Arcelormittal Pressure Vessel
Arcelormittal Pressure Vessel
Plate
A516 and A387 Pressure Vessel Steels: A Technical Overview
Introduction
ArcelorMittal is the major producer of carbon and alloy plate for the
petroleum, petrochemical and chemical processing industries in the
United States. We operate three facilities in Pennsylvania and Indiana
with five rolling mills for the production of plate.
Many of the more than 450 grades of carbon and alloy plate steels
produced by ArcelorMittal are pressure vessel quality (PVQ) grades
used in the design and fabrication of process vessels. In addition, we
offer the thinnest, thickest, widest and heaviest plates available in
North America. For a comprehensive list of PVQ grades and availability, refer to our Plate Steel Specification Guide.
Two pressure vessel plate steel specifications comprise, by far, the
most popular process vessel applications. Based on ArcelorMittals
experience, ASME SA516 (ASTM A516) carbon steel and ASME
SA387 (ASTM A387) alloy steel are detailed technically in this brochure.
Production Practices
ArcelorMittals PVQ steels are manufactured to stringent metallurgical practices in steelmaking shops located in Burns Harbor, IN
and Coatesville, PA. Plate products manufactured at our Coatesville
electric arc furnace (EAF) facility (Figure 1) provide the basis for all
the information described in this brochure.
Figure 1
Coatesville Steelmaking Process Plan
Automatic
Alloys
Electrodes
Automatic
Alloys
Wire Feed
Argon Stirring
Argon Stirring
Ladle Furnace
Ladle Degasser
Continuous
Cast Slabs
Ladle
Bottom
Poured Ingots
Figure 2
Tensile Strength of Normalized A516
The Effect of Carbon Equivalent
Tensile (KSI)
95
90
85
80
75
70
65
60
55
0.3
Employing special melting practices can control both carbon and CE.
Improvements can be achieved with special melting for individual
situations depending on thickness, other unique chemical restrictions
(such as Pcm), toughness requirements or PWHT considerations.
Furthermore, if even more aggressive requirements are desired,
quench and temper (Q&T) heat treatment will allow even lower carbon and CE levels. Quenching and tempering also improves toughness and resistance to degradation of properties due to post-weld
heat treatment (PWHT).
The improvement in Charpy V-Notch (CVN) toughness realized by
Q&T is illustrated in Figure 4.
0.4
0.45
0.55
CE Maximum
Figure 3
Available CE Maximums for Normalized A516
0.50
0.48
0.46
Grade 70 w/PWHT
0.44
0.42
Grade 70 w/o PWHT
0.40
Grade 65 All Conditions
0.38
0.36
Grade 60 All Conditions
0.34
CE = C + Mn/6 + (Cu + Ni)/15 + (Cr + Mo + V)/5
0.32
0
1
2
3
4
5-8
Figure 4
Effect of Heat Treatment on Transverse CVN
Toughness of A516
200
Q+T
150
Normalized
100
As-rolled
50
0
-110
-60
-10
40
90
Temperature (F)
0.5
80% of all results for plates 1.5 to 3 thick fall within shaded area.
0.35
140
190
240
Figure 5
Guidelines for Adjusting CE Requirements
Due to the Effects of PWHT
1
1125
1150
1175
1200
1225
1250
0.010
0.018
0.026
0.034
0.042
0.050
0.013
0.021
0.029
0.037
0.045
0.053
0.016
0.024
0.032
0.040
0.048
0.056
Hours of PWHT
4
5
0.019
0.027
0.035
0.043
0.051
0.059
0.02
0.030
0.038
0.041
0.049
0.065
100
1-1/2"
80
60
3"
40
20
0
As Norm
32
0.025
0.033
0.041
0.049
0.057
0.065
0.028
0.036
0.044
0.052
0.060
0.068
0.030
0.038
0.046
0.054
0.062
0.070
34
35
36
Figure 8
The Effects of PWHT on Impact Properties
LMP vs. % of Original Energy @ -50F
100
33
Larson-Miller Parameter
% of Original Ft-lbs
TEMP
(F)
Figure 7
The Effects of PWHT on Impact Properties*
LMP vs. CVN Energy @ -50F
CVN (Ft-lbs)
3"
80
1-1/2"
60
40
20
1125F- 2 hrs
0
30
As Norm
1175F- 8 hrs
32
33
34
35
36
Larson-Miller Parameter
Figure 6
The Effects of PWHT on Tensile Properties*
As a % of Original Strength
Figure 9
The Effects of PWHT on Impact Properties
LMP vs. 35 Ft-lb Transition Temperature
98
96
-20
94
92
90
3"
1125F- 2 hrs
1175F- 8 hrs
1-1/2"
88
As Norm
32
33
34
35
Larson-Miller Parameter
* ArcelorMittal uses the Larson-Miller time-temperature parameter to assist in
identifying the effects of PWHT on properties.
