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HBP Manual

Manual de operación de secadoras de aire Hankison en caliente.

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Ricardo Lopez Padua

Available Formats

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100% found this document useful (1 vote)

430 views

HBP Manual

Manual de operación de secadoras de aire Hankison en caliente.

Uploaded by

Ricardo Lopez Padua

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 52

I N S T R U CT I O N M A N UA L

HBP Series
Blower Purge Desiccant Compressed Air Dryer

FOR M NO.: 3158050

R EVI S ION: 07/2014

R E A D A N D U N D E R S TA N D T H I S M A N UA L P R I O R TO O P E R AT I N G O R S E R V I C I N G T H I S P R O D U CT.

RATED
FLOW

MODEL
REFERENCE

HBP500
HBP600
HBP750
HBP900
HBP1050

500 SCFM
600 SCFM
750 SCFM
900 SCFM
1050 SCFM

500
600
750
900
1050

HBP1300
HBP1500
HBP1800
HBP2200
HBP2600

1300 SCFM
1500 SCFM
1800 SCFM
2200 SCFM
2600 SCFM

1300
1500
1800
2200
2600

HBP3200
HBP3600
HBP4300

3200 SCFM
3600 SCFM
4300 SCFM

3200
3600
4300

MODELS

Contents
1.0 General Safety Information............................ 1
2.0 Receiving, Storing, and Moving...................... 1
3.0 Description..................................................... 2
4.0 Installation...................................................... 2
5.0 Instrumentation............................................... 7
6.0 Operation........................................................ 11
7.0 Maintenance................................................... 28
8.0 Troubleshooting.............................................. 30
DRAWINGS
Electrical Schematic 460VAC, 3 phase............... 33
Electrical Schematic 575VAC, 3 phase............... 34
Electrical Data Fusing & Wire Sizing................... 35
P&ID Schematic - Models 500 through 600 .......... 36
P&ID Schematic - Models 750 through 4300 ........ 38
REPLACEMENT PARTS
Models 500 through 600......................................... 40
Models 750 through 1800....................................... 42
Models 2200 through 2600..................................... 44
Models 3200 through 4300..................................... 46
WARRANTY

1.0 General Safety Information

CAUTIONHazard or unsafe practice which could result

in minor injury or in product or property damage.

This equipment is designed and built with safety as a

prime consideration; industry-accepted safety factors
have been used in the design. Each dryer is checked at
the factory for safety and operation. All pressure vessels which fall under the scope of ASME Section VIII,
are hydrostatically tested in accordance with the latest
addenda. A factory-installed safety relief valve is standard
on each dryer.

The dryer data plate, attached to the electrical control

box, contains critical safety and identification information. If the data plate is missing or defaced, immediately
contact your local distributor for a replacement.

WARNING The following safety rules must be

observed to ensure safe dryer operation. Failure to
follow these rules may void the warranty or result in
dryer damage or personal injury.

This shipment has been thoroughly checked, packed and

inspected before leaving our plant. It was received in
good condition by the carrier and was so acknowledged.

1. Never install or try to repair any dryer that has been

damaged in shipment. See the Receiving and Inspection instructions in this manual for appropriate
action.
2. This equipment is a pressure-containing device.
Never operate the dryer at pressures or temperatures
above the maximum conditions shown on the data
plate.

Never dismantle or work on any component of the

dryer or compressed air system under pressure.
Vent internal air pressure to the atmosphere before
servicing.

3. This equipment requires electricity to operate. Install

equipment in compliance with national and local
electrical codes. Standard equipment is supplied
with NEMA 4, 4X electrical enclosures and is not
intended for installation in hazardous environments.

Never perform electrical service on the dryer unless

the main power supply has been disconnected. Parts
of the control circuit may remain energized when the
power switch is turned off.

4. Air treated by this equipment may not be suitable

for breathing without further purification. Refer to
OSHA standard 1910.134 for the requirements for
breathing quality air.
5. Certain parts of the dryer are not insulated and may
become hot during normal operation of the dryer. Do
not touch any of these areas without first determining
the surface temperature.
6. Use only genuine replacement parts from the manufacturer. The manufacturer bears no responsibility for
hazards caused by the use of unauthorized parts.

2.0 Receiving, Storing, and Moving

2.1 Receiving and Inspection

Immediately upon receipt, thoroughly inspect for visible

loss or damage that may have occurred during shipping.
If this shipment shows evidence of loss or damage at
time of delivery to you, insist that a notation of this loss
or damage be made on the delivery receipt by the carriers agent. Otherwise no claim can be enforced against
the carrier.
Also check for concealed loss or damage. When a shipment has been delivered to you in apparent good order,
but concealed damage is found upon unpacking, notify
the carrier immediately and insist on his agent inspecting
the shipment. The carrier will not consider any claim for
loss or damage unless an inspection has been made. If
you give the carrier a clear receipt for goods that have
been damaged or lost in transit, you do so at your own
risk and expense. Concealed damage claims are not our
responsibility as our terms are F.O.B. point of shipment.
Shipping damage is not covered by the dryer warranty.

2.2 Storing

Store the dryer indoors to prevent damage to any electrical or mechanical components. All packaging material
should be left in place until the dryer is in position.

2.3 Handling

The dryer is designed to be moved by means of the shipping skid or the base channels. The dryer may also have
lifting lugs for use with an overhead crane. Be sure to
attach all of the lift points and use appropriate spreader
bars to prevent damage to the dryer.
CAUTION Never lift the dryer by attaching hooks
or slings to the piping, or to any part other than the
lifting lugs. Severe structural damage could occur.

