Manual SSW10
Manual SSW10
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Mail to:
P.O. Box 1177
Humble, TX 77347-1177
Ship to:
1811 Humble Place Drive
Humble, TX 77338
Phone:
Fax:
281-548-2400
281-548-2401
E-mail:
[email protected]
Website: www.cam-tech.com
December 2009
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Kelly Bushings
Master Bushings and Bowls
Rotary Slips
Drill Collar Slips
Spinning Wrenches
Kelly Spinners
TW-61 Torque Wrenches
Iron Roughnecks
Spring Slips (PS-15)
Power Slips (PS-16)
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CONTENTS
PAGE
General Specifications
1-2
3-8
9 - 10
Operation
11 - 14
Troubleshooting
15 - 16
17 - 28
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Description
The Safety Spinning Wrench SSW-10 is a pneumatically powered tool for spinning drill pipe
from 3-1/2 to 5 1/2 O.D. Using the proven principle of friction drive contact, the spinning
wrench can spin drill pipe in or out quickly and efficiently without damage to the drill pipe
and without the hazards of a spinning chain.
Theory of operation
During a typical spin up procedure, the wrench is swung onto the drill pipe above the pipe
upset. The clamping control is actuated and the pressure rollers clamp and lock onto the drill
pipe. The pipe is now tight against the two aluminum drive rollers. The operator can now
turn the throttle control to operate the variable speed drive motor and spin the pin into the
box. After the pipe is spun in, the joint formed by the pin and box can be torqued using the
proper torquing device. For spinning out drill pipe, the operation is repeated in a reverse of
spin in.
Specifications
Part
SSW-10
SSW-10
SSW-10
SSW-10
SSW-10
SSW-10
SSW-10
SSW-10
SSW-10
SSW-10
Specifications
Size range
Air pressure
Air consumption
Oil pressure
RPM (5 pipe)
Stall Torque
Weight
Height
Length
Width
Part Number
C-10426-35
12035
C-10426-40
12040
C-10426-45
12045
C-10426-50
12050
C-10426-55
12055
SSW-10
3-1/2 to 5-1/2
90 - 125 PSI (650 KPa - 860 KPa)
240 cfm (113 l/s)
n/a
80-100
1,000 Lbs-Ft (1,350 Nm) @125 psi (860KPa)
810 Lbs (368 Kg)
31.5 (800 mm)
55 (1397 mm)
31.5 (800 mm)
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THROTTLE
CONTROL
AIR
REGULATOR
CLAMPING
CONTROL VALVE
GAUGE
31.5
800mm
31.5
800mm
55
1397mm
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Above -20 C
MP grease
Avi-Motive
Lidok EP2
Gulfcrown EP2
Mobilux EP2
Alvania EP2
Multifak EP2
Unoba EP2
Below -20 C
n/a
Avi-Motive W
Lidok EP1
Gulfcrown EP1
Mobilux EP1
Alvania EP1
Multifak EP1
Unoba EP1
WARNING!!
Make sure that all pneumatic supply is isolated before ANY work is carried out
on the Spinning Wrench. Shut off the Power Unit, close the valves.
WARNING!!
Do not use casing and tubing lubricant. Thread compound (pipe dope) must be
applied to the tool joint every time it is made up.
Procedure daily maintenance & lubrication (when in use) -- see Figure L-1
Daily lubrication
Air motor
Pressure rollers
Drive roller bearing
Adjustable links
Cylinder rod end pin
Throttle control valve
Lubricator
Filter
Gear case
No. of lube
Application
points
2
Apply multipurpose grease: Apply
until fresh grease can be seen
2
Multipurpose grease
2
Multipurpose grease
4
Multipurpose grease
2
Multipurpose grease
1
Multipurpose grease
1
SAE 10
1
See Service -- page 6
1
See Service -- page 7
1
See Service -- page 5
Lube Cycle
Every trip
Every trip
Every trip
Every trip
Every trip
Every trip
Every trip
Every trip
Every trip
Every 3 months
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DETAIL
SEE
DETAIL
FIGURE L-1
Numbers Indicate Lube Point
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SERVICE -- LUBRICATOR
Procedure
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Reservoir can be filled with-out turning off the inlet supply pressure as follows:
3. Fill to bottom of sight tube with hydraulic oil (approx. 80 to 150 SSU at 100F e.g.
SAE 5 or 10).
