Development of Off Road Vehicles
Development of Off Road Vehicles
Development of
off-road vehicles. Chapter 1 in Off-Road Vehicle Engineering Principles, 1-18. St. Joseph, Mich.:
ASAE. American Society of Agricultural Engineers.
CHAPTER 1
DEVELOPMENT
OF OFF-ROAD
VEHICLES
1.1 Introduction
The National Academy of Engineering named the 20 greatest engineering
achievements of the 20th century (Inside ASAE, 2000). Agricultural mechanization
was ranked seventh ahead of computers, the telephone and spacecraft. Development
and use of off-road vehicles, primarily the agricultural tractor, played a major role in
the agricultural mechanization achievements of the past century.
It was recognized more than a century ago that human beings were inefficient as a
primary source of power, about 0.1 kW continuous output. A steam-powered tractor
plowing sod was demonstrated in 1858, but tractors got their first impetus during
World War I and really came into their own during World War II, in each case
because of the enormous increase in demand for food and fiber production, while
experiencing a severe decrease in available agricultural labor.
Evolution of the tractor has accompanied changes in farm technology and sizes of
farms. The tractor has progressed from its original primary use as a substitute for
animal power to the present units designed for multiple uses. Traction and power, belt
power, power take-off drives, mounted tools, hydraulic remote-control units,
electronic sensing and control of machine performance, and ergonomically designed
operator workplace and climate-controlled cabs have extended the usefulness and
efficiency of the tractor for agricultural and other off-road uses.
The word tractor has been attributed to various sources (Farm Implement News,
1952, 1953), however, according to the Oxford Dictionary, the word was first used in
1856 in England as a synonym for traction engine. The term tractor appears in an
1890 U.S. patent for a track-laying steamtraction engine. The rapid increase in
The first tractor demonstration was held in the United States at Omaha, Nebraska, in
1911.
Smaller, lightweight tractors were introduced.
The frameless-type tractor was introduced.
Cast iron was first used in chassis on the 1917 Fordson tractor (Miller, 2000). This
promoted frame rigidity and accuracy of drive train alignment.
Oil cooled clutch facings were first used on 1917 Fordson tractor (Miller, 2000). The
oil used was from the engine sump.
The Nebraska Tractor Test Law was passed in 1919.
The power take-off was introduced on the International 8-16 tractor in 1919, which
expanded the versatility by providing engine power for drawn equipment (Miller,
2000).
1920-1929
The first Nebraska tractor test was completed on a John Deere Waterloo Boy in 1920
(Bashford, 2000).
A highly successful row-crop or all-purpose farm tractor was developed and marketed
as the McCormick-Deering Farmall Regular in 1924 (Miller, 2000).
The mechanical rockshaft to lift mounted equipment was introduced in 1927 on the
Deere model GP tractor (Miller, 2000).
The power take-off was gradually adopted.
1930-1939
Caterpillar introduced the diesel engine in 1931 in one of their crawler tractors.
Nebraska Test No. 208 reported it developed 83.86 belt horsepower (Miller, 2000).
Rubber tires by Firestone Rubber and Allis-Chalmers were first offered in 1932 (an
earlier option was available on the Model U). Rubber tires replaced steel wheels
during the next 20 years. Rubber tires enabled higher field and transport speeds,
increased tractive power and provided a more comfortable ride (Miller, 2000).
First wheeled diesel tractor tested at Nebraska.
Hydraulic rockshaft replaced the mechanical rockshaft in 1936 on the Deere Model A
tractor (Miller, 2000). The need for powered lift prompted all manufacturers to
provide this feature.
Interest in high-compression engines increased and in 1937 the Oliver 70 HC was the
first tractor available with a higher compression ratio that could utilize the 70octane fuel. This resulted in higher power for the same engine size and better fuel
economy (Miller, 2000).
Outside styling consultants were hired to enhance tractor appearance in 1938 by
International Harvester and Deere. IH used Raymond Loewy and Deere used Henry
Dreyfuss Associates (Miller, 2000).
The weight-transfer hitch was introduced in 1938 on the Ford 9N tractor. It used the
hydraulically operated rockshaft to increase or decrease traction by lifting or
lowering the hitch (Miller, 2000).
Full electric equipment was adopted.
1940-1949
Live power take-off was introduced.
