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Factory

The document provides information for establishing a mechanical workshop and duct manufacturing factory in Qatar including: - Space requirements for the workshop (850-1000 sqm) and factory (7200 sqm) - Available industrial land and office spaces for rent, including locations, areas, and prices - Labour camp options with capacities, prices, and amenities - Staffing structure and estimated wages for 95 employees - Raw materials needed and products to be manufactured - Machinery and equipment to be used, including punching, bending, and welding machines - Design, engineering, and project management software to be implemented - Standards that will be followed in duct fabrication - Vehicle fleet required for transporting staff, materials, and

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Anas
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© © All Rights Reserved
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188 views

Factory

The document provides information for establishing a mechanical workshop and duct manufacturing factory in Qatar including: - Space requirements for the workshop (850-1000 sqm) and factory (7200 sqm) - Available industrial land and office spaces for rent, including locations, areas, and prices - Labour camp options with capacities, prices, and amenities - Staffing structure and estimated wages for 95 employees - Raw materials needed and products to be manufactured - Machinery and equipment to be used, including punching, bending, and welding machines - Design, engineering, and project management software to be implemented - Standards that will be followed in duct fabrication - Vehicle fleet required for transporting staff, materials, and

Uploaded by

Anas
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Area required for one Mechanical workshop and computerized duct

manufacturing
Area of factory required for the execution of big projects in Qatar

850 to 1000 square metre (F


one factory unit)
7200 square metre

The Location for workshop


The Price for Ware house available
Sq. m
Price
1500
75,000QR
1200
70,000QR
1500
75,000QR

Industrial area
in Industrial area ,below the prices
Details

Location suitable for office


Area required for office

Salwa road
As per requirement (360 to 1200 square meter)

Store or fully covered + 10 room + workshop office.


Fire system installed.

The offices are available for move-in and the sizes varies from 80 sqm up to 1200 sqm, below the
prices/office:
80sqm
- 10,000 QAR
150sqm - 15,000 QAR
200sqm - 25,000 QAR
360sqm - 50,000 QAR
400sqm - 55,000 QAR
Location of the Labour camp
Industrial area
Available Labour camp in Industrial area with prices
Area
Price
No: of bathroom
No: of bed No: of kitchen
1,225 230,000
78
147
16
1000
60,000
1000 420,000
186
216
9
1000 3,024,000

1000 210,000
7+
2 buildings, B1(G+2) & B2(G+2) with internal elevat
Team / Departments
Sales & Marketing Department
Estimation & Tendering Department
Design & Engineering Department
Material & Procurement Department
Operation Department
Logistic Department
Workshop Department
HSE Department
Administration & Human Resources Department
Finance & Accounting Department
Planning & Cost Control Department
QA/QC Department
Wages of Labours and Staffs
95 professional employees required in a 7200 square meter Duct company
QR20,000 to QR 32,622
senior officials and managers were paid a monthly average wage
professionals
QR 7500 to QR 22,386
technicians and associate professionals
QR 6500 to QR 19,607

Labour cost For unskilled worker = QR100 for 10 hours work & for MEP worker =130 to 140QR
plant and machine operators
QR 3,285
Raw materials required in Duct factory
Galvanized steel, Aluminium, Stainless steel, Black/Carbon Steel and Mild steel

Products produced in the factory


The products will include Standard Rectangular HVAC Ducts and Fittings, Special Traverse Joint TDF
Ductwork for airtight requirements, Fire-rated Ducts to BS:476: Part 24: 1987, Fire Dampers, Air Filt
and Sand Trap Louvers
A - DUCTWORKS:

* SPIRAL (DN Starting 100mm up to

2500mm)
* CIRCULAR
* RECTANGULAR
* OVAL
B - ACCESSORIES:
* SOUND ATTENUATORS (Rectangular & Circular)
* ACOUSTIC LOUVER
* VOLUME CONTROL DAMPERS
* MOTORIZED VOLUME CONTROL DAMPERS
* SAND TRAP LOUVERS
* ACCESS DOORS
* PLENUM BOXES
* BYPASS TERMINAL UNIT (VAV)
C - SERVICES:
* PUNCHING SHEETS
* CUTTING SHEETS
* BENDING SHEETS
D - JACKETING OF CHILLED WATER PIPES
* EMBOSSED OR PLAIN ALUMINUM JACKETING
* STAINLESS STEEL JACKETING
* GALVANIZED JACKETING
Machines used in the Duct factory
EUROMAC PUNCHING MACHINE, MODEL MTX 6FLEX,AUTO-INDEX,1250/30 TON - 2500
EUROMAC PUNCHING MACHINE,MO
BX-1250
FIRMAC ATTENUATOR POD-LINE VERS. 2 ,
SPIRO STITCH WELDER MACHINE,Diam. From 1000 UP To 2500mm,
SPIRO TUBEFORMER 2020,
VCD - CNC FORMING MACHINE,
HYDRAULIC PRESS (28 MACHINES) ,

HYDRAULIC PRESS (28 MACHINES) ,


DUCT ZIPPER (3 MACHINES),
CNC PLASMA CUTTING (4 MACHINES),
CNC COIL LINES (3 MACHINES),
SPOT-PIN MACHINE FOR ACOUSTIC LINER,
CNC INSULATION CUTTING MACHINE,

GORE LOCKER (3 MACHINES),


Software being used in the factory
AutoCAD MEP 2013 and Revit MEP 2013 for design selection and productio drawings, Carrier-HAP
Cooling Load Calculation,Fan Selection Software KRUGER, Lowara LOOP 4U for Pumps selection ,Mc
Software for Duct and Pipe size calculations, Air Terminal Selection Software KOANDA , Aerofoam
Software for Calculation of Chilled water Pipes and Ducts insulation, BETA software for HVAC Grille
and diffuser selection, TRANE Trace 700 for Heat Load calculations

Standards used for making Ducts


The Ducts are fabricated to DW 142, DW 144, SMACNA and ASHRAE standards or as per consultant
specification.
The transportation requirement of the company

The company should have more than 20 vehicles including Buses, Lorries and pickups that are use
labor and material transport as well as foremen,supervisors and junior site staff. All other middle a
senior staff have theirown vehicles.

50 to 1000 square metre (For


ne factory unit)

200 square metre

workshop office.

uare meter)

p to 1200 sqm, below the

2(G+2) with internal elevator

any
QR20,000 to QR 32,622

worker =130 to 140QR

d steel

s, Special Traverse Joint TDF


1987, Fire Dampers, Air Filters

30 TON - 2500
AC PUNCHING MACHINE,MODEL

S. 2 ,

To 2500mm,

CHINES) ,

tio drawings, Carrier-HAP for


4U for Pumps selection ,McQuay
ware KOANDA , Aerofoam
ETA software for HVAC Grilles

ndards or as per consultants

es and pickups that are used for


site staff. All other middle and

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