Heat Exchanger Specification Sheet

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Size
875 / 1200 -- 3000
Surf/unit(eff.)
158.7
Fluid allocation
Fluid name
Fluid quantity, Total
Vapor (In/Out)
Liquid
Noncondensable
Temperature (In/Out)
Dew / Bubble point
Density
Vapor/Liquid
Viscosity
Molecular wt, Vap
Molecular wt, NC
Specific heat
Thermal conductivity
Latent heat
Pressure (abs)
Velocity
Pressure drop, allow./calc.

mm
m

Type BKU
Connected in
Hor
1 parallel
1 series
Shells/unit 1
Surf/shell (eff.)
158.7
m
PERFORMANCE OF ONE UNIT
Shell Side
Tube Side
0242-2->0242*-2
HO_8421-2->HO_8422-2
24390
28105
kg/h
0
0
28105
28105
kg/h
24390
24390
0
0
kg/h
0
0
0
0
kg/h
C
C
kg/m
cp

118.6
954.95
0.4451

119.5

280

277.94

954.42 2.19
0.4464 0.0196
18.02

2
0.0195
18.02

3.941
3.931 2.021
2.017
kJ/(kg K)
0.293
0.2906 0.0422
0.042
W/(m K)
2096.2
kJ/kg
2107.5
200
189.077
550
501.645
kPa
0.42
66.38
m/s
30
10.923
50
48.355
kPa
Fouling resistance (min)
0.0005 Ao based
0.00035
0.00035
m K/W
Heat exchanged
MTD corrected
24.1
159.49
kW
C
Transfer rate, Service
Dirty
Clean 359.3
1
275.3
W/(m K)
CONSTRUCTION OF ONE SHELL
Sketch
Shell Side
Tube Side
Design/vac/test pressure:g
700
700
kPa
Design temperature
300
315
C
Number passes per shell
1
2
Corrosion allowance
0
2
mm
Connections
In
88.9 150 ANSI 1
304.8 150 ANSI
mm 1
1
31.75 150 ANSI 1
Size/rating
Out
304.8 150 ANSI
Nominal
Intermediate
150 ANSI
150 ANSI
Tube No.
OD 19.05
Tks-Avg 2.77
Length 3000
410 Us
mm
mm Pitch 25.4
mm
Tube type Plain
Tube pattern
90
#/m Material SA-213 T5
Shell SA-240 304
ID 875
OD 889
SA-240 304
mm Shell cover
Channel or bonnet
Channel cover
SA-240 304
Tubesheet-stationary SA-240 304
Tubesheet-floating
Floating head cover Impingement protection None
Baffle-cross
Type Unbaffled
Cut(%d)
Spacing: c/c
SA-240 304
mm
mm
Baffle-long
Seal type
Inlet
0
Supports-tube
U-bend
Type
Bypass seal
Tube-tubesheet joint
Exp. 2 grv
Expansion joint
Type None
RhoV2-Inlet nozzle
Bundle entrance 121
Bundle exit 165
1181
kg/(m s)
Gaskets - Shell side
Tube Side
Flat Metal Jacket Fibe
Flat Metal Jacket Fibe
Floating head
Code requirements
TEMA class R - refinery service
ASME Code Sec VIII Div 1
Weight/Shell
Filled with water 9771.4
Bundle
4987.1
3368.9
kg
Remarks
S3

T1

T2

S1

S2

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

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54
55
56
57

Size
875
x
3000
Surf/Unit (gross/eff/finned)
Surf/Shell (gross/eff/finned)

mm
161.6 /
161.6 /

Type
BKU
158.7 /
158.7 /

Design (Sizing)
Process Data
Total flow
Vapor
Liquid
Noncondensable
Cond./Evap.
Temperature
Dew / Bubble point
Quality
Pressure (abs)
DeltaP allow/cal
Velocity

kg/h
kg/h
kg/h
kg/h
C
C
kPa
kPa
m/s

Liquid Properties
Density
kg/m
Viscosity
cp
Specific heat
kJ/(kg K)
Therm. cond.
W/(m K)
Surface tension dynes/cm
Molecular weight
Vapor Properties
Density
kg/m
Viscosity
cp
Specific heat
kJ/(kg K)
Therm. cond.
W/(m K)
Molecular weight
Two-Phase Properties
Latent heat
kJ/kg

0
189.077
10.923
0.42

954.95
0.4451
3.941
0.293
38.8
26.01

954.42
0.4464
3.931
0.2906
38.6
26.01

Heat Transfer Parameters

Reynolds No. vapor
Reynolds No. liquid
12534.6 12498.12
Prandtl No. vapor
Prandtl No. liquid
5.99
6.04
kW
Heat Load
Vapor only
0
2-Phase vapor
0
Latent heat
0
2-Phase liquid
0
Liquid only
24.1
Tubes
Type
ID/OD
mm
Length act/eff
m
Tube passes
Tube No.
Tube pattern
Tube pitch
mm
Insert
Vibration problem