LPG engines burned petroleum gases consisting of butane and propane. MinneapolisMoline marketed the first LPG tractor engine in about 1941. LPG is a clean burning
fuel and extended engine life. Use continued through the 1960s (Miller, 2000).
Remote hydraulic cylinders for mounted and drawn implements were adopted and
standardized by SAE and ASAE, accelerating their adoption and use (Miller,
2000).
First LPG tractor tested at Nebraska.
Number of lawn and garden tractors expanded rapidly.
1950-1959
Power of tractors increased rapidly.
Percentage of diesel tractors increased.
Large four-wheel drive tractors were developed for the wheatland areas of North
America.
Last LPG tractor tested at Nebraska.
Refinements such as power steering, automatic transmissions, and transmissions with
greater speed selections became widely available.
1960-1969
Power of tractors continued to increase.
Except for the smallest tractors in the United States, all tractors now have diesel
engines.
Much more emphasis was placed on operator comfort and safety.
Full power-shift transmissions became available.
Planetary final drives for the final transmission reduction in large tractors (Miller,
2000).
Ergonomic seat and suspension designs resulted in improved comfort and adjustability
for operators (Miller, 2000).
Radial-ply tractor tires became available.
The number of power tillers started to expand in Japan.
1970-1979
Turbocharger and intercoolers were added to diesel engines.
Roll-over protective structures (ROPS) became available and, beginning October 15,
1976, were required on all new tractors sold for use by employees in the United
States.
Most large tractors were equipped with cabs.
Nebraska tractor test included sound level measurements in 1970.
Four-wheel drive increased in popularity.
Last gasoline tractor tested at Nebraska in 1978; since then, only diesel tractors have
been tested.
Percentage tractors of more than 75 kW continued to increase in North America.
1980-2000
Tractors equipped with electronic sensing and control systems for improved
performance
Nebraska tractor tests start testing to meet requirements of the Organization for
Economic Cooperation and Development (OECD) codes that are internationally
accepted (Bashford, 2000).
First Nebraska lift test was published in 1984 (Bashford, 2000).
Number of maintenance, landscape and garden tractors expanded rapidly.
Introduction of rubber-belted track agricultural vehicles.
Tractor size and power have appeared to reach upper limit of 300 kW.
Figure 1.1. Crawler tractor. CAT Challenger Model 75E with rubber belted tracks. Power
ranges from 131 to 306 kW. (Reprinted with permission from Caterpillar, Inc.)
Figure 1.3. Utility or light industrial tractor. Power ranges from 24 to 54 kW.
(Reprinted with permission from Kubota Tractor Corporation.)
Figure 1.4. Lawn and garden tractor. Power ranges from 5 to 15 kW.
(Reprinted with permission from Areins Company.)
Figure 1.5. Tree skidder. This vehicle has four-wheel drive. Power ranges from 75 to 150 kW.
(Reprinted with permission from Caterpillar, Inc.)
Figure 1.6. Skid-steer tractor. This type of tractor has four-wheel drive. Power ranges from
27 to 82 kW. (Reprinted with permission from GEHL Company.)
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Figure 1.7. Four-wheel drive tractor with smaller steering wheels in front. Power ranges from
70 to 190 kW. (Reprinted with permission from Deere and Co.)
Figure 1.8. Four-wheel drive tractor with equal-sized wheels, articulation and front-wheel
steering. Power ranges from 20 to 300 kW. (Reprinted with permission from Case IH.)
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Figure 1.9. Phantom view of a off-road vehicle showing the design complexity.
(Reprinted with permission from Deere and Co.)
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Thus the Carnot cycle establishes an inherent limit to the maximum useful
conversion of energy that may be obtained from a fuel used in a power plant, such as
in a tractor engine. In the best tractor engines only about one-third of the heating value
of the fuel is converted into useful work.
Conventional piston engines have hundreds of parts, and the reciprocating units
must be stopped and started thousands of times per minute. Nevertheless, they are
highly successful units.
