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Inspection and Test Plan: On-Shore Pipeline Certification

This inspection and test plan outlines the activities, documents, acceptance criteria, and responsibilities for inspecting and testing an on-shore pipeline project in Gresik, Java Timur, Indonesia. The project involves certifying two pipelines totaling 140.66 meters belonging to PT Tulus and PT Petrocentral. The plan details 4 key activities: 1) document review, 2) site inspection and verification, 3) pipeline installation, and 4) testing and commissioning. For each activity, it specifies the required documents, applicable standards, and roles for the owner, contractor, and third party and government inspectors. Upon completion, a final report including installation data and inspection certificates will be issued.

Uploaded by

Kayra Riri Chirul
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© © All Rights Reserved
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827 views2 pages

Inspection and Test Plan: On-Shore Pipeline Certification

This inspection and test plan outlines the activities, documents, acceptance criteria, and responsibilities for inspecting and testing an on-shore pipeline project in Gresik, Java Timur, Indonesia. The project involves certifying two pipelines totaling 140.66 meters belonging to PT Tulus and PT Petrocentral. The plan details 4 key activities: 1) document review, 2) site inspection and verification, 3) pipeline installation, and 4) testing and commissioning. For each activity, it specifies the required documents, applicable standards, and roles for the owner, contractor, and third party and government inspectors. Upon completion, a final report including installation data and inspection certificates will be issued.

Uploaded by

Kayra Riri Chirul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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INSPECTION AND TEST PLAN

Project
Owner
User
Location

:
:
:
:

ON-SHORE PIPELINE CERTIFICATION


Pipeline Service Line 8'' dari Man Line PT Tulus ke MRS PT Tulus sepanjang 50M dan 4'' Man Line PT Petrocentral ke MRS PT Petrocentral sepanjang 90,66M
PT.
PT. .
Gresik, Jawa Timur

3rd Party In:

Migas Letter assignment


No. : Tgl. : -

Project Ref. :
Project Duration :

R
S
W
P

:
:
:
:

Review
Surveillance / Inspection
Witness Inspection
Perform & Provide

SW
V
H
N/A

:
:
:
:

Spot Witness
Verify
Hold point
Not Applicable
Surveillance Inspection

No

Activity

Document Review
- QA / QC Procedure
- Construction procedure
- Design basis
a. Pipeline routing, incl. ROW
b. Physical and chemical characteristics of fluid
c. Material selection incl. Internal corrosion
assessment
d. Temperature / pressure profile
e. Pressure containment (wall thickness calc.)
f. Pipeline expansion (if applicable)
g. Free span assessment (if applicable)
h. Lateral snaking assessment (if applicable)
I. Crossing design (if applicable)
j. Tie-in design (if applicable)
k. Trenching assessment (if applicable)
l. Pig launcher / receiver design (if applicable)
m. Flange calculations (if applicable)
n. T-joints, valves, etc. (if applicable)
-

Pipeline drawings
WPS / PQR and Welder Certificate
NDT procedure and NDT personnel certificate
Repair procedure
Hydrostatic test procedure
Cleaning, pigging, and drying procedures
Safety devices and Instrumentation system
Environmental protection and control system
Corrosion control system
a. Cathodic protection design report
b. Anode manufacturing and installation spec.
c. Coating manufacturing specifications
d. Field joint coating specification
e. Corrosion monitoring system specification
f. Material take off / data sheets
Operation and maintenance procedure

Reference
Document

Documents required

Acceptance
Criteria

3rd Party
Contractor /
Installator
Owner Insp. Comp MIGAS

SNI-13-3474
Owner Spec.& SNI-13-3474

QA Manual, QC Procedure
Construction Procedure

SNI-13-3474
Owner Spec.& SNI-13-3474

P
P

R
R

R
R

Owner Spec.& 300K


Owner Spec.& SNI-13-3474

Design document
Design document

Owner Spec.& 300K


Owner Spec.& SNI-13-3474

N/A
N/A

P
P

R
R

Owner
Owner
Owner
Owner
Owner
Owner
Owner
Owner
Owner
Owner
Owner
Owner

Design document
Design document
Calculation sheet
Design document
Design document
Design document
Design document
Design document
Design document
Design document
Design document
Design document

Owner
Owner
Owner
Owner
Owner
Owner
Owner
Owner
Owner
Owner
Owner
Owner

API Spec 5L
SNI-13-3474
SNI-13-3474
SNI-13-3474
SNI-13-3474
SNI-13-3474
API 1102
SNI-13-3474
SNI-13-3474
SNI-13-3474
ASME B16.5
SNI-13-3474

N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

P
P
P
P
P
P
P
P
P
P
P
P

R
R
R
R
R
R
R
R
R
R
R
R

ASME IX / API 1104


ASME V / API 1104
Owner Spec.& API 1104
Owner Spec.& SNI-13-3474
Owner Spec.& SNI-13-3474
Owner Spec.& SNI-13-3474
Owner Spec.& 84K

Drawings
WPS / PQR and Welder Certificate
NDT procedure and personnel certificate
Repair procedure
Hydrostatic test procedure
Cleaning procedure
Data sheet, manufacturer certificate
AMDAL / UKL-UPL report

ASME IX / API 1104


ASME V / API 1104
Owner Spec.& API 1104
Owner Spec.& SNI-13-3474
Owner Spec.& SNI-13-3474
Owner Spec.& SNI-13-3474
Owner Spec.& 84K

P
P
P
P
P
P
P
N/A

R
R
R
R
R
R
R
P

V
R
R
R
R
R
R
R

Owner
Owner
Owner
Owner
Owner
Owner

Design report
Design report
Design specification
Design specification
Design specification
Data sheets

Owner
Owner
Owner
Owner
Owner
Owner

N/A
N/A
N/A
N/A
N/A
P

P
P
P
P
P
R

R
R
R
R
R
R

Operation & maintenance procedure

Owner Spec.& SNI-13-3474

N/A

Spec.&
Spec.&
Spec.&
Spec.&
Spec.&
Spec.&
Spec.&
Spec.&
Spec.&
Spec.&
Spec.&
Spec.&

Spec.&
Spec.&
Spec.&
Spec.&
Spec.&
Spec.&

API Spec 5L
SNI-13-3474
SNI-13-3474
SNI-13-3474
SNI-13-3474
SNI-13-3474
API 1102
SNI-13-3474
SNI-13-3474
SNI-13-3474
ASME B16.5
SNI-13-3474

NACE
NACE
NACE
NACE
NACE
API Spec 5L

Owner Spec.& SNI-13-3474

Spec.&
Spec.&
Spec.&
Spec.&
Spec.&
Spec.&
Spec.&
Spec.&
Spec.&
Spec.&
Spec.&
Spec.&

Spec.&
Spec.&
Spec.&
Spec.&
Spec.&
Spec.&

NACE
NACE
NACE
NACE
NACE
API Spec 5L

INSPECTION AND TEST PLAN

Project
Owner
User
Location

:
:
:
:

ON-SHORE PIPELINE CERTIFICATION


Pipeline Service Line 8'' dari Man Line PT Tulus ke MRS PT Tulus sepanjang 50M dan 4'' Man Line PT Petrocentral ke MRS PT Petrocentral sepanjang 90,66M
PT.
PT. .
Gresik, Jawa Timur

3rd Party In:

Migas Letter assignment


No. : Tgl. : -

Project Ref. :
Project Duration :

R
S
W
P

:
:
:
:

Review
Surveillance / Inspection
Witness Inspection
Perform & Provide

SW
V
H
N/A

:
:
:
:

Spot Witness
Verify
Hold point
Not Applicable
Surveillance Inspection

No

Activity

Site Inspection & Verification


- On-shore Installation Preparation
a. Pre-installation survey
b. Extent of preparation for crossings
-

Pipeline Installation
a. Pipeline material inspection & tracebility
b. Pipeline route and ROW survey
c. Repairs of damage to external & internal coat
d. Welding inspection (incl. Electrode & fit-up)
e. Non Destructive Testing process
f. Excavation, welding and NDT of repairs
g . Field joints coating / insulation (if any)
h. Pipe lowering activities
i. Tie-in (line-up and fit-up)
j. Trenching
k. Safety devices and instrument inspection

Testing and Commissioning


- Pigging and cleaning / Check gauge plate
- System pressure testing
a. Water sampling
b. Inhibitors (if applicable)
c. Water filling
d. Instrumentation and equipment calibration
e. Pressure Test
h. Dewatering and Cleaning

Reference
Document

Final Report
- Installation data package / dossier
- Certificate / Result of inspection

Documents required

Acceptance
Criteria

3rd Party
Contractor /
Installator
Owner Insp. Comp MIGAS

Owner Spec.& SNI-13-3474


Owner Spec.& API 1102

Inspection report, check list


Inspection report, check list

Owner Spec.& SNI-13-3474


Owner Spec.& API 1102

P
P

S
S

N/A
N/A

Owner Spec.& API Spec 5L


Owner Spec.& 300K
Owner Spec.& NACE
ASME IX / API 1104
ASME V / API 1104
Owner Spec.& SNI-13-3474
Owner Spec.& NACE
Owner Spec.& SNI-13-3474
Owner Spec.& SNI-13-3474
Owner Spec.
Owner Spec.

Material / Mill certificate


Owner Spec.& API Spec 5L
Survey report
Owner Spec.& 300K
Repair procedure, inspection report
Owner Spec.& NACE
Inspection report, check list
ASME IX / API 1104
NDT procedure, NDT record
ASME V / API 1104
Procedure, Inspection report
Owner Spec.& SNI-13-3474
Coating procedure, calibration cert., repor Owner Spec.& NACE
Check list
Owner Spec.& SNI-13-3474
Tie-in procedure / check list
Owner Spec.& SNI-13-3474
Trenching report
Owner Spec.
Inspection report, check list
Owner Spec.

P
P
P
P
P
P
P
P
P
P
P

H
R&S
R & SW
R & SW
R & SW
R & SW
R & SW
R&S
R&S
R&S
R &W

H
R&S
R&S
R & SW
R & SW
R & SW
R & SW
R & SW
R&W
R & SW
R&W

Owner Spec.& SNI-13-3474

Pigging inspection report , check list

Owner Spec.& SNI-13-3474

R&W

Owner Spec.& SNI-13-3474


Government Regulation &
Owner Spec.& Appl.code
Owner Spec.& 84K
Owner Spec.& 84K
84K , Owner Spec &
SNI-13-3474
84 K & Owner Spec
SNI-13-3474

Sampling report
Catalog product

Owner Spec.& SNI-13-3474


Government Regulation &
Owner Spec.& Appl.code
Owner Spec.& 84K
Owner Spec.& 84K
84K , Owner Spec &
SNI-13-3474
84 K & Owner Spec
SNI-13-3474

P
P

Owner Spec.& SNI-13-3474


84K

QC Inspection report, document dossier


QC Inspection report, document dossier

Owner Spec.& SNI-13-3474


84K

P
N/A

Check list
Calibration certificate
Test procedure and report
Test procedure and report

R
R

V
V

P
P

R&S
R&S

SW
V&H

P
P

R&H
R&S

H
R & SW

R
N/A

R
P

Note: This ITP has been discussed and approved by all parties concerned during Pre-inspection meeting

User

...

Contractor

...

PJIT

......

Ditjen MIGAS

..................................................

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