36
Temperature (F)
% of Original Tensile
100
-40
-60
-80
-100
-120
1125F- 2 hrs
30 As Norm 32
33
1175F- 8 hrs
34
35
Larson-Miller Parameter
Results of 1-1/2" and 3" plates
1-1/2"
3"
36
37
38
ArcelorMittals HIC-Tested A516 can be produced in plate thicknesses from 3/8 through 6 inches and plate weights to 55,000 pounds.
Other thicknesses and weights will be considered on an individual
basis. HIC testing of these steels is performed as outlined in the
specifications found in Figure 11.
HIC testing is performed according to NACE TM0284.
Figure 12 depicts the orientation and size of three test specimens
to be cut from one plate of each thickness rolled from each heat of
steel. The formulae used to determine various HIC test parameters,
(CLR, CTR, and CSR) are also shown.
Note that requirements are based on average values of all specimens. ArcelorMittal recognizes that there are increasingly more
corporate specifications requiring individual specimen or crosssection maximums. To accommodate these more restrictive
standards, we may impose additional quality extras or employ the
use of Q&T heat treatment.
The Testing Solution A of NACE TM0284 (the low pH solution) is
the standard used for the test.
Test reports for all HIC-Tested A516 steels include values for CLR,
CTR, and CSR, and other information specified by the purchaser.
Examples of CLR values obtained from testing HIC-Tested A516
are illustrated in Figure 13.
Figure 10
Stepwise Cracking Mechanism
H+
Had
H+
Had
FeS
Fe ++
H+
H+
H2
Blister
Hab
Hab
microcrack
(H2 gas)
Figure 11
Available NACE TM0284 Acceptance
REF
Solution
Criteria
CLR %
CTR %
CSR %
HIC-A-15
Overall
Average
HIC-A-15S
5
5
5
2
5
2
HIC-A-10
10
HIC-A-10S
10
HIC-A-5
Specimen
Average
Overall
Average
Specimen
Average
Overall
Average
15
15
15
HIC-A-10CS
5
5
10
1
1.5
2
0.375
0.5
1
CrossSection Max
Figure 12
Determining Hydrogen Induced Cracking (HIC)
Resistance NACE Specification TM0284
Strength, ksi
Figure 14
Elevated Temperature
Tensile Strength of A516-70
2%
3%
4%
5%
Cumulative %
400
600
800
1000
Temperature F
Plate Thickness:
100
90
80
70
60
50
40
30
20
10
0
1%
Ultimate Tensile
Strength
Yield Strength
200
Figure 13
HIC-Test Performance (TM0284, Solution A)
Cumulative Results Since 1995
0%
80
70
60
50
40
30
20
10
10%
15%
3/4"
2"
12"
1200
1400
Grades 11, 12 and 22 are most commonly used in process vessels and are the primary focus of this review. All grades of A387 are
melted at our Coatesville, PA location. Plates up to 12-inches thick,
186-inches wide and 600-inches long, with weights up to 100,000
pounds can be produced, depending on the combination of specification and size required. A387 plates can be produced in accordance
with requirements of API 934.
Chemistry
In applications where improved toughness, temper embrittlement
resistance, or concern over reheat-cracking in Grade 11 are needed,
restricted levels of tramp elements considered impurities may be
specified. These restrictions can normally be obtained by taking
special care in scrap selection and subsequent treating of the molten
steel at our ladle metallurgy facility. The following controlled impurity
levels are available for fine grain A387 steels.
Grades 11 and 12
Grade 22
0.004%
0.010%
0.005%
0.002%
0.010%
0.004%
0.010%
0.008%
0.005%
0.010%
X bar
J Factor
X Bar
12
11
22
110
150
90
12
12
15
The distributions of J and X bar data for Grade 22 are shown in Figures 15 and 16. More restrictive levels of individual tramp elements,
or J and X bar factors, will be considered on a case-by-case basis.