Safety instructions in this manual are boldfaced for

emphasis. The signal words DANGER, WARNING and
CAUTION are used to indicate hazard seriousness levels
as follows:
DANGERImmediate hazard which will result in severe
injury or death.
WARNINGHazard or unsafe practice which could
result in severe injury or death.
1

3.0 Description
3.1 Function

Blower purge type regenerative dryers are an economical and reliable way to dry compressed air to dew points
below the freezing point of water. Desiccant dryers lower
the dew point of compressed air by adsorbing the water
vapor present in the compressed air onto the surface of
the desiccant. Adsorption continues until equilibrium is
reached between the partial pressure of the water vapor
in the air and that on the surface of the desiccant.
These dryers continuously dry compressed air by using
two identical towers, each containing a desiccant bed.
While one tower is on-stream drying, the other tower is
off-stream being regenerated (reactivated, i.e. dried out).
The towers are alternated on- and off-stream so that dry
desiccant is always in contact with the wet compressed
air. In this way a continuous supply of dry air downstream
of the dryer is possible. The switching from one tower
to the other is controlled by a solid-state controller on
either a fixed time basis (standard) or a demand basis
(optional).
When a tower is placed off-line, it is slowly depressurized and the desiccant is regenerated. First, a blower
draws in ambient air which is heated. The heated air
flows through the desiccant bed, desorbs the moisture
from the desiccant, and carries the desorbed water out
of the dryer. The blower and heater are turned off when
the desiccant bed is fully heated. When configured for
cooling, a portion of the dry compressed air is diverted
from the main air flow and throttled to near atmospheric
pressure. This extremely dry, low pressure air passes
through the hot off-line tower, partially cooling the desiccant bed and reducing the dew point spike after tower
change over. At the end of the cooling stage, the tower
is repressurized to full line pressure. This prevents desiccant bed movement and downstream pressure loss when
the tower goes back on-line.

4.0 Installation
4.1 System Arrangement

Install the dryer downstream of an aftercooler, separator,

receiver, and high-efficiency oil-removing filter(s) so that
the dryer inlet air is between 40F (4.4C) and 120F
(49C) and contains no liquid water or oil. Liquid water
and/or inlet air temperatures above 100F (37.8C) can
reduce drying capacity. Contact your local distributor
for information on proper dryer sizing at elevated inlet
air temperatures.
Adequate filtration is required upstream of the dryer in
order to protect the desiccant bed from liquid and solid
contamination. Use an Air Line Filter in systems supplied by a non-lubricated (oil-free) air compressor. In
systems supplied by a lubricated air compressor, use a
High Efficiency Oil Removal Filter. A coarser filter will
2

be required upstream of the Oil Removal Filter if heavy

liquid or solid loads are present.
To ensure downstream air purity (prevent desiccant dust
from traveling downstream) adequate filtration downstream of the dryer is required. A High Temperature
Afterfilter, typically rated at 450F (232C) operating
temperature and capable of removing all desiccant fines
1 micron and larger should be installed at the dryer outlet.
DANGER This dryer must be fitted with a high
efficiency coalescing filter and liquid drainer that is
maintained properly. Failure to do so could result
in an in-line fire.
WARNING The afterfilter, if installed, must be rated
for 450F (232C).

4.2 Ambient Air Temperature

Locate the dryer under cover in an area where the ambient air temperature will remain between 35F (2C) and
120F (49C).
NOTE: If dryer is installed in ambients below 35F
(2C), low ambient protection requiring heat tracing
and insulation of the prefilter bowls, auto drains and/
or sumps, and lower piping with inlet switching and
purge/repressurization valves is necessary to prevent
condensate from freezing. If installing heat tracing, observe electrical class code requirements for type of duty
specified. Purge mufflers and their relief mechanisms
must be kept clear from snow and ice buildup that could
prevent proper discharge of compressed air.

4.3 Location and Clearance

Install the dryer on a level pad. Ensure the dryer is level

by grouting or shimming as necessary. Holes are provided
in the dryer base members for floor anchors. Securely
anchor the dryer frame to the floor. Allow 24 inches clearance on all sides of the dryer for servicing. Provide adequate clearance for prefilter element, afterfilter element
and heater element replacement. Provide protection for
the dryer if it is installed where heavy vehicles or similar
portable equipment is likely to cause damage.

4.3.1 Blower Installation

(Models 3200 through 4300 only)
NOTE: Field installation of the purge blower to the dryer
unit is required on model sizes 3200, 3600, and 4300.
Refer to Figure 3b for assistance in connecting the purge
blower to the dryer unit.
1.

Align and install the purge blower skid to the dryer

unit utilizing the expansion joint provided (shipped
mounted to the purge blower). Use the mounting
hardware (nuts, bolts, flange gasket, etc.) provided
to connect the purge blower skid to the dryer unit.
Ensure the purge blower skid is level by grouting or
shimming as necessary. Holes are provided in the
purge blower skid base members for floor anchors.
Securely anchor the purge blower skid to the floor.

Compressor

Aftercooler

Separator

Receiver

Prefilters

Desiccant Dryer

Afterfilters

Receiver

Figure 1
Typical System Configuration

Remove all mounting bolts from blower base which

MAY have been used for shipping purposes. The
blower is designed to vibrate freely on its vibration
pad during operation.

Dryer bypass piping may be installed to allow uninterrupted airflow during servicing. If the downstream application cannot tolerate unprocessed air for short periods,
install a second dryer in the bypass line.

NOTE: The blower manufacturer cautions that the

blower should not be bolted down during operation.

CAUTION Do not hydrostatically test the piping

with the dryer in the system. The desiccant will be
damaged if saturated with water.

3. Reconnect the blower motor power connections to

the dryer unit according to the electrical drawings
in the back of this manual. Be sure to follow all
applicable electrical codes.
CAUTION: The blower and motor have been completely
checked and operated prior to shipment from the factory. After connecting the power supply to the motor,
momentarily energize the blower motor starter. Blower
rotation should match the indicator arrow on the blower
housing. If not, disconnect power and reverse the wiring
connections.

