Unidrive SP Short Form Guide
Unidrive SP Short Form Guide
Unidrive SP
www.controltechniques.com
General Information
The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or
incorrect installation or adjustment of the optional operating parameters of the equipment or from
mismatching the variable speed drive with the motor.
The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment
to a policy of continuous development and improvement, the manufacturer reserves the right to change the
specification of the product or its performance, or the contents of the guide, without notice.
All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means,
electrical or mechanical including photocopying, recording or by an information storage or retrieval system,
without permission in writing from the publisher.
Environmental statement
Control Techniques is committed to minimising the environmental impacts of its manufacturing operations
and of its products throughout their life cycle. To this end, we operate an Environmental Management
System (EMS) which is certified to the International Standard ISO 14001. Further information on the EMS,
our Environmental Policy and other relevant information is available on request, or can be found at
www.greendrives.com.
The electronic variable-speed drives manufactured by Control Techniques have the potential to save
energy and (through increased machine/process efficiency) reduce raw material consumption and scrap
throughout their long working lifetime. In typical applications, these positive environmental effects far
outweigh the negative impacts of product manufacture and end-of-life disposal.
Nevertheless, when the products eventually reach the end of their useful life, they must not be discarded
but should instead be recycled by a specialist recycler of electronic equipment. Recyclers will find the
products easy to dismantle into their major component parts for efficient recycling. Many parts snap
together and can be separated without the use of tools, while other parts are secured with conventional
fasteners. Virtually all parts of the product are suitable for recycling.
Product packaging is of good quality and can be re-used. Large products are packed in wooden crates,
while smaller products come in strong cardboard cartons which themselves have a high recycled fibre
content. If not re-used, these containers can be recycled. Polythene, used on the protective film and bags
for wrapping product, can be recycled in the same way. Control Techniques' packaging strategy favours
easily-recyclable materials of low environmental impact, and regular reviews identify opportunities for
improvement.
When preparing to recycle or dispose of any product or packaging, please observe local legislation and
best practice.
REACH legislation
EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals
(REACH) requires the supplier of an article to inform the recipient if it contains more than a specified
proportion of any substance which is considered by the European Chemicals Agency (ECHA) to be a
Substance of Very High Concern (SVHC) and is therefore listed by them as a candidate for compulsory
authorisation.
For current information on how this requirement applies in relation to specific Control Techniques products,
please approach your usual contact in the first instance. Control Techniques position statement can be
viewed at:
http://www.controltechniques.com/REACH
Copyright
May 2011 Control Techniques Ltd
Issue Number: 2
Software:
01.19.00 onwards
Contents
1
2
6
7
SMARTCARD ............................................................................................. 66
2.1
2.2
2.3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
7.1
7.2
8.1
Ratings ..................................................................................................................... 8
Nameplate description ........................................................................................... 10
Options / Accessories ............................................................................................ 12
Introduction ............................................................................................................ 66
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10
11
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
9.10
9.11
9.12
9.13
9.14
9.15
9.16
9.17
9.18
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Safety Information
Safety
Information
Product
Information
CAUTION
A Note contains information, which helps to ensure correct operation of the product.
Electrical
Installation
NOTE
Specific warnings are given at the relevant places in this User Guide.
UL Listing
Information
www.controltechniques.com
Diagnostics
Careful consideration must be given to the functions of the drive which might result in a
hazard, either through their intended behaviour or through incorrect operation due to a
fault. In any application where a malfunction of the drive or its control system could lead
to or allow damage, loss or injury, a risk analysis must be carried out, and where
necessary, further measures taken to reduce the risk - for example, an over-speed
protection device in case of failure of the speed control, or a fail-safe mechanical brake
in case of loss of motor braking.
Advanced
parameters
With the sole exception of the SAFE TORQUE OFF function, none of the drive
functions must be used to ensure safety of personnel, i.e. they must not be used
for safety-related functions.
SMARTCARD
The STOP and SAFE TORQUE OFF functions of the drive do not isolate dangerous
voltages from the output of the drive or from any external option unit. The supply must
be disconnected by an approved electrical isolation device before gaining access to the
electrical connections.
Running the
motor
Close attention is required to the electrical installation and the system design to avoid
hazards either in normal operation or in the event of equipment malfunction. System
design, installation, commissioning / start-up and maintenance must be carried out by
personnel who have the necessary training and experience. They must read this safety
information and this User Guide carefully.
The voltages used in the drive can cause severe electrical shock and/or burns, and
could be lethal. Extreme care is necessary at all times when working with or adjacent to
the drive.
Mechanical
Installation
A Caution contains information which is necessary for avoiding a risk of damage to the
product or other equipment.
The SAFE TORQUE OFF function has been approved by BGIA as meeting the requirements
of the following standards, for the prevention of unexpected starting of the drive:
EN 61800-5-2:2007
SIL 3
EN ISO 13849-1:2006 PL e
EN 954-1:1997
Category 3
The SAFE TORQUE OFF function may be used in a safety-related application. The
system designer is responsible for ensuring that the complete system is safe and
designed correctly according to the relevant safety standards.
Environmental limits
Instructions in this User Guide regarding transport, storage, installation and use of the
drive must be complied with, including the specified environmental limits. Drives must
not be subjected to excessive physical force.
Access
Drive access must be restricted to authorized personnel only. Safety regulations which
apply at the place of use must be complied with.
Fire protection
The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must
be provided. For further information, refer to section 3.1 Fire protection on page 14.
Motor
Ensure the motor is installed in accordance with the manufacturers recommendations.
Ensure the motor shaft is not exposed.
Standard squirrel cage induction motors are designed for single speed operation. If it is
intended to use the capability of the drive to run a motor at speeds above its designed
maximum, it is strongly recommended that the manufacturer is consulted first.
Low speeds may cause the motor to overheat because the cooling fan becomes less
effective. The motor should be installed with a protection thermistor. If necessary, an
electric forced vent fan should be used.
The values of the motor parameters set in the drive affect the protection of the motor.
The default values in the drive should not be relied upon.
It is essential that the correct value is entered in parameter 0.46 motor rated current.
This affects the thermal protection of the motor.
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Adjusting parameters
Electrical installation
The voltages present in the following locations can cause severe electric shock and may
be lethal:
Stored charge
The drive contains capacitors that remain charged to a potentially lethal voltage after the
AC supply has been disconnected. If the drive has been energized, the AC supply must
be isolated at least ten minutes before work may continue.
Electrical
Installation
Mechanical
Installation
Some parameters have a profound effect on the operation of the drive. They must not
be altered without careful consideration of the impact on the controlled system.
Measures must be taken to prevent unwanted changes due to error or tampering.
Product
Information
The brake control functions are provided to allow well co-ordinated operation of an
external brake with the drive. While both hardware and software are designed to high
standards of quality and robustness, they are not intended for use as safety functions,
i.e. where a fault or failure would result in a risk of injury. In any application where the
incorrect operation of the brake release mechanism could result in injury, independent
protection devices of proven integrity must also be incorporated.
Safety
Information
Running the
motor
SMARTCARD
Advanced
parameters
Diagnostics
UL Listing
Information
www.controltechniques.com
Product Information
2.1
Ratings
WARNING
Fuses
The AC supply to the drive must be installed with suitable protection against overload
and short-circuits. The following section shows recommended fuse ratings. Failure to
observe this requirement will cause risk of fire.
Table 2-1
Max. cont.
input
current
Model
SP0201
SP0202
SP0203
SP0204
SP0205
SP0401
SP0402
SP0403
SP0404
SP0405
SP1201
SP1202
SP1203
SP1204
SP1401
SP1402
SP1403
SP1404
SP1405
SP1406
SP2201
SP2202
SP2203
SP2401
SP2402
SP2403
SP2404
SP3201
SP3202
SP3401
SP3402
SP3403
SP3501
SP3502
SP3503
SP3504
SP3505
SP3506
SP3507
Size 0 to 3 ratings
Cable size
Fuse
Normal Duty
UL508C
Heavy Duty
Nom Motor
Nom Motor Max.
Max.
cont. power power cont. power power
UL Input Output Input Output output
@
@
output
@
@
230V
current 220V 230V current 220V
1ph
3ph
IEC
gG
6
10
12
16
20
4
4
6
6
8
10
12
20
20
8
8
8
12
12
16
20
25
32
20
25
32
32
50
63
40
50
63
8
10
12
16
20
25
32
10
10
16
20
20
10
10
10
10
10
10
15
20
20
8
8
10
15
15
15
20
25
30
20
25
30
30
45
60
40
45
60
10
10
15
15
20
25
30
5.0 3.6
7.6 5.6
9.6 6.9
13.5 8.9
17.4 12.3
2.3
2.8
3.3
4.4
5.7
9.5
11.3
16.4
19.1
4.8
5.8
7.4
10.6
11
13.4
18.1
22.6
28.3
17
21.4
27.6
27.6
43.1
54.3
36.2
42.7
53.5
6.7
8.2
11.1
14.4
18.1
22.2
26.0
EN60204
kW
hp
5.2
6.8
9.6
11
2.8
3.8
5.0
6.9
8.8
11
15.5
22
28
15.3
21
29
1.1
1.5
2.2
3.0
1.1
1.5
2.2
3.0
4.0
5.5
4.0
5.5
7.5
7.5
11
15
1.5
2.0
3.0
3.0
1.5
2.0
3.0
5.0
5.0
7.5
5.0
7.5
10
10
15
20
42
54
35
43
56
5.4
6.1
8.4
11
16
22
27
11
15
18.5
22
30
3.0
4.0
5.5
7.5
11
15
18.5
15
20
25
30
40
3.0
5.0
7.5
10
15
20
25
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kW
hp
2.2
3.1
4.0
5.7
7.5
1.3
1.7
2.1
3.0
4.2
4.3
5.8
7.5
10.6
2.1
3.0
4.2
5.8
7.6
9.5
12.6
17
25
13
16.5
25
29
31
42
32
40
46
4.1
5.4
6.1
9.5
12
18
22
0.37
0.55
0.75
1.1
1.5
0.37
0.55
0.75
1.1
1.5
0.75
1.1
1.5
2.2
0.75
1.1
1.5
2.2
3.0
4.0
3.0
4.0
5.5
5.5
7.5
11
15
7.5
11
15
18.5
22
2.2
3.0
4.0
5.5
7.5
11
15
0.5
0.75
1.0
1.5
2.0
0.5
0.75
1.0
1.5
2.0
1.0
1.5
2.0
3.0
1.0
1.5
2.0
3.0
5.0
5.0
3.0
5.0
7.5
10
10
20
20
10
15
25
30
30
2.0
3.0
5.0
7.5
10
15
20
Table 2-2
3ph
Fuse option 2
semi. fuse in
series with
HRC fuse or
breaker
Cable size
EN60204
Normal Duty
UL508C
Heavy Duty
HRC
IEC
North
Max.
Nom Motor Max.
Nom Motor
class IEC
IEC America
cont. power power cont. power power
gG class Input Output Input Output
Class Ferraz
output
@
@
output
@
@
UL
aR
HSJ
current 220V 230V current 220V 230V
class
J
A
mm2
90
100
125
80
100
125
32
40
50
50
63
63
160
200
160
200
90
125
160
160
200
160
200
200
125
125
125
125
125
125
200
250
200
250
160
160
SP6401*
241
315
300
250
315
SP6402*
258
315
300
300
350
SP6601*
SP6602*
138
156
200
200
200
200
200
200
200
200
25
35
70
25
35
70
4
6
10
16
16
25
95
120
95
120
35
50
2x
70
2x
120
2 x 50
2 x 50
AWG
mm2 AWG
3
25
3
3
35
3
1
70
1
3
25
3
2
35
2
1
70
1
10
4
10
8
6
8
8
10
8
6
16
6
6
16
6
4
25
4
2/0
95
2/0
4/0
120
4/0
2/0
95
2/0
4/0
120
4/0
2
35
2
1
50
1
2x
2x
2x
2/0
70
2/0
2x
2x
2x
4/0
120
4/0
2 x 1 2 x 50 2 x 1
2 x 1 2 x 50 2 x 1
kW
hp
kW
hp
68
80
104
68
83
104
22
27
36
43
52
62
130
154
138
168
84
99
18.5
22
30
37
45
55
18.5
22
30
37
45
55
37
45
75
90
75
90
25
30
40
50
60
75
25
30
40
50
60
75
50
60
100
125
100
125
56
68
80
60
74
96
19
22
27
36
43
52
105
130
124
156
63
85
15
18.5
22
30
37
45
15
18.5
22
30
37
45
30
37
55
75
55
75
20
25
30
50
60
75
20
25
30
40
50
60
40
50
100
125
75
100
205
110
150
180
90
150
236
132
200
210
110
150
125
144
110
132
150
175
100
125
90
110
125
150
Operating mode
Advanced
parameters
SMARTCARD
* Derating is applied to these drives at low output frequencies. Please contact the
supplier of the drive for more information if the application requires significant torque, at
or close to zero speed for extended periods of time or if prolonged periods of overload
(>100%) are required.
Running the
motor
90
100
125
80
110
125
60
60
60
60
60
60
175
225
175
225
100
100
100
100
125
80
110
125
63
63
63
63
63
80
200
250
200
250
125
125
Electrical
Installation
68.9
78.1
99.9
62.3
79.6
97.2
26.5
28.8
35.1
41
47.9
56.9
142
165
131
156
82.6
94.8
Mechanical
Installation
A
SP4201
SP4202
SP4203
SP4401
SP4402
SP4403
SP4601
SP4602
SP4603
SP4604
SP4605
SP4606
SP5201
SP5202
SP5401
SP5402*
SP5601
SP5602
Product
Information
Model
Fuse
option 1
Safety
Information
Max.
cont.
input
current
Size 4 to 6 ratings
110% for 9s
110% for 9s
175% for 5s
150% for 8s
Heavy Duty overload with a typical 4 pole motor 200% for 28s
200% for 3s
175% for 5s
Diagnostics
UL Listing
Information
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Table 2-4
Size 6
Operating mode
110% for 9s
110% for 9s
150% for 8s
Generally the drive rated current is higher than the matching motor rated current
allowing a higher level of overload than the default setting as illustrated by the example
of a typical 4 pole motor.
The time allowed in the overload region is proportionally reduced at very low output
frequency on some drive ratings.
NOTE
2.2
The maximum overload level which can be attained is independent of the speed.
Nameplate description
See Figure 3-8 for location of rating labels.
Figure 2-1
Input
voltage
Frequency Serial
number
S/N: 3000005001
I/P 200-240V 50-60Hz 1/3ph 13.5/7.9A
O/P 0-240V SPZ 2 M/TL 3ph 5.7/5.7A
Output voltage
range
Motor
output
Single/three
phase input current
Single/three phase
peak output current
Approvals label
Model
SP0204
Rating
1.1kW
Date code
Q26
S/N: 3000005001
SPZ 2 M/TL
RoHS
Compliant
E171230
Designed in the U.K. Made in China
10
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IND. CONTROL
EQUIPMENT
Approvals
Figure 2-2
50-60Hz
SP1201
3ph
Typical input
current for
Normal Duty
rating
7.1A
S.No: 3000005001
4.3 / 5.2A
SP 1,5 TL
Product
Information
Model
No. of
phases
Input
frequency
Serial
number
Heavy Duty / Normal Duty
rating output current
O/P 0-240V
Output voltage
range
Approvals label (Size 1 to 6)
Heavy Duty /
Normal Duty
power rating
SP1201
0.75 / 1.1kW
Approvals
SP
Electrical
Installation
Serial
number
Mechanical
Installation
Model
Made In U.K
STDL25
Customer and
date code
Model
SP5402
75 / 90kW
Customer and
date code
STDN39
I/P 380-480V
O/P 0-480V
E171230
Heavy Duty /
Normal Duty
rating output current
Running the
motor
Input
frequency
Approvals
SP 100 T
Made In U.K
Model number
SP 6
SMARTCARD
Key to approvals
Unidrive product line
SP:
Solutions Platform
Complete inverter drive
CE approval
Voltage rating
0:
2:
4:
5:
6:
Voltage independent
200V to 240V
380V to 480V
500V to 575V
500V to 690V
C Tick approval
Australia
UL / cUL approval
USA &
Canada
Advanced
parameters
SP frame size
Europe
Diagnostics
Configuration
0:
1:
2:
3:
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11
UL Listing
Information
See section 3-8 Features of the size 0 to 6 drive on page 25 for location of rating labels.
Output current
The continuous output current ratings given on the rating label are for maximum 40C
(104F), 1000m altitude and 3.0 kHz switching. Derating is required for higher switching
frequencies, ambient temperatures >40C (104F) and higher altitude. For derating
information, refer to the Unidrive SP User Guide on the CD supplied with the drive.
Input current
The input current is affected by the supply voltage and impedance. The input current
given on the rating label is the typical input current and is stated for a balanced supply.