Plain
13.51 / 19.05
3
/ 2.9395
2
820
90
25.4
None
No / No

Printed: 3/20/2015 at 8:24:53 AM

Hor

Connected in
Shells/unit

m
m

1 parallel
1

PERFORMANCE OF ONE UNIT

Tube Side
Heat Transfer Parameters
Total heat load
kW
In
Out
28105
Eff. MTD/ 1 pass MTD
C
28105
28105
Actual/Reqd area ratio - fouled/clean
0
0
0
W/(m K)
Coef./Resist.
0
Overall fouled
275.3
280
277.94
Overall clean
359.3
Tube side film
420.8
1
1
Tube side fouling
2013.4
550
501.645
Tube wall
9782.2
50
48.355
Outside fouling
2839
60.69
66.38
Outside film
3287.4

Shell Side
In
Out
24390
0
0
24390
24390
0
0
118.6
119.5
0
200
30
0.41

Page 2

2.19
0.0196
2.021
0.0422
18.02

2
0.0195
2.017
0.042
18.02

2096.2

2107.5

91756.8

92160.83

0.94

0.94
kW
-24.1
0
0
0
0

Baffles
Type
Number
Cut(%d)
Cut orientation
Spacing: c/c
Spacing at inlet
Spacing at outlet

1 series

24.1
159.49 / 159.49
289.31 / 377.56
m K/W
0.00363
0.00278
0.00238
0.0005
0.0001
0.00035
0.0003

65.44
13.68
2.81
9.7
8.38

Shell Side Pressure Drop

Inlet nozzle
Inlet space Xflow
Baffle Xflow
Baffle window
Outlet space Xflow
Outlet nozzle
Intermediate nozzle

kPa
2.274
0
0.585
0
0
0.74

%
63.18
0
16.25
0
0
20.57

Tube Side Pressure Drop

Inlet nozzle
Entering tubes
Inside tubes
Exiting tubes
Outlet nozzle
Intermediate nozzle

kPa
2.46
3.465
44.101
1.54
1.496

%
4.64
6.53
83.11
2.9
2.82

m/s
1.11

kg/(m s)
1181

Velocity / Rho*V2
Shell nozzle inlet
Shell bundle Xflow
Shell baffle window
Shell nozzle outlet
Shell nozzle interm
Tube nozzle inlet
Tubes
Tube nozzle outlet
Tube nozzle interm

0.41

0.42
1.49

2114

m/s
kg/(m s)
48.89
5231
60.69
66.38
53.64
5739

Nozzles: (No./OD)
Unbaffled
0

mm
mm
mm

Shell Side
Inlet
mm
1 / 101.6
Outlet
1 / 88.9
Other
1 / 42.16
Impingement protection

RhoV2 violation

Tube Side
1 / 323.85
1 / 323.85
/
None

No

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 3

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

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Performance
Design (Sizing)

Shell Side

Tube Side

Total mass flow rate

kg/h

24390

Vapor mass flow rate (In/Out)

kg/h

28105

28105

Liquid mass flow rate

kg/h

24390

24390

118.6

119.5

280

277.94

200

189.077

550

501.645

Vapor mass quality

Temperatures

Dew / Bubble point

Operating pressures
Film coefficient (mean)
Fouling resistance (OD based)

kPa

28105

W/(m K)

3287.4

420.8

m K/W

0.00035

0.0005

0.42

66.38

Velocity (highest)

m/s

Pressure drop (allow./calc.)

kPa

Total heat exchanged

kW

30
24.1

10.923

50

Unit

BKU

Overall clean coef (plain/finned)

W/(m K)

359.3

Shell size

Overall dirty coef (plain/finned)

W/(m K)

275.3

Tubes

Plain

Effective area (plain/finned)

158.7

Insert

None

Effective MTD

Actual/required area ratio(dirty/clean)

159.49
289.31

377.56

No.

875

820

Pattern

OD

90

Vibration problem

No

Baffles Unbaffled

RhoV2 problem

No

Total cost

48.355

pass

1 ser

1 par

3000

mm

Hor

19.05 Tks
Pitch

2.77

mm

25.4 mm

Cut(%d)
112879

Dollar(US)

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Shell side / Fouling / Wall / Fouling / Tube side

Page 4
Printed: 3/20/2015 at 8:24:53 AM

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 5

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Printed: 3/20/2015 at 8:24:53 AM

Overall Coefficient/Resistance Summary

Area required

Area ratio: actual/required

Clean

Dirty

Max Dirty

0.4

0.5

158.7

377.56

289.31

1.0

359.3

275.3

Overall coefficient

W/(m K)

