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Acceptance Sampling Plan

The document discusses acceptance sampling plans and sequential sampling charts. It explains key terms like AQL, LTPD, operating characteristic curves and includes examples and figures to illustrate acceptance sampling methods.

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0% found this document useful (0 votes)
251 views

Acceptance Sampling Plan

The document discusses acceptance sampling plans and sequential sampling charts. It explains key terms like AQL, LTPD, operating characteristic curves and includes examples and figures to illustrate acceptance sampling methods.

Uploaded by

hugo_yankee
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Supplement J

Acceptance
Sampling
Plans

AQL

LTPD

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Sequential Sampling Chart

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Sequential Sampling Chart


8

Number of defectives

7
6
5
4
3
2
1
0
Figure J.1

|
10

|
20

|
|
|
30
40
50
Cumulative sample size

|
60

|
70

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Sequential Sampling Chart


Number of defectives

8
7
6
5
4

Continue sampling

3
2
1
0

Figure J.1

|
10

|
20

|
|
|
30
40
50
Cumulative sample size

|
60

|
70

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Sequential Sampling Chart


Number of defectives

8
7
6

Reject

5
4

Continue sampling

3
2

Accept

1
0
Figure J.1

|
10

|
20

|
|
|
30
40
50
Cumulative sample size

|
60

|
70

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Sequential Sampling Chart


Number of defectives

8
7
6

Reject

5
4

Decision
to reject

Continue sampling

3
2

Accept

1
0
Figure J.1

|
10

|
20

|
|
|
30
40
50
Cumulative sample size

|
60

|
70

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Probability of acceptance

Operating Characteristic Curve

Figure J.2

Proportion defective
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

Ideal OC curve

Figure J.2

Proportion defective
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

Ideal OC curve

Figure J.2

Typical OC curve

Proportion defective
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


1.0

Probability of acceptance

Ideal OC curve

Typical OC curve

Figure J.2

AQL
LTPD
Proportion defective
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)


Example J.1
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Proportion
defective
(p)

Probability of acceptance

1.0
0.9

Probability
of c or less
defects
(Pa)

np

n = 60
c=1
Comments

0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)


Example J.1
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9

Proportion
defective
(p)

np

Probability
of c or less
defects
(Pa)

n = 60
c=1
Comments

0.8

np 0.7 0
1
2

.05 0.6.951
.999 1.000
.10 0.5.905
.995 1.000

.15 .861 .990 .999

.20 0.4.819
.982 .999
.25 0.3.779
.974 .998

.30 .741 .963 .996

.35 0.2.705
.951 .994
.40 0.1.670
.938 .992

.45 .638 .925 .989


|
|
|
|
|
|
|
|
|.910| .986
.50 0.0.607
1 2 3
4 5
6 7 8
9 10
.55 .577
.894
.982
(AQL)
(LTPD)
.60 .549 .878 .977
Proportion
.65 .522 .861
.972 defective (hundredths)

Example J.1

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9
0.8

Proportion
Defective
(p)
0.01 (AQL)

np

Probability
of c or less
defects
(Pa)

n = 60
c=1
Comments

0.6

np 0.7 0
1
2

.05 0.6.951
.999 1.000
.10 0.5.905
.995 1.000

.15 .861 .990 .999

.20 0.4.819
.982 .999
.25 0.3.779
.974 .998

.30 .741 .963 .996

.35 0.2.705
.951 .994
.40 0.1.670
.938 .992

.45 .638 .925 .989


|
|
|
|
|
|
|
|
|.910| .986
.50 0.0.607
1 2 3
4 5
6 7 8
9 10
.55 .577
.894
.982
(AQL)
(LTPD)
.60 .549 .878 .977
Proportion
.65 .522 .861
.972 defective (hundredths)

Example J.1

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9
0.8

Proportion
defective
(p)
0.01 (AQL)

np

Probability
of c or less
defects
(Pa)

n = 60
c=1
Comments

0.6

np 0.7 0
1
2

.05 0.6.951
.999 1.000
.10 0.5.905
.995 1.000

.15 .861 .990 .999

.20 0.4.819
.982 .999
.25 0.3.779
.974 .998

.30 .741 .963 .996

.35 0.2.705
.951 .994
.40 0.1.670
.938 .992

.45 .638 .925 .989


|
|
|
|
|
|
|
|
|.910| .986
.50 0.0.607
1 2 3
4 5
6 7 8
9 10
.55 .577
.894
.982
(AQL)
(LTPD)
.60 .549 .878 .977
Proportion
.65 .522 .861
.972 defective (hundredths)