4.4 Piping and Connections

All external piping must be supplied by the user unless

otherwise specified. Refer to Figure 2 for connection
sizes. Inlet and outlet isolation valves and a vent valve
are recommended so the dryer can be isolated and
depressurized for servicing. The connections and pipe
fittings must be rated for or exceed the maximum operating pressure given on the dryer nameplate and must
be in accordance with industry-wide codes. Be sure all
piping is supported. Do not allow the weight of any piping to bear on the dryer or filters. Piping should be the
same size as or larger than the dryer connection. Piping
smaller than the dryer connections will cause high pressure drop and reduce drying capacity.
If the purge exhaust piping must be extended outside the
dryer area, choose a combination of diameters, lengths,
and turns that limits the additional pressure drop to 1/4
psid or less. BACK PRESSURE WILL CAUSE DRYER
MALFUNCTION. Consult the factory for piping details
if required.
WARNING Do not operate dryer without installed
mufflers. Exhausting compressed air directly to
atmosphere will result in noise levels above OSHA
permissible levels and rapidly expanding gas could
potentially cause harm to persons or property.

4.5 Electrical Connections

WARNING These procedures require entering

gaining access to the dryers electrical enclosure(s).
All electrical work must be performed by a qualified
electrical technician.
Connect the proper power supply to the dryer according
to the electrical drawings in the back of this manual. Be
sure to follow all applicable electrical codes.
NOTE: A disconnect switch is not provided as standard
equipment and therefore, must be supplied by the customer.
Dry contacts (voltage free) are provided in the low tension electrical enclosure for a remote alarm. The contact
ratings are shown on the electrical drawing.
Connections to voltage-free common alarm contacts
with a minimum 5-amp rating can be made at terminals
TB4-1 through 3.
Terminal TB4-3 is the common alarm connection.
Terminal TB4-1 is the N.O.. (normally open) contact
connection.
Terminal TB4-2 is the N.C. (normally closed) contact
connection.
The alarm relay coil is energized when power is
supplied to the controller input terminals and there
is no alarms.
The coil is de-energized when power is removed or
when an alarm condition exists.
The common alarm is designed to activate on:
a) either a dryer fault condition or a service reminder,
or b) a dryer fault condition. This is user selectable.

(MAX)

SIDE VIEW

TOP VIEW

(MAX)

(RIGHT CHAMBER REMOVED FOR CLARITY)

AIR INLET

AIR OUTLET

(TYP 4 PLACES)

R SLOTS

VIEW I
500 600 scfm

A
(MAX)

(MAX)

SIDE VIEW

TOP VIEW

GAS OUTLET

(RIGHT CHAMBER REMOVED FOR CLARITY)

(MAX)

(TYP 4 PLACES)

R SLOT

VIEW II
750 through 2600 scfm

GAS INLET

FACE OF CUSTOMER
DRY GAS OUTLET
CONNECTION

FACE OF CUSTOMER
WET GAS INLET
CONNECTION
(MAX)

(MAX)

SIDE VIEW

TOP VIEW

GAS OUTLET

(RIGHT CHAMBER REMOVED FOR CLARITY)

(MAX)

SLOT
(TYP 4 PLACES)

GAS INLET

CENTERLINE OF
CUSTOMER WET GAS
INLET CONNECTION

CENTERLINE OF
CUSTOMER DRY GAS
OUTLET CONNECTION

VIEW III
3200 through 4300 scfm

Dimensions and Connections Dryer Only

Figure 2 (continued on next page)

(For construction purposes, contact factory to request certified drawings when mounted filters are included with order)

47.9/16

46.3/4

1.1/4

23.3/8

13.3/16

862

WT/KGS

2 NPT

578

1156

1491

22 X 32

594

335

1187

2664

1346

335

500

MODEL

VIEW REF.

322

1208

1,900

WT/LBS

2462

1397

2 NPT

600

2 NPT

2,200

7/8 X 1.1/4

108

998

2 NPT

22 X 32

360

2753

2551

578

1156

1531

604

2 NPT

7/8 X 1.1/4

14.3/16

105

13.3/16

100.7/16

22.3/4

12.11/16

96.15/16

22.3/4

45.1/2

23.13/16

1.1/4

VIEW REF.