Overall resistance

m K/W

0.00278

0.00363

1.05078

Shell side fouling

m K/W

0.0

0.00035

0.43484

0.0

0.0005

0.61315

Tube side fouling*

W/(m K)

m K/W

3287.4

0.0003

10.93

2839

0.00035

Tube wall

9782.2

0.0001

Tube side fouling*

2013.4

0.0005

Tube side film *

420.8

0.00238

Resistance Distribution
Shell side film
Shell side fouling

* Based on outside surface - Area ratio: Ao/Ai = 1.41

Thermal Details
Thermal Details - Hot Side
Stream mass fractions
Liquid mass fractions at inlet
Liquid mass fractions at outlet
Vapor mass fractions at inlet
Vapor mass fractions at outlet
Liquid 2 mass fractions at inlet
Liquid 2 mass fractions at outlet
Stream mole fractions
Liquid mole fractions at inlet
Liquid mole fractions at outlet
Vapor mole fractions at inlet
Vapor mole fractions at outlet
Liquid-2 mole fractions at inlet
Liquid-2 mole fractions at outlet
Stream mass flow

kg/h

Liquid mass flow at inlet

kg/h

Liquid mass flow at outlet

kg/h

Vapor mass flow at inlet

kg/h

Vapor mass flow at outlet

kg/h

Liquid 2 mass flow at inlet

kg/h

Liquid 2 mass flow at outlet

kg/h

3.67
85.4

8.38

0.03

9.7

41.38

2.81

0.01

13.68

58.35

65.44

0.23

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Page 6
Printed: 3/20/2015 at 8:24:53 AM

Thermal Details - Cold Side

Stream mass fractions
Liquid mass fractions at inlet
Liquid mass fractions at outlet
Vapor mass fractions at inlet
Vapor mass fractions at outlet
Liquid 2 mass fractions at inlet
Liquid 2 mass fractions at outlet
Stream mole fractions
Liquid mole fractions at inlet
Liquid mole fractions at outlet
Vapor mole fractions at inlet
Vapor mole fractions at outlet
Liquid-2 mole fractions at inlet
Liquid-2 mole fractions at outlet
Stream mass flow

kg/h

Liquid mass flow at inlet

kg/h

Liquid mass flow at outlet

kg/h

Vapor mass flow at inlet

kg/h

Vapor mass flow at outlet

kg/h

Liquid 2 mass flow at inlet

kg/h

Liquid 2 mass flow at outlet

kg/h

Thermal Details - Coefficients

Film Coefficients

W/(m K)

Shell Side

Tube Side

Bare area (OD) / Finned area

Overall film coefficients

3287.4

Vapor sensible

Bare area (OD) / ID area

420.8

593.3

420.8

593.3

Two Phase
Liquid sensible

3287.4

Heat Transfer Parameters

Prandtl numbers

5.99

12534.6

In

Out

0.94

0.94

91756.8

92160.83

6.04

Vapor Nominal
Liquid Nominal

Fin Efficiency

Out

Vapor
Liquid

Reynolds numbers

In

12498.12

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Temperature Difference

Page 7
Printed: 3/20/2015 at 8:24:53 AM

Heat Flux (based on tube O.D.)

kW/m

Overall Effective MTD

159.49

Overall actual flux

One pass counterflow MTD

159.49

Critical heat flux (at highest ratio)

LMTD based on end points

159.92

Highest actual flux

44.4

Highest ratio, actual/critical flux

0.03

Effective MTD correction factor

Wall Temperatures

43.9
1270.9

Mean shell metal temperature

119.48
153.73

Mean tube metal temperature

Tube wall temperatures (highest / lowest)

133.31

Shell Side

Heat Load Summary

132.33

Tube Side

kW

% total

kW

Vapor only

-24.1

100

2-Phase vapor

Latent heat

2-Phase liquid

Liquid only

24.1

100

Total

24.1

100

-24.1

100

Effectiveness

0.0018

% total

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Page 8
Printed: 3/20/2015 at 8:24:53 AM

Thermal Details - Pressure Drop

Pressure Drop

kPa

Shell Side

Tube Side

30

50

Total calculated

10.923

48.355

Gravitational

7.323

3.6

53.062

-4.706

Maximum allowed

Frictional
Momentum change
Pressure drop distribution

m/s

Inlet nozzle

1.11

Entering bundle

0.41

kPa

%dp

m/s

kPa

%dp

2.274

63.18

48.89

2.46

4.64

60.69

3.465

6.53

44.101

83.11

66.38

1.54

2.9

53.64

1.496

2.82

Inside tubes

60.69

Inlet space Xflow

0.585

16.25

Baffle windows

Outlet space Xflow

Bundle Xflow

0.41

0.42

Exiting bundle

0.42

Outlet nozzle

1.49

0.74

20.57

Liquid outlet nozzle

1.49

0.74

20.57

Vapor outlet nozzle

Intermediate nozzles

66.38

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 9

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Printed: 3/20/2015 at 8:24:53 AM

Thermal Details - Shell Side Stream Analysis

Shell Side Flow Fractions

Inlet

Middle

Outlet

Crossflow

0.76

0.76

0.76

Window

Baffle hole - tube OD

0.4

Baffle OD - shell ID

4.76

Shell ID - bundle OTL

12.7

0.24

0.24

0.24

Pass lanes
Rho*V2 analysis

Flow Area
mm

Shell inlet nozzle

6379

Shell entrance

Density
kg/m

Rho*V2
kg/(m s)