2.3
Options / Accessories
Figure 2-3
15-way D-type
converter
Keypad
SM-Keypad
SM-Keypad Plus
Internal braking
resistor (size 0
to 2 only)
SM slot 1
SM slot 2
SM slot 3
Feedback
Fieldbus
SM-PROFIBUS-DP-V1
SM-DeviceNet
SM-INTERBUS
SM-CAN
SM-CANopen
SM-SERCOS
SM-Ethernet
SM-LON
SM-EtherCAT
External
footprint /
bookcase
EMC filter
SLM
Automation
(I/O Expansion)
SM-I/O Plus
SM-I/O Lite
SM-I/O Timer
SM-I/O PELV
SM-I/O 120V
SM-I/O 32
SM-I/O 24V Protected
(Applications)
SM-Applications
SM-Applications Lite
SM-Applications Lite V2
SM-EZMotion
SM-Applications Plus
SM-Register
SM-Safety
SM-SLM
12
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Table 2-5
Size 0
Size 1
Size 2
Size 3
Size 4
Size 5
Size 6
Control
connectors
UL warning
label
Product
Information
Relay
connector
CAUTION
Mechanical
Installation
Grounding
bracket
Through panel
mounting
gasket
Electrical
Installation
Through panel
mounting
bracket
Surface
mounting
brackets
Top surface
mounting
brackets
Nylon
washers
M6
M6
M8
M6
Sealing clips
Running the
motor
Mounting
screws
M8x20
M4x10
SMARTCARD
Grounding
clamp
Ground
cable bridge
Advanced
parameters
DC terminal
cover
grommets
Ferrite ring
Diagnostics
Supply and
motor
connector
Ground fixing
screws
Safety
Information
Description
M6x12
Fan supply
connector
UL Listing
Information
IP54 gasket
IP54 insert
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13
Mechanical Installation
Safety information
WARNING
WARNING
WARNING
WARNING
NOTE
3.1
When replacing the terminal covers the screws should be tightened with a maximum
torque of 1 N m (0.7 lb ft).
Fire protection
The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must
be provided.
For installation in the USA, a NEMA 12 enclosure is suitable.
For installation outside the USA, the following (based on IEC 62109-1, standard for PV
inverters) is recommended.
Enclosure can be metal and/or polymeric, polymer must meet requirements which can
be summarized for larger enclosures as using materials meeting at least UL 94 class
5VB at the point of minimum thickness.
Air filter assemblies to be at least class V-2.
14
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Safety
Information
The location and size of the bottom shall cover the area shown in Figure 3-1. Any part of
the side which is within the area traced out by the 5 angle is also considered to be part
of the bottom of the fire enclosure.
Product
Information
Drive
Mechanical
Installation
Electrical
Installation
The bottom, including the part of the side considered to be part of the bottom, must be
designed to prevent escape of burning material - either by having no openings or by
having a baffle construction. This means that openings for cables etc. must be sealed
with materials meeting the 5VB requirement, or else have a baffle above.
N o t le s s
th a n 2 X
SMARTCARD
Not less
than 2
times X
Running the
motor
See Figure 3-2 for acceptable baffle construction. This does not apply for mounting in
an enclosed electrical operating area (restricted access) with concrete floor.
X
X
Advanced
parameters
B o t t o m o f fir e
e n c lo s u r e
Diagnostics
UL Listing
Information
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15
3.2
Mounting methods
Unidrive SP size 1 to 6 can be either surface or through-panel mounted using the
appropriate brackets. Size 0 can only be surface mounted.
WARNING
NOTE
If the drive has been used at high load levels for a period of time, the heatsink can reach
temperatures in excess of 70C (158F). Human contact with the heatsink should be
prevented.
In order to achieve IP54 rating (NEMA 12) for through-panel mounting, an IP54 insert must
be installed (size 1 and 2). See section 10.7 on page 109. Derating applies when the IP54
insert is installed. Additionally, the gasket provided should be installed between the drive
and the backplate to ensure a good seal for the enclosure. If the heatsink mounted braking
resistor is to be used with the drive through-panel mounted, refer to the Braking Resistor
Installation Sheet supplied with the resistor prior to mounting the drive. For further
information refer to the Unidrive SP User Guide on the CD Rom supplied with the drive.
Figure 3-3 New ingress protective label
NOTE
16
The ingress protective labels (shown in Figure 3-3 above) should remain in place while the
drive is mounted, and until all the electrical wires have been connected. The labels should
be removed before first power up.
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Drive dimensions
B
Safety
Information
3.3
Product
Information
Mechanical
Installation
Electrical
Installation
B
in
12.677
14.488
14.488
14.488
20.079
32.283
44.528
mm
62
100
155
250
310
310
310
C
in
2.441
3.937
6.102
9.843
12.205
12.205
12.205
mm
226
219
219
260
298
298
298
in
8.898
8.622
8.622
10.236
11.732
11.732
11.732
Running the
motor
0
1
2
3
4
5
6
A
mm
322
368
368
368
510
820
1131
Size
SMARTCARD
Advanced
parameters
Diagnostics
UL Listing
Information
www.controltechniques.com
17
3.4
Surface mounting
7.5mm
(0.295in)
40.05.0mm
(1.5750.197in)
47mm
(1.850in)
106 1.0mm
4.173 0.039in
6.5mm
(0.256in)
6.5mm
(0.256in)
30.0mm
(1.181in)
24.5mm
(0.965in)
1
292mm
(11.496in)
5.4mm
(0.213in)
370.01.0mm
(14.5670.039in)
6mm
(0.236in)
1061.0mm
(4.1730.039in)
6.5mm
(0.256in)
337.5 1.0mm
(13.287 0.039in)
6.5mm
(0.256in)
258.60.5mm
(10.1810.020in)
6.5mm
(0.256in)
8.5mm
(0.335in)
25.70.5mm
(1.0120.020in)
97mm
(3.819in)
47mm
(1.850in)
3
3271.0mm
(12.8740.039in)
6.5mm
(0.256in)
18
528.80.5mm
(20.8190.020in)
839.30.5mm
(33.0430.020in)
1150.80.5mm
(45.3070.020in)
8.5mm
(0.335in)
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Through-panel mounting
Safety
Information
3.5
70 0.3mm
(2.756 0.012in)
70.00.3mm
(2.7560.012in)
93.00.5mm
(3.6610.020in)
35.0 0.15mm
(1.378 0.006in)
(0.256in)
6.5mm
(0.256in)
Product
Information
35.00.15mm
(1.3780.006in)
6.5mm
64.6 0.5mm
15.60.5mm
(2.543 0.020in)
(0.6140.020in)
148 0.5mm
(5.827 0.020in)
Mechanical
Installation
368.01.0mm
(14.4880.039in)
343.00.5mm
(13.5040.020in)
368.0 1.0mm
(14.488 0.039in)
294 0.5mm
(11.575 0.020in)
(0.256in)
9.3 0.5mm
(0.366 0.020in)
9.40.75mm
(0.3700.030in)
101.5 0.5mm
(3.996 0.020in)
6.5mm
(0.256in)
6.5mm
(0.256in)
258.60.5mm
(10.1810.020in)
26.650.5mm
1.0490.020in)
560.5mm
(2.2050.020in)
487.00.5mm
(19.1730.020in)
540.30.5mm
(21.2720.020in)
797.50.5mm
(31.9380.020in)
825.60.5mm
(33.5670.020in)
1107.80.5mm
(43.6140.020in)
1161.20.5mm
(45.7170.020in)
R6.5mm
(0.256in)
6.5mm
(0.256in)
258.60.5mm
(10.1810.020in)
Diagnostics
14.20.5mm
0.5590.020in)
8.5mm
(0.335in)
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19
UL Listing
Information
Size 1 to 3 only: When the drive is through-panel mounted, the main terminal cover(s)
must be removed in order to provide access to the mounting holes.
Advanced
parameters
8 0.3mm
(0.315 0.012in)
R6.5mm
(0.256in)
SMARTCARD
2870.5mm
(11.2990.020in)
8.5mm
(0.335in)
Running the
motor
286.00.5mm
(11.2600.020in)
2360.5mm
(9.2910.020in)
6.5mm
Electrical
Installation
3.6
Enclosure
Enclosure Layout
Please observe the clearances in the diagram below taking into account any
appropriate notes for other devices / auxiliary equipment when planning the installation.
Figure 3-4 Enclosure layout
Optional braking resistor and overload
Enclosure
AC supply
contactor and
fuses or MCB
100mm
(4in)
External
controller
100mm
(4in)
Note
For EMC compliance:
1) When using an external EMC
filter, one filter is required for
each drive
2) Power cabling must be at
least 100mm (4in) from the
drive in all directions
3) Ensure direct metal contact
at drive and filter mounting
points (any paint must be
removed)
Signal cables
Plan for all signal cables
to be routed at least
300mm (12in) from the
drive and any power cable
20
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Safety
Information
3.7
Product
Information
Mechanical
Installation
Electrical
Installation
7
Getting Started Basic parameters
Running the
motor
SMARTCARD
Advanced
parameters
Diagnostics
UL Listing
Information
www.controltechniques.com
21
3.8
3.8.1
EMC filters
Internal filter
It is recommended that the internal EMC filter be kept in place unless there is a specific
reason for removing it.
If the drive is part of a regen system or is a Unidrive SP size 3 to 6 on an IT supply then
the internal EMC filter must be removed.
The internal EMC filter reduces radio-frequency emission into the line power supply.
Where the motor cable is short, it permits the requirements of EN61800-3:2004 to be
met for the second environment - for further information see the Unidrive SP User Guide
on the CD Rom supplied with the drive. For longer motor cables the filter continues to
provide a useful reduction in emission level, and when used with any length of shielded
motor cable up to the limit for the drive, it is unlikely that nearby industrial equipment will
be disturbed. It is recommended that the filter be used in all applications unless the
ground leakage current (on 400V, 50Hz supply) of 28mA for sizes 0 to 3 and 56mA for
sizes 4 to 6 is unacceptable or the above conditions are true.
Figure 3-5 Removal of Size 0 internal EMC filter
2
3
22
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Product
Information
Mechanical
Installation
Electrical
Installation
3.8.2
External filter
Epcos
L1, L2, L3
No.
Schaffner
No.
L1, L2, L3
1 ph
SP0201
SP0202
2
0.8 N m 4mm2 0.8 N m
SP0203 4200-6000 4mm
12AWG (0.6 lb ft) 12AWG (0.6 lb ft)
SP0204
SP0205
3 ph
0.8 N m 4mm2 0.8 N m
4mm2
12AWG (0.6 lb ft) 12AWG (0.6 lb ft)
4200-6002
M5
M5
2
3.5 N m
0.6 N m
4200-6121 4mm
(2.6 lb ft)
12AWG (0.4 lb ft)
2
3.5 N m
0.6 N m
4200-6120 4mm
(2.6 lb ft)
12AWG (0.4 lb ft)
M5
3.0 N m
(2.2 lb ft)
M5
3.0 N m
(2.2 lb ft)
M5
2
3.5 N m
0.6 N m
4200-6121 4mm
(2.6 lb ft)
12AWG (0.4 lb ft)
M5
3.0 N m
(2.2 lb ft)
4200-6119
4mm2 0.8 N m
12AWG (0.6 lb ft)
M5
2
3.5 N m
0.6 N m
4200-6120 4mm
(2.6 lb ft)
12AWG (0.4 lb ft)
M5
3.0 N m
(2.2 lb ft)
4200-6210
2Nm
10mm2
8AWG (1.5 lb ft)
M5
2 1.35 N m
3.5 N m
4200-6211 10mm
(2.6 lb ft)
8AWG (1.0 lb ft)
M5
3.0 N m
(2.2 lb ft)
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23
UL Listing
Information
4mm2 0.8 N m
12AWG (0.6 lb ft)
Diagnostics
4200-6118
Advanced
parameters
4mm2 0.8 N m
12AWG (0.6 lb ft)
2
0.8 N m
4200-6119 4mm
12AWG (0.6 lb ft)
4200-6118
SMARTCARD
4200-6001
Running the
motor
SP0201
SP0202
SP0203
SP0204
SP0205
SP0401
SP0402
SP0403
SP0404
SP0405
SP1201
SP1202
SP1203
SP1204
SP1401
SP1402
SP1403
SP1404
SP1405
SP1406
SP2201
SP2202
SP2203
Schaffner
No.
SP2401
SP2402
SP2403
SP2404
SP3201
SP3202
SP3401
SP3402
SP3403
SP3501
SP3502
SP3503
SP3504
SP3505
SP3506
SP3507
SP4201
SP4202
SP4203
SP4401
SP4402
SP4403
SP4601
SP4602
SP4603
SP4604
SP4605
SP4606
SP5201
SP5202
SP5401
SP5402
SP5601
SP5602
SP6401
SP6402
SP6601
SP6602
Epcos
L1, L2, L3
No.
L1, L2, L3
4200-6210
10mm2
8AWG
2Nm
(1.5 lb ft)
M5
2 1.35 N m
3.5 N m
4200-6211 10mm
(2.6 lb ft)
8AWG (1.0 lb ft)
M5
3.0 N m
(2.2 lb ft)
4200-6307
16mm2
6AWG
2.2 N m
(1.6 lb ft)
M6
2
3.9 N m
4200-6306 16mm
(2.9 lb ft)
6AWG
2.2 N m
(1.6 lb ft)
M6
5.1 N m
(3.8 lb ft)
4200-6305
16mm2
6AWG
2.2 N m
(1.6 lb ft)
M6
2
3.9 N m
4200-6306 16mm
(2.9 lb ft)
6AWG
2.2 N m
(1.6 lb ft)
M6
5.1 N m
(3.8 lb ft)
4200-6309
16mm2
6AWG
2.2 N m
(1.6 lb ft)
M6
2
3.9 N m
4200-6308 16mm
(2.9 lb ft)
6AWG
2.2 N m
(1.6 lb ft)
M6
5.1 N m
(3.8 lb ft)
4200-6406
50mm2
0AWG
8Nm
(5.9 lb ft)
M10
2
25 N m
4200-6405 50mm
(18.4 lb ft)
0AWG
6.8 N m
10 N m
M10
(5.0 lb ft)
(7.4 lb ft)
4200-6408
25mm2
4AWG
2.3 N m
(1.7 lb ft)
M6
2
3.9 N m
4200-6407 50mm
(2.9 lb ft)
0AWG
6.8 N m
10 N m
M10
(5.0 lb ft)
(7.4 lb ft)
4200-6503
95mm2 20 N m
4/0AWG (14.7 lb ft)
M10
4200-6504
50mm2
0AWG
M10
8Nm
(5.9 lb ft)
4200-6603
M10
4200-6604
M10
2
25 N m
20 N m
10 N m
4200-6501 95mm
M10
(18.4 lb ft)
(7.4 lb ft)
4/0AWG (14.7 lb ft)
2
25 N m
20 N m
10 N m
4200-6502 95mm
M10
(18.4 lb ft)
(7.4 lb ft)
4/0AWG (14.7 lb ft)
25 N m
10 N m
4200-6601
M10
(18.4 lb ft)
(7.4 lb ft)
25 N m
10 N m
4200-6602
M10
(18.4 lb ft)
(7.4 lb ft)
The external EMC filters for sizes 0 to 3 can be footprint or bookcase mounted. The external
EMC filters for sizes 4 to 6 are designed to be mounted above the drive.
To avoid a fire hazard and maintain validity of the UL listing, adhere to the specified
tightening torques for the power and ground terminals.
WARNING
For further information refer to the Unidrive SP User Guide on the CD Rom supplied
with the drive.
24
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Drive features
Safety
Information
3.9
M3.5
1Nm
LED
SMARTCARD
SM 2
LED
Product
Information
SMARTCARD
SM 1
1-6
SM 2
2.5mm
4Nm
21
SM 1
11
31
3mm
4Nm
5
10
15
31
42
41
3mm
4Nm
Electrical
Installation
8mm
4Nm
8mm
4Nm
M6
4Nm
2.5mm
4Nm
21
1
6
11
42
41
11
Mechanical
Installation
SM 3
1
M3.5
1Nm
DC
DC
Pozi Pz 2
/ 6.5mm
1.5Nm
T20 / 6.5mm
1.5Nm
T20 / 6.5mm
1.5Nm
AC
Pozi Pz 2
/ 6.5mm
1.5Nm
SMARTCARD
Pozi Pz 2
/ 6.5mm
1.5Nm
Running the
motor
AC
Pozi Pz 2
/ 6.5mm
1.5Nm
DC
Pozi Pz 3
/ 10mm
2.5Nm
Pozi Pz 2
/ 6.5mm
1.5Nm
M10 nut
17mm AF
T20 / 6.5mm
1.5Nm
Advanced
parameters
456
Diagnostics
AC
Pozi Pz 3
/ 10mm
2.5Nm
A. Serial comms
B. Rating label
C. Encoder
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2.5mm
UL Listing
Information
M10 nut
17mm AF
25
Electrical Installation
Electric shock risk
The voltages present in the following locations can cause severe electric shock and
may be lethal:
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
26
STOP function
The STOP function does not remove dangerous voltages from the drive, the motor or any
external option units.
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Supply types
Safety
Information
4.1
All drives are suitable for use on any supply type i.e TN-S, TN-C-S, TT and IT.
Supplies with voltage up to 600V may have grounding at any potential, i.e. neutral,
centre or corner (grounded delta)
Drives are suitable for use on supplies of installation category III and lower, according to
IEC60664-1. This means they may be connected permanently to the supply at its origin
in a building, but for outdoor installation additional over-voltage suppression (transient
voltage surge suppression) must be provided to reduce category IV to category III.
4.2
Mechanical
Installation
NOTE
Product
Information
Supplies with voltage above 600V may not have corner grounding
Ratings
Electrical
Installation
NOTE
The recommended output cable sizes in section 2.1 Ratings on page 8 assume that the
motor maximum current matches that of the drive. Where a motor of reduced rating is
used the cable rating may be chosen to match that of the motor. To ensure that the motor
and cable are protected against over-load, the drive must be programmed with the
correct motor rated current.
Running the
motor
NOTE
UL listing is dependent on the use of the correct type of UL-listed fuse, and applies when
symmetrical short-circuit current does not exceed 5kA for sizes 1 to 3.
SMARTCARD
Advanced
parameters
WARNING
Fuses
The AC supply to the drive must be installed with suitable protection against overload
and short-circuits. section 2.1 Ratings on page 8 shows recommended fuse ratings.
Failure to observe this requirement will cause risk of fire.
A fuse or other protection must be included in all live connections to the AC supply.
Fuse Types
The fuse voltage rating must be suitable for the drive supply voltage.