600

500

MODEL

1,134

3 FLANGE

22 X 32

400

2903

2557

341

203

679

1359

1734

677

1338

1524

750

2,500

3 FLANGE

7/8 X 1.1/4

15.3/4

114

100.11/16

13.7/16

1.1/4

26.3/4

53.1/2

26.5/8

1.1/4

52.11/16

750

1,179

3 FLANGE

22 X 32

400

2903

2557

341

203

679

1359

1734

677

1338

1524

900

2,600

3 FLANGE

7/8 X 1.1/4

15.3/4

114

100.11/16

13.7/16

1.1/4

26.3/4

53.1/2

26.5/8

1.1/4

52.11/16

900

1,361

3 FLANGE

22 X 32

425

2870

2535

335

203

679

1359

1580

750

1434

1626

1050

3,000

3 FLANGE

7/8 X 1.1/4

16.3/4

113

99.13/16

13.3/16

3.1/4

26.3/4

53.1/2

29.9/16

1.1/4

56.7/16

1050

5,400

3 FLANGE

7/8 X 1.1/4

20.3/4

116

101.7/8

15.5/8

5.15/16

26.3/4

53.1/2

34.7/8

1.1/4

69.13/16

1500

1,633

3 FLANGE

22 X 32

451

2997

2662

335

203

679

1359

1862

761

1456

1676

1300

2,449

3 FLANGE

22 X 32

527

2946

2588

397

203

151

679

1359

2009

886

1773

2032

1500

DIMENSIONS IN MILLIMETERS

3,600

3 FLANGE

7/8 X 1.1/4

17.3/4

118

104.13/16

13.3/16

3.1/4

26.3/4

53.1/2

1.1/4

57.5/16

1300

DIMENSIONS IN INCHES

2,495

4 FLANGE

22 X 32

527

2946

2588

397

203

151

679

1359

2009

886

1773

2032

1800

5,500

4 FLANGE

7/8 X 1.1/4

20.3/4

116

101.7/8

15.5/8

5.15/16

26.3/4

53.1/2

34.7/8

1.1/4

69.13/16

1800

3,674

4 FLANGE

22 X 32

565

3246

2943

438

184

111

756

1511

2186

980

1864

2159

2200

8,100

4 FLANGE

7/8 X 1.1/4

22.1/4

128

115.7/8

17.1/4

7.1/4

4.3/8

29.3/4

59.1/2

38.9/16

1.1/4

73.3/8

2200

3,719

4 FLANGE

22 X 32

565

3246

2943

438

184

111

756

1511

2256

980

1864

2159

2600

8,200

4 FLANGE

7/8 X 1.1/4

22.1/4

128

115.7/8

17.1/4

7.1/4

4.3/8

29.3/4

59.1/2

38.9/16

1.1/4

73.3/8

2600

4,264

6 FLANGE

4 FLANGE

22 X 32

673

3246

2942

370

403

756

1511

2708

929

2106

2159

III

3200

9,400

6 FLANGE

4 FLANGE

7/8 X 1.1/4

26.1/2

128

115.13/16

14.9/16

15.7/8

3/4

29.3/4

59.1/2

107

36.9/16

1.1/4

82.7/8

III

3200

4,491

6 FLANGE

22 X 32

699

3404

3100

421

403

127

756

1511

2955

929

2106

2159

III

3600

9,900

6 FLANGE

7/8 X 1.1/4

27.1/2

134

122.1/16

16.9/16

15.7/8

29.3/4

59.1/2

116

36.9/16

1.1/4

82.7/8

III

3600

5,602

6 FLANGE

22 X 32

775

3313

3010

413

403

806

1613

3132

1062

2372

2769

III

4300

12,350

6 FLANGE

7/8 X 1.1/4

30.1/2

130

118.1/2

16.1/4

15.7/8

31.3/4

63.1/2

123

41.13/16

1.1/4

93.3/8

109

III

4300

Dimensions and Connections

Figure 2 (continued from previous page)

For the common alarm to activate on either a dryer

fault condition or a service reminder, the jumper at
JP6 is removed. This is the default configuration.
To have the common alarm activate on a dryer fault
condition only, the jumper at JP6 is installed.
NOTE: Before turning high voltage on to the dryer,
an ohmic test should be performed on the heater elements to insure they are dry before proceeding with
start-up. This should be done after extended shut
downs and long delays between delivery and startup. Connect one lead of a megger to an unpainted
surface of the control panel or dryer frame. Connect
the other lead to each phase on the load side of the
contactor. Adjust the megger to the 1500 volt setting.
Perform the ohmic test on each zone of the heaters.
A minimum value of 500k ohms must be obtained.
CAUTION - Failure to ohmic test heaters after extended periods may cause heater failure.

4.5.1 RS-232 Connections

RS-232 connections can be made at the 3-pin connector

labeled J3 and located at the upper left-handed corner
of the control board. A cable for this connection can be
purchased through your distributor.

4.6 Initial Desiccant Charge

Blower purge type regenerative dryers use activated

alumina as the desiccant in the dryer towers.
Models 500 through 1050 are shipped with activated
alumina (1/8 bead) in the dryer towers. Desiccant is
shipped loose with all other standard models.
All desiccant shipped loose must be added to the
dryer chambers before the dryer is put into service
Refer to TABLE 1, DESICCANT REQUIREMENTS for
desiccant type and quantity per tower.
TO ADD DESICCANT
WARNING The following procedure provides instructions for adding the initial desiccant to the towers. If replacing desiccant, refer to the Procedure
for Desiccant Charge Replacement in Section 7.0.
1. Verify pressure gauges of both towers indicate
0psig. If not, depressurize the towers according to
the shutdown instructions in Section 6.
2. Remove the pipe plug or fill port flange cover (where
applicable) from the desiccant fill port at the top of
each tower. Refer to Figure 3 for the fill port location.
CAUTION Pouring desiccant creates a fine dust;
safety goggles, gloves and a dust mask should be
worn by personnel installing desiccant. Refer to the
Material Safety Data Sheet that accompanies desiccant shipped loose for more complete information.
CAUTION Do not tamp the desiccant in the towers.
Tamping damages desiccant and causes dusting.
6

3. Refer to Table 1 for desiccant quantity per tower.

When using Table 1 you will find the desiccant quantities listed in layers. Each layer will vary in depth
due to the type, quantity and purpose of the desiccant. Layer 1 must be installed first at the bottom of
the vessel followed by layer number 2 etc., until the
complete charge of desiccant has been installed.

4. Utilizing an appropriate sized funnel, fill each desiccant tower as follows:

a. Install the required quantity of tabular support or
activated alumina in layer 1 of each tower.
b. Level layer 1 and each subsequent layer of desiccant as added to each chamber.
c. Finish filling each tower with desiccant until all
desiccant has been installed. LIGHT tapping
on the tower sides with a soft-face mallet should
yield additional free space to allow installation of
all desiccant required. DO NOT TAMP OR RAM
DESICCANT.
5. Clean the fill port closure. Replace the fill plug using
Teflon tape or another pipe thread sealant suitable
for compressed air service. Reinstall fill port flange
cover (where applicable) in each desiccant tower.
TABLE 1
DESICCANT REQUIREMENTS
(Quantity per Tower)
Model

Layer #1
(lbs.) (p/n)

Layer #2
(lbs.)
(p/n)

500

354

AA-4

600

453

AA-4

750

590

AA-4

900

590

AA-4

1050

710

AA-4

1300

AA-25

876

AA-4

1500

AA-25

1167

AA-4

1800

AA-25

1167

AA-4

2200

161

AA-25

1706

AA-4

2600

161

AA-25

1706

AA-4

3200

258

AA-25

2119

AA-4

3600

258

AA-25

2353

AA-4

4300

719

TS-50

146

AA-25

2679

AA-4

AA = Activated Alumina
TS = Tabular Support

5.0 Instrumentation
The following instrumentation helps in monitoring dryer
operation and performance. Instruments which are
available as options are so noted.
Blower Purge Air dryers are rated NEMA 4 and include
the following:
Solid State Controls
Chamber Pressure Gauges
Purge Flow Pressure Gauge
Energy Management (Option A)

5.5 Dew Point Transmitter

This option monitors and displays outlet pressure dew

points and provides an alarm signal if the dew point
exceeds user-specified set point. Recommended
calibration interval is 12 months. Contact the service
department for details.
Operation The dew point is measured at the dryer
operating pressure and is displayed in the operator
interface. If the dew point is outside of the temperature
range, the display will indicate an over-range (high
dew point) or under-range (low dew point) condition. A
defective sensor assembly or an electronics malfunction
could also cause the transmitter to indicate under-range.