1.11

954.95

1181

2232

3778

1.88

954.95

3368

5953

Bundle entrance

485332

0.41

954.27

121

5953

Bundle exit

485332

0.42

943.11

165

5953

Shell exit

218983

0.03

954.39

5953

4769

1.49

954.39

2114

mm

m/s

kg/m

kg/(m s)

Tube inlet nozzle

72966

48.89

2.19

5231

Tube inlet

58774

60.69

2.19

8062

Tube outlet

58774

66.38

8817

Tube outlet nozzle

72966

53.64

1.99

5739

Shell outlet nozzle

Velocity
m/s

Diam. Clearance
mm

Thermosiphons
Thermosiphon stability
Vertical Tube Side Thermosiphons
Flow reversal criterion - top of tubes (should be > 0.5)
Flooding criterion - top of tubes (should be > 1.0)
Fraction of tube length flooded
Kutateladze Number in axial nozzle (should be > 3.2 )

Kettles
Recirculation ratio

27.26

Quality at top of bundle

Entrainment fraction

TEMA limit
kg/(m s)

kg/(m s)

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 10

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Printed: 3/20/2015 at 8:24:54 AM

Thermal Details - Vibration Analysis - Fluid Elastic Instability HTFS

Shell number:

1/1

Fluid Elastic Instability Analysis

Vibration tube number

Vibration tube location

Inlet row,
centre
No

Baffle overlap

W/Wc for heavy damping (LDec=0.1)

0.27

0.21

W/Wc for medium damping (LDec=0.03)

0.48

0.38

W/Wc for light damping

Vibration

No

0.84

0.65

W/Wc for estimated damping

0.37

0.29

Estimated log Decrement

0.05

0.05

Tube natural frequency

41.2

41.2

Dominant
Span
Inlet

Dominant
Span
Inlet

1.49

1.49

(LDec=0.01)

cycle/s

Natural frequency method

Dominant span
Tube effective mass

kg/m

Note: W/Wc = ratio of actual shellside flowrate to critical flowrate for onset of fluid-elastic instability
Tube material density

kg/m

7841.74

Tube axial stress

N/mm

Tube material Young's Modulus

N/mm

196013.6

U-bend longest unsupported length

mm

109.77

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Printed: 3/20/2015 at 8:24:54 AM

Thermal Details - Vibration Analysis - Resonance Analysis HTFS

Shell number:

1/1

Resonance Analysis
3

Vibration tube number

Location along tube

No

Vibration problem
Span length

Inlet row,
Baffle
centre
overlap
Midspace Midspace

Vibration tube location

mm 979.82

No
979.82

Frequency ratio: Fv/Fn

0.2

0.15

Frequency ratio: Fv/Fa

0.01

0.01

Frequency ratio: Ft/Fn

0.14

0.11

Frequency ratio: Ft/Fa

0.01

Vortex shedding amplitude

mm

Turbulent buffeting amplitude

mm

TEMA amplitude limit

mm
41.2

Natural freq., Fn

cycle/s

Acoustic freq., Fa

cycle/s 1014.41

Flow velocity

m/s

X-flow fraction
RhoV2
Strouhal No.

kg/(m s)

Page 11

41.2
1014.3

0.41

0.32

161

98

0.38

0.38

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 12

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

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Thermal Details - Methods

Hot Side
Heat transfer coefficient multiplier
Heat transfer coefficient specified
Pressure drop multiplier
Pressure drop calculation option

Cold Side

No
No
No
friction only

No
No
No
friction + gravity

Calculation method

Standard method

Desuperheating heat transfer method

Multicomponent condensing heat transfer method
Vapor shear enhanced condensation
Liquid subcooling heat transfer (vertical shell)

Wet wall
HTFS - Silver-Bell
Yes
Not Used

Subcooled boiling accounted for in

Post dryout heat transfer accounted for
Correction to user-supplied boiling curve
Falling film evaporation method

Heat transfer & pressure drop

Yes
Boiling curve not used
HTFS recommended method

Single phase tubeside heat transfer method

Lowfin Calculation Method

HTFS recommended method

HTFS / ESDU

Tube pass multiplier

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 13

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Printed: 3/20/2015 at 8:24:54 AM

Basic Geometry
Unit Configuration
Exchanger Type

BKU

Position

Hor

Arrangement

1 par

Baffle type

1 ser
Unbaffled

Baffle number

Tube number (calcs.)

Tube length actual

Tube passes

Plain

Tube O.D.

mm

19.05

mm

25.4

mm

Tube pitch

Spacing at inlet

mm

Tube pattern

Outside diameter

mm
mm

90

Shell
889

Kettle
1217

Front head
889

875

1200.54

875

Shell Side
Inlet

Nozzle type

Liquid outlet

Tube Side
Vapor outlet

Inlet

Outlet

Actual outside diameter

mm

101.6

88.9

42.16

323.85

323.85

Inside diameter

mm

90.12

77.93

35.05

304.8

304.8

Height under nozzle

mm

8.88

8.88

8.88

Dome inside diameter

mm

Vapor belt inside diameter

mm

Number of nozzles

Vapor belt inside width

Vapor belt slot area
Impingement protection
Distance to tubesheet

3
2

Tube type

Spacing (center-center)