Rotary engines are of interest because of their simple design. Inside the combustion
chamber is a three-lobed rotor with curved sides. The shape of the rotor and the
chamber causes the rotor to move in an eccentric orbit as it rotates. All three corners of
the rotor stay in contact with the walls of the chamber at all times. Vanes, which
correspond to piston rings in the conventional engine, seal the chambers from loss of
gas. As the rotor turns, its corners form three moving cavities, which in turn go
through the usual cycle of intake, compression, power, and exhaust. The output shaft
turns at three times the speed of the rotor in this example. The power-to-mass ratio is
greater than 1.0, which is not an advantage on a tractor. The major mechanical
problem, the rotating seals, has been solved well enough to include the Wankel in
production line automobiles but not yet in industrial-type diesel engines. The Wankel
engine so far is less efficient than conventional spark-ignition engines used in tractors.
The simplicity and reliability of a gas-turbine engine plus its high power-to-weight
ratio makes it a desirable power unit for aircraft. Its high power-to-weight ratio is,
however, not an asset on a tractor used for the usual agricultural or industrial purposes.
The efficiency of gas-turbine engines, when the power is transmitted through a shaft,
is roughly one-half to two-thirds that of diesel engines. The efficiency compares more
closely with gasoline-burning spark-ignition engines.
The principle of operation of a gas-turbine engine has much in common with the
conventional piston-type internal combustion engine. The events that take place in a
piston engine (intake, compression, ignition, power, and exhaust) also take place in a
gas-turbine engine. Gas turbine engines run at a relatively constant rpm, which also
restricts their use on a tractor in which variations in both speed and torque are
required.
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continue to use better engine materials and to develop new types of energy conversion
devices.
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Figure 1.10. Trend of changes in tractor sped and power (Yahva and Goering, 1977).
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uncertain, but in 1973 the United States imported about 40% of its oil needs (Ray,
1973), and in 2000, more than 50% was imported. Solar energy is our one
inexhaustible energy source, but it is doubtful that it will be useful for operating
tractors because of the low concentration of energy and a lack of suitable means of
collecting and concentrating. Controlled fusion may offer some hope for future power
plants, even those as small as a farm tractor, since fusion atomic energy does not
require heavy shielding because it is not radioactive.
The piston engine, especially the diesel is well established (Amann, 1974) and is
not likely to be replaced immediately with other types of energy conversion systems.
However, development of new engine materials has progressed considerably. Ceramic
materials, which have high heat resistance, as well as high anticorrosion and antiwear
properties, have indicated their potential applications to piston engines, permitting
operations at higher temperatures and thus higher thermal efficiency compared to
conventional metal-based engines. Future tractor design greatly depends on
technological advancement and agricultural and economic development, including
energy and environmental systems (Cragle, 1983).
Design engineers utilize engineering standards, engineering practices and data in
vehicle design, development, and evaluation.
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Macmillan, D., and R. Harrington. 1990. John Deere Tractors and Equipment Vol. 2,
1960-1990. St. Joseph, MI: ASAE.
Miller, M.L. 1999. Designing the New Generation John Deere Tractors. St. Joseph,
MI: ASAE.
Miller, M.L. 2000. A history of tractor development. ASAE Agricultural Equipment
Technology Conference. Kansas City, MO. 23-25 February.
Power Engineering, January 1961. Nuclear energy.
Ray, D.L. 1973. The nations energy future, WASH-1282. Washington, D.C.: U.S.
Atomic Energy Commission.
Scarlott, C.A. 1987. Changing energy science. Science Monthly (May): 221ff.
Sporn, P. 1957. Energy requirements and the role of energy in an expanding economy.
Agricultural Engineering (September): 657ff.
Stonehouse, T., and E. Brumbaugh. 1996. JI Case Agricultural & Constructions
Equipment 1956-1994, Vol. 2. St. Joseph, MI: ASAE.
Swinford, N. 1994. Allis-Chalmers Farm Equipment 1914-1985. St. Joseph, MI:
ASAE.
Swinford, N. 1999. The Proud Heritage of AGCO Tractors. St. Joseph, MI: ASAE.
Swinford, N. 2000. A Century of Ford and New Holland Farm Equipment. St. Joseph,
MI: ASAE.
USDA. 1960. The Yearbook of Agriculture. Washington, D.C.: U.S. Department of
Agriculture.
Yahva, R.K., and C.E. Goering. 1977. Some trends in fifty-five years of Nebraska
tractor test data. ASAE Paper No. MC77503. St. Joseph, MI: ASAE.