Unidrive SP Short Form Guide
Issue Number: 2
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27
UL Listing
Information
Diagnostics
4.3
Power connections
Figure 4-1 Size 0 power connections
SP020X = 200 to 240V10%
SP040X = 380 to 480V10%
Connectors specification:
Maximum size of power cable
= 4.0mm2(10AWG)
Torque setting = 1 N m
Supply
ground
Mains
supply
L1*
L2*
L3*
Fuses
Optional
line reactor
Optional EMC
filter
Low voltage
DC (48V)
PE
L1
L2
L3
AC
connections
DC
_
DC
+
High current
-DC connections
NOTE
28
* When using a 200V drive on a single phase supply, the live and neutral conductors can
be connected to any of the AC connections on the drive.
** This is not required if the optional internal braking resistor is used.
1. Maximum torque for ground terminal connections = 4N m (2.95 Ib ft).
www.controltechniques.com
23
-DC
+DC
Optional
braking
resistor
DC1 DC2
BR
BR
48V
-DC
+DC
DC1 = - DC2 = +
Internal
EMC filter
Mechanical
Installation
48V
Product
Information
Optional
braking
resistor
Internal
EMC filter
Electrical
Installation
DC
1
PE
L1
L2
L3
Running the
motor
AC
23
L1
L2
L3
PE
SMARTCARD
Advanced
parameters
L2
L3
L1
L2
Diagnostics
L1
L3
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29
UL Listing
Information
On Unidrive SP size 2 and 3, the high current DC connections must always be used
when using a braking resistor, supplying the drive from DC (low voltage DC or high
voltage DC) or using the drive in a parallel DC bus system. The low current DC
connection is used to connect low voltage DC to the drive internal power supply and to
connect the internal EMC filter.
L2
L3
L1
PE
L2
L3
+DC
-DC
Internal
EMC filter
456
6
U
+DC
30
BR
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Ground connections
Running the
motor
Supply
ground
Electrical
Installation
Mechanical
Installation
WARNING
The ground loop impedance must conform to the requirements of local safety regulations.
The drive must be grounded by a connection capable of carrying the prospective fault
current until the protective device (fuse, etc.) disconnects the AC supply.
The ground connections must be inspected and tested at appropriate intervals.
Product
Information
The drive must be connected to the system ground of the AC supply. The ground wiring
must conform to local regulations and codes of practice.
On size 0, the supply and motor ground connections are made using the M6 threaded
hole in the metal back plate of the drive located at the top and bottom of the drive.
On size 1, the supply and motor ground connections are made using the M5 studs
located either side of the drive near the plug-in power connector.
On size 2, the supply and motor ground connections are made using the grounding
bridge that locates at the bottom of the drive.
On size 3, the supply and motor ground connections are made using a M6 nut and bolt
that locates in the fork protruding from the heatsink between the AC supply and motor
output terminals.
On size 4 to 6, the supply and motor ground connections are made using M10 studs
located at the top and bottom of the drive near the input and output power connections.
See Figure 4-4 for details.
Safety
Information
WARNING
SMARTCARD
Motor
ground
Advanced
parameters
Supply
ground
Plain washers
Spring washer
456
Diagnostics
M6 bolt
UL Listing
Information
Motor
ground
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31
4.4
Minimum
resistance*
kW
SP0201 ~ SP0205
35
4.35
SP0401 ~ SP0405
105
5.79
SP1201 ~ SP1203
43
3.5
SP1204
29
5.3
SP1401 ~ SP1404
74
8.3
SP1405 ~ SP1406
58
10.6
SP2201 - SP2203
18
8.9
SP2401 ~ SP2404
19
33.1
SP3201 ~ SP3202
5.0
30.3
SP3401 ~ SP3403
18
35.5
SP3501 ~ SP3507
18
50.7
SP4201 ~ SP4203**
5.0
30.3
SP4401 ~ SP4402**
11
55.3
SP4403**
67.6
SP4601 ~ SP4606**
13
95.0
SP5201 ~ SP5202**
3.5
53
SP5401 ~ SP5402**
86.9
SP5601 ~ SP5602**
10
125
SP6401 ~ SP6402**
122
SP6601 ~ SP6602**
10
125
32
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Encoder connections
Safety
Information
4.5
5
10
15
Product
Information
Mechanical
Installation
Before using the encoder connector on size 0 for the first time, the break-out need
removing as shown in Figure 4-6.
Figure 4-6 Access to encoder connections
Running the
motor
NOTE
After removing the break-out, ensure that the ground tab is connected to ground. This
will connect 0V of the drive to ground. This is required to enable the drive to meet IP20
when the break-out is removed.
WARNING
Electrical
Installation
Break-outs
SMARTCARD
1
6
11
Diagnostics
Encoder
input
Advanced
parameters
5
10
15
UL Listing
Information
www.controltechniques.com
33
Figure 4-8 Connecting the encoder ground tab to the EMC bracket
NOTE
The size of the connecting cable between the encoder ground tab and the EMC bracket
should be equal to the input cable.
4.5.2
5
10
15
1
6
11
34
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Encoder types
Safety
Information
4.5.3
SMARTCARD
* This feedback device provides very low resolution feedback and should not be used
for applications requiring a high level of performance
** The U, V & W commutation signals are required with an incremental type encoder
when used with a servo motor. The UVW commutation signals are used to define the
motor position during the first 120 electrical rotation after the drive is powered-up or the
encoder is initialized.
Running the
motor
Electrical
Installation
Fd.SErVO
(4)
Fr.SErVO
(5)
SC
(6)
SC.HiPEr
(7)
EndAt
(8)
SC.EndAt
(9)
SSI
(10)
SC.SSI
(11)
Mechanical
Installation
Ab.SErVO
(3)
Product
Information
Ab
(0)
Fd
(1)
Fr
(2)
Description
Advanced
parameters
Diagnostics
UL Listing
Information
www.controltechniques.com
35
Pr 3.38
Term
Ab
(0)
Fd
(1)
1
2
3
4
5
6
A
A\
B
B\
F
F\
D
D\
F
F\
R
R\
7
8
9
10
A
A\
B
B\
Z*
Z\*
F
F\
D
D\
Simulated encoder
Aout, Fout**
Simulated encoder
Aout\, Fout\**
Simulated encoder
Bout, Dout**
Simulated encoder
Bout\, Dout\**
U
U\
V
V\
11
12
13
14
15
W
W\
F
F\
R
R\
Cos
Cos
Cos
Cosref
Cosref
Cosref
Sin
Sin
Sin
Sinref
Sinref
Sinref
Encoder input - Data (input/output)
Encoder input - Data\ (input/output)
Simulated encoder
Aout, Fout**
Simulated encoder
Aout\, Fout\**
Simulated encoder
Bout, Dout**
Simulated encoder
Bout\, Dout\**
Encoder input - Clock (output)
Encoder input - Clock\ (output)
+V***
0V common
th****
4.6
1
8
Table 4-2 Connection details for RJ45 connector
Pin
1
2
3
4
5
6
7
8
Shell
Function
120 Termination resistor
RX TX
0V isolated
+24V (100 mA)
0V isolated
TX enable
RX\ TX\
RX\ TX\ (if termination resistors are required, link to pin 1)
0V isolated
36
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Shield connections
Product
Information
The following guidelines should be followed to ensure suppression of radiofrequency emission and good noise immunity. It is particularly recommended that
the guidelines for the encoder cable be followed closely in order to avoid disturbance to
the encoder operation from electrical noise.
Use the grounding bracket and grounding clamp supplied with the drive to terminate the
shields at the drive.
Figure 4-10 Grounding of signal cable shields using the grounding bracket
Safety
Information
4.7
Mechanical
Installation
Electrical
Installation
Getting Started Basic parameters
Running the
motor
SMARTCARD
Advanced
parameters
Diagnostics
Mounting bracket
www.controltechniques.com
37
UL Listing
Information
Motor cable: use a motor cable with an overall shield. Connect the shield of the motor
cable to the ground terminal of the motor frame using a link that is as short as possible
and not exceeding 50mm (2in) long. A full 360 termination of the shield to the terminal
housing of the motor is beneficial.
Encoder cable: for best shielding use cable with an overall shield and individual shields
on twisted pairs, connect the cable as illustrated in Figure 4-12. Clamp the overall shield
to grounded metallic surfaces at both the encoder and the drive.
Brake resistor cable: the optional braking resistor should also be wired with shielded
cable. If unshielded wire is required refer to Unidrive SP User Guide for guidance.
Control cables: if the control wiring is to leave the enclosure, it must be shielded and
the shield(s) clamped to the drive using the grounding bracket. Remove the outer
insulating cover of the cable to ensure the shield(s) make contact with the bracket, but
keep the shield(s) intact until as close as possible to the terminals.
Figure 4-12 Feedback cable shield connections
Shield
connection
to 0V
Twisted
pair
shield
Cable
Twisted
pair
shield
Connection
at motor
Connection
at drive
Cable
shield
38
Shield
connection
to 0V
Ground clamp
on shield
www.controltechniques.com
Cable
shield
Control connections
Safety
Information
4.8
11
Polarised signal
connectors
41 42
Product
Information
21
31
1
0V
+24V input
0V
Non-inverting input
Inverting input
Single-ended
signal
Mechanical
Installation
Analog frequency/speed
reference 1
Electrical
Installation
0V
Non-inverting input
Differential signal
Inverting input
Analog input 3
(Motor thermistor)
Torque (active
current)
+10V output
Analog input 2
Analog input 3
Analog output 1
Analog output 2
11
0V
21
0V
+24V output
(user selectable)
22
23
0V
At zero speed
24
Digital I/O 1
Digital I/O 2
26
Digital I/O 3
Run reverse
Analog input 1/
input 2 select
27
Digital input 4
28
Digital input 5
29
Digital input 6
30
0V
31
Analog input 1
Analog input 2
41
42
Relay (Overvoltage
category II)
UL Listing
Information
Drive ok
Diagnostics
25
Advanced
parameters
Reset
Run forward
SMARTCARD
9
10
Running the
motor
Speed / frequency
Analog
frequency/speed
reference 2
*The SAFE TORQUE OFF / Drive enable terminal is a positive logic input only.
NOTE
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39
Getting Started
This chapter introduces the user interfaces, menu structure and security level of the drive.
5.1
There are two types of keypad available for the Unidrive SP. The SM-Keypad/SP0 Keypad has an
LED display and the SM-Keypad Plus has an LCD display.
Size 0: Only the SP0 Keypad can be installed to the drive.
Size 1 to 6: Both the SM-Keypad and SM-Keypad Plus can be installed to the drive.
For all sizes the SM-Keypad Plus can also be remotely mounted on an enclosure door.
5.1.1
5.1.2
The display consists of two horizontal rows of 7 The display consists of three lines of text.
segment LED displays.
The top line shows the drive status or the current
The upper display shows the drive status or the menu and parameter number being viewed on
current menu and parameter number being
the left, and the parameter value or the specific
viewed.
trip type on the right.
The lower display shows the parameter value or The lower two lines show the parameter name or
the specific trip type.
the help text.
Figure 5-1
SM-Keypad
Figure 5-2
SM-Keypad Plus
Upper display
Lower display
Mode (black) button
Help button
Joypad
Control buttons
Fwd / Rev (blue) button
Stop/reset (red) button
Start (green) button
Joypad
Beware of possible live terminals when attaching the SP0 Keypad to the drive.
WARNING
Figure 5-3
SP0 Keypad
Upper display
NOTE
Lower display
Navigation keys
All keypads can indicate when a SMARTCARD access is taking place or when the
second motor map is active (menu 21). These are indicated on the displays as follows.
40
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SM-Keypad Plus
5.2
Keypad operation
Control buttons
The display examples in this section show the SM-Keypad 7 segment LED display. The
examples are the same for the SM-Keypad Plus except that the information displayed
on the lower row on the SM-Keypad is displayed on the right hand side of the top row on
the SM-Keypad Plus.
The Help button toggles between other display modes and parameter help mode. The
up and down functions on the joypad scroll the help text to allow the whole string to be
viewed. The right and left functions on the joypad have no function when help text is
being viewed.
Electrical
Installation
Mechanical
Installation
5.2.1
Product
Information
Safety
Information
Running the
motor
SMARTCARD
Advanced
parameters
Diagnostics
UL Listing
Information
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41
Figure 5-4
Display modes
Status
Mode
(Display
not
flashing)
To enter Parameter
Mode, press
key or
Timeout**
Timeout**
To return to
Status Mode,
press
key
Parameter
Mode
(Upper
display
flashing)
When returning
to Parameter
Mode use the
*
Use
Temporary
Parameter
Mode
(Upper display
flashing)
keys to select
another parameter
to change, if
required
* keys
RO
parameter
Timeout**
R/W
parameter
Edit Mode
(Character to be edited in lower line of display flashing)
Change parameter values using
keys.
* Can only be used to move between menus if L2 access has been enabled
(Pr 0.49). Refer to section 5.11 Parameter access level and security on
page 47.
**Timeout defined by Pr 11.41 (default value = 240s).
Figure 5-5
Mode examples
Parameter
View Mode
Status Mode
Healthy Status
Alarm Status
Trip Status
Drive status = tripped
Trip type (UV = undervolts)
Menu 5. Parameter 5
Pr 5.05 value
Do not change parameter values without careful consideration; incorrect values may
cause damage or a safety hazard.
WARNING
NOTE
When changing the values of parameters, make a note of the new values in case they
need to be entered again.
NOTE
For new parameter-values to apply after the AC supply to the drive is interrupted, new
values must be saved. Refer to section 5.7 Saving parameters on page 46.
42
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Menu 0
Figure 5-6
Menu 0 copying
Menu 2
Mechanical
Installation
2.21
Menu 0
0.04
0.05
0.06
Menu 1
5
0
150
Electrical
Installation
1.14
Menu 4
5.4
150
Menu structure
The drive parameter structure consists of menus and parameters.
The drive initially powers up so that only menu 0 can be viewed. The up and down arrow
buttons are used to navigate between parameters and once level 2 access (L2) has
been enabled (see Pr 0.49) the left and right buttons are used to navigate between
menus. For further information, refer to section 5.11 Parameter access level and
security on page 47.
Running the
motor
Figure 5-7
Menu structure
Menu 2
Menu 21 Menu 22
Pr 1.00
Pr 1.01
Pr 1.02
Pr 2.00
Pr 2.01
Pr 2.02
Pr 21.00
Pr 21.01
Pr 21.02
Pr 22.00
Pr 22.01
Pr 22.02
Pr 0.48
Pr 0.49
Pr 0.50
Pr 1.49
Pr 1.50
Pr 1.51
Pr 2.36
Pr 2.37
Pr 2.38
Pr 21.29
Pr 21.30
Pr 21.31
Pr 22.27
Pr 22.28
Pr 22.29
Moves
between
parameters
Advanced
parameters
Menu 1
Pr 0.00
Pr 0.01
Pr 0.02
SMARTCARD
Menu 0
43
UL Listing
Information
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Diagnostics
4.07
Product
Information
Menu 0 is used to bring together various commonly used parameters for basic easy set
up of the drive.
Appropriate parameters are copied from the advanced menus into menu 0 and thus
exist in both locations.
For further information, refer to Chapter 6 Basic parameters (Menu 0) on page 50.
Safety
Information
5.3
5.5
Advanced menus
The advanced menus consist of groups or parameters appropriate to a specific function
or feature of the drive. Menus 0 to 22 can be viewed on both keypads. Menus 40 and 41
are specific to the SM-Keypad Plus (LCD). Menus 70 to 91 can be viewed with an SMKeypad Plus (LCD) only when an SM-Applications is installed.
Menu
Description
LED
LCD
Ramps
Motor control
Analog I/O
Digital I/O
10
11
12
13
Position control
14
44
18
Application menu 1
19
Application menu 2
20
Application menu 3
21
22
40
41
70
PLC registers
71
PLC registers
72
PLC registers
73
PLC registers
74
PLC registers
75
PLC registers
85
86
88
Status parameters
90
General parameters
91
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40.01
Language selection
40.04
40.06
40.07
LCD contrast
Drive and attribute database upload was
bypassed
Browsing favourites control
Keypad security code
40.08
40.09
40.10
40.11
40.19
40.20
40.21
40.22
40.05
Table 5-2
Parameter 0
Range()
0 to 32767
Pr 0.00 to Pr 391.51
Procedure
Use the following procedure only if a different operating mode is required:
Advanced
parameters
1. Ensure the drive is not enabled, i.e. terminal 31 is open or Pr 6.15 is OFF (0)
2. Enter either of the following values in Pr 0.00, as appropriate:
1253 (Europe, 50Hz AC supply frequency)
1254 (USA, 60Hz AC supply frequency)
SMARTCARD
Changing the operating mode returns all parameters to their default value, including the
motor parameters. (Pr 0.49 Security status and Pr 0.34 User security code are not
affected by this procedure.)
Running the
motor
5.6
41.00
41.01 to
41.50
41.51
Save to flash
Electrical
Installation
Software version
40.03
0 to 32767
English (0), Custom (1), French (2),
German (3), Spanish (4), Italian (5)
999999
Idle (0), Save (1), Restore (2),
Default (3)
0 to 31
Mechanical
Installation
40.02
Range()
Product
Information
40.00
Safety
Information
Table 5-1
Diagnostics
UL Listing
Information
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45
Operating mode
1
Open-loop
Closed-loop Vector
Closed-loop Servo
The figures in the second column apply when serial communications are used.
4.
5.7
Either:
Press the red
reset button
Toggle the reset digital input
Carry out a drive reset through serial communications by setting Pr 10.38 to 100
(ensure that Pr. xx.00 returns to 0).
Saving parameters
When changing a parameter in Menu 0, the new value is saved when pressing the
Mode button to return to parameter view mode from parameter edit mode.