Inside Diameter

820

mm
mm
No
No
No
impingement impingement impingement
1525
3895
2570
mm

Rear head

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Page 14
Printed: 3/20/2015 at 8:24:54 AM

Tubes
Tubes
Type

Plain

Tube number

820

Outside diameter

mm

19.05

Number of tubes plugged

Inside diameter

mm

13.51

Tube length actual

Wall thickness

mm

2.77

Tube length effective

2.9395

1.41

Front TubesheetThickness

mm

57.52

25.4

Rear TubesheetThickness

mm

W/(m K)

SA-213 T5
32.0185

Area ratio: Ao/Ai

Pitch

mm

Pattern

90

External enhancement

Material
Thermal conductivity

Internal enhancement
Low fins

Longitudinal fins

Fin density

#/m

Fin number

Fin height

mm

Fin thickness

mm

Fin thickness

mm

Fin height

mm

Tube root diameter

mm

Fin spacing

mm

Tube wall thickness under fin

mm

Cut and twist length

mm

Tube inside diameter under fins

mm

High Fin Thick

mm

High Fin Frequency

#/m

Other (high) fins

High Fin Type
High Fin Tip Diameter

Default
mm

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Page 15
Printed: 3/20/2015 at 8:24:54 AM

Baffles
Baffles
Type

Unbaffled

Tubes in window

Baffle cut: inner / outer / interm

Yes

Number

Actual (% diameter)

Nominal (% diameter)

Spacing (center-center)

mm

Actual (% area)

Spacing at inlet

mm

Cut orientation

Spacing at outlet

mm

Thickness

Spacing at central in/out for G,H,I,J shells

mm

Tube rows in baffle overlap

34

Spacing at center of H shell

mm

Tube rows in baffle window

End length at front head

mm

Baffle hole - tube od diam clearance

mm

0.4

End length at rear head

mm

Shell id - baffle od diam clearance

mm

4.76

mm

VariableBaffles

Baffle spacing

mm

Baffle cut percent, outer

Baffle cut percent, inner
Number of baffle spaces
Baffle region length

mm

Baffle cut area percent, outer

Baffle cut area percent, inner

Supports Misc. Baffles

Supports-tube

Longitudinal Baffle

Supports in endspace at front head

Thickness

mm

Supports in endspace at rear head

Window length at front head

mm

Supports between baffles

Window length at center

mm

Window length at rear head

mm

Support blanking baffle

Supports at U-bend

Supports at each G,H,J shell inlet and I shell outlet

Supports at center of H shell

Supports for K, X shells

Special support at inlet nozzle

No

6.35

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Page 16
Printed: 3/20/2015 at 8:24:54 AM

Bundle
Bundle
Shell ID to center 1st tube row

Tube passes

mm

From top

8.88

Tube pass layout

From bottom

8.88

Tube pass orientation

From right

18.4

U-bend orientation

From Left

18.4

Horizontal pass lane width

mm

Vertical pass lane width

mm

Impingement protection

None

Quadrant (dbl.band)
Standard (horizontal)
Horizontal
38.1

Impingement distance

mm

Interpass tube alignment

Impingement plate diameter

mm

Deviation in tubes/pass

Impingement plate width

mm

Outer tube limit

mm

862.3

Impingement plate length

mm

Shell id - bundle otl diam clearance

mm

12.7

Impingement plate thickness

mm

Gross surface area per shell

161.6

Tie rod diameter

mm

12.7

Effective surface area per shell

158.7

Sealing strips (pairs)

Bare tube area per shell

158.7

Tube to tubesheet joint

Finned area per shell

Tube projection from front tsht

mm

U-bend area per shell

14.4

Tube projection from rear tsht

mm

Internal enhancements
None

Twisted tape 360 deg twist pitch

mm

Twisted tape thickness

mm

hiTRAN part number

Tie rod number

Enhancements

Tube insert type

Yes

8
0
Exp. 2 grv

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 17

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Printed: 3/20/2015 at 8:24:54 AM

Setting Plan

Views on arrow A

6343 Overall
502

594 594

T1

499

1525

1045

1325
S3

T1

T2

T2

S1

Pulling Length

3820

S2
3428

75

75

1054

264

S1 S2

935

150

150

2 Bolts
Fixed

Ref
OD
Wall
S1 102 mm 5.7 mm
S2 89 mm 5.5 mm
S3 42 mm 3.6 mm
T1 324 mm 9.5 mm
T2 324 mm 9.5 mm

Nozzle Data
Standard
150 ANSI Weld neck
150 ANSI Weld neck
150 ANSI Weld neck
150 ANSI Weld neck
150 ANSI Weld neck

Notes

Design Data
Design Pressure
Design Temperature
Full Vacuum
Corrosion Allowance
Test Pressure
Number of Passes
Radiography
PWHT
Internal Volume

Units
bar
C
mm
bar

264

499

1054

795

758

758

S3

2 Bolts
Sliding

Shell
7.
300.
0
0.

Channel
7.
315.
0
2.