Energy Management System & Dew Point Transmitter

(Option B)

5.1 Controls

The solid-state dryer controls are located in a

polycarbonate, NEMA Class 4/4X, IP66 rated electrical
enclosure mounted to a center panel located between
the two desiccant towers. Control features include:
15 LEDs to indicate operating status and fault
conditions.
Two line text display to provide status and diagnostic
messages.
Upon power loss, dryer fails safe (inlet valve
remains in position). On power recovery, controller
resumes where power was lost.

5.2 Chamber Pressure Gauges

A gauge mounted on the gauge panel indicates which

chamber is on-stream and which is regenerating. The
gauge for the onstream tower indicates operating
pressure; the gauge for the regenerating tower indicates
0psig.

5.3 Purge Flow Pressure Gauge

A gauge mounted on the gauge panel of the dryer

indicates purge air pressure.

5.4 Energy Management System

The optional Energy Management System (EMS)

automatically adjusts dryer operation to compensate
for changes in operating conditions. Air samples are
continuously taken from the on-stream tower and
passed over a moisture probe which senses both
temperature and relative humidity. The moisture content
of the air within the desiccant bed is then precisely
determined. The on-stream tower will not depressurize
and regenerate until a predetermined set point has been
reached. This elimination of unnecessary regeneration
reduces energy consumption and extends dryer
desiccant and component life.

ENERGY MANAGEMENT
SENSOR LOCATION
(OPTIONAL)

PURGE INLET
CHECK VALVE

TOP VIEW

HOT PIPE INSULATION

HEATER TEMP
THERMOCOUPLE
(CENTER END IN PIPE)
(OPPOSITE SIDE)

HEATER OVERTEMP RTD

PURGE
HEATER WITH
INSULATION

ASME CODE TAG

TOWER INLET
VALVE

PURGE SUCTION
FILTER SILENCER
PURGE BLOWER
AND MOTOR

REAR VIEW
REPRESS VALVE
ASME RELIEF VALVE
OUTLET CHECK VALVE

PURGE
PRESSURE GAUGE

DESICCANT
FILL PORT

RIGHT TOWER
PRESSURE GAUGE

CONTROL
ENCLOSURE
LEFT TOWER
PRESSURE GAUGE

HIGH TENSION
ENCLOSURE

PRESSURE REGULATOR
& PILOT AIR FILTER

TOWER
INSULATION
(OPTIONAL)

DEWPOINTER
(OPTIONAL)

DESICCANT
DRAIN PORT

TOWER PURGE
EXHAUST VALVE

TOWER BLOWDOWN VALVE

TOWER
DEPRESS VALVE

FRONT VIEW
Figure 3
General Layout Drawing
(Models 500 through 600)

ENERGY MANAGEMENT
SENSOR LOCATION (OPTIONAL)
REPRESS VALVE

TOP VIEW
HOT PIPE INSULATION
HEATER TEMP
THERMOCOUPLE
(CENTER END IN PIPE)
(OPPOSITE SIDE)

PURGE INLET CHECK VALVE

HEATER OVERTEMP RTD

PURGE
HEATER WITH
INSULATION

ASME CODE TAG

PURGE SUCTION
FILTER SILENCER

CHAMBER INLET
VALVE

PURGE BLOWER
AND MOTOR

REAR VIEW
ASME RELIEF VALVE

OUTLET CHECK VALVE

PURGE
PRESSURE GAUGE
DESICCANT
FILL PORT

RIGHT TOWER
PRESSURE GAUGE

CONTROL
ENCLOSURE

LEFT TOWER
PRESSURE GAUGE

HIGH TENSION
ENCLOSURE

PRESSURE REGULATOR
& PILOT AIR FILTER
TOWER
INSULATION
(OPTIONAL)

DEWPOINTER
(OPTIONAL)

DESICCANT
DRAIN PORT

TOWER PURGE
EXHAUST VALVE

TOWER BLOWDOWN VALVE

TOWER
DEPRESS VALVE

FRONT VIEW

Figure 3a
General Layout Drawing
(Models 750 through 2600)

HEATER INLET
TEMPERATURE SWITCH

ENERGY MANAGEMENT
SENSOR LOCATION
(OPTIONAL)

OUTLET CHECK VALVE

TOP VIEW
ASME RELIEF VALVE
HOT PIPE
INSULATION
REPRESS
VALVE

PURGE INLET
CHECK VALVE

HEATER TEMP
THERMOCOUPLE
(CENTER END
IN PIPE)
(OPPOSITE SIDE)
HEATER
OVERTEMP RTD
PURGE
HEATER WITH
INSULATION

PURGE SUCTION
FILTER SILENCER
TOWER
INLET VALVE

PURGE BLOWER
THROTTLING VALVE
PURGE BLOWER
AND MOTOR

REAR VIEW

PURGE PRESSURE
GAUGE

DESICCANT
FILL PORT

RIGHT TOWER
PRESSURE GAUGE

CONTROL
ENCLOSURE
LEFT TOWER
PRESSURE GAUGE

HIGH TENSION
ENCLOSURE

PRESSURE REGULATOR
& PILOT AIR FILTER
TOWER INSULATION
(OPTIONAL)

DEWPOINTER
(OPTIONAL)

DESICCANT
DRAIN PORT

TOWER PURGE
EXHAUST VALVE

TOWER
DEPRESS VALVE

TOWER BLOWDOWN VALVE

FRONT VIEW

Figure 3b
General Layout Drawing
(Models 3200 through 4300)

6.0 Operation

After the right tower has depressurized, the Right

Purge Valve V4 is opened and the Blower M and
Heater H1 are energized. The heated air flows
through the Right Purge Check Valve V6, down
through the right tower, and exits through the Right
Purge Valve V4. The Blower intake air is filtered
to keep dust and dirt from entering the dryer. The
Blower M and Heater H1 are de-energized when
the temperature at the bottom of the right tower,
as sensed by the Right Tower Temperature Sensor
RTD2, reaches the Heat Termination set point. This
indicates that the bed has been fully heated.