If parameters have been changed in the advanced menus, then the change will not be
saved automatically. A save function must be carried out.
Procedure
Enter 1000* in Pr. xx.00
Either:
Press the red
reset button
Toggle the reset digital input
Carry out a drive reset through serial communications by setting Pr 10.38 to 100
(ensure that Pr. xx.00 returns to 0).
*If the drive is in the under voltage trip state or is being supplied from a 48V back-up
supply, a value of 1001 must be entered into Pr xx.00 to perform a save function.
5.8
Procedure
1. Ensure the drive is not enabled, i.e. terminal 31 is open or Pr 6.15 is OFF (0)
2. Enter 1233 (EUR 50Hz settings) or 1244 (USA 60Hz settings) in Pr xx.00.
3. Either:
46
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Please note that this function can be affected by the access level enabled, refer to
section 5.11 Parameter access level and security for further information regarding
access level.
Product
Information
5.10
Safety
Information
5.9
5.11
The default settings of the drive are parameter access level L1 and user security open,
i.e. read / write access to menu 0 with the advanced menus not visible.
Running the
motor
Parameter
User security
Menu 0 status
access level
L1
Open
RW
L1
Closed
RO
L2
Open
RW
L2
Closed
RO
RW = Read / write access
RO = Read only access
The parameter access level determines whether the user has access to menu 0 only or
to all the advanced menus (menus 1 to 22) in addition to menu 0.
Electrical
Installation
Please note that this function can be affected by the access level enabled, refer to
section 5.11 Parameter access level and security for further information regarding
access level.
Mechanical
Installation
By entering 12001 in Pr xx.00, the only parameters that will be visible to the user will be
destination parameters. This function does not require a drive reset to become active. In
order to deactivate this function, return to Pr xx.00 and enter a value of 0.
SMARTCARD
Advanced
parameters
Diagnostics
UL Listing
Information
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47
Pr 1.00
Pr 1.01
Pr 1.02
Pr 1.03
Pr 0.49
Pr 0.50
Pr 1.49
Pr 1.50
............
............
............
............
............
............
............
............
Pr 19.00
Pr 19.01
Pr 19.02
Pr 19.03
Pr 20.00
Pr 20.01
Pr 20.02
Pr 20.03
Pr 19.49
Pr 19.50
Pr 20.49
Pr 20.50
Pr 0.00
Pr 0.01
Pr 0.02
Pr 0.03
Pr 1.00
Pr 1.01
Pr 1.02
Pr 1.03
Pr 0.49
Pr 0.50
Pr 1.49
Pr 1.50
............
............
............
............
............
............
............
............
Pr 21.00
Pr 21.01
Pr 21.02
Pr 21.03
Pr 22.00
Pr 22.01
Pr 22.02
Pr 22.03
Pr 21.30
Pr 21.31
Pr 22.28
Pr 22.29
Value
0
1
Effect
Access to menu 0 only
Access to all menus (menu 0 to menu 22)
The Access Level can be changed through the keypad even if the User Security has
been set.
48
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Safety
Information
The User Security, when set, prevents write access to any of the parameters (other than
Pr. 0.49 and Pr 11.44 Access Level) in any menu.
Product
Information
Pr 0.49
Pr 0.50
Pr 1.49
Pr 1.50
............
............
............
............
............
............
............
............
Pr 21.00
Pr 21.01
Pr 21.02
Pr 21.03
Pr 22.00
Pr 22.01
Pr 22.02
Pr 22.03
Pr 21.30
Pr 21.31
Pr 22.28
Pr 22.29
Electrical
Installation
Pr 1.00
Pr 1.01
Pr 1.02
Pr 1.03
Mechanical
Installation
Pr 0.00
Pr 0.01
Pr 0.02
Pr 0.03
Pr 1.00
Pr 1.01
Pr 1.02
Pr 1.03
Pr 0.49
Pr 0.50
Pr 1.49
Pr 1.50
............
............
............
............
............
............
............
............
Pr 21.00
Pr 21.01
Pr 21.02
Pr 21.03
Pr 22.00
Pr 22.01
Pr 22.02
Pr 22.03
Pr 21.30
Pr 21.31
Pr 22.28
Pr 22.29
will now show CodE. Use the arrow buttons to set the security code and press the
button.
If an incorrect security code is entered the display will revert to parameter view mode.
To lock the User Security again, set Pr 0.49 to Loc and press the
reset button.
Diagnostics
With the correct security code entered, the display will revert to the parameter selected
in edit mode.
Advanced
parameters
SMARTCARD
Running the
motor
the
button. The User Security has now been disabled, and will not have to be
unlocked each time the drive is powered up to allow read / write access to the
parameters.
Unidrive SP Short Form Guide
Issue Number: 2
www.controltechniques.com
49
UL Listing
Information
Unlock the previously set security code as detailed above. Set Pr 0.34 to 0 and press
Parameter
OL
0.00 xx.00
{x.00}
{1.07}
{1.06}
{2.11}
{2.21}
{1.14}
{4.07}
0.07
0.08
0.09
0.10
{5.14}
{3.10}
{5.15}
{3.11}
{5.13}
{3.12}
{5.04}
{3.02}
{5.01}
0.11
SV> Drive encoder position
{3.29}
{4.01}
{4.02}
{7.07}
{4.11}
{2.04}
{8.29}
{7.11}
{7.14}
{7.15}
{1.10}
50
{4.12}
VT
SV
0 to 32,767
SPEED_LIMIT_MAX
3,000.0Hz
Hz/rpm
Default()
OL
SV
RW
0.0
RW
EUR>
1,500.0
USA>
1800.0
3,000.0
RW
5.0
2.000
0.200
RW
10.0
2.000
0.200
RW
Type
VT
0
A1.A2 (0)
165.0
RW
175.0
RW
Ur_I (4)
RW
0.0300
0.0100
Size 0 to 2:
3.0
Size 4 & 5:
2.0
Size 6: 1.0
0.0 to
25.0% of
motor rated
voltage
0.00 to 655.35 1/rad
OFF (0) or
On (1)
RW
RW
0.10
1.00
RW
RW
0.00000
180,000
rpm
RW
RO
Speed_max rpm
RO
Speed_freq_max Hz
0 to 65,535
1/216ths of
a revolution
0 to Drive_current_max A
Drive_current_max A
10.000 %
0 to 1
0 to 4
FASt (0)
FASt (0)
Std (1)
Std (1)
Std.hV (2)
OFF (0) or
On (1)
OFF (0) or On (1)
Pr 0.00 to
Pr 21.51
RO
RO
0.000
Speed control mode (0)
Std (1)
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RW
RW
On (1)
Pr 6.31
RW
RW
0.0 to 25.0 ms
OFF (0) or On (1)
0-20 (0), 20-0 (1), 4-20tr (2), 204tr (3), 4-20 (4), 20-4 (5), VOLt (6)
Pr 0.00 to Pr 21.51
0-20 (0), 20-0 (1), 4-20tr (2), 204tr (3), 4-20 (4), 20-4 (5), VOLt (6),
th.SC (7), th (8), th.diSp (9)
OFF (0) or On (1)
RO
RO
RW
RW
0.0
On (1)
RW
RW
th (8)
RW
Pr 1.37
RW
VOLt (6)
RW
OFF (0)
RW
Range()
{1.05}
{1.21}
{1.22}
{1.23}
{3.08}
{1.24}
0.27
RW
0 to 50,000
1024
0.40 Autotune
0.41 Maximum switching frequency
0.42 No. of motor poles
OL & VT> Motor rated power
factor
0.43
SV> Encoder phase angle
{5.12}
{5.18}
{5.11}
0 to 2
0 to 4
0 to 6
3 (0), 4 (1), 6 (2), 8 (3), 12 (4), 16 (5) kHz
0 to 60 (Auto to 120 pole)
0.000 to 1.000
{11.31}
{11.44}
{11.29}
{10.37}
RW
RW
RW
RW
RW
RW
RW
0.0
RW
RW
RW
RW
RW
RW
RW
RW
RO
RW
Diagnostics
1
200V drive: 75
400V drive: 150
575V drive: 180
690V drive: 215
200V drive: 1000
All voltage
400V drive: 2000
ratings 40
575V drive: 2400
690V drive: 3000
0
3 (0)
6 (2)
0 (Auto)
6 POLE (3)
Advanced
parameters
{5.06}
RW
0.850
0.0 to
359.9
19200 (6)
SMARTCARD
0 to 30,000
0
0
rtU (1)
RW
RW
RW
RW
Running the
motor
{4.14}
{5.08}
RO
Basic
parameters
RW
All voltage
ratings: 20
0 to 30,000
{5.09}
nonE (0)
{4.13}
RW
RW
RO
RO
0 to 3
{3.25}
4096
OFF (0)
0
0.00 to 9999.99A
0 to 2
0 to 999
AnSI (0), rtu (1), Lcd (2)
300 (0), 600 (1), 1200 (2), 2400 (3),
4800 (4), 9600 (5), 19200 (6), 38400 (7),
{11.25}
57600 (8) Modbus RTU only, 115200 (9)
Modbus RTU only
{11.23}
0 to 247
{5.10}
RW
0.0
Getting Started
RW
{6.09}
{5.16}
{11.30}
{11.24}
RW
RW
RW
0.0
{6.13}
{11.36}
{11.32}
SV
Electrical
Installation
{3.34}
Type
VT
0.0
0.0
0.0
Mechanical
Installation
OL
Product
Information
0.26
Default()
OL
VT
SV
0 to 400.0 Hz
0 to 4000.0 rpm
Speed_limit_max rpm
Speed_limit_max rpm
Speed_
freq_max
Hz/rpm
0 to 40,000 rpm
Speed_
freq_max
Hz/rpm
Safety
Information
Parameter
Key:
Open loop
Closed loop vector and Servo
Closed loop vector
Servo
UL Listing
Information
OL
CL
VT
SV
www.controltechniques.com
51
Figure 6-1
28
29
The function of the two digital inputs are controlled by the setting of Pr 0.05 (reference selector). See table below for details.
Analog reference
5
6
Analog input 2
offset trim
0.13
Analog input
2 mode
Analog input 2
destination
Any
unprotected
variable
parameter
0.20
??.??
0.19
Analog
reference 2
1.37
0.05
??.??
Reference
selector
OR
Bipolar
reference
select
0.22
Preset frequency
reference
0.24
Preset
frequency 1
0.25
Preset
frequency 2
A1.A2
0.27
A1.Pr 1
A2.Pr
Pr
PAd
Preset
frequency 4
Prc
3
4
5
Keypad reference
0.23
Jog reference
M
0.28
Enable forward /
reverse key
Preset reference
T28
T29
Local/Remote
Jog
Preset reference selectors
Preset reference selectors
Preset reference selectors
Local/Remote
Jog
Local/Remote
Jog
Key:
Input
Connected to
ground / off
Summing junction
Output
Invert
Limit
AND
Comparator
Input or output
programmable
&
0.XX
RW parameter
OR
0.XX
RO parameter
NOR
OR
Sum
X.XX
52
NOR
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Selector controlled
by Pr x.xx
26
OL> FREQUENCY
CL> SPEED
RESET
27
25
TORQUE
Safety
Information
RUN RUN
FORWARD REVERSE
AT ZERO SPEED
10
24
Analog outputs
Digital output
Product
Information
Mechanical
Installation
Motor control
0.02
Ramp
enable
0.06
Current
limit
0.14
Torque mode
selector
0.16
Minimum
frequency/
speed clamp
0.33
0.01
0.17
OL> Catch a
spinning motor
VT> Motor full
load rated speed
autotune
CL>
Current demand
filter time
constant
Getting Started
Electrical
Installation
Maximum
frequency/
speed clamp
Motor parameters
0.42 ~ 0.47
Ramps
CL>
Speed-loop
proportional
gain
0.08
Speed-loop
integral gain
Basic
parameters
No. of poles
Power factor
Rated voltage
Rated speed
Rated current
Rated frequency
SV> Motor thermal
time constant
0.03
Acceleration
rate
0.04
0.07
Deceleration
rate
Speed-loop
derivative
gain
0.09
Ramp mode
selector
0.10
L1
L2
Drive
L3
Voltage mode
selector
Running the
motor
0.15
0.08
Estimated
motor
speed
Boost voltage
0.09
Dynamic V/f
select
Motor speed
0.10
SMARTCARD
Power stage
PWM switching
frequency
0.41
0.27
Drive encoder
ppr
0.26
Overspeed
threshold
0.11
OL & VT>
Motor active
current
Drive output
frequency
Total motor
current
0.13
0.12
U
BR
Magnetising
current
Resistor
optional
A/D
Volts to frequency
conversion
Analog to digital
conversion
d/dt
Diagnostics
V/f
Advanced
parameters
15 way sub-D
connector
Integrate
Differentiate
Modulus
Relay
X.XX
UL Listing
Information
Comparator with
hysteresis
0V
Switch controlled
by Pr x.xx
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53
WARNING
CAUTION
CAUTION
The values of the motor parameters affect the protection of the motor.
The default values in the drive should not be relied upon.
It is essential that the correct value is entered in Pr 0.46 Motor rated current. This affects
the thermal protection of the motor.
If the keypad mode has been used previously, ensure that the keypad reference has
been set to 0 using the
buttons as if the drive is started using the keypad it will
run to the speed defined by the keypad reference (Pr 1.17).
If the intended maximum speed affects the safety of the machinery, additional
independent over-speed protection must be used.
WARNING
7.1
7.1.1
Requirements
Terminal mode
Drive Enable
Speed reference
Run forward or run reverse command
Keypad mode
Drive Enable
Serial communications
Drive Enable
Serial communications jumper (link)
Table 7-2 Minimum control connection requirements for each mode of operation
Operating mode
Requirements
54
Induction motor
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Figure 7-1
Minimum connections to get the motor running in any operating mode (size 0)
L2
Safety
Information
L3
L1
Product
Information
Fuses
Braking resistor
(optional)
Mechanical
Installation
1
L1 L2 L3
2
3
0V
+10V
Speed
reference
input
Electrical
Installation
6
7
Serial
communications
port
8
9
T
e
r
m
i
n
a
l
11
Encoder connections
Terminal
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
A
A\
B
B\
U
U\
V
V\
F
F\
D
D\
Z
Z\
Fout
Fout\
Dout
Dout\
W
W\
+V
0V
Th
Aout
Aout\
Bout
Bout\
Cos
Cos\
Sin
Sin\
Data
Data\
Fout
Aout
Fout\
Aout\
Dout
Bout
Dout\
Bout\
Clk
Clk\
+V
0V
Th
21
22
24
25
26
RUN FWD
27
RUN REV
28
Encoder connector
15 way D-type
U V W
29
30
DRIVE
ENABLE
31
Servo motor
(permanent magnet)
U V W
SP0 Keypad
Pr 0.05
=PAd (4)
E
A A
B B
A A
B B
U U
V V
W W
RFC
Closed loop vector
Z Z 1
Diagnostics
Z Z 1
Open loop
M
o
d
e
Advanced
parameters
K
e
y
p
a
d
SMARTCARD
Induction
motor
U V W
M
o
d
e
Running the
motor
1
6
11
5
10
15
24V
23
10
Servo
UL Listing
Information
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55
Figure 7-2 Minimum connections to get the motor running in any operating mode (size 1 to 3)
!
Braking resistor
(optional) - Size 2
and 3 only
Braking resistor
(optional) Size 1 only
1
DC1 = DC2 = + DC1 DC2 BR
48V
_ +
BR
0V
+10V
Speed
reference
input
5
6
7
Serial
communications
port
8
9
10
Encoder connections
Terminal
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
A
A\
B
B\
U
U\
V
V\
Z
Z\
Fout
Fout\
Dout
Dout\
W
W\
+V
0V
Th
F
F\
D
D\
Aout
Aout\
Bout
Bout\
5
10
15
21
22
24V
23
24
25
1
6
11
PE
Encoder connector
15 way D-type
26
RUN FWD
27
RUN REV
29
30
DRIVE
ENABLE
31
Induction
motor
Servo motor
(permanent
magnet)
U V W
E
A A
Z Z 1
Open loop
K
e
y
p
a
d
M
o
d
e
Pr 0.05
=PAd (4)
Fuses
A A
B B
U U
V V
W W
RFC
56
E
B B
M
o
d
e
28
L1 L2 L3 U V W
U V W
T
e
r
m
i
n
a
l
11
Cos
Cos\
Sin
Sin\
Data
Data\
Fout
Aout
Fout\
Aout\
Dout
Bout
Dout\
Bout\
Clk
Clk\
+V
0V
Th
Z Z 1
L1 L2
L3
Servo
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Figure 7-3 Minimum connections to get the motor running in any operating mode (size 4 to 6)
L2
Safety
Information
L3
L1
Product
Information
Fuses
1
3
Mechanical
Installation
2
L1 L2 L3
0V
+10V
Speed
reference
input
5
6
Electrical
Installation
7
Serial
communications
port
8
9
10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
A
A\
B
B\
F
F\
D
D\
Z
Z\
Fout
Fout\
Dout
Dout\
W
W\
+V
0V
Th
U
U\
V
V\
Aout
Aout\
Bout
Bout\
Cos
Cos\
Sin
Sin\
Data
Data\
Fout
Aout
Fout\
Aout\
Dout
Bout
Dout\
Bout\
Clk
Clk\
+V
0V
Th
5
10
15
21
22
24V
23
24
25
1
6
11
26
RUN FWD
27
RUN REV
M
o
d
e
28
24V
U V W
External
supply
!