1
0
0
5.5904

2
0
0
0.5848

Aspen Shell & Tube Exchanger

Setting Plan
Design Codes
0
TEMA 0

BKU 875/ 1203 - 4362

Drawing Number

Customer Specifications
Empty
4987 kg

Weight Summary
Flooded
9771 kg

Bundle
3369 kg

Revision

Date
3/20/2015

Dwg.

Chk.

App.

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 18

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Printed: 3/20/2015 at 8:24:54 AM

Tube Layout

410
19.05
25.4000

419.1 mm

410

Shell inside diameter

mm

875.

Front head inside diameter

mm

875.

Outer tube limit

mm

862.3

Tube number (calcs.)

820

Tube number (layout)

820

Tube length

mm

3000.

Tube O.D.

mm

19.05

Tube pitch

mm

25.4

Tube pattern

90

Tube passes

Tie rod number

419.1 mm

Tie rod diameter

mm

Sealing strips (pairs)

12.7
0

Baffle type

Unbaffled

Centre to outer baffle cut

Centre to inner baffle cut
Impingement protection

None

Shell Side Inlet Nozzle Inside Diameter

mm

90.1192

Shell Side Outlet Nozzle Inside Diameter

mm

77.9272

Shell Side Outlet Nozzle Inside Diameter

mm

35.052

Aspen Shell & Tube

Tube Layout

Design Codes
ASME Code Sec VIII Div 1
TEMA R - refinery service

Drawing Number

Customer Specifications
Revision

Date
3/20/2015

Dwg.

App.

Heat Exchanger Thermal Design

Shell&Tube V8.4

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Page 19
Printed: 3/20/2015 at 8:24:54 AM

U-bend Details
Number of
U-tubes

U-bend diameter

U-bend length

U-tube length

mm

mm

mm

34

57.15

89.77

6089.77

32

107.95

169.57

6169.57

32

158.75

249.36

6249.36

32

209.55

329.16

6329.16

32

260.35

408.96

6408.96

30

311.15

488.75

6488.75

30

361.95

568.55

6568.55

28

412.75

648.35

6648.34

28

463.55

728.14

6728.14

26

514.35

807.94

6807.94

24

565.15

887.73

6887.74

22

615.95

967.53

6967.53

20

666.75

1047.33

7047.33

18

717.55

1127.12

7127.12

14

768.35

1206.92

7206.92

819.15

1286.72

7286.72

Cost/Weight
Weights
Shell

kg

Cost data

Dollar(US)

1291.6

Labor cost

58553

Tube material cost

36678

Material cost (except tubes)

17647

Front head

326.6

Rear head

Shell cover
Bundle

3368.9

Total weight - empty

4987.1

Total cost (1 shell)

112879

Total weight - filled with water

9771.4

Total cost (all shells)

112879

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 20

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Printed: 3/20/2015 at 8:24:54 AM

Analysis along Shell - Interval Analysis

Point Calc Tube Distance Distance up
No.
No.
No.
End
Shell

SS Bulk
Temp.