NOTE: Blower will continue to run briefly at the end

of the Heating Step to sweep residual heat from the
heater.

The Repressurization Valve V11 is opened. A portion

of the dry air from the left tower now flows through
Repressurization Valve V11. This air is throttled to
near atmospheric pressure by Repressurization/
Sweep Orifice O2. The dry, low pressure air flows
down through the right tower cooling the desiccant
bed, and exits through the Right Tower Purge Exhaust Valve V4.

The Cooling Step continues until:

a) the right tower bed temperature falls to 150F
or,
b) it is time to repressurize the right tower,
whichever occurs first.

6.1 Controls

A solid-state controller controls valve and heater operation, monitors all critical operating conditions, and indicates operating status on a 2-line LCD display operator
interface. The controller receives input data from pressure switches, temperature sensors and the operator
interface. The operator interface displays information
about the dryer operating status and is used to change
the dryer operating mode.

6.2 Operating Modes

6.2.1 Automatic and Manual Advance

The drying and regeneration cycles are divided into

discrete steps. The operator selects either one of the
automatic advance modes (Energy Management, Dew
Point Control, or Fixed Cycle) or manual advance mode
(Test Cycle) through the operator interface.
Selecting any of the automatic advance modes enables
a timer in the controller to advance the program step-bystep according to the programmed schedule.
Setting up the controller for manual advance disables the
timer and the operator can advance the program one step
at a time. This mode is used for diagnostic purposes.

6.2.2 Fixed, Energy Management or Dew Point

Control Operation

The operator interface is used to select either Fixed,

Energy Management or Dew Point Control operation. In
Fixed Cycle operation, each tower is on-line (drying) for a
fixed time period regardless of the operating conditions.
In Energy Management or Dew Point Control operation,
a tower remains on-line until the desiccant bed has been
fully utilized. For lower than designed moisture loads,
this results in longer drying cycles, longer time between
regenerations and, therefore lower energy consumption.
Energy Management or Dew Point Control operation
are optional features.

NOTE: In fixed cycle, the bed will normally be

partially cooled because the repressurization step
will occur before the bed temperature can fall to
150F.

NOTE: In Energy Management or Dew Point Control, as the drying time extends beyond 4 hours,
additional cooling time becomes available thus the
cooling step will frequently terminate based on temperature providing complete bed cooling.

At the end of the Cooling Step, the Right Tower Purge

Exhaust Valve V4 is closed. The right tower slowly
repressurizes to full line pressure and is ready to go
back on-line.

NOTE: Bed cooling can be disabled by moving JP4

to the ON position.

6.3 Operating Sequence Description

1. Left Tower Drying Right Tower Regenerating

At the start of the Left Tower Drying cycle, Left Inlet
Valve V1 opens, Right Inlet Valve V2 closes to isolate the two towers. Wet, compressed air flows up
through the left tower where it is dried. The dry air
exits the dryer through the Left Outlet Check Valve
V7.

Next, the Right Depressurization Valve V10 is

opened and the right tower is slowly depressurized.
Air exits through exhaust muffler M2.

2. Right Tower Drying Left Tower Regenerating

At the start of the Right Tower Drying cycle, Right
Inlet Valve V2 opens, Left Inlet Valve V1 closes to
isolate the two towers. Wet, compressed air flows
up through the right tower where it is dried. The dry
air exits the dryer through the Right Outlet Check
Valve V8.

Next, the Left Depressurization Valve V9 is opened

and the left tower is slowly depressurized. Air exits
through exhaust muffler M1.
11

SET @ 165 PSIG

V14
DRY GAS
OUTLET

F2
V7

V11

DPA

SOL 'E'

V12

V13

DEWPOINTER OPTION

M
V5

PR&G

SET AT
100 PSIG

PI3
1TC
SET @ 370F
PI1

LEFT
CHAMBER

1PS
3PS

PI2

H1
RTD 3
SET @ 650F

SET @
45 PSIG

SET @
45 PSIG
SET @
5 PSIG

SET @
5 PSIG

RIGHT
CHAMBER

2PS
4PS

EXH.

DRYING

(RTD4/HS1)

REGEN

3
1

ENERGY MGMT OPTION

SET @ 176F

SET @ 176F
SOL 'C'

RTD 1

SOL 'D'

SOL 'F'

RTD 2
SOL 'G'

BD1

BD2

V10
M2

V3
V4

SOL 'A'

V2
SOL 'B'

WET GAS
INLET

NOTES
1. SYMBOLS ARE PER ANSI Y32.10 "GRAPHIC SYMBOLS FOR FLUID POWER DIAGRAMS."
2. AS SHOWN FLOW DIRECTION IS:
LEFT CHAMBER DRYING
RIGHT CHAMBER REGEN
PILOT GAS LINE
3. SOLENOID VALVES 'B', 'D', & 'G' ARE SHOWN ENERGIZED,
SOLENOID VALVES 'A', 'C', 'E', & 'F' ARE SHOWN DE-ENERGIZED.
INDICATES OPTION
4.