2
Servo motor
(permanent
magnet)
30
DRIVE
ENABLE
31
Braking resistor
(optional)
U V W
E
A A
B B
Z Z 1
Open loop
Pr 0.05
=PAd (4)
A A
B B
U U
V V
Z Z 1
Servo
Diagnostics
W W
RFC
Closed loop vector
M
o
d
e
Advanced
parameters
K
e
y
p
a
d
SMARTCARD
U V W
29
+DC
Running the
motor
Encoder connector
15 way D-type
T
e
r
m
i
n
a
l
11
Encoder connections
Terminal
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57
7.2.1
Action
Detail
Before
power-up
Ensure:
Motor is connected
Power-up
the drive
Verify that Open Loop mode is displayed as the drive powers up. If
the mode is incorrect see section 5.6 Changing the operating
mode on page 45.
If a motor thermistor is not connected and the drive trips on th set
Pr 0.21 = VOLt and press the red reset button.
Ensure:
Enter motor
nameplate
details
Enter:
Mot X XXXXXXXXX
No XXXXXXXXXX kg
IP55
or
A
8.50
4.90
8.50
4.90
Set
maximum
frequency
Enter:
Set accel. /
decel. rates
Enter:
58
I.cl F C 40 s S1
-1
V
Hz min kW cos
230 50 1445 2.20 0.80
400
CN = 14.5Nm
240 50 1445 2.20 0.76
415
CN = 14.4Nm
I.E.C 34 1(87)
7.2
0.02
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100Hz
0.03
0.04
Detail
Safety
Information
Action
WARNING
cos
Electrical
Installation
Autotune
Mechanical
Installation
Product
Information
RS
LS
Running the
motor
Close the Drive Enable signal (terminal 31). The drive will
display rdY.
Close the run signal (terminal 26 or 27). The lower display will
flash Auto and tunE alternatively, while the drive is
performing the autotune.
Wait for the drive to display rdY or inh, and for the motor to
come to a standstill.
If the drive trips, see Chapter 10 Diagnostics on page 107.
SMARTCARD
Remove the drive enable and run signal from the drive.
Enter 1000 in Pr xx.00
Press the red
reset button or toggle the reset digital input
(ensure Pr xx.00 returns to 0)
Drive is now ready to run
Diagnostics
Run
Advanced
parameters
Save
parameters
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59
RFC mode
Induction motor
Action
Before
power-up
Power-up
the drive
Select RFC
mode and
disable
encoder
wire-break
trip
Enter motor
nameplate
details
Detail
Ensure:
Enter:
Set
maximum
speed
or
connection
Enter:
I.cl F C 40 s S1
V
Hz min-1 kW cos
230 50 1445 2.20 0.80
400
CN = 14.5Nm
240 50 1445 2.20 0.76
415
CN = 14.4Nm
A
8.50
4.90
8.50
4.90
0.02
Enter:
Set
Acceleration rate in Pr 0.03 (s/1000rpm)
acceleration
60
Mot X XXXXXXXXX
No XXXXXXXXXX kg
IP55
I.E.C 34 1(87)
7.2.2
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1000rpm
0.03
0.04
Detail
Safety
Information
Action
WARNING
cos
RS
LS
LS
T
Nm
saturation
breakpoints
N rpm
To perform an autotune:
SMARTCARD
Running the
motor
Run
Remove the drive enable and run signal from the drive.
Enter 1000 in Pr xx.00
Advanced
parameters
Save
parameters
Electrical
Installation
Autotune
Mechanical
Installation
Product
Information
Diagnostics
UL Listing
Information
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61
7.2.3
Action
Power-up
the drive
Set motor
feedback
parameters
Enter motor
nameplate
details
Enter:
Set
maximum
speed
or
connection
Enter:
I.cl F C 40 s S1
V
Hz min-1 kW cos A
230 50 1445 2.20 0.80 8.50
400
4.90
CN = 14.5Nm
240 50 1445 2.20 0.76 8.50
415
4.90
CN = 14.4Nm
0.02
Set
Enter:
acceleration
Acceleration rate in Pr 0.03 (s/1000rpm)
/
62
Mot X XXXXXXXXX
No XXXXXXXXXX kg
IP55
I.E.C 34 1(87)
Before
power-up
Detail
Ensure:
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1000rpm
0.03
0.04
Detail
Safety
Information
Action
WARNING
cos
RS
LS
LS
T
Nm
saturation
breakpoints
N rpm
To perform an autotune:
SMARTCARD
Running the
motor
Run
Remove the drive enable and run signal from the drive.
Enter 1000 in Pr xx.00
Advanced
parameters
Save
parameters
Electrical
Installation
Autotune
Mechanical
Installation
Product
Information
Diagnostics
UL Listing
Information
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63
7.2.4
Servo
Permanent magnet motor with a speed and position feedback device
For simplicity only an incremental quadrature encoder with commutation outputs will be
considered here. For information on setting up one of the other supported speed
feedback devices, refer to Setting up a feedback device in the Unidrive SP User Guide
on the CD Rom supplied with the drive
Action
Before
power-up
Detail
Ensure:
Motor is connected
Verify that Servo mode is displayed as the drive powers up. If the mode
is incorrect see section 5.6 Changing the operating mode on page 45.
If a motor thermistor is not connected and the drive trips on th set
Pr 0.21 = VOLt and press the red reset button.
Power-up the Ensure:
drive
Set motor
feedback
parameters
CAUTION
Enter motor
nameplate
details
Enter:
ANDOVER, HANTS.
ENGLAND. SP10 5AB
Set
maximum
speed
64
Enter:
0.02
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Detail
The motor must be uncoupled from the load before attempting this
autotune.
The normal low speed test will rotate the motor by up to 2 rotations
in the direction selected and the drive measures the encoder phase
angle and updates the value in Pr 3.25. This test also measures the
stator resistance, and inductance of the motor. These are used to
calculate the current loop gains, and at the end of the test the values
in Pr 0.38 and Pr 0.39 are updated. This test takes approximately
20s to complete.
0
0
Autotune
0.04
Electrical
Installation
0.03
Mechanical
Installation
WARNING
1000rpm
Product
Information
Enter:
Set
Safety
Information
Action
To perform an autotune:
Running the
motor
Set Pr 0.40 = 2
Close the run signal (terminal 26 or 27).
Close the Drive Enable signal (terminal 31). The lower display will
flash Auto and tunE alternatively, while the drive is performing the
test.
Wait for the drive to display rdy or inh, and for the motor to come
to a standstill.
Run
SMARTCARD
Save
parameters
Advanced
parameters
Diagnostics
UL Listing
Information
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65
SMARTCARD
8.1
Introduction
WARNING
66
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SMARTCARD installed
0
0.3
+
- Pr
to
Au
Prog
eter
ram
Pa
+
rEAd
bo
ot
+
Product
Information
Mechanical
Installation
Electrical
Installation
Size 0: Ensure the SMARTCARD is inserted with the contacts facing the left-hand side
of the drive.
Size 1 to 6: Ensure the SMARTCARD is inserted with the contacts facing the right-hand
side of the drive.
Easy saving and reading
SMARTCARD
Running the
motor
The SMARTCARD has 999 individual data block locations. Each individual location from
1 to 499 can be used to store data until the capacity of the SMARTCARD is used. The
drive can support SMARTCARDs with a capacity of between 4kB and 512kB.
The data block locations of the SMARTCARD are arranged to have the following usage:
Figure 8-2 Basic SMARTCARD operation
The SMARTCARD is located at the top of the module under the drive display (if
installed) on the left-hand side.
NOTE
Boot
Auto
Save
Auto Save
UL Listing
Information
Pr 0.30 = Auto +
Pr 0.30 = boot +
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Diagnostics
Drive automatically
writes to the
SMARTCARD
when a parameter
save is performed
Pr 0.30 = Prog +
Advanced
parameters
Pr 0.30 = rEAd +
Overwrites any
data already in
data block 1
67
Type
Example use
1 to 499
Read/Write
Application set-ups
500 to 999
Read only
Macros
SM-Keypad: The decimal point after the fourth digit in the upper display will flash.
SM-Keypad Plus: The symbol 'CC' will appear in the lower left hand corner of the
display.
The card should not be removed during data transfer, as the drive will produce a trip. If
this occurs then either the transfer should be reattempted or in the case of a card to
drive transfer, default parameters should be loaded.
Transferring data
Data transfer, erasing and protecting the information is performed by entering a code in
Pr xx.00 and then resetting the drive as shown.
SMARTCARD codes
Code
2001
3yyy
4yyy
5yyy
6yyy
7yyy
8yyy
9555
9666
9777
9888
9999
Action
Transfer drive parameters as difference from defaults to a bootable SMARTCARD block in data block
number 001
Transfer drive parameters to a SMARTCARD block number yyy
Transfer drive data as difference from defaults to SMARTCARD block number yyy
Transfer drive Onboard PLC program to SMARTCARD block number yyy
Transfer SMARTCARD data block yyy to the drive
Erase SMARTCARD data block yyy
Compare drive parameters with block yyy
Clear SMARTCARD warning suppression flag (V01.07.00 and later)
Set SMARTCARD warning suppression flag (V01.07.00 and later)
Clear SMARTCARD read-only flag
Set SMARTCARD read-only flag
Erase SMARTCARD
Where yyy indicates the block number 001 to 999. See Table 8-1 for restrictions on
block numbers.
NOTE
68
If the read only flag is set then only codes 6yyy or 9777 are effective.
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Advanced parameters
Safety
Information
Menu 7
Analog I/O
Menu 1
Frequency/
speed ref
Menu 2
Ramps
Menu 5
Motor control
Menu 4
Torque/current
control
Menu 0
Basic
parameters
Menu 9
Programmable
logic
Menu 10
Status and
trips
Menu 11
General
drive set-up
Menu 12
Threshold
detectors
Menu 14
User PID
controller
Menu 15
Solutions
Module 1 set-up
Menu 16
Solutions
Module 2 set-up
Menu 17
Solutions
Module 3 set-up
Menu 18
Application
Menu 1
Menu 19
Application
Menu 2
Menu 20
Application
Menu 3
Menu 21
Second motor
parameters
Menu 22
Additional
Menu 0 set-up
Mechanical
Installation
Menu 6
Sequencer
and clock
Product
Information
Menu 8
Digital I/O
Electrical
Installation
Menu 3
Freq. slaving,
Speed f/b &
control
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69
9.1
Analog reference
Analog input 1
Analog
reference 1
Menu 8
1.36
Menu 7
1.41
Analog reference 2
select
1.42
Preset reference
select
1.43
Keypad reference
select
1.44
Precision reference
select
1.37
Analog input 2
Analog
reference 2
Preset reference
Preset reference
selector*
1.15
1.46
1.45
Reference
selector*
1.14
Reference selected
indicator
1.49
1.21 ~ 1.28
Preset
references
1 to 8
Scan timer
1.20
1.16
1.01
1.38
Preset
reference
selected
indicator
1.50
Reference
percentage
trim
Pr 1.50 set to
greater than 1
Preset
reference
scan time
Level of
reference
selected
1.04
Reference
offset
1.48
Preset reference
Scan-timer reset
Keypad reference
1.51
Power-up keypad
control mode
reference
Pr 1.49
1
1
2
2
3
4
5
Pr 1.50
1
>1
1
>1
x
x
x
1.09
Reference
offset mode
select
1.17
Keypad
Reference
Precision reference
Precision-reference
update disable
Key
1.20
Precision
reference
1.18
Memory
Input
terminals
0.XX
Read-write (RW)
parameter
Output
terminals
0.XX
Read-only (RO)
parameter
1.19
Precision
reference trim
70
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RUN FORWARD
Product
Information
Sequencer (Menu 6)
Reference in skip
freq./speed band
indicator
1.13
Menu 13
Position control
1.10
1.11
Reverse
selected
indicator
1.12
1.40
1.06
1.02
1.35
Pre-ramp
reference
Pre-filter
reference
1.03
Maximum
freq./speed
"clamp"
1.07
1.08
Menu 2
Minimum
freq./speed
"clamp"
(Maximum
reverse
freq./speed)
Negative
minimum
speed
select
Electrical
Installation
Feed-forward
selected
indicator
Reference
enabled
indicator
Mechanical
Installation
Bipolar
reference
select
RUN REVERSE
Menu 8
Menu 6
Sequencer
Jog selected
indicator
Safety
Information
JOG
[1.06]
[1.07]
[1.07]
[1.06]
x(-1)
1.39
1.05
Jog
reference
Velocity
feed-forward
reference
[1.06]
[1.06]
[1.06]
1.29
1.31
1.33
Skip freq./
speed 1
Skip freq./
speed 2
Skip freq./
speed 3
1.30
Skip freq./
speed band
1
1.32
Skip freq./
speed band
2
1.34
Skip freq./
speed band
3
Running the
motor
[1.07]
SMARTCARD
Advanced
parameters
Diagnostics
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71
9.2
Menu 2: Ramps
Figure 9-3
Key
2.33
2.32
2.32
Input
terminals
0.XX
Read-write (RW)
parameter
Output
terminals
0.XX
Read-only (RO)
parameter
Acceleration
rate selector
2.10
Acceleration rates 1 ~ 8
2.11
Acceleration rate 1
2.12
Acceleration rate 2
2.13
Acceleration rate 3
2.14
Acceleration rate 4
2.15
Acceleration rate 5
2.16
Acceleration rate 6
2.17
Acceleration rate 7
2.18
Acceleration rate 8
Preset reference
selected indicator
1.50
Jog acceleration
rate
2.19
2
3
4
5
Jog selected
indicator
1.13
6
7
Reverse
accel. rate
Forward
accel. rate
N
Acceleration
Ramp control
Pre-ramp speed
reference
72
1.03
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2.03
Ramp hold
2.04
Ramp mode
select*
Safety
Information
2.36
2.35
Product
Information
Mechanical
Installation
Deceleration
rate selector
2.20
Electrical
Installation
2.29
Running the
motor
Preset reference
selected indicator
Jog deceleration
rate
1.13
Forward
Decel. rate
1.50
Jog selected
indicator
Reverse
Decel. rate
N
t
Current control
Menu 4
(Open-loop only)
Deceleration
Ramp control
S-Ramp enable**
2.07
S-Ramp acceleration
limit
2.08
2.02
Ramp enable
(Closed- loop only)
Ramps always enabled
in Open-loop
Post-ramp
reference
2.01
d/dt
Advanced
parameters
2.06
SMARTCARD
2.38
Diagnostics
Inertia compensation
torque
(Closed-loop only)
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73
9.3
Drive encoder
speed
Drive encoder
reference
3.27
15 way sub-D
connector
Drive encoder
reference
Any
destination
unprotected
variable
3.46
parameter
Maximum drive
encoder
reference
3.43
3.42
Drive encoder
reference scaling
3.45
??.??
3.44
??.??
Drive
encoder
filter
Frequency
slaving enable
3.13
Encoder
A
A
B
B
1
2
3
4
3.34
Drive encoder
lines per
revolution
3.38
Drive encoder
type
3.39
1
2048
3.14
Slaving ratio
numerator
3.15
Slaving ratio
denominator
Termination
resistors
Final speed
demand
1
3.01
0
Slip
compensation
Menu 5
Post ramp
reference
5.01
2.01
Menu 2
Motor
frequency
1
15 way sub-D
connector
Select x2048
output
3.17
3.18
Select
F and D
output
7
8
9
10
F (A)
F (A)
D (B)
D (B)
Zero speed
threshold
3.05
1.10
10.03
_
Minimum
speed
1
+0.5Hz
10.04
+
0
At or below min.
speed indicator
+
1.06
Enable
frequency
slaving
output
x 2048
1.07
3.16
Overspeed trip
(O.SPd)
+20%
Max.
frequency
At speed
lower limit
3.06
Pre ramp
reference
1.03
0
Below at-speed
window indicator
Key
10.05
At speed
indicator
Input
terminals
0.XX
Read-write (RW)
parameter
Output
terminals
0.XX
Read-only (RO)
parameter
+
NOR
Absolute at-speed
detect mode
10.06
3.09
74
3.07
At speed
upper limit
10.07
Above at-speed
window indicator
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Safety
Information
Product
Information
Mechanical
Installation
Electrical
Installation
Getting Started Basic parameters
Running the
motor
SMARTCARD
Advanced
parameters
Diagnostics
UL Listing
Information
75
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Figure 9-5
Hard speed
reference
selector
Reference
enabled
indicator
Post-ramp
reference
3.22
3.23
1.11
Final speed
reference
+
+
2.01
3.01
15 way sub-D
connector
Drive encoder
filter
ENCODER INTERFACE
3.38
A
Encoder
A
B
B
Z
Z
U
U
V
V
W
W
1
2
3
4
5
6
7
8
9
10
11
12
3.34
3.39
3.36
3.25
Drive encoder
type
Drive encoder lines
per revolution
Drive encoder
termination disable
Drive encoder
supply voltage**
Encoder phase
angle*
3.50
3.28
Drive encoder
revolution counter
3.29
Drive encoder
position
3.30
Drive encoder
fine position
3.27
3.42
Speed feedback
selector
3.26
Drive encoder
speed feedback
Speed feedback
from option
module in slot 1
15.03
Speed feedback
from option
module in slot 2
16.03
Speed feedback
from option
module in slot 3
17.03
Closed-loop
vector mode
3.24
RFC sensorless
speed feedback
calculator
3.43
76
3.42
Drive encoder
reference
3.46
destination
Maximum drive
encoder
reference (rpm)
Drive
encoder
3.45
reference
Drive
encoder
filter
Drive encoder
reference scaling
Any unprotected
variable parameter
??.??
3.44
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??.??