SS Fouling
Temp

Tube Metal
SS
SS Vapor SS Heat SS Film Coef.
Temp
Pressure fraction
flux

mm
0

mm
-409

C
119.47

C
133.31

C
151.1

kPa
197.726

kW/m
44.1

W/(m K)
3186.5

-136

119.48

133.05

150.87

195.132

44.2

3255.1

136

119.49

132.68

150.54

192.538

44.3

3358.8

409

119.5

132.41

150.31

189.944

44.4

3437.7

647

409

119.5

132.4

150.27

189.944

44.3

3434.9

647

136

119.49

132.67

150.51

192.538

44.2

3356

647

-136

119.48

133.04

150.84

195.132

44.1

3252.4

647

-409

119.47

133.3

151.06

197.726

44

3183.9

1293

-409

119.47

133.29

151.03

197.726

44

3181.2

1293

-136

119.48

133.04

150.8

195.132

44.1

3249.6

1293

136

119.49

132.66

150.48

192.538

44.2

3353.3

1293

409

119.5

132.39

150.24

189.944

44.2

3432.1

1940

409

119.5

132.39

150.21

189.944

44.2

3429.3

1940

136

119.49

132.65

150.44

192.538

44.1

3350.6

1940

-136

119.48

133.03

150.77

195.132

44

3246.9

1940

-409

119.47

133.28

151

197.726

43.9

3178.6

2586

-409

119.47

133.27

150.96

197.726

43.9

3175.9

2586

-136

119.48

133.02

150.74

195.132

43.9

3244.1

2586

136

119.49

132.64

150.41

192.538

44

3347.9

2586

409

119.5

132.38

150.17

189.944

44.1

3426.5

3233

409

119.5

132.37

150.14

189.944

44.1

3423.7

3233

136

119.49

132.64

150.37

192.538

44

3345.1

3233

-136

119.48

133.01

150.7

195.132

43.9

3241.4

3233

-409

119.47

133.27

150.93

197.726

43.8

3173.2

-409

119.47

133.22

150.76

197.726

43.5

3159.6

-136

119.48

132.97

150.53

195.127

43.5

3227.5

136

119.49

132.54

150.15

192.528

43.7

3347.5

409

119.5

132.33

149.97

189.929

43.7

3409.7

647

409

119.5

132.34

150

189.929

43.8

3412.6

647

136

119.49

132.54

150.19

192.528

43.7

3350.5

647

-136

119.48

132.98

150.57

195.127

43.6

3230.3

647

-409

119.47

133.23

150.79

197.726

43.5

3162.4

1293

-409

119.47

133.24

150.83

197.726

43.6

3165.1

1293

-136

119.48

132.99

150.6

195.127

43.7

3233.1

1293

136

119.49

132.55

150.22

192.528

43.8

3353.4

1293

409

119.5

132.34

150.04

189.929

43.9

3415.5

1940

409

119.5

132.35

150.07

189.929

43.9

3418.3

1940

136

119.49

132.62

150.31

192.528

43.8

3339.8

1940

-136

119.48

132.99

150.64

195.127

43.7

3235.9

1940

-409

119.47

133.25

150.86

197.726

43.7

3167.8

2586

-409

119.47

133.26

150.89

197.726

43.7

3170.5

2586

-136

119.48

133

150.67

195.127

43.8

3238.7

2586

136

119.49

132.63

150.34

192.528

43.9

3342.6

2586

409

119.5

132.36

150.1

189.929

44

3421.2

3233

409

119.5

132.37

150.14

189.929

44.1

3424

3233

136

119.49

132.64

150.37

192.528

44

3345.3

3233

-136

119.48

133.01

150.7

195.127

43.9

3241.4

3233

-409

119.47

133.27

150.93

197.726

43.8

3173.2

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 21

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Printed: 3/20/2015 at 8:24:54 AM

Analysis along Shell - Physical Properties

Temperature
Pressure

C 119.47
kPa 197.726
0

Vapor fraction

119.47

119.47

119.48

119.48

119.48

119.49

119.49

119.49

119.5

119.5

119.5

196.426

196.429

195.132

195.132

193.835

192.538

192.538

192.538

191.241

189.944

189.944

954.29
3.94

954.29
3.94

954.31
3.938

954.31
3.938

954.33
3.937

954.35
3.935

954.35
3.935

954.35
3.935

954.38
3.933

954.4
3.932

954.4
3.932

Liquid specific heat

kg/m 954.27
kJ/(kg K) 3.941

Liquid thermal cond.

W/(m K) 0.2922

0.292

0.292

0.2917

0.2917

0.2915

0.2913

0.2913

0.2913

0.291

0.2907

0.2907

cp 0.4407
dynes/cm 38.7

0.4415

0.4415

0.4423

0.4423

0.4432

0.444

0.444

0.444

0.4449

0.4458

0.4458

38.6

38.6

38.6

38.6

38.6

38.6

38.6

38.6

38.6

38.6

38.6

kJ/kg 2196.6

2197.3

2197.3

2198

2198

2198.7

2199.4

2199.4

2199.4

2200.1

2200.8

2200.8

Liquid density

Liquid viscosity
Surface tension
Latent heat
Vapor density

kg/m

Vapor specific heat

kJ/(kg K)

Vapor thermal cond.

W/(m K)

Vapor viscosity

cp

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 22

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

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Analysis along Tubes - Interval Analysis

Point Shell Tube Distance
No.
No.
No.
End

SS Bulk
Temp

SS FoulingTube MetalTS Fouling TS Bulk

temp.
Temp
temp
Temp.

TS
TS Vapor
Pressure fraction

TS void
fraction

TS Heat
flux
kW/m

TS Film
Coef.

SS Film
Coef.

