair)

20381-012

20381-012

20381-012

Ports - 3/4 Garden Hose (pair)

20381-013

20381-013

20381-013

20406-005A

20406-005A

20406-005A

20408-000

20408-000

20408-000

Motors CE Models
6

Pump Head Assembly

Side Clips (pair)

*Service Kit includes #2, #3, #8 and drive cam assembly.

ACCESSORIES
QUICK CONNECT PORT SYSTEM

20381-002

20381-000

20381-000

20381-000

20381-000

QUAD PORT x
1/2" HOSE BARB
STRAIGHT

QUAD PORT x
3/4" HOSE BARB
STRAIGHT

QUAD PORT x
GARDEN HOSE
ADAPTOR

QUAD PORT x
1/2" HOSE BARB
90 ELBOW

QUAD PORT x
3/4" HOSE BARB
90 ELBOW

The above part numbers are packaged with 2 fittings per bag.

STRAINERS
Pump Series

Strainer Number

Inlet

Outlet

Screen

4125-XXX

1740-000
1740-101

3/4 Barb
3/4 Barb

3/4 Barb
Quad Plug-in

40 Mesh
40 Mesh

WARRANTY

RETURN PROCEDURE

FLOJET warrants this product to be free of defects in material

and/or workmanship for a period of one year after purchase by the
customer from FLOJET. During this one year warranty period, FLOJET
will at its option, at no charge to the customer, repair or replace this
product if found defective, with a new or reconditioned product,
but not to include costs of removal or installation. No product will
be accepted for return without a return material authorization number. All return goods must be shipped with transportation charges
prepaid. This is only a summary of our Limited Warranty. For a
copy of our complete warranty, please request Form No. 100-101.

Prior to returning any product to FLOJET, call customer service for

an authorization number. This number must be written on the
outside of the shipping package. Place a note inside the package with an explanation regarding the reason for return as well
as the authorization number. Include your name, address and
phone number.

U.S.A.
Flojet
20 Icon
Foothill Ranch, CA 92610-3000
Tel: (949) 859-4945
Fax: (949) 859-1153
Copyright 2001, ITT Industries

UNITED KINGDOM
Jabsco/Flojet
Bingley Road, Hoddesdon
Hertfordshire EN11 OBU
Tel: +44 (0) 1992 450145
Fax: +44 (0) 1992 467132
Printed in U.S.A.

CANADA
Fluid Products Canada
55 Royal Road
Guelph, Ontario N1H 1T1
Tel: (519) 821-1900
Fax: (519) 821-2569
All Rights Reserved

JAPAN
NHK Jabsco Company Ltd.
3-21-10, Shin-Yokohama
Kohoku-Ku, Yokohama, 222
Tel: 045-475-8906
Fax: 045-475-8908
Form: 81000-083

GERMANY
Jabsco GmbH
Oststrasse 28
22844 Norderstedt
Tel: +49-40-53 53 73-0
Fax: +49-40-53 53 73-11
11/01