Figure 4
Sequence of Operation Fixed Cycle Operation
Left Chamber Drying Right Chamber Regenerating (shown)
(continued on next page)

After the left tower has depressurized, the Left Purge

Valve V3 is opened and the Blower M and Heater
H1 are energized. The heated air flows through the
Left Purge Check Valve V5, down through the left
tower, and exits through the Left Purge Valve V3.
The Blower intake air is filtered to keep dust and dirt
from entering the dryer. The Blower M and Heater
H1 are de-energized when the temperature at the
bottom of the left tower, as sensed by the Left Tower
Temperature Sensor RTD1, reaches the Heat Termination set point. This indicates that the bed has
been fully heated.
The Repressurization Valve V11 is opened. A portion
of the dry air from the right tower now flows through
Repressurization Valve V11. This air is throttled to
near atmospheric pressure by Repressurization/
Sweep Orifice O1. The dry, low pressure air flows
down through the left tower cooling the desiccant
bed, and exits through the Left Tower Purge Exhaust
Valve V3.
The Cooling Step continues until:
a) the left tower bed temperature falls to 150F
or,
b) it is time to repressurize the left tower,
whichever occurs first.
NOTE: In fixed cycle, the bed will normally be
partially cooled because the repressurization step
will occur before the bed temperature can fall to
150F.

At the end of the Cooling Step, the Left Tower Purge

Exhaust Valve V3 is closed. The left tower slowly
repressurizes to full line pressure and is ready to go
back on-line.

NOTE: Bed cooling can be disabled by moving JP4

to the ON position.

6.3.1 Energy Management Control (optional)

Operation of the Energy Management Control cycle is

identical to the fixed cycle except the cycle is extended
until the desiccant bed in the on-line tower has been fully
utilized. The off-line tower is regenerated and remains
in a stand-by mode after being repressurized.
Figure 5 shows the air sampling system for the Energy
Management System EMS option. A 3-way pilot valve
directs an air sample from the drying tower to the EMS
sensor. The EMS sensor detects the relative humidity
and temperature of the air sample. The air sample then
exhausts to atmosphere. The drying tower remains online until the moisture front arrives at the sensor.

EMS

LEFT
TOWER

RIGHT
TOWER

Figure 5
Optional Moisture Sensing
Energy Management System (EMS)

6.4 Control Board Jumpers

In the upper left hand corner of the control board there

are eight two-pin jumpers labeled JP1 through JP8. Only
six of the eight jumper pairs are utilized. Pairs JP7-JP8
are used for factory settings and testing. NOTE: Do
not install jumpers in the ON position on pairs JP7
through JP8. The jumper is a removable bridge that is
used to make or break continuity between two pins that
form a pair. When installed in the ON position, the jumper
is place on both pins of the pair and continuity between
the pins is established. When installed in the OFF position, the jumper is removed or stored on a single pin and
continuity is broken. Jumper functions are as follows:
1. JP1 Dryer Type

Jumper JP1 is used to select the dryer type configuration. It is installed in the ON position for Blower
Purge dryer configuration.
2. JP2 Energy Management

Jumper JP2 is installed in the ON position when an
Energy Management sensor is installed. The jumper
is installed in the OFF position when no Energy
Management sensor is installed.
3. JP3 Dew Point Transmitter
Jumper JP3 is installed in the ON position when a
Dew Point Transmitter is installed. The jumper is
installed in the OFF position when no Dew Point
Transmitter is installed.
NOTE: Energy Management can co-exist with the
dew point transmitter option. Dryer control based
on the ENERGY MANAGEMENT or DEWPOINT
CONTROL is selected on Screen 1 of the Set Up
Mode.

If DEWPOINT CONTROL is not selected then the

dew point signal does not control the dryer cycle but
still serves a monitoring and alarm function.

4. JP4 Cooling Cycle

Jumper JP4 is installed in the ON position to disable
the Cooling Cycle. The jumper is installed in the OFF
position to enable a Cooling Cycle.
5. JP5 Switching Failure

Jumper JP5 is installed in the ON position to enable
Switching Failure. The jumper is installed in the OFF
position if Switching Failure is disabled.
6. JP6 Common Alarm
Jumper JP6 is installed in the OFF position to enable both the dryer fault alarms and service alarms
to activate the common alarm. This is the default
configuration. Install jumper JP6 in the ON position
if the common alarm is to activated by a dryer fault
alarm only.

NOTE: Jumpers JP7 and JP8 are used by the factory during final inspection to download language
text and to enable factory set-up screens.

7. JP7 Download Language Text

Jumper JP7 is factory installed in the OFF position
to disable Language Text download. The jumper is
installed in the ON position to allow for language text
download due to either language corrections or new
language installation.
8. JP8 Set Up
Jumper JP8 is factory installed in the OFF position
to disable access to factory set up screens. The
jumper is installed in the ON position during final
inspection at the factory to set controller to match
customer requirements.

6.5 Operator Interface

Refer to Figure 6 , Front Panel Overlay for information

regarding the location and function of the LEDs, switches,
and text display.

6.5.1 Front Panel LEDs

Power On - green
Alarm - red
Service / Maintenance reminder - amber
Filters (pre, after, and pilot) service / maintenance
reminders - amber
Inlet switching and purge / repressurization valve status (On = valve open; Off = valve closed) - green
Left and right tower status (heating) - amber
Left and right tower status (drying) - green
Left and right tower pressure switch status (On =
switch closed; Off = switch open) - green

6.5.2 Front Panel Switches

The front panel contains four momentary-contact pushbutton switches. Refer to Figure 6, Front Panel Overlay
for the appropriate icon associated with each switch.
Pushing on the overlay icon actuates the switch.
Data Display Switch
This switch is used to step through the display
screens.
Select Switch
This button is located to the left of the text display window.
Refer to the Front Panel Operation Section for additional
information.
ENTER Switch
This button is located to the right of the text display
window. Refer to the Front Panel Operation Section for
additional information.
Alarm Reset Switch
This button is normally used to reset an alarm or service
reminder. Refer to the Front Panel Operation Section
for additional information.