mm

kPa

119.47

133.22

150.76

174.57

277.99

505.75

-43.5

W/(m K) W/(m K)
420.3

3159.6

647

119.47

133.23

150.79

174.64

278.19

509.77

-43.5

420.4

3162.4

1293

119.47

133.24

150.83

174.71

278.39

513.79

-43.6

420.5

3165.1

1940

119.47

133.25

150.86

174.78

278.58

517.81

-43.7

420.6

3167.8

2586

119.47

133.26

150.89

174.84

278.78

521.83

-43.7

420.7

3170.5

3233

119.47

133.27

150.93

174.91

278.98

525.85

-43.8

420.8

3173.2

3233

119.48

133.01

150.7

174.73

278.98

525.85

-43.9

420.8

3241.4

2586

119.48

133

150.67

174.66

278.78

521.83

-43.8

420.7

3238.7

1940

119.48

132.99

150.64

174.59

278.58

517.81

-43.7

420.6

3235.9

1293

119.48

132.99

150.6

174.53

278.39

513.79

-43.7

420.5

3233.1

647

119.48

132.98

150.57

174.46

278.19

509.77

-43.6

420.4

3230.3

119.48

132.97

150.53

174.39

277.99

505.75

-43.5

420.3

3227.5

119.49

132.54

150.15

174.08

277.99

505.75

-43.7

420.3

3347.5

647

119.49

132.54

150.19

174.15

278.19

509.77

-43.7

420.4

3350.5

1293

119.49

132.55

150.22

174.21

278.39

513.79

-43.8

420.5

3353.4

1940

119.49

132.62

150.31

174.33

278.58

517.81

-43.8

420.6

3339.8

2586

119.49

132.63

150.34

174.39

278.78

521.83

-43.9

420.7

3342.6

3233

119.49

132.64

150.37

174.46

278.98

525.85

-44

420.8

3345.3

119.47

133.31

151.1

175.25

279.95

545.616

-44.1

421.2

3186.5

647

119.47

133.3

151.06

175.19

279.76

541.747

-44

421.1

3183.9

1293

119.47

133.29

151.03

175.12

279.57

537.878

-44

421

3181.2

1940

119.47

133.28

151

175.05

279.37

534.009

-43.9

420.9

3178.6

2586

119.47

133.27

150.96

174.98

279.18

530.14

-43.9

420.9

3175.9

3233

119.47

133.27

150.93

174.92

278.98

526.271

-43.8

420.8

3173.2

3233

119.5

132.37

150.14

174.27

278.98

525.85

-44.1

420.8

3424

2586

119.5

132.36

150.1

174.2

278.78

521.83

-44

420.7

3421.2

1940

119.5

132.35

150.07

174.13

278.58

517.81

-43.9

420.6

3418.3

1293

119.5

132.34

150.04

174.07

278.39

513.79

-43.9

420.5

3415.5

647

119.5

132.34

150

174

278.19

509.77

-43.8

420.4

3412.6

119.5

132.33

149.97

173.93

277.99

505.75

-43.7

420.3

3409.7

3233

119.48

133.01

150.7

174.73

278.98

526.271

-43.9

420.8

3241.4

2586

119.48

133.02

150.74

174.8

279.18

530.14

-43.9

420.9

3244.1

1940

119.48

133.03

150.77

174.87

279.37

534.009

-44

420.9

3246.9

1293

119.48

133.04

150.8

174.94

279.57

537.878

-44.1

421

3249.6

647

119.48

133.04

150.84

175

279.76

541.747

-44.1

421.1

3252.4

119.48

133.05

150.87

175.07

279.95

545.616

-44.2

421.2

3255.1

119.49

132.68

150.54

174.8

279.95

545.616

-44.3

421.2

3358.8

647

119.49

132.67

150.51

174.74

279.76

541.747

-44.2

421.1

3356

1293

119.49

132.66

150.48

174.67

279.57

537.878

-44.2

421

3353.3

1940

119.49

132.65

150.44

174.6

279.37

534.009

-44.1

420.9

3350.6

2586

119.49

132.64

150.41

174.53

279.18

530.14

-44

420.9

3347.9

3233

119.49

132.64

150.37

174.47

278.98

526.271

-44

420.8

3345.1

3233

119.5

132.37

150.14

174.27

278.98

526.271

-44.1

420.8

3423.7

2586

119.5

132.38

150.17

174.34

279.18

530.14

-44.1

420.9

3426.5

1940

119.5

132.39

150.21

174.41

279.37

534.009

-44.2

420.9

3429.3

1293

119.5

132.39

150.24

174.48

279.57

537.878

-44.2

421

3432.1

647

119.5

132.4

150.27

174.54

279.76

541.747

-44.3

421.1

3434.9

119.5

132.41

150.31

174.61

279.95

545.616

-44.4

421.2

3437.7

Heat Exchanger Thermal Design

Shell&Tube V8.4

Page 23

File: D:\HTTEK\..\AMINE\E-0211-STEAM REBOILER.edr

Printed: 3/20/2015 at 8:24:55 AM

Analysis along Tubes - Physical Properties

Temperature
Pressure

C 279.95
kPa 545.616
1

Vapor fraction
Liquid density

kJ/(kg K)

Liquid thermal cond.

W/(m K)

Liquid viscosity

cp

Surface tension

dynes/cm

Latent heat

kJ/kg 2097.3

Vapor density

kg/m

Vapor thermal cond.

Vapor viscosity

279.57

279.47

279.27

279.08

278.88

278.68

278.48

278.39

278.19

277.99

537.878

535.943

532.075

528.206

523.84

519.82

515.8

513.79

509.77

505.75

2106.5

kg/m

Liquid specific heat

Vapor specific heat

279.76
541.747

2098.2

2099.1

2099.5

2100.4

2101.3

2102.3

2103.3

2104.2

2104.7

2105.6

2.17

2.16

2.14

2.13

2.12

2.1

2.09

2.07

2.06

2.05

2.03

2.02

kJ/(kg K) 2.021

2.021

2.02

2.02

2.02

2.019

2.019

2.019

2.018

2.018

2.018

2.017

W/(m K) 0.0422

0.0422

0.0421

0.0421

0.0421

0.0421

0.0421

0.0421

0.042

0.042

0.042

0.042

cp 0.0196

0.0195

0.0195

0.0195

0.0195

0.0195

0.0195

0.0195

0.0195

0.0195

0.0195

0.0195