Safety
Information
Product
Information
Speed controller
gain select
3.16
Speed loop gains
Speed
error
(Kp1)
3.11
(Ki1)
3.13
(Kp2)
3.14
(Ki2)
3.04
(Kd2)
(Kd1)
3.12
3.15
Electrical
Installation
Speed controller
differential
feedback gains
Menu 4
Mechanical
Installation
Zero speed
threshold
3.05
1.10
10.03
3.02
At or below min.
speed indicator
Minimum
speed
1.07
Speed
controller
output
3.03
Speed feedback
3.10
10.04
-1
+5min
1.06
Overspeed trip
(O.SPd)
+20%
Running the
motor
Overspeed threshold
3.08
3.08 >0
3.06
1.03
Below at-speed
window indicator
10.05
At speed
indicator
NOR
3.09
3.07
At speed
upper limit
10.07
10.06
Above at-speed
window indicator
Advanced
parameters
Absolute at-speed
detect mode
SMARTCARD
At speed
lower limit
Pre ramp
reference
Key
Input
terminals
0.XX
Read-write (RW)
parameter
Output
terminals
0.XX
Read-only (RO)
parameter
Diagnostics
UL Listing
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77
9.4
Menu 2 ramp
controller
Pre ramp
reference
Torque mode
selector*
4.11
1.03
2.01
Post ramp
reference
Motor
frequency
Motor map
2.01
5.01
10.09
Current
limit
active
Current loop
4.13
P gain
4.14
I gain
Active
current
Current
magnitude
_
4.02
4.20
+
Motor
frequency
Motor
rated
frequency
5.01
5.06
Torque
reference*
Torque
reference
offset
enable
4.08
Torque to
current
conversion
4.03
4.20 - Percentage
torque
current
Percentage
current
demand
Torque
demand
4.01
4.02 - Active
current
(Amp)
4.17
Magnetising
current
4.04
4.10
4.09
Torque reference
offset
Current limits
Drive rated
continuous
current
11.32
Motor rated
current
5.07
4.05
Motoring
Over-riding
current limit
Regenerating
Motor thermal
time constant
4.18
Motor protection
Low speed
mode
protection mode
4.15
4.16
4.25
Symmetrical
Overload detection
10.08
10.09
10.39
4.19
10.17
At 100%
load
indicator
Current limit
active
indicator
Braking energy
overload
indicator
Motor
overload
accumulator
Motor current
overload alarm
indicator
Key
Input
terminals
0.XX
Read-write (RW)
parameter
Output
terminals
0.XX
Read-only (RO)
parameter
78
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Figure 9-7
Inertia
compensation
torque
2.38
3.02
4.22
Speed loop
output
_
Final
speed
demand
3.01
3.04
Inertia
compensation
enable
Torque mode
selector*
+
+
Speed
over-ride
level
Pre1.03
ramp
reference
3.05
Torque
reference
4.08
Torque
reference
offset
enable
4.10
5.07
5.10
Speed
controller
gain
select
Current
demand
filter 1
Current
demand
filter 2
4.12
4.23
3.16
Torque
demand
Current controller
+
4.03
4.13
Current loop
P gain
4.14
Current loop
I gain
4.04
_
Current
demand
Filter
Coiler/uncoiler
speed
over-ride
level
Active
current
(Amp)
+
4.02
4.17
Motor rated
current
5.07
4.05
Motoring
4.06
Regenerating
4.07
Symmetrical
Magnetising
current
4.24
Current limits
11.32
4.01
Over-riding
current limit
Motor thermal
time constant
Motor protection
mode
Low speed
protection mode
4.18
4.15
4.16
4.25
Overload detection
Key
Input
terminals
0.XX
Read-write (RW)
parameter
10.08
10.09
10.39
4.19
10.17
Output
terminals
0.XX
Read-only (RO)
parameter
At 100%
load
indicator
Current limit
active
indicator
Braking energy
overload
indicator
Motor
overload
accumulator
Motor current
overload alarm
indicator
4.09
Torque reference
offset
Drive rated
continuous
current
Current
magnitude
Electrical
Installation
Zero
speed
threshold
Motor
rated
power
factor
Mechanical
Installation
0
1
2
3
4
4.11
Motor
rated
current
Product
Information
Speed
feedback
Running the
motor
SMARTCARD
Advanced
parameters
Diagnostics
UL Listing
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79
Figure 9-8
Inertia
compensation
torque
2.38
Speed
feedback
3.02
Speed loop
output
_
Final
speed
demand
3.01
3.04
Speed
over-ride
level
Pre1.03
ramp
reference
3.05
Torque
reference*
4.08
Torque
reference
offset
enable
4.10
Torque mode
selector
+
+
Zero
speed
threshold
Inertia
compensation
enable
4.22
0
1
2
3
4
Current
demand
filter 1
Current
demand
filter 2
4.12
4.23
Speed controller
gain select
3.16
4.11
Torque
demand
Current
demand
4.03
4.04
Current controller
+
_
4.13
Current loop
P gain
4.14
Current loop
I gain
Filter
Coiler/uncoiler
speed
over-ride
level
Percentage
load
User current
max scaling
4.20
4.02
4.24
Motor active
current
4.09
Torque reference
offset
Current limits
Drive rated
continuous
current
11.32
Motor rated
current
5.07
4.05
Motoring
4.06
Regenerating
4.07
Symmetrical
Over-riding
current limit
Motor thermal
time constant
Motor protection
mode
Low speed
protection mode
4.18
4.15
4.16
4.25
Overload detection
Key
Input
terminals
Output
terminals
0.XX
0.XX
Read-write (RW)
parameter
10.08
10.09
10.39
4.19
10.17
Read-only (RO)
parameter
At 100%
load
indicator
Current limit
active
indicator
Braking energy
overload
indicator
Motor
overload
accumulator
Motor current
overload alarm
indicator
80
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L1 L2 L3
Voltage
mode
5.12
Motormap
5.06
3.13
5.07
3.01
5.09
Post ramp
reference
5.10
2.01
5.11
Dynamic V/f
select
5.15
Voltage boost
5.17
Stator
resistance
5.23
Voltage offset
5.24
Transient
inductance
DC Bus
voltage
5.05
Motor
voltage
5.02
5.01
Motor
frequency
Volt
Hertz
Total motor
power (kW)
5.27
5.03
5.04
Estimated
motor speed
3xVxI
5.19
5.20
Slip
compensation
Motor active
current
Percentage
active current
4.01
Motor magnetising
current
0.XX
Read-write (RW)
parameter
0.XX
Read-only (RO)
parameter
Running the
motor
Output
terminals
5.31
4.17
Key
Input
terminals
4.02
4.20
Motor
current
magnitude
Disable auto
switching
frequency
change
Voltage
controller
gain
5.35
PWM
switching
frequency
High stability
space vector
modulation
Quasi square
wave enable
Electrical
Installation
5.18
Slip
compensation
enable
Mechanical
Installation
5.08
Motor rated
frequency
Motor rated
current
Motor rated
full load RPM
Motor rated
voltage
Motor rated
power factor
Motor number
of poles
5.13
Product
Information
Frequency
slaving
enable
Slave frequency
demand
Safety
Information
9.5
SMARTCARD
Advanced
parameters
Diagnostics
UL Listing
Information
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81
Figure 9-10
5.01
Flux Calculator
Motor rated
current
Motor number
5.11
of poles
Motor stator
5.17
resistance
Motor transient
5.24
inductance
5.07
Speed
feedback
3.02
Position
feedback
Closed-Loop Vector
Motor rated
frequency
Motor full load
5.08
rated speed
Motor rated
5.09
voltage
Motor rated
5.10
power factor
Motor stator
5.25
inductance
Motor saturation
5.29
break-point 1
Motor saturation
5.30
break-point 2
5.06
3.25
Reference
frame
transformation
Flux angle
Servo
Encoder phase
angle
Current
references
Flux
magnitude
Current control
Speed-loop
controller
output
Menu 4
Current limits
Overload detection
Current loop gains
3.04
Current
feedback
5.12
Auto-tune
5.15
5.26
5.31
0.XX
Read-write (RW)
parameter
Output
terminals
0.XX
Read-only (RO)
parameter
82
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Safety
Information
Product
Information
Mechanical
Installation
DC bus
voltage
5.05
Voltage reference
Electrical
Installation
Modulator
Maximum switching
frequency
5.35
Disable auto
switching
frequencychange
5.18
Flux Controller
5.09
5.21
Motor rated
voltage
Field gain
reduction
5.02
Output
voltage
Output
power
Power calculation (V x 1)
5.03
Running the
motor
Closed-Loop Vector
Dynamic V/f /
flux optimisation
enable
Motor full load
rated speed
5.16
optimiser enable
5.13
Servo
5.22
High speed
servo mode
enable
Motor
current
magnitude
Motor active
current
4.01
4.02
SMARTCARD
4.17
Motor magnetising
current
Advanced
parameters
Diagnostics
UL Listing
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83
9.6
Stop / Start
select***
6.43
Control word
6.42
6.04
Sequencer
Drive enable
6.15
Run forward
6.30
Jog forward
6.31
Run reverse
6.32
Forward / Reverse
6.33
Menu 8
6.01
Stop mode
selector*
6.03
Mains loss
mode**
6.08
Hold zero
speed enable*
6.09
Catch a
spinning motor****
6.40
Enable sequencer
latching***
Run
6.34
1.11
Reference
enabled indicator
1.12
Reverse selected
indicator
1.13
Jog selected
indicator
Jog reverse
6.37
Not stop
6.39
Hardware
enable
6.29
Limit switch 1
6.35
Limit switch 2
6.36
Logic
1
RUN
Inverter enable
STOP/
RESET
RESET
FWD/REV
Logic 1
0
1.49
Ramp enable
Open loop only
Pr 1.49 = 4
Reference
selected
indicator
6.06
Injection
braking level*
6.07
Injection
braking time*
6.12
Menu 3
Hard speed
reference enable
Keypad STOP
key enable
6.13
Clock control
Keypad FWD/REV
key enable
Power-up
time
6.20
6.21
Run-time
6.22
6.23
Total motor
power
DC bus voltage
5.03
6.16
Electricity cost
per kWh
6.17
Power consumption
meter reset
6.18
6.19
Filter change
required/done
6.28
6.24
6.25
Power meter
6.26
Running cost
6.27
6.44
Active supply
5.05
Key
84
Input
terminals
0.XX
Read-write (RW)
parameter
Output
terminals
0.XX
Read-only (RO)
parameter
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Safety
Information
9.7
Analog input
1 offset trim
Analog input 1
7.01
7.07
+
Analog input 1
destination
parameter
7.30
7.10
Any
unprotected
variable
parameter
??.??
7.08
Analog
input 1
scaling
7.26
1.36
??.??
x(-1)
7.09
Analog
input 1 invert
Mechanical
Installation
V/f sample
time
Analog
ref. 1
7.25
Calibrate
analog input 1
full scale
Analog input 2
current loop loss
7.28
Analog
input 2
Analog input 2
destination
parameter
Analog input
2 offset
7.02
7.14
7.31
7.11
A/D
??.??
7.12
Analog input 2
mode selector
??.??
x(-1)
Analog
input 3
Analog
input 2 invert
7.03
7.15
A/D
Analog input 3
mode selector
Analog
output 1 control
Analog output 1
source parameter
7.33
7.19
CL>
Analog
input 3
scaling
??.??
x(-1)
Analog output 1
3.02
7.20
7.21
Analog
output 1
scaling
Analog
output 1
mode
selector
Key
7.22
Analog output 2
Input
terminals
7.23
7.24
Output
terminals
Analog
output 2
scaling
Analog
output 2
mode
selector
0.XX
Read-write (RW)
parameter
0.XX
Read-only (RO)
parameter
??.??
??.??
Advanced
parameters
Any
variable
parameter
SMARTCARD
??.??
Analog output 2
source parameter
Motor
active
current
4.02
Analog
input 3 invert
??.??
5.01
Speed
feedback
??.??
7.16
7.17
Any variable
parameter
Any
unprotected
variable
parameter
Running the
motor
OL>
7.18
7.31
7.32
Analog input 3
Motor
frequency
Analog input 3
destination
parameter
Analog input
3 offset
7.29
Analog
ref. 2
1.37
Analog
input 2
scaling
7.13
Analog input 3
current loop loss
Any
unprotected
variable
parameter
Electrical
Installation
Analog input 2
Product
Information
V/f
Analog input
1 offset
Diagnostics
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85
9.8
T24 digital
I/O 1 state
8.01
T24 output
select
10.03
8.31
??.??
x(-1)
At zero
speed
??.??
T24 digital
I/O 1 source/
destination
8.30
8.11
Open collector
output
8.21
T24 digital
I/O 1 invert
Any bit
parameter
Any
unprotected
bit parameter
??.??
x(-1)
T25 digital
I/O 2 state
8.02
??.??
Any bit
parameter
T25 output
select
??.??
8.32
??.??
x(-1)
Start/stop 6.04
logic select
8.30
8.12
Open collector
output
8.22
T25 digital
I/O 2 source/
destination
Any
unprotected
bit
parameter
T25 digital
I/O 2 invert
??.??
Drive reset
10.33
x(-1)
T26 digital
I/O 3 state
8.03
??.??
Any bit
parameter
T26 output
select
??.??
8.33
??.??
x(-1)
8.30
Open collector
output
Start/stop 6.04
logic select
T26 digital
8.13
I/O 3 invert
8.23
T26 digital
I/O 3 source/
destination
Any
unprotected
bit
parameter
??.??
Run forward
6.30
x(-1)
86
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??.??
T27 digital
input 4 invert
Stop/start
logic select
8.14
6.04
8.24
8.04
Any
unprotected
bit
parameter
??.??
Run reverse
8.29
6.32
I.O polarity
select
x(-1)
??.??
Mechanical
Installation
8.39
Reference
selector*
1.14
T28 digital
input 5 state
T28 digital
input 5
destination
8.15
8.25
8.05
Any
unprotected
bit
parameter
??.??
8.29
Electrical
Installation
T28 digital
input 5 invert
Analogue input 1 /
input 2 select
1.41
I.O polarity
select
x(-1)
??.??
T29 digital
input 6 invert
T29 digital
input 6
destination
8.16
8.26
8.06
T29 digital
input 6 state
Any
unprotected
bit
parameter
??.??
Jog forward
8.29
6.31
I.O polarity
select
x(-1)
??.??
8.18
Running the
motor
T22 24V
output
state
Product
Information
Safety
Information
T27 digital
input 4 state
??.??
0.00
??.??
x(-1)
SMARTCARD
Drive enable
indicator
8.09
Drive enable
mode select
8.10
Key
Drive enable
External trip
Drive enable
Relay
source
0.XX
Read-write (RW)
parameter
Output
terminals
0.XX
Read-only (RO)
parameter
Advanced
parameters
10.32
x(-1)
Input
terminals
Diagnostics
x(-1)
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87
9.9
Any bit
parameter
Function-1
input-1 invert
9.05
Function-1
output
indicator
??.??
Function-1
output invert
??.??
x(-1)
9.04
Any bit
parameter
9.10
9.08
Function-1 input-1
source parameter
Function-1
input-2 invert
Any
unprotected
bit
parameter
??.??
9.09
9.07
x(-1)
Function-1
delay
??.??
??.??
9.01
Function-1
destination
parameter
??.??
x(-1)
9.06
Any bit
parameter
Function-1 input-2
source parameter
Function-2
input-1 invert
9.15
Function-2
output
indicator
??.??
Function-2
output invert
??.??
x(-1)
9.14
Any bit
parameter
Function-2 input-1
source parameter
Function-2
input-2 invert
9.20
Any
unprotected
bit
parameter
??.??
9.19
9.17
x(-1)
??.??
??.??
9.02
9.18
Function-2
destination
parameter
Function-2
delay
??.??
x(-1)
9.16
Function-2 input-2
source parameter
Key
Input
terminals
Output
terminals
0.XX
Read-write (RW)
parameter
0.XX
Read-only (RO)
parameter
88
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Figure 9-15
9.22
9.23
Safety
Information
Motorized
pot. bipolar
select
Motorized
pot. rate
Motorized pot.
destination
parameter
9.03
9.25
Motorized pot.
up
9.26
Product
Information
Any
unprotected
variable
parameter
??.??
9.24
??.??
Motorized pot.
down
9.21
Electrical
Installation
9.28
Motorized pot.
reset to zero
Motorized pot.
mode
9.34
9.29
Binary-sum
logic output
value
9.32
Binary-sum
logic destination
parameter
9.33
Any
unprotected
bit
parameter
Binary-sum
logic ones (LSB)
??.??
+
9.30
Binary-sum
offset
Running the
motor
Binary-sum
logic twos
Mechanical
Installation
Motorized pot.
output scale
9.27
??.??