Example J.1

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9
0.8

Proportion
defective
(p)
0.01 (AQL)

np

Probability
of c or less
defects
(Pa)

0.6

0.878

np 0.7 0
1
2

.05 0.6.951
.999 1.000
.10 0.5.905
.995 1.000

.15 .861 .990 .999

.20 0.4.819
.982 .999
.25 0.3.779
.974 .998

.30 .741 .963 .996

.35 0.2.705
.951 .994
.40 0.1.670
.938 .992

.45 .638 .925 .989


|
|
|
|
|
|
|
|
|.910| .986
.50 0.0.607
1 2 3
4 5
6 7 8
9 10
.55 .577
.894
.982
(AQL)
(LTPD)
.60 .549 .878 .977
Proportion
.65 .522 .861
.972 defective (hundredths)

n = 60
c=1
Comments

Example J.1

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9
0.8

Proportion
defective
(p)
0.01 (AQL)

np

Probability
of c or less
defects
(Pa)

0.6

0.878

np 0.7 0
1
2

.05 0.6.951
.999 1.000
.10 0.5.905
.995 1.000

.15 .861 .990 .999

.20 0.4.819
.982 .999
.25 0.3.779
.974 .998

.30 .741 .963 .996

.35 0.2.705
.951 .994
.40 0.1.670
.938 .992

.45 .638 .925 .989


|
|
|
|
|
|
|
|
|.910| .986
.50 0.0.607
1 2 3
4 5
6 7 8
9 10
.55 .577
.894
.982
(AQL)
(LTPD)
.60 .549 .878 .977
Proportion
.65 .522 .861
.972 defective (hundredths)

n = 60
c=1
Comments

Example J.1

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Proportion
defective
(p)

Probability of acceptance

1.0
0.9
0.8

0.01 (AQL)

np

Probability
of c or less
defects
(Pa)

0.6

0.878

n = 60
c=1
Comments

0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)


Example J.1
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Proportion
defective
(p)

Probability of acceptance

1.0
0.9
0.8

0.01 (AQL)
0.663 0.02
0.03
0.04
0.05
0.06 (LTPD)
0.07
0.308
0.08
0.09 0.199
0.10

0.7
0.6
0.5
0.4
0.3
0.2

Probability
of c or less
defects
(Pa)

np
0.6
1.2
1.8
2.4
3.0
3.6
4.2
4.8
5.4
6.0

0.878
0.663
0.463
0.308
0.199
0.126
0.078
0.048
0.029
0.017
0.048

0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

n = 60
c=1
Comments

= 1.000 0.878 = 0.122

= 0.126

|
10

Proportion defective (hundredths)


Example J.1
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9

0.878

0.8
0.663

0.7
0.6

0.463

0.5
0.4

0.308

0.3

0.199
0.126

0.2
0.1
|
0.0 |
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

0.078
0.048
|
8

|
9

0.029
| 0.017
10

Proportion defective (hundredths)


Example J.1
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9

0.878 = 0.122

0.8
0.7

0.663

0.6
0.463

0.5
0.4

0.308

0.3

0.199
0.126

0.2
0.1 = 0.126
|
|
0.0 |
1 2 3
(AQL)

|
4

|
5

|
|
6 7
(LTPD)

0.078
0.048
|
8

|
9

0.029
| 0.017
10

Proportion defective (hundredths)


Figure J.3
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)

Figure J.4

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0

Producers
Risk
(p = AQL)

0.9
0.8

0.7

Consumers
Risk
(p = LTPD)

0.6
0.5
0.4
0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)

Figure J.4

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0

Producers
Risk
(p = AQL)

Consumers
Risk
(p = LTPD)

60

0.122

0.126

0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)

Figure J.4

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0

Producers
Risk
(p = AQL)

Consumers
Risk
(p = LTPD)

60
80

0.122
0.191

0.126
0.048

0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)

Figure J.4

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9
0.8

0.7

Producers
Risk
(p = AQL)

Consumers
Risk
(p = LTPD)

0.122
0.191
0.264

0.126
0.048
0.017

60
80
100

0.6
0.5
0.4
0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)