4. Replace fill plug hand tight and fully open air valve.
5. If replacing filter, set drip rate according to instructions given with unit.
CAUTION!!
Avoid exposing plastic bottles to any chemicals that would deteriorate plastic,
such as solvents, thinners and carbon tetrachloride.
AIR SHUT
OFF VALVE
FILL PLUG
OIL
ADJUSTMENT
STOP COCK
BASE NUT
SERVICE -- FILTER
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Procedure
Shut off power supply and open cock valve to vent pressure.
Unscrew baffle nut and baffle plate, and remove element and element
retainer.
Screw baffle plate up hand tight and secure with baffle nut wrench tight.
FILTER
ELEMENT
BOWL
ELEMENT RETAINER
BAFFLE PLATE
STOP
COCK
VALVE
BAFFLE NUT
BASE
HEX NUT
SERVICE -- ADJUSTMENTS
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Select proper roller size for drill pipe size as indicated in chart below.
Place roller in proper hole in roller arm and secure roller pin with clips provided.
Adjust the pressure arm with adjustable links to 2 as shown for Chicago
Pneumatic motor. Links must be adjusted equally on both sides.
NOTE: Adjustments must be performed when wrench is NOT clamped onto drill pipe.
Front Rollers
Rear Rollers
Drill Pipe
OD
Roller
diameter
Roller P/N
Drill Pipe
OD
Roller
diameter
Roller P/N
12050
3-1/2
6-5/8
12035
5-1/2
12055
5-3/4
12040
4-1/2
4-3/4
12045
CHICAGO
PNEUMATIC
2
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BACK UP CABLES
1. Attach two back up cables to the rear of the wrench to restrict movement to 1 foot (0.3 m) in
either direction.
CAUTION!!
If only one back up line is attached, the wrench can rotate into the Operator and
cause injury.
NOTE: During installation use as few pipe fittings as possible and route the air line direct
from the air supply, keeping distance as short as possible.
1. Run a 1-1/2 air supply line up to the rig floor in a protected area easily accessible for maintenance.
2. Install a 1-1/2 shut off valve to the air supply line (as shown) to allow maintenance of the
tool.
3. Attach the filter end of the filter/regulator/lubricator assembly to the shut off valve.
4. Connect the 25 foot (7.6 m) air hose assembly provided to the lubricator end of the filter/
regulator/lubricator assembly.
5. Blow out air line to remove any trapped moisture and debris.
6. Pour 1/2 pint (0.47 l) SAE 10 oil into the 25 foot (7.5 m) hose, then connect to spinning
wrench swivel fitting.
7. Level tool with the rig floor using the hanger adjustment screw provided.
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2-1/2 FEET
COUNTERBALANCED
METHOD
LUBRICATOR
5 FT. APPROX.
1-1/4 INCH
HOSE
AIR REGULATOR
FILTER
SHUT OFF
VALVE
1-1/2 INCH
AIR LINE
FIGURE I-1
NORMAL USAGE
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CAUTION!!
PROCEDURE
1. Swing wrench onto drill pipe approximately one foot (0.3m) above the tool joint.
2. Do not operate the wrench on pipe upset or tool joint.
SPIN OUT
CHICAGO PNEUMATIC
THROTTLE CONTROL
HANDLE
BACK -UP
LINE
1 FOOT
CLAMP CONTROL
VALVE
UPSET
TOOL JOINT
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1) Clamping control
This is a two position directional control valve that clamps and unclamps the pressure
rollers on the drill pipe
This is a shift type control that operates the variable speed drive motor to power the
aluminum drive rollers and spins in or spins out the drill pipe. This control is equipped
with a lock out device to prevent accidental shifting to the wrong direction.
3) Air regulator/gauge
This is a combination air regulator and gauge that indicates the input line pressure from
0 - 160 PSI (0 - 1,100 KPa) and prevents premature wear. The air regulator is factory set
and should not be reset.
TIPS ON OPERATION
1.
Pin should be stabbed into the box as vertical as possible. Spinning wrench can not spin an
improperly aligned connection
2.
Spin pin into box until pin and box are just shouldered together; at this point stop and
torque joint with the torque wrench. Do not use the spinning wrench to torque joints.
3.
Keep clamping arms adjusted. Slipping rollers will cause rollers to wear. If drive rollers start
to slip on the pipe, check the pressure roller adjustment and adjust equally on both sides.
See adjustment procedure.
4.
Replace worn drive rollers. If the drive rollers start to slip and the roller arms have been
adjusted to maximum, this may indicate drive rollers require replacement.
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Use thread protectors when available. When threads and shoulders are unprotected, do not
permit the tool joints to strike steel surfaces such as walks, stairs, steel floors, or machinery.
Use wood surfaces where the tool joint may hit.
After cleaning, apply tool joint thread compound to threads and shoulders with a round, stiff
bristle brush.
Use thread compounds containing 40% to 50% by weight of finely powdered metallic zinc.
CAUTION!!
Do not allow the ends of the pin to strike the box shoulders. The shoulder must not be nicked
or otherwise damaged.
Do not rotate the pipe too fast, especially when wobbling or binding occurs.
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When using tongs, it is important that line pull be measured when the line is at right angles or
90 to the tong handle.
Use both tongs (when tongs are used) when making up tool joints.
Do not make up pipe using spinners only. Torquing devices must be used.
Initial makeup is most critical and extra care is essential for long trouble-free service.
Follow these steps:
When breaking out the joint, use both tongs (when using tongs). Always follow these steps:
Do not let the end of the pipe strike the box shoulder.
Come out of the hole on a different break each trip so that every connection can be periodically
broken and its condition and torque checked.
When standing the pipe back, be sure the set back area is clean where the pin will rest.
TROUBLESHOOTING
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If a problem with the spinning wrench cannot be solved after following this section on
troubleshooting, contact an authorized Cam-Tech representative.
WARNING!!
Make sure the pressure line valve is fully opened before pressurizing the
Spinning Wrench.
GENERAL SYMPTOMS
When troubleshooting the wrench, the following symptoms should be checked first:
1. Air pressure -- this should be 90 to 125 psi at regulator with air consumption at 240 cfm or 16
cubic feet per connection.
2. Hoses -- check that hoses are free and not kinked or pinched.
3. Connections -- check all connections are secure and do not leak air or that any connections have
not been made that would reduce the line I.D. thereby restricting air flow.
4. Lubricator -- check lubricator is full (SAE 10 oil).
5. Filter -- check and drain as required.
6. Muffler -- check mufflers are not blocked with mud, etc.
7. Control valve -- check valve is functioning properly.
PRESSURE ROLLERS
CLAMP VALVE
DRIVE ROLLERS
MUFFLER
SOLUTIONS
PROBABLE CAUSE
SOLUTION
No air pressure
No air pressure
Replace valve or install seal kit if unit indicates leaky seals. Kit shown in parts list.
Check these gears as noted in the disassembly procedures and inspect all affected
parts for excessive wear and replace as
required.
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SYMPTOM
Description
Qty
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Item
C-10426-35
Ref.
C-10426-40
Ref.
C-10426-45
Ref.
C-10426-50
Ref.
C-10426-55
Ref.
6987
ANCHOR, Shackle
51402-10
PIN, Cotter
10445
PIN, Hanger
15060
SPRING HANGER
50005-28-C8
SCREW
50905-C
LOCK WASHER
15144
SUPPORT, Handle
52820-16-G
11934
SWIVEL JOINT
15
10659
16
52824-20-G
17
6598
LUBRICATOR
18
52824-20-G
19
53920-G
NIPPLE
20
14119
21
6599
FILTER
22
23
50010-16-C8
24
50310-C
25
10452
26
Ref.
HANGER
C-94061
SAFETY HANDLE
27
C-94015
28
C-94016
LOCK WASHER
29
C-90141
FLAT WASHER
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Qty
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Item
Cam-Tech
Part No.
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Qty
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Item
Cam-Tech
Part No.
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Item
Description
Qty
Description
Qty
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Description
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Item
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Item
Cam-Tech
Part No.
Qty
Description
Qty
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Item
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FOREIGN SPARE PARTS KIT