9.31
SMARTCARD
Binary-sum
logic fours (MSB)
Key
0.XX
Read-write (RW)
parameter
Output
terminals
0.XX
Read-only (RO)
parameter
Advanced
parameters
Input
terminals
Diagnostics
UL Listing
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89
9.10
90
Drive ok
Drive active
Zero speed
Running at or below minimum speed
Below set speed
At speed
Above set speed
Load reached
Drive output is at current limit
Regenerating
Braking IGBT active
Braking resistor alarm
Direction commanded
Direction running
Mains loss
Under voltage active
Overload alarm
Drive over temperature alarm
Drive warning
Trip 0
Trip 1
Trip 2
Trip 3
Trip 4
Trip 5
Trip 6
Trip 7
Trip 8
Trip 9
Full power braking time
Full power braking period
External trip
Drive reset
Number of auto-reset attempts
Auto-reset delay
Hold drive ok until last attempt
Action on trip detection
User trip
Braking energy overload accumulator
Status word
Trip 0 time: years.days
Trip 0 time: hours.minutes
Trip 1 time
Trip 2 time
Trip 3 time
Trip 4 time
Trip 5 time
Trip 6 time
Trip 7 time
Trip 8 time
Trip 9 time
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Safety
Information
9.11
Parameter
Electrical
Installation
Getting Started Basic parameters
Running the
motor
SMARTCARD
Advanced
parameters
Diagnostics
UL Listing
Information
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Mechanical
Installation
Pr 0.11 set up
Pr 0.12 set up
Pr 0.13 set up
Pr 0.14 set up
Pr 0.15 set up
Pr 0.16 set up
Pr 0.17 set up
Pr 0.18 set up
Pr 0.19 set up
Pr 0.20 set up
Pr 0.21 set up
Pr 0.22 set up
Pr 0.23 set up
Pr 0.24 set up
Pr 0.25 set up
Pr 0.26 set up
Pr 0.27 set up
Pr 0.28 set up
Pr 0.29 set up
Pr 0.30 set up
Parameter scaling
Parameter displayed at power-up
Serial address
Serial mode
Baud rate
Minimum comms transmit delay
Drive derivative
Software version
User security code
User drive mode
Maximum heavy duty current rating
Drive voltage rating
Software sub-version
Number of modules
SMARTCARD parameter data previously loaded
SMARTCARD data number
SMARTCARD data type / mode
SMARTCARD data version
SMARTCARD data checksum
Status mode timeout
Parameter copying
Load defaults
Security status
Select motor 2 parameters
Defaults previously loaded
Drive onboard PLC program enable
Drive onboard PLC program status
Drive onboard PLC programming events
Drive onboard PLC program average scan time
Drive onboard PLC program first run
Product
Information
11.01
11.02
11.03
11.04
11.05
11.06
11.07
11.08
11.09
11.10
11.11
11.12
11.13
11.14
11.15
11.16
11.17
11.18
11.19
11.20
11.21
11.22
11.23
11.24
11.25
11.26
11.28
11.29
11.30
11.31
11.32
11.33
11.34
11.35
11.36
11.37
11.38
11.39
11.40
11.41
11.42
11.43
11.44
11.45
11.46
11.47
11.48
11.49
11.50
11.51
91
9.12
Threshold
Detector 1
threshold level
12.04
Any variable
parameter
Threshold
Detector 1
Threshold
Detector 1
output
destination
parameter
12.01
12.07
??.??
Any
unprotected
bit parameter
??.??
??.??
??.??
x(-1)
12.03
12.05
12.06
Threshold
Detector 1
input source
Threshold
Detector 1
hysteresis
Threshold
Detector 1
output invert
Threshold
Detector 2
12.24
Any variable
parameter
Threshold
Detector 2
output
destination
parameter
Threshold
Detector 2
output indicator
Threshold
Detector 2
threshold level
Threshold
Detector 2
12.02
12.27
??.??
Any
unprotected
bit parameter
??.??
??.??
??.??
x(-1)
12.23
12.25
12.26
Threshold
Detector 2
input source
Threshold
Detector 2
hysteresis
Threshold
Detector 2
output invert
Key
Input
terminals
0.XX
Read-write (RW)
parameter
Output
terminals
0.XX
Read-only (RO)
parameter
Hysteresis
Threshold
level
Threshold
output
t
92
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Figure 9-17
Variable Selector 1
Any variable
parameter
Variable
selector 1
output
indicator
Variable selector 1
input 1 scaling
??.??
12.12
??.??
Variable selector 1
input 1 source
12.08
12.15
Variable selector 1
control
Variable selector 1
input 2 scaling
??.??
12.11
??.??
??.??
Mechanical
Installation
Any variable
parameter
12.10
Variable selector 1
mode
Any
unprotected
variable
parameter
Product
Information
12.13
Variable
selector 1
output
destination
12.14
??.??
Electrical
Installation
Variable selector 1
input 2 source
12.09
Variable Selector 2
Variable
selector 2
output
indicator
Variable selector 2
input 1 scaling
??.??
12.33
Variable
selector 2
output
destination
12.32
??.??
12.28
Any variable
parameter
Variable selector 2
input 1 source
Variable selector 2
input 2 scaling
??.??
12.30
Variable selector 2
mode
12.35
Variable selector 2
control
12.31
Any
unprotected
variable
parameter
??.??
??.??
Running the
motor
12.34
??.??
12.29
Any variable
parameter
Variable selector 2
input 2 source
Key
0.XX
Read-write (RW)
parameter
Output
terminals
0.XX
Read-only (RO)
parameter
SMARTCARD
Input
terminals
Advanced
parameters
Diagnostics
UL Listing
Information
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93
WARNING
The brake control functions are provided to allow well co-ordinated operation of an
external brake with the drive. While both hardware and software are designed to high
standards of quality and robustness, they are not intended for use as safety functions,
i.e. where a fault or failure would result in a risk of injury. In any application where the
incorrect operation of the brake release mechanism could result in injury, independent
protection devices of proven integrity must also be incorporated.
Figure 9-18
Current
magnitude
4.01
+
_
Drive
active
10.02
Upper current
threshold
Input
terminals
0.XX
Read-write (RW)
parameter
Output
terminals
0.XX
Read-only (RO)
parameter
12.42
Post-brake
release
delay
12.43
Lower current
threshold
12.47
Ramp
hold
2.03
Output
frequency
5.01
+
_
12.40
LAT
r
Brake release
frequency
12.44
Brake
controller
enable
8.12
8.17
Brake apply
frequency
12.45
8.22
+
12.41
T25 digital
I/O 2 invert
Relay source
invert
T25 digital I/O 2
source / destination
Pre-brake
release
delay
input
8.27
Relay source
8.32
Brake
release
12.46
reset
output
LAT
r
Reference
on
If the reset input is 1, the output is 0.
If the reset input is 0, the output
latches at 1 if the input is 1.
1.11
94
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Figure 9-19
Electrical
Installation
Pr 12.47
Pr 12.46
Mechanical
Installation
Pr 1.11 Reference on
Product
Information
Safety
Information
Running the
motor
SMARTCARD
Advanced
parameters
Diagnostics
UL Listing
Information
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95
WARNING
The brake control functions are provided to allow well co-ordinated operation of an
external brake with the drive. While both hardware and software are designed to high
standards of quality and robustness, they are not intended for use as safety functions,
i.e. where a fault or failure would result in a risk of injury. In any application where the
incorrect operation of the brake release mechanism could result in injury, independent
protection devices of proven integrity must also be incorporated.
Figure 9-20
Motor flux
Drive active
Post-brake
release delay
12.47
2.03
Ramp
hold
12.40
Brake
release
6.08
Hold zero
speed
Position
control
mode
( = 1)
12.49
10.02
Current
magnitude
4.01
13.10
LAT
r
+
1
12.43
10.02
Lower current
threshold
Drive active
Reference
on
Closed-loop
vector = 0
Servo = 1
1.11
Speed
feedback
3.02
12.48
OR
Brake apply
speed delay
Brake
controller
enable
8.12
8.17
12.46
8.22
+
12.41
T25 digital
I/O 2 invert
Relay source
invert
T25 digital I/O 2
source / destination
8.27
Relay source
8.32
_
Brake apply
speed
Input
terminals
Output
terminals
96
input
Key
12.45
Brake apply
delay
0.XX
Read-write (RW)
parameter
0.XX
Read-only (RO)
parameter
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reset
output
LAT
r
Figure 9-21
Product
Information
Mechanical
Installation
Pr 1.11 Reference on
Electrical
Installation
2
Pr 12.47
Pr 12.46
5
Pr 12.48
Running the
motor
SMARTCARD
Advanced
parameters
Diagnostics
UL Listing
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97
9.13
Relative
jog reverse
Relative
jog enable
13.19
13.18
Relative
jog reference
Position control reference position
13.17
Drive
Encoder
Slot 1
3.28
3.29
x(-1)
Position
controller
reference
source
3.30
Slot 2
0
1
2
3
4
Slot 3
Revolution
Position
Position
counter
fine
13.04
Position
reference
invert
13.06
D Position
Ratio
0
1
13.07
13.08
+
+
x(-1)
+
_
Local
13.20 13.21 13.22
reference
1
Ignore local
reference turns
13.16
13.24
13.23
Local
reference
disable
98
Drive
Encoder
3.28
Slot 1
3.29
Position
controller
feedback
source
3.30
13.05
Slot 2
Slot 3
0
1
2
3
D Position
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Safety
Information
Frequency/speed
reference
selected
Pre-ramp
reference
Post-ramp
reference
1.01
1.03
1
Velocity
feedforward
1.39
1.40
Product
Information
Menu 2
Ramp Control
2.01
Velocity feed
-forward
select
13.10 = 1or 2
13.10
Position loop
disabled
0
1
2
Electrical
Installation
Mechanical
Installation
Position
controller
mode*
Position
controller
P gain
13.09
Fine
Position
13.12
Position
controller
speed clamp
Running the
motor
SMARTCARD
Key
Input
terminals
0.XX
Read-write (RW)
parameter
Output
terminals
0.XX
Read-only (RO)
parameter
Advanced
parameters
Diagnostics
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Information
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99
Figure 9-23
Relative
jog reverse
Relative
jog enable
13.19
13.18
Relative
jog reference
Position control reference position
13.17
Drive
Encoder
Slot 1
3.28
3.29
x(-1)
Position
controller
reference
source
3.30
Slot 2
13.04
Position
reference
invert
13.06
0
1
2
3
4
Slot 3
Revolution
Position
Position
counter
fine
D Position
Ratio
0
1
13.07
13.08
+
_
x(-1)
Local
13.20 13.21 13.22
reference
13.16
1
Ignore local
reference turns
13.24
13.23
Local
reference
disable
3.28
Slot 1
Slot 2
Slot 3
3.29
Position
controller
feedback
source
3.30
13.05
0
1
2
3
D Position
_
+
Orientation
position
reference
Limited to
1/2 rev
13.13
*For more information, refer to Position Modes in the Unidrive SP User Guide on the CD
Rom supplied with the drive.
100
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0
1.03
1
Velocity
feedforward
Post-ramp
reference
Menu 2
Ramp Control
3.01
1.39
Velocity feed
-forward
select
Hard speed
reference
selector
13.10 =
5 or 6
13.10 =
1 to 6
13.10 =
1 or 3
3.23
1
Position loop
disabled
0
1
2
3
4
Mechanical
Installation
Product
Information
1.40
Position
controller
mode*
13.10
Final speed
reference
2.01
0
1
5
6
Safety
Information
Pre-ramp
reference
Frequency/speed
reference
1.01
selected
0
3.22
Electrical
Installation
Hard speed
reference
Hold zero
speed
6.08
Position
controller
P gain
0
1
1
13.09
Fine
Position
13.12
Position
controller
speed clamp
Position loop
enabled*
Running the
motor
Orientation
acceptance
window
13.14
Key
Orientation
X
Input
terminals
0.XX
Read-write (RW)
parameter
Output
terminals
0.XX
Read-only (RO)
parameter
SMARTCARD
Orientation
position
13.15
complete
Advanced
parameters
Diagnostics
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101
9.14
Main reference
source parameter
14.02
Any variable
parameter
PID Main
reference
??.??
14.19
??.??
PID reference
source parameter
PID reference
source invert
14.03
14.05
Any variable
parameter
PID
reference
??.??
PID reference
slew-rate limit
14.20
PID
error
14.22
14.07
??.??
x(-1)
PID feedback
source parameter
PID feedback
source invert
14.04
14.06
Any variable
parameter
PID
feedback
??.??
14.21
??.??
x(-1)
PID
enable
14.08
Drive normal
indicator
&
10.01
Logic 1
Any bit
parameter
??.??
??.??
14.09
Optional PID
enable source
parameter
102
Source
not used
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Safety
Information
Product
Information
14.17
14.13
PID output
high limit
14.14
PID output
low limit
14.18
PID symmetrical
limits enable
14.10
PID proportional
gain
PID controller
output
14.01
PID output
destination
parameter*
PID output
scale factor
14.15
14.16
Any
unprotected
variable
parameter
Electrical
Installation
14.11
PID integral
gain
Mechanical
Installation
PID hold
integrator enable
??.??
14.12
??.??
PID derivative
gain
Running the
motor
SMARTCARD
Key
Input
terminals
0.XX
Read-write (RW)
parameter
Output
terminals
0.XX
Read-only (RO)
parameter
Advanced
parameters
Diagnostics
*The PID controller is only controlled if Pr 14.16 is set to a non Pr xx.00 and unprotected
destination parameter.
UL Listing
Information
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103
9.15
Solutions Module ID
x.50
Pr x.01
0
104
Module
No module installed
101
SM-Resolver
102
104
201
SM-I/O Plus
203
SM-I/O Timer
204
SM-I/O PELV
205
206
SM-I/O120V
207
SM-I/O Lite
208
SM-I/O 32
301
SM-Applications
302
SM-Applications Lite
303
SM-EZMotion
304
SM-Applications Plus
305
SM-Applications Lite-V2
306
SM-Safety
401
SM-LON
403
SM-PROFIBUS-DP-V1
404
SM-INTERBUS
406
SM-CAN
407
SM-DeviceNet
408
SM-CANopen
409
SM-SERCOS
410
SM-Ethernet
421
SM-EtherCAT
501
SM-SLM
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Safety
Information
9.16
Parameter
18.01 (1)
19.01 (2)
Read-only integer
Read-write integer
Read-write bit
Mechanical
Installation
Product
Information
9.17
Parameter
{0.38}
{0.39}
Advanced
parameters
Diagnostics
{0.45}
{0.07}
{0.08}
{0.09}
{0.43}
SMARTCARD
Motor 2 active
Thermal time constant
Speed controller Kp gain
Speed controller Ki gain
Speed controller Kd gain
Encoder phase angle
Speed feedback selector
Current controller Kp gain
Current controller Ki gain
Stator inductance (Ls)
{0.02}
{0.01}
{0.05}
{0.03}
{0.04}
{0.47}
{0.46}
{0.45}
{0.44}
{0.43}
{0.42}
Running the
motor
21.01
21.02
21.03
21.04
21.05
21.06
21.07
21.08
21.09
21.10
21.11
21.12
21.13
21.14
21.15
21.16
21.17
21.18
21.19
21.20
21.21
21.22
21.23
21.24
21.25
21.26
21.27
21.28
21.29
21.30
21.31
{0.06}
UL Listing
Information
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105
9.18
106
Parameter
Pr 0.31 set-up
Pr 0.32 set-up
Pr 0.33 set-up
Pr 0.34 set-up
Pr 0.35 set-up
Pr 0.36 set-up
Pr 0.37 set-up
Pr 0.40 set-up
Pr 0.41 set-up
Pr 0.48 set-up
Pr 0.50 set-up
Pr 0.51 set-up
Pr 0.52 set-up
Pr 0.53 set-up
Pr 0.54 set-up
Pr 0.55 set-up
Pr 0.56 set-up
Pr 0.57 set-up
Pr 0.58 set-up
Pr 0.59 set-up
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Safety
Information
10
Diagnostics
Table 10-1
Trip indications
br.th
10
185
C.boot
178
C.Chg
179
C.cPr
188
183
C.Err
C.Full
184
cL2
cL3
29
CL.bit
35
111
C.OPtn
reset button
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107
UL Listing
Information
180
Diagnostics
ConF.P
Advanced
parameters
28
SMARTCARD
182
Running the
motor
C.dAt
C.bUSY
Electrical
Installation
177
Mechanical
Installation
C.Acc
Diagnosis
Internal braking resistor thermistor temperature monitoring fail (size 0 only)
If no internal brake resistor is installed, set Pr 0.51 (or Pr 10.37) to 8 to disable this trip.
If an internal brake resistor is installed:
Product
Information
Trip
Trip
C.Prod
175
C.rdo
181
C.rtg
Diagnosis
SMARTCARD trip: The data blocks on the SMARTCARD are not compatible with this
product
Erase all data on the SMARTCARD by setting Pr xx.00 to 9999 and pressing the red
reset
button
Replace SMARTCARD
SMARTCARD trip: SMARTCARD has the Read Only bit set
Enter 9777 in Pr xx.00 to allow SMARTCARD Read / Write access
Ensure card is not writing to data locations 500 to 999
SMARTCARD trip: The voltage and/or current rating of the source and destination drives
are different
Drive rating dependent parameters (parameters with the RA coding) are likely to have different
values and ranges with drives of different voltage and current ratings. Parameters with this
attribute will not be transferred to the destination drive by SMARTCARDs when the rating of the
destination drive is different from the source drive and the file is a parameter file. However, with
software V01.09.00 and later drive rating dependent parameters will be transferred if only the
current rating is different and the file is a differences from default type file.
Press the red
reset button
Drive rating parameters are:
Parameter
2.08
4.05/6/7, 21.27/8/9
186
4.24
187
dESt
Current limits
User current maximum scaling
5.07, 21.07
5.09, 21.09
5.10, 21.10
5.17, 21.12
Stator resistance
5.18
C.TyP
Function
Standard ramp voltage
Switching frequency
5.23, 21.13
Voltage offset
5.24, 21.14
Transient inductance
5.25, 21.24
Stator inductance
6.06
6.48
199
Set Pr xx.00 = 12001 check all visible parameters in the menus for duplication
EEF
EEPROM data corrupted - Drive mode becomes open loop and serial comms will timeout
with remote keypad on the drive RS485 comms port.
31
Enc1
189
Enc2
190
108
This trip can only be cleared by loading default parameters and saving parameters
Drive encoder trip: Encoder power supply overload
Check encoder power supply wiring and encoder current requirement
Maximum current = 200mA @ 15V, or 300mA @ 8V and 5V
Drive encoder trip: Wire break (Drive encoder terminals 1 & 2, 3 & 4, 5 & 6)
Check cable continuity
Check wiring of feedback signals is correct
Check encoder power is set correctly
Replace feedback device
If wire break detection on the main drive encoder input is not required, set Pr 3.40 = 0 to disable
the Enc2 trip
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191
192
193
194
Enc7
Enc8
196
Enc9
Enc10
161
162
Enc13
Enc14
164
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109
UL Listing
Information
163
Diagnostics
Enc12
Advanced
parameters
Enc11
SMARTCARD
198
Check setting of Pr 3.26 (or Pr 21.21 if the second motor parameters have been enabled)
Drive encoder trip: Servo mode phasing failure because encoder phase angle (Pr 3.25 or
Pr 21.20) is incorrect
Check the encoder wiring.