Filter Service /
Maintenance LED

Left Tower Pressure

Switch LED:
On=Tower Pressurized

Filter Service /
Maintenance LED
Left Tower Drying LED

Right Tower Pressure

Switch LED:
On=Tower pressurized

Left Purge Valve LED

On=valve open
Off=valve closed
Left Inlet Valve LED
On=valve open
Off=valve closed

Right Tower Drying LED

Right Purge Valve LED

On=valve open
Off=valve closed

Left Tower
Heating LED

Right Tower
Heating LED

Filter Service /
Maintenance LED

Right Inlet Valve LED

On=valve open
Off=valve closed

Vacuum Fluorescent
Text Display

Select switch

Enter Switch

Power On LED

Maintenance / Service
Reminder LED

Communications Icon
Alarm LED
Data Display Switch
Reset Switch for Alarm
RS232

Figure 6
Front Panel Overlay

6.5.3 Front Panel Operation

1. There are five operating modes for the Heated

Desiccant Dryer Control.
a. Program Mode
b. Setup Mode
c. Alarm & Service Mode
d. Display Mode
e. Test Mode
2. Each Mode is described below.

6.5.4 Program Mode

1. Press and hold
Program Mode.

and

for 3 seconds to enter

2. Program Mode is comprised of the screens that are

described below.
3. There are three (3) ways to exit Program Mode.
a. Press
screen.

after making the selection in the final

b. At any screen, press and hold

for 3 seconds.
c. The controller automatically exits Program Mode
if no button is pressed within 60 seconds.

4. Upon exiting Program Mode the controller will switch

to Display Mode.
Screen 1: Select the Language
ENGLISH
1. Press
to scroll through the choices: ENGLISH,
FRANCAIS and ESPANOL.
2. When finished, press
move to next screen.

to save the selection and

Screen 2: Select the Service Level

SERVICE LEVEL
NORMAL
1. Press
to toggle between NORMAL and
SEVERE.
a. NORMAL Service Intervals are:
i. 4000 hours for filters
ii. 8000 hours for desiccant
iii. 8000 hours for valves

b. SEVERE Service Intervals are:

i. 2000 hours for filters
ii. 4000 hours for desiccant
iii. 4000 hours for valves
2. When finished, press
move to next screen.

to save the selection and

Screen 3: Reset the Timer for Filter Service

FILTER SERVICE
RESET? NO
1. Press

to toggle between NO and YES.

2. When finished, press

to acknowledge the
selection and move to next screen.
Screen 4: Reset the Timer for Desiccant Service
DESICCANT SERVICE
RESET? NO
1. Press

to toggle between NO and YES.

2. When finished, press

to acknowledge the
selection and move to next screen.
Screen 5: Reset the Timer for Valve Service
VALVE SERVICE
RESET? NO
1. Press

to toggle between NO and YES.

2. When finished, press

to acknowledge the selection and move to next screen.
Screen 6: Set Alarm Point for the Dew Point
Sensor (This feature is only active when
JP3 is on)
DEWPOINT ALARM
XXC XXXF
XX MIN SW DELAY
1. Press
to increment the setting to the desired
value.
a. Standard set point is -20C -4F .
b. The allowable range of values is from
-80C -112F to +10C +50F in 5C/9F
increments.
2. When finished, press
to acknowledge the selection and scroll to the switchover delay set point
screen.
a. Standard set point is 60 MIN .
b. The allowable range of values are 30 to 120 MIN
in 10 minute increments.
3. When finished, press
to acknowledge the selection and move to next screen. Exit Program Mode
when there are no more active screens to display.

Screen 7: Set Point for Dew Point Demand Control

(This feature is only active when JP3 is on)
DPNT CNTL SETPT
XXC XXXF
1. Press
to increment the setting to the desired
value.
a. Standard set point is -30C -22F .
b. The allowable range of values is from
-80C -112F to +10C +50F in 5C/9F
increments.

NOTE: Must be set drier than Dew Point Sensor

Alarm Set Point (screen 6).

2. When finished, press

to acknowledge the
selection and exit the Program Mode.
Screen 8: Set the Heat Termination Set Point
HEAT TERM SET-PT
XXC XXXF
1. Press
to increment the setting to the desired
temperature value.
a. Refer to P&ID diagrams in the back of this manual
for Heat Termination set points (see set point
values for RTD1 and RTD2).
b. The allowable range of values are:
60 - 160C 140 - 320F in 10C increments.

2. When finished, press
to acknowledge the selection and move to next screen. Exit Program Mode
when there are no more active screens to display.
Screen 9: Set the Sweep Termination Set Point
SWEEP TERM SET-PT
XXC XXXF
1. Press
to increment the setting to the desired
temperature value.
The allowable range of values are:
48 - 60C
118 - 150F in 2C increments.
2. When finished, press
to acknowledge the selection and move to next screen. Exit Program Mode
when there are no more active screens to display.
Screen 10: Set Points for Energy Management

(This feature is only active when JP2 is on)
ENRGY MGMT SETPT
XX%RH
XX MBAR .XXX PSI
1. Press
to increment the setting to the desired
maximum RH value.
a. Factory set point is 60%RH . The factory setting
should not require adjustment.
b. The allowable range of values are 20 to 80%RH
in 5% increments.

2. When finished, press

to acknowledge the selection and scroll to the pressure set point screen.
3. Press
to increment the setting to the desired
maximum vapor pressure value.
a. Standard set point for a -40F dew point dryer is
16 MBAR (0.232 PSI) .

NOTE: Standard set point for a -100F dew point

dryer is 4 MBAR (0.058 PSI) .

b. The allowable range of values is

3 to 34 MBAR (0.044 to 0.493 PSI) in 1 MBAR
increments.
c. This setting may be field adjusted to increase or
decrease the outlet dew point at tower switchover.
4. When finished, press
to acknowledge the selection and move to next screen.
Screen 11: Set Points for High Humidity Alarm

(This feature is only active when JP2 is on)
HIGH HUMIDITY
XX%RH
XX MBAR .XXX PSI
XX MIN SW DELAY
1. Press
to increment the setting to the desired
maximum RH value.
a. Factory set point is 75%RH . The factory setting
should not require adjustment.
b. The allowable range of values are 20 TO 80%RH
in 5% increments.

NOTE: Value must be set above Energy Management Maximum RