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Surface Tester

1) The document describes the Surftest SJ-301 Series, a portable surface roughness tester with various drive units, detectors, and accessories for different measurement applications. 2) It has a large touchscreen display, built-in printer, rechargeable battery, and memory card slot for saving setups and measurements. 3) The SJ-301 can measure a variety of surface textures and features and perform statistical analysis on the results, with options for customizing parameters and GO/NO-GO evaluation.

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Aditya Dhika
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0% found this document useful (0 votes)
158 views12 pages

Surface Tester

1) The document describes the Surftest SJ-301 Series, a portable surface roughness tester with various drive units, detectors, and accessories for different measurement applications. 2) It has a large touchscreen display, built-in printer, rechargeable battery, and memory card slot for saving setups and measurements. 3) The SJ-301 can measure a variety of surface textures and features and perform statistical analysis on the results, with options for customizing parameters and GO/NO-GO evaluation.

Uploaded by

Aditya Dhika
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Form Measurement

Portable Surface Roughness Tester

SURFTEST SJ-301 Series

Catalog No.E4389-178

Unbeatable Portable Surface Roughness Tester

Battery-powered portability scores when making surface roughness


measurements on the shop floor.
Capable of performing measurements in any orientation, including vertical and upside-down. Optional accessories,
such as a height gage adapter, allow measurements to be performed efficiently in various situations and setups.

Surf

Enhanced Lineup

A wide variation in system setup is possible with the detector +


drive unit + display unit combination.
Detectors*
Measuring force: 0.75 mN
Stylus profile: Tip radius 2m, Tip angle 60
Measuring force: 4 mN
Stylus profile: Tip radius 5m, Tip angle 90
*One only supplied as standard. See specifications

Drive units
Standard drive unit
Popular standard drive unit

Transverse tracing drive unit

Retractable drive unit

Best suited for measurement of narrow,


shrouded workpiece features such as
crankshaft, EDM parts, etc. (Patent
Registered in Japan)

The detector is in the retracted position at


rest so it is immune from damage when
inserted into a feature whose profile cannot
be easily seen, such as a blind hole, etc.

Display unit
Touch-panel operation unit with a built-in printer
SJ-301 series display unit
Common to SJ-301/301S/301R

ftest SJ-301
3

Surftest SJ-301 Series

Unbeatable portable surface roughness tester created for ease-of-use


and as a cost-effective solution to a wide variety of measuring needs

Simple operations performed with the large LCD


touch-panel

Equipped with a large capacity battery that,


when fully charged, allows approximately 600
measurements to be made

The Measure-Start button and others frequently used are hard


wearing and resistant to workshop contaminants.

A convenient carrying case is supplied as standard for protecting


the instrument in the field.

A high-resolution, high-speed printer is


built into the main unit.
Five sets of measurement set-ups can be saved in the
measurement unit and the optional memory card
(compact flash memory) allows saving of set-ups and
measurements.
Measurement data also can be saved in the memory
card in CSV format and then loaded onto a personal
computer for data handling with spreadsheet software.

Result display screen can display the GO/NG


judgment result.

Recorded profile display capability allows surface


texture measurements to be checked instantly,
prior to print-out.

Evaluation parameters conform to internationally


recognized surface roughness standards.

With a broad array of statistical processing


functions, the instrument is ideally suited for
histogram-based data management.

The data deletion function allows on-screen


elimination of flaws that should be excluded from
calculation prior to performing an evaluation.

Specifications

Specifications
Model No.
Type of drive unit
Type of detector
Order No.
Measuring range
Drive unit

SJ-301
Standard drive unit type
4mN type
0.75mN type
mm/inch 178-953-4
178-952-4
mm* 178-953-4K
178-952-4K
inch/mm 178-954-4
178-955-4

X-axis
Z-axis
Measuring speed
Conical-taper angle
Stylus tip radius
Measuring force
Stylus tip material
Skid radius of curvature
Skid force
Detecting method

SJ-301R
Retractable drive unit type
4mN type
0.75mN type
178-980-2
178-990-2
178-980-2K
178-990-2K
178-987-2
178-997-2

SJ-301S
Transverse tracing drive unit type
4mN type
0.75mN type
178-929-3
178-939-3
178-929-3K
178-939-3K
178-901-3
178-902-3

12.5 mm (.5 inch)


350 m (200 m~ +150 m) (13780 inch (-7880 inch to +5900 inch))
0.25, 0.5mm/s (.01, .02inch/s)
60
90
60
90
2 m
5 m
2 m
5 m
0.75 mN
4 mN
0.75 mN
4 mN

5.6 mm (.22 inch)

0.25 mm/s (.01 inch/s)


90
60
5 m
2 m
4 mN
0.75 mN
Detector
Diamond
40 mm (1.57inch)
Less than 400 mN
Differential inductance
Applicable standards
JIS82, JIS94, JIS01, ISO, ANSI, VDA
Assessed profiles
Primary profile (P), Roughness profile (R), DIN4776, MOTIF-R, MOTIF-W
Ra, Ry, Rz, Rt, Rp, Rq, Rv, Sm, S, Pc, R3z, mr(c), Rpk, Rvk, c, Rk, Mr1, Mr2, Lo, Ppi, R, AR, Rx, A1, A2, Vo, HSC, mr, SK, Ku, a, q, Wte, Wx, W, AW,
Parameters
Rz1max, Rmax (can be customized)
Sampling length
0.08, 0.25, 0.8, 2.5, 8 mm (.003, .01, .03, .1, .3 inch)
Number of sampling lengths
1, 3, 5
Arbitrary length
0.3 ~ 12.5 mm (0.1 mm increment) (.01 to .49 inch (.01 inch interval))
0.3 ~ 5.6 mm (0.1 mm increment)
Cutoff filter
2CR / PC75 / Gaussian
0.08, 0.25, 0.8, 2.5, 8 mm (.003, .01, .03, .1, .3 inch)
c
Cutoff wave lengths
2.5, 8, 25 m (100 inch, 320 inch, 1000 inch)
s
Printer
Built-in thermal printer
Graphical printout
Bearing area curve (BAC1 BAC2), Amplitude distribution curve (ADC)
Printing width
48 mm (1.89) (Paper width: 58 mm (2.28))
Vertical magnification
10, 20, 50, 100, 200, 500, 1K, 2K, 5K, 10K, 20K, 50K, 100K, AUTO
Recording
magnification
Horizontal magnification 1, 2, 5, 10, 20, 50, 100, 200, 500, 1K, AUTO
Customization
Desired parameters can be selected for calculation and display.
Statistical processing
Maximum value, minimum value, mean value, standard deviation, pass rate, frequency distribution chart of each parameter
GO/NG judgment
Upper/lower limits setting: 3 parameters, GO/NG judgment rule: mean value, 16% rule, maximum value rule
Measurement conditions Maximum 5 sets
Function
saving
Data saving
Save/retrieval of measurement conditions (up to 20 sets), evaluation data, sampling data, and statistical data with a memory card (option).
Calibration
Auto-calibration with the entry of numerical value.
Power saving function If the auto-power-off function ON: Power turns off if not operated for 5 minutes
External input/output
RS-232C I/F, SPC output
Power supply
Two-way power supply: battery (rechargeable Ni-H battery) and AC adapter.
Charging time
15 hours maximum
Battery
Recharge cycles
Approximately 600 times (slightly varies with the usage and environmental conditions)
30716594 mm
External dimensions Display unit
(WDH)
Drive unit
1152326 mm
Display unit
1.2 kg
Mass
Drive unit
0.2 kg
LCD dimensions
10070 mm, Touch-panel type
Display language
Japanese, English, German, French, Italian, Spanish
12BAA686 Connecting cable
12BAA686 Connecting cable
178-605 (mm) / Roughness specimen
178-601 (mm) / 178-602 (inch/mm) Roughness specimen (Ra 3 m)
178-606 (inch/mm) (Ra 1m)
357651 AC adapter
357651 AC adapter
12AAA217 Flat surface nosepiece
12AAE643 Point-contact adapter
12AAA218 Cylinder nosepiece
12AAE644 V-type adapter
Standard accessories
12AAA216 Supporting feet set
353134 Calibration stage
12BAA689 Touch-pen
12BAA689 Touch-pen
12BAA690 Protector sheet
12BAA690 Protector sheet
541106 Flat-blade screwdriver
541106 Flat-blade screwdriver
270732 Printer paper (5 rolls)
270732 Printer paper (5 rolls)
12BAA781 Carrying case
12BAA781 Carrying case
To denote your AC line voltage add the following suffixes (e.g. 178-953-4A). A for 120V, C for 110V (for Taiwan), Factory default unit
D for 220V, E for 240V, DC for 220V (for China), 2K/3K/4K for 220V (for Korea)
System of units Factory default unit
Remarks

*Specifications for Korea
mm
mm
The unit is mm fixation.
mm/inch
inch/mm

mm
inch

The unit can be switched to inch.


The unit can be switched to mm.

Dimensions: Display Unit and Drive Unit

Drive unit, Display unit

Unit: mm
Drive unit external view

23.0

Drive unit type

26.0

Standard drive unit

115.0

23.2
26.7

115.0

23.0

25.2
26.7

26.0
1

Retractable drive unit

23.0

2.0

26.0

Transverse tracing drive unit


3.0
6.6

45.0
46.5

115.0

Display unit external view

165

94

15

307

Dimensions: Detectors

Detectors

Unit: mm

Gear-tooth surface detectors


Remarks

Order No.
178-388
178-398

Dedicated to the
standard/retractable
drive unit
Dedicated to the
transverse tracing
drive unit
Dedicated to the
10 mR/90 standard/retractable
drive unit

0.6
1.4

3.5

2.4

4.8
1.5

16.4

2 mR/60
5 mR/60

1.8

.4

61
Stylus

Stylus profiles*

60.1
Stylus

12.6
60
0.4

178-391 4 mN

*Tip radius / Tip angle

Measuring
force
0.75mN
4 mN

*Tip radius / Tip angle

R40
0.9

Stylus
Order No. Measuring
force
profiles*
178-296 0.75mN 2 mR/60
178-390 4 mN 5 mR/90
178-387 0.75mN 2 mR/60
178-386 4 mN 5 mR/90

Standard detectors

59.5

Small hole detectors

Deep groove detectors


Stylus
Order No. Measuring
Remarks
force profiles*
178-385 0.75mN 2 mR/60 Not available for

Remarks

178-383 0.75mN 2 mR/60 Minimum


measurable
5 mR/90 4.5mm

4.8
1.5

Stylus
Order No. Measuring
force
profiles*

Remarks

178-384 0.75mN 2 mR/60 Minimum


measurable
hole diameter:
178-393 4 mN 5 mR/90 2.8mm
*Tip radius / Tip angle

1.6
0.8

2.4

60.3
Stylus

0.4
1.8

12.8

4.8
1.5

Extra small hole detectors

61
Stylus

16.4

10

3.5

3.5
9
13.6

16.2

3. 8

*Tip radius / Tip angle

60.7
Stylus

*Tip radius / Tip angle

the transverse

178-394 4 mN 5 mR/90 tracing drive unit

hole diameter:

178-392 4 mN

Stylus
Order No. Measuring
force
profiles*

Dimensions: Display Unit and Drive Unit

Drive unit, Display unit


Nosepiece for cylindrical surfaces

Nosepiece for flat surfaces


Nosepiece for flat surface
No.12AAA217

No.12AAA217
SJ-301/ 301R standard accessories
Not available for the transverse
tracing drive unit.

No.12AAA218
SJ-301/301R standard accessories
Not available for the transverse
tracing drive unit.

V-type adapter

Point-contact adapter

No.12AAE644
SJ-301S standard accessories
Dedicated to the transverse tracing
drive unit.

Extension rod (50 mm)

Nosepiece for
cylindrical surface
No.12AAA218

No.12AAE643
SJ-301S standard accessories
Dedicated to the transverse tracing
drive unit.

7.7mm
72m

Extension cable (1 m)

(Note: Extension is possible with only a single rod.)

No.12AAA210
Not available for the transverse
tracing drive unit.

No.12BAA303
For connecting between calculation display unit and drive unit.

Extension rod 50 mm
No.12AAA210

Support feet set


No.12AAA216
SJ-301 standard
accessory
Not attachable to
the detector side
of the transverse
tracing drive unit.

Vertical positioning adapter


No.12AAA219
Not available for the
transverse tracing drive unit

Support feet set


No.12AAA216

Vertical positioning
adapter
No.12AAA219

Detector side

Magnetic stand adapter


No.12AAA221(8mm)
No.12AAA220(9.5mm)

(Note: Extension is possible with only a single cable.)

Height gage adapter


No.12AAA222(9x9mm)
No.12AAA233(1/4inx1/2in)

Magnetic stand
adapter

Setting attachments

Height gage adapter

(Note: Not available for the transverse tracing drive unit)

Enhances measurement efficiency by facilitating the measurement setup of multiple workpieces of the same type and of the
hard-to-access sections of a workpiece.
V type for measuring cylinders in the
axial direction
No.178-033

The V-width is adjustable


to the cylinder diameter
facilitating axial measurement
of a wide range of cylinder
diameters.
Adjustable range:
5 ~ 150 mm

Magnetic slider type


No.178-034

Inside diameter type


No.178-035

The magnet attached to


the frame bottom surface
allows taking hands-free
measurement on a wall.

Greatly facilitates measurement of


internal wall surfaces of, for
example, a cylinder block.
Applicable diameter: 75 ~ 95 mm
Accessible depth: 30 ~ 135 mm

Optional Accessories: For External Output

Simplified communication program for SURFTEST SJ series


The Surftest SJ-301 series has an RS-232C interface, enabling data to be transferred to a spreadsheet or other software.
We also provide a program that lets you create inspection record tables using a Microsoft Excel* macro.

Required environment*:
OS : Windows 2000 SP4 Spreadsheet software:

Windows XP
Microsoft Excel 2000

Windows Vista
Microsoft Excel 2002

Windows 7
Microsoft Excel 2003
Microsoft Excel 2007
*Windows OS and Microsoft Excel are products of
Microsoft Corporation.

The optional RS-232C cable is also required.


RS-232C cable for SJ-301 series
No.12AAA882

This program can be downloaded for free from


the Mitutoyo website.

http://www.mitutoyo.co.jp

Contour / Roughness analysis software FORMTRACEPAK


More advanced analysis can be performed by loading SJ-301 series measurement data to software program
FORMTRACEPAK via a memory card (option) for office processing.

10

Optional Accessories: For External Equipment

Digimatic mini processor DP-1VR

Input Tool: Calculation results input unit

By connecting this printer to the Surftest SJ-210's


digimatic output, you can print calculation results,
perform a variety of statistical analyses, draw a histogram
or D chart, and also perform complicated operations for
X-R control charts.

Surftest SJ-210 calculation results can be loaded directly


into commercial spreadsheet software via this unit simply
by connecting it to the USB connector on a computer or a
PS/2 type keyboard connector. (See Catalog No.E4250-264,
E4391 for details.)

For USB keyboards


IT-012U No.264-012-10
USB-ITN-D No.06ADV380D
For PS/2 keyboards
IT-005D No.264-005

No.264-504

To denote your AC line voltage add the


following suffixes (e.g. 264-504-5A).
5A for 120V, 5D for 230V, 5E for 230V
(for UK), 5DC for 220V (for China), 5K for
220V (for Korea), 5F for 230V (for Oceania)

SJ-210 DP-1VR Connecting cable


1m: No.936937
2m: No.965014

Optional accessories, consumables, and others for SJ-301


Printer paper (5 rolls)
Durable printer paper (5 rolls)
Touch-panel protector sheet (10 sheets)
Memory card (128MB) *1

No.270732
No.12AAA876
No.12AAA896
No.12AAA841

*1: Compact flash (CF) card on the market is also available.

11

Mitutoyo Corporation

Note: All information regarding our products, and in particular the illustrations, drawings, dimensional and performance data contained in this pamphlet, as well as other
technical data are to be regarded as approximate average values. We therefore reserve the right to make changes to the corresponding designs, dimensions and weights.
The stated standards, similar technical regulations, descriptions and illustrations of the products were valid at the time of printing. Only quotations submitted by ourselves
may be regarded as denitive.
Our products are classied as regulated items under Japanese Foreign Exchange and Foreign Trade Law. Please consult us in advance if you wish to export our products to
any other country. If the purchased product is exported, even though it is not a regulated item (Catch-All controls item), the customer service available for that product
may be affected. If you have any questions, please consult your local Mitutoyo sales ofce.

20-1, Sakado 1-chome,


Takatsu-ku, Kawasaki-shi,
Kanagawa 213-8533, Japan
T +81 (0) 44 813-8230
F +81 (0) 44 813-8231
http://www.mitutoyo.co.jp

102 1007 Ce (CH) BU, Printed in Japan

Export permission by the Japanese government may


be required for exporting our products according to
the Foreign Exchange and Foreign Trade Law. Please
consult our sales ofce near you before you export
our products or you offer technical information to a
nonresident.

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