40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
J Factor
Regular Melting
Controlled
Figure 16
Distribution of X bar for A387 Grade 22 Utilizing
Melting Practices to Control Tramp Elements
10 11 12 13 14 15 16 17 18 19 20
X Bar
Regular Melting
Number of Heats
Figure 15
Distribution of J Factors for A387 Grade 22 Utilizing
Melting Practices to Control Tramp Elements
Number of Heats
Controlled
Figure 17
The Effect of Time - Temperature on Tensile
Strength of N+T 1-3/8 A387-11
Figure 20
Influence of Processing on the
Toughness of A387 Steels
95
Fineline
Double-O-Five
Tensile (ksi)
90
85
80
75
70
Fineline
Q+T
Baseline N+T
65
32
33
34
35
36
37
Test Temperature
38
Larson-Miller Parameter
.58 CE
Temperature
.68 CE
Number of Heats
Figure 18
Distribution of J Factors for A387 Grade 11 Utilizing
Melting Practices to Control Tramp Elements
60
80
100 120 140 160 180 200 220 240 260 280 300
J Factor
Controlled Melting
Regular Melting
Figure 19
Distribution of X bar for A387 Grade 11 Utilizing
Melting Practices to Control Tramp Elements
Number of Heats
Figure 21
Effect of Temper Embrittlement on
40 Ft-Lb Transition Temperature
CVN ft lbs
As Received
10
11
12
13
14
X Bar
Regular Melting
Controlled
15
16
17
Step Cooled
40
Delta T40
Temperature
Figure 22
The Effect of PWHT on N & T A387-22
240
Absorbed Energy (ft lbs)
200
160
120
80
40
T40 = 43
0
-100
-80
-60
-40
-20
1275F - 8 Hours
1350F - 4 hours
Figure 23
Grain Boundary Embrittlement A387-22
Figure 24
The Effect of a 100F Increase in Tempering
Temperatures on N & T A387-11
84
Tensile (ksi)
82
80
1350F +
1300F - 6 hrs
1250F +
1200F - 6 hrs
78
76
74
33
34
35
36
Larson-Miller Parameter
Pressure Vessel Page 8
37
38
Figure 28
Percentage Loss of Original CVN Toughness with
Increasing PWHT After Initial N + T as f(test
temperature): A387-11 2" Plate
Figure 25
Time Temperature Parameter Illustrative Example
Past Practice
Current Trends
% Loss
Figure 26
The Effect of LMP on Toughness of A387-11
80
60
40
20
0
-20
-40
-60
-80
100
90
80
70
60
50
40
30
20
10
0
-20F
+40F
-40F
34.5
35
35.5
36
36.5
37
37.5
38
38.5
LMP
-40F
-20F
0F
+40F
1250F +
1200F - 6 hrs
1350F +
1300F - 6 hrs
34
35
36
37
38
Q+T
Figure 27
Microstructural Effects of Time-Temperature in N+T
A387-11
1160F
1275F
1340F
1/2
Hr.
31.91
34.18
35.46
1
Hr.
32.40
34.70
36.00
4
Hrs.
33.38
35.34
37.08
39
Technical Literature
A516 Steels
A387 Steels
6. Fineline A387-11 Data, J. A. Gulya, Lukens Steel Company Report RPR 86-1, February 1986
7. Effects of Composition and Heat Treatment on the Mechanical
Properties of 300 mm gauge 2- 1/4 Cr 1 Mo Steel Plate, R. A.
Swift, ASTM STP 755, 1982
8. Fineline A387-11 Data, J. A. Gulya, Lukens Steel Company Report RPR 86-1, February 1986
9. Properties and Behavior of Modern A387 Cr- Mo Steels, A. D.
Wilson, C. R. Roper, K. E. Orie and F. B. Fletcher, ASME PVP Vol.
239, 1992
10. Tougher Steels Improve Pressure Vessel Performance, A. D.
Wilson, Advanced Materials & Processes, Vol. 143, April 1993
More Information
All information in this brochure is for the purpose of information only. ArcelorMittal USA reserves the right to change its product range at any time without prior notice.
ArcelorMittal USA
Corporate Office
1 South Dearborn Street
18th Floor
Chicago, IL 60603-9888
USA
ArcelorMittal USA
Plate
ARC Building
139 Modena Road
Coatesville, PA 19320-0911
USA
ArcelorMittal USA
Plate
250 West U.S. Highway 12
Burns Harbor, IN 46304-9745
USA
T +1 800 422 9422
www.arcelormittal.com
February 2015