Figure J.4

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9
0.8

0.7

Producers
Risk
(p = AQL)

Consumers
Risk
(p = LTPD)

0.122
0.191
0.264
0.332

0.126
0.048
0.017
0.006

60
80
100
120

0.6
0.5
0.4
0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)

Figure J.4

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9

n = 60, c = 1

0.8

n = 80, c = 1

0.7
0.6

n = 100, c = 1

0.5
0.4

n = 120, c = 1

0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)

Figure J.4

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)


Figure J.5
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9
0.8

Producers
Risk
(p = AQL)

0.7

0.6

Consumers
Risk
(p = LTPD)

0.5
0.4
0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)


Figure J.5
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9
0.8

0.6

Producers
Risk
(p = AQL)

0.5

0.122

0.7

Consumers
Risk
(p = LTPD)
0.126

0.4
0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)


Figure J.5
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9
0.8

Producers
Risk
(p = AQL)

Consumers
Risk
(p = LTPD)

1
2

0.122
0.023

0.126
0.303

0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)


Figure J.5
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9
0.8

Producers
Risk
(p = AQL)

Consumers
Risk
(p = LTPD)

1
2
3

0.122
0.023
0.003

0.126
0.303
0.515

0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)


Figure J.5
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


Probability of acceptance

1.0
0.9
0.8

Producers
Risk
(p = AQL)

Consumers
Risk
(p = LTPD)

1
2
3
4

0.122
0.023
0.003
0.000

0.126
0.303
0.515
0.726

0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)


Figure J.5
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve


n = 60, c = 1

Probability of acceptance

1.0

n = 60, c = 2
n = 60, c = 3
n = 60, c = 4

0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0

|
|
1 2
(AQL)

|
3

|
4

|
5

|
|
6 7
(LTPD)

|
8

|
9

|
10

Proportion defective (hundredths)


Figure J.5
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Acceptance Sampling Plan

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Acceptance Sampling Plan


AQL Based
Acceptance
Number
0
1
2
3
4
5
6
7
8
9
10

Expected
Defectives
0.0509
0.3552
0.8112
1.3675
1.9680
2.6256
3.2838
3.9794
4.6936
5.4237
6.1635

LTPD Based

Sample
Size

Expected
Defectives

Sample
Size

5
36
81
137
197
263
328
398
469
542
616

2.2996
3.8875
5.3217
6.6697
7.9894
9.2647
10.5139
11.7726
12.9903
14.2042
15.4036

38
65
89
111
133
154
175
196
217
237
257

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic Curve

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Average outgoing quality (percent)

Operating Characteristic Curve


1.6

1.2

0.8

0.4

0
Example J.2

|
1

|
2

|
3

|
4

|
5

|
6

|
7

|
8

Defectives in lot (percent)


To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Proportion
Defective
(p)

np

Average outgoing quality (percent)

Operating Characteristic Curve


Probability
of Acceptance
(Pa)

1.6

1.2

0.8

0.4

0
Example J.2

|
1

|
2

|
3

|
4

|
5

|
6

|
7

|
8

Defectives in lot (percent)


To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Proportion
Defective
(p)

np

0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08

1.10
2.20
3.30
4.40
5.50
6.60
7.70
8.80

Average outgoing quality (percent)

Operating Characteristic Curve


Probability
of Acceptance
(Pa)

1.6

0.974
1.2
0.819
0.581 = (0.603 + 0.558)/2
0.359
0.202 = (0.213
+ 0.191)/2
0.8

0.105
0.052 = (0.055 + 0.048)/2
0.024

0.4

0
Example J.2

|
1

|
2

|
3

|
4

|
5

|
6

|
7

|
8

Defectives in lot (percent)


To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Proportion
Defective
(p)

np

0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08

1.10
2.20
3.30
4.40
5.50
6.60
7.70
8.80

Average outgoing quality (percent)

Operating Characteristic Curve


Probability
of Acceptance
(Pa)

1.6

0.974
1.2
0.819
0.581 = (0.603 + 0.558)/2
0.359
0.202
+ 0.191)/2
0.8

For p==(0.213
0.01:
0.105
0.052 = (0.055 + 0.048)/2
0.024

0.4

0
Example J.2

|
1

|
2

|
3

|
4

|
5

|
6

|
7

|
8

Defectives in lot (percent)