Perform an autotune to measure the encoder phase angle or manually enter the correct phase
angle into Pr 3.25 (or Pr 21.20).
Spurious Enc10 trips can be seen in very dynamic applications. This trip can be disabled by
setting the overspeed threshold in Pr 3.08 to a value greater than zero. Caution should be used in
setting the over speed threshold level as a value which is too large may mean that an encoder
fault will not be detected.
Drive encoder trip: A failure has occurred during the alignment of the analog signals of a
SINCOS encoder with the digital count derived from the sine and cosine waveforms and
the comms position (if applicable). This fault is usually due to noise on the sine and
cosine signals.
Check encoder cable shield.
Examine sine and cosine signals for noise.
Drive encoder trip: Hiperface encoder - The encoder type could not be identified during
auto-configuration
Check encoder type can be auto-configured.
Check encoder wiring.
Enter parameters manually.
Drive encoder trip: EnDat encoder - The number of encoder turns read from the encoder
during auto-configuration is not a power of 2
Running the
motor
197
195
Electrical
Installation
Enc6
Mechanical
Installation
Enc5
Product
Information
Enc4
Diagnosis
Drive encoder trip: Phase offset incorrect while running
Check the encoder signal for noise
Check encoder shielding
Check the integrity of the encoder mechanical mounting
Repeat the offset measurement test
Drive encoder trip: Feedback device comms failure
Ensure encoder power supply is correct
Ensure baud rate is correct
Check encoder wiring
Replace feedback device
Drive encoder trip: Checksum or CRC error
Check the encoder signal for noise
Check the encoder cable shielding
With EnDat encoders, check the comms resolution and/or carry out the auto-configuration
Pr 3.41
Drive encoder trip: Encoder has indicated an error
Replace feedback device
With SSI encoders, check the wiring and encoder supply setting
Drive encoder trip: Initialisation failed
Re-set the drive
Check the correct encoder type is entered into Pr 3.38
Check encoder wiring
Check encoder power supply is set correctly
Carry out the auto-configuration Pr 3.41
Replace feedback device
Drive encoder trip: Auto configuration on power up has been requested and failed
Change the setting of Pr 3.41 to 0 and manually enter the drive encoder turns (Pr 3.33) and the
equivalent number of lines per revolution (Pr 3.34)
Check the comms resolution
Drive encoder trip: Position feedback selected is selected from a Solutions Module slot
which does not have a speed / position feedback Solutions Module installed
Safety
Information
Trip
Enc3
Trip
Enc15
165
Enc16
166
Enc17
167
ENP.Er
176
Et
6
HF01
Diagnosis
Drive encoder trip: The number of periods per revolution calculated from encoder data
during auto-configuration is either less than 2 or greater than 50,000.
Linear motor pole pitch / encoder ppr set up is incorrect or out of parameter range
i.e. Pr 5.36 = 0 or Pr 21.31 = 0.
Faulty encoder.
Drive encoder trip: EnDat encoder - The number of comms bits per period for a linear
encoder exceeds 255.
Select a different type of encoder.
Faulty encoder.
Drive encoder trip: The periods per revolution obtained during auto-configuration for a
rotary SINCOS encoder is not a power of two.
Select a different type of encoder.
Faulty encoder.
Data error from electronic nameplate stored in selected position feedback device
Replace feedback device
External trip from input on terminal 31
Check terminal 31 signal
Check value of Pr 10.32
Enter 12001 in Pr xx.00 and check for parameter controlling Pr 10.32
Ensure Pr 10.32 or Pr 10.38 (=6) are not being controlled by serial comms
Data processing error: CPU address error
Hardware fault - return drive to supplier
HF02
HF03
HF04
HF05
HF06
HF07
HF08
HF09
HF10
HF11
HF12
HF17
217
HF18
218
110
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219
HF20
HF21
221
HF22
222
223
HF24
224
225
HF26
226
227
HF28
228
HF29
229
HF30
230
HF31
HF32
232
20
L.SYnC
39
O.CtL
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UL Listing
Information
23
Diagnostics
19
Advanced
parameters
It.br
SMARTCARD
It.AC
Running the
motor
231
HF27
Electrical
Installation
HF25
Mechanical
Installation
HF23
Product
Information
220
Diagnosis
Safety
Information
Trip
HF19
111
Trip
Diagnosis
O.ht1
21
O.ht2
22
Oht2.P
105
O.ht3
27
Oht4.P
102
OI.AC
112
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104
OIbr.P
OIdC.P
109
O.Ld1
26
O.SPd
OV
SMARTCARD
Running the
motor
Check total load on digital outputs (terminals 24,25,26)and +24V rail (terminal 22)
Advanced
parameters
103
Electrical
Installation
Mechanical
Installation
OI.br
Product
Information
Diagnosis
Power module over current detected from the module output currents
Acceleration /deceleration rate is too short.
If seen during autotune reduce voltage boost Pr 5.15
Check for short circuit on output cabling
Check integrity of motor insulation
Check feedback device wiring
Check feedback device mechanical coupling
Check feedback signals are free from noise
Is motor cable length within limits for that frame size?
Reduce the values in speed loop gain parameters Pr 3.10, Pr 3.11 and Pr 3.12 (closed
loop vector and servo modes only)
Has offset measurement test been completed? (servo mode only)
Reduce the values in current loop gain parameters - Pr 4.13 and Pr 4.14 (closed loop vector and
servo modes only)
Braking transistor over-current detected: short circuit protection for the braking transistor
activated
Check braking resistor wiring
Check braking resistor value is greater than or equal to the minimum resistance value
Check braking resistor insulation
Power module braking IGBT over current
Check braking resistor wiring
Check braking resistor value is greater than or equal to the minimum resistance value
Check braking resistor insulation
Power module over current detected from IGBT on state voltage monitoring
Vce IGBT protection activated.
Check motor and cable insulation.
Digital output overload: total current drawn from 24V supply and digital outputs exceeds
200mA
Safety
Information
Trip
OIAC.P
Diagnostics
UL Listing
Information
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113
Trip
OV.P
106
PAd
34
PH
32
PH.P
107
PS
5
PS.10V
8
PS.24V
PS.P
108
PSAVE.Er
37
rS
33
SAVE.Er
36
114
Diagnosis
Power module DC bus voltage has exceeded the peak level or the maximum continuous
level for 15 seconds
Increase deceleration ramp (Pr 0.04)
Decrease braking resistor value (staying above the minimum value)
Check nominal AC supply level
Check for supply disturbances which could cause the DC bus to rise voltage overshoot after
supply recovery from a notch induced by DC drives.
Check motor insulation
Drive voltage rating
Peak voltage
Maximum continuous voltage level (15s)
200
415
410
400
830
815
575
990
970
690
1190
1175
If the drive is operating in low voltage DC mode the overvoltage trip level is 1.45 x Pr 6.46.
Keypad has been removed when the drive is receiving the speed reference from the
keypad
Fit keypad and reset
Change speed reference selector to select speed reference from another source
AC voltage input phase loss or large supply imbalance detected
Ensure all three phases are present and balanced
Check input voltage levels are correct (at full load)
N
NOTE
Load level must be between 50 and 100% for the drive to trip under phase loss
conditions. The drive will attempt to stop the motor before this trip is initiated.
Power module phase loss detection
Ensure all three phases are present and balanced
Check input voltage levels are correct (at full load)
Internal power supply fault
Remove any Solutions Modules and reset
Check integrity of interface ribbon cables and connections (size 4,5,6 only)
Hardware fault - return drive to supplier
10V user power supply current greater than 10mA
Check wiring to terminal 4
Reduce load on terminal 4
24V internal power supply overload
The total user load of the drive and Solutions Modules has exceeded the internal 24V power
supply limit.
The user load consists of the drives digital outputs, the SM-I/O Plus digital outputs, the drives
main encoder supply and the SM-Universal Encoder Plus encoder supply.
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30
SLX.Er
SLX.HF
200, 205,
210
203, 208,
213
215
SLX.tO
201,206,21
1
t038
38
t040 to t089 User trip defined in 2nd processor Solutions Module code
40 to 89
99
t099
101
SMARTCARD
t101
t112 to t160 User trip defined in 2nd processor Solutions Module code
112 to 160
t168 to t174 User trip defined in 2nd processor Solutions Module code
168 to 174
216
th
thS
25
18
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UL Listing
Information
tunE*
Diagnostics
24
Advanced
parameters
t216
SL.rtd
Solutions Module slot X trip: Solutions Module in slot X has detected a fault
Check value in Pr 15/16/17.50. See the Diagnostics section in the relevant Solutions Module
User Guide for more information.
Electrical
Installation
SLX.nF
Mechanical
Installation
202, 207,
212
Product
Information
SLX.dF
204, 209,
214
Diagnosis
Safety
Information
Trip
SCL
115
Trip
tunE1*
11
tunE2*
12
tunE3*
13
tunE4*
14
tunE5*
15
tunE6*
16
tunE7*
17
Unid.P
110
UP ACC
98
UP div0
90
UP OFL
95
UP ovr
94
UP PAr
91
UP ro
92
UP So
93
UP udF
97
UP uSEr
96
116
Diagnosis
The position feedback did not change or required speed could not be reached during the
inertia test (see Pr 5.12)
Ensure the motor is free to turn i.e. brake was released
Check feedback device wiring is correct
Ensure that Pr 3.26 is set correctly
Check feedback parameters are set correctly
Check encoder coupling to motor
Position feedback direction incorrect or motor could not be stopped during the inertia test
(see Pr 5.12)
Check motor cable wiring is correct
Check feedback device wiring is correct
Swap any two motor phases (closed loop vector only)
Drive encoder commutation signals connected incorrectly or measured inertia out of
range (see Pr 5.12)
Check motor cable wiring is correct
Check feedback device U,V and W commutation signal wiring is correct
Drive encoder U commutation signal fail during an autotune
Check feedback device U phase commutation wires continuity
Replace encoder
Drive encoder V commutation signal fail during an autotune
Check feedback device V phase commutation wires continuity
Replace encoder
Drive encoder W commutation signal fail during an autotune
Check feedback device W phase commutation wires continuity
Replace encoder
Motor number of poles set incorrectly
Check lines per revolution for feedback device
Check the number of poles in Pr 5.11 is set correctly
Power module unidentified trip
Check all interconnecting cables between power modules
Ensure cables are routed away from electrical noise sources
Onboard PLC program: cannot access Onboard PLC program file on drive
Disable drive - write access is not allowed when the drive is enabled
Another source is already accessing Onboard PLC program - retry once other action is complete
Onboard PLC program attempted divide by zero
Check program
Onboard PLC program variables and function block calls using more than the allowed
RAM space (stack overflow)
Check program
Onboard PLC program attempted out of range parameter write
Check program
Onboard PLC program attempted access to a non-existent parameter
Check program
Onboard PLC program attempted write to a read-only parameter
Check program
Onboard PLC program attempted read of a write-only parameter
Check program
Onboard PLC program un-defined trip
Check program
Onboard PLC program requested a trip
Check program
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Diagnosis
UV
Alarm indications
Table 10-2
Alarm indications
Description
Hot
Heatsink or control board or inverter IGBT over temperature alarms are active
The drive heatsink temperature has reached a threshold and the drive will trip O.ht2 if the temperature
continues to rise (see the O.ht2 trip).
Or
The ambient temperature around the control PCB is approaching the over temperature threshold (see the
O.CtL trip).
OVLd
Motor overload
2
The motor I t accumulator in the drive has reached 75% of the value at which the drive will be tripped and the
load on the drive is >100%
Autotune in progress
Running the
motor
Auto tune
An Onboard PLC program is installed and running. The lower display will flash PLC once every 10s.
SMARTCARD
Indicates that a limit switch is active and that it is causing the motor to be stopped (i.e. forward limit switch with
forward reference etc.)
PLC
Braking resistor I2t accumulator (Pr 10.37) in the drive has reached 75.0% of the value at which the drive will trip
and the braking IGBT is active.
Electrical
Installation
Lower display
br.rS
Mechanical
Installation
In any mode an alarm flashes alternately with the data displayed on the 2nd row when
one of the following conditions occur. If action is not taken to eliminate any alarm except
"Autotune", "Lt" and "PLC" the drive may eventually trip. Alarms flash once every 640ms
except "PLC" which flashes once every 10s. Alarms are not displayed when a
parameter is being edited.
Product
Information
Safety
Information
Trip
Advanced
parameters
Diagnostics
UL Listing
Information
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117
Status indications
Table 10-3
Status indications
Upper display
ACt
Description
Drive output
stage
Enabled
AC Supply loss
The drive has detected that the AC supply has been lost and is attempting to maintain the DC
bus voltage by decelerating the motor.
dc
Enabled
Decelerating
Enabled
Disabled
Positioning
Enabled
Ready
Disabled
Enabled
Scanning
Enabled
Enabled
Enabled
Trip condition
The drive has tripped and is no longer controlling the motor. The trip code appears on the
upper display.
Table 10-4
Disabled
Lower display
Description
boot
A parameter set is being transferred from the SMARTCARD to the drive during power-up.
cArd
The drive is writing a parameter set to the SMARTCARD during power-up.
loAding
The drive is writing information to a Solutions Module.
118
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UL Listing Information
Safety
Information
11
Common UL information
SMARTCARD
Unidrive SP size 0 to 6
Running the
motor
Overspeed Protection
The drive provides overspeed protection. However, it does not provide the level of
protection afforded by an independent high integrity overspeed protection device.
Electrical
Installation
Mechanical
Installation
Conformity
The drive conforms to UL listing requirements only when the following are observed:
Product
Information
Fuses
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119
UL Listing
Information
Diagnostics
Size 4 to 6
The UL-listed Ferraz HSJ (High speed J class) fuses are used in the AC supply. The
drive does not comply with UL if any other fuses or MCBs are used in place of those
stated.
For further details on fusing, refer to Table 2-2 in section 2.1 Ratings on page 8.
Advanced
parameters
Size 0 to 3
The correct UL-listed fast acting fuses (class CC or class J up to 30A and class J
above 30A), e.g. Bussman Limitron KTK-R series, Ferraz Shawmut ATMR series or
equivalent, are used in the AC supply. The drive does not comply with UL if MCBs
are used in place of fuses.
For further details on fusing, refer to Table 2-1 in section 2.1 Ratings on page 8.
Field wiring
Size 0 to 4
Class 1 60/75C (140/167F) copper wire only is used in the installation
Size 5 and 6
Class 1 75C (167F) copper wire only is used in the installation
AC supply specification
The drive is suitable for use in a circuit capable of delivering not more than 100,000rms
symmetrical Amperes at 264Vac rms maximum (200V drives), 528Vac rms maximum
(400V drives) or 600Vac rms maximum (575V and 690V drives).
FLC (A)
Model
FLC (A)
0201
0202
0203
0204
0205
1201
1202
1203
1204
2.2
3.1
4.0
5.7
7.5
5.2
6.8
9.6
11
2201
2202
2203
3201
3202
4201
4202
4203
5201
5202
15.5
22
28
42
54
68
80
104
130
154
Table 11-2
120
Model
Model
FLC (A)
Model
FLC (A)
0401
0402
0403
0404
0405
1401
1402
1403
1404
1405
1406
1.3
1.7
2.1
3.0
4.2
2.8
3.8
5.0
6.9
8.8
11
2401
2402
2403
2404
3401
3402
3403
4401
4402
4403
5401
5402
6401
6402
15.3
21
29
29
35
43
56
68
83
104
138
168
205
236
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Model
FLC (A)
3501
3502
3503
3504
5.4
6.1
8.3
11
3505
3506
3507
16
22
27
Table 11-4
Product
Information
Model
Safety
Information
Table 11-3
FLC (A)
22
27
36
43
52
62
5601
5602
6601
6602
84
99
125
144
Electrical
Installation
FLC (A)
4601
4602
4603
4604
4605
4606
Mechanical
Installation
Model
Safety label
The label clearly states CAUTION Risk of Electric Shock Power down unit 10 minutes
before removing cover.
UL listed accessories
SM-PROFIBUS DP-V1
SM-DeviceNet
SM-I/O Timer
SM-I/O 120V
SM-CAN
SM-INTERBUS
SM-Applications Lite
SM-Applications Lite-V2
SM-SLM
SM-Applications
SM-I/O PELV
SM-LON
SM-I/O 24V Protected
SM-I/O 32
Advanced
parameters
SMARTCARD
SM-Keypad
SM-Keypad Plus
SM-I/O Plus
SM-I/O Lite
SM-Ethernet
SM-CANopen
SM-Universal Encoder Plus
SM-Resolver
SM-Encoder Plus
SM-Encoder Output Plus
15-way D-type converter
SM-Applications Plus
SM-SERCOS
SM-EtherCAT
Running the
motor
The safety label supplied with the connectors and mounting brackets must be placed on
a fixed part inside the drive enclosure where it can be seen clearly by maintenance
personnel for UL compliance.
Diagnostics
UL Listing
Information
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121
11
41 42
31
0V
+24V Input
3
5
6
0V com
Signal: Differential
Analog frequency /
speed ref 2
Analog 3 Input
(Motor thermistor)
Frequency / speed
10
Torque
(Active A)
11
0V com
0V com
21
22
0V com
At zero speed
23
24
Reset
25
Run forward
26
Run reverse
Analog input
27
1
28
Jog
SAFE TORQUE OFF/Drive enable
29
0V com
30
31
Drive ok
0471-0162-02
41
42
Status relay
(Over voltage
category II)