To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Proportion
Defective
(p)

np

0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08

1.10
2.20
3.30
4.40
5.50
6.60
7.70
8.80

Average outgoing quality (percent)

Operating Characteristic Curve


Probability
of Acceptance
(Pa)

1.6

0.974
1.2
0.819
0.581 = (0.603 + 0.558)/2
0.359
0.202
+ 0.191)/2
0.8
0.01(0.974)(1000 110)/1000 = 0.0087
For p==(0.213
0.01:
0.105
0.052 = (0.055 + 0.048)/2
0.024

0.4

0
Example J.2

|
1

|
2

|
3

|
4

|
5

|
6

|
7

|
8

Defectives in lot (percent)


To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Proportion
Defective
(p)

np

0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08

1.10
2.20
3.30
4.40
5.50
6.60
7.70
8.80

Average outgoing quality (percent)

Operating Characteristic Curve


Probability
of Acceptance
(Pa)

1.6

0.974
1.2
0.819
0.581 = (0.603 + 0.558)/2
0.359
0.202
+ 0.191)/2
0.8
0.01(0.974)(1000 110)/1000 = 0.0087
For p==(0.213
0.01:
0.105
0.052 = (0.055 + 0.048)/2
0.024

0.4

0
Example J.2

|
1

|
2

|
3

|
4

|
5

|
6

|
7

|
8

Defectives in lot (percent)


To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Proportion
Defective
(p)

np

0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08

1.10
2.20
3.30
4.40
5.50
6.60
7.70
8.80

Average outgoing quality (percent)

Operating Characteristic Curve


Probability
of Acceptance
(Pa)

1.6

0.974
1.2
0.819
0.581 = (0.603 + 0.558)/2
0.359
0.202
+ 0.191)/2
0.8
0.01(0.974)(1000 110)/1000 = 0.0087
For p==(0.213
0.01:
0.105
For p = 0.02:
0.02(0.819)(1000 110)/1000 = 0.0146
0.052
=
(0.055
+
0.048)/2
For p = 0.03:
0.03(0.581)(1000 110)/1000 = 0.0155
0.024
For p = 0.04:
0.04(0.359)(1000 110)/1000 = 0.0128

0.4

For p = 0.05:
For p = 0.06:
For p = 0.07:
For p = 0.08: 0
Example J.2

0.05(0.202)(1000 110)/1000 = 0.0090


0.06(0.105)(1000 110)/1000 = 0.0056
0.07(0.052)(1000 110)/1000 = 0.0032
|
|
|
|
|
|
|
|
0.08(0.024)(1000
110)/1000 = 0.0017
1
2
3 4
5 6
7 8

Defectives in lot (percent)


To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Proportion
Defective
(p)

np

0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08

1.10
2.20
3.30
4.40
5.50
6.60
7.70
8.80

Average outgoing quality (percent)

Operating Characteristic Curve


Probability
of Acceptance
(Pa)

1.6

0.974
1.2
0.819
0.581 = (0.603 + 0.558)/2
0.359
0.202 = (0.213
+ 0.191)/2
0.8

0.105
0.052 = (0.055 + 0.048)/2
0.024

0.4

0
Example J.2

|
1

|
2

|
3

|
4

|
5

|
6

|
7

|
8

Defectives in lot (percent)


To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Average outgoing quality (percent)

Operating Characteristic Curve


1.6

1.2

0.8

0.4

0
Example J.2

|
1

|
2

|
3

|
4

|
5

|
6

|
7

|
8

Defectives in lot (percent)


To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Average outgoing quality (percent)

Operating Characteristic Curve

1.2

0.8

0.4

0
Figure J.6

AOQL

1.6

|
1

|
2

|
3

|
4

|
5

|
6

|
7

|
8

Defectives in lot (percent)


To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

Solved Problem
Probability of acceptance (Pa)

1.000

0.996

1.0

= 0.049

0.9

0.951
0.810

0.8
0.7

0.587

0.6
0.5

0.363

0.4
0.3
0.2
0.1
0

|
1

|
2

|
3

(AQL)

|
4

0.194
0.092
0.039
= 0.092
|
|
|
|
|
| 0.015
5
6
7 8 9
10

(LTPD)

Proportion defective (hundredths)(p)


To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition 2002 Prentice Hall, Inc. All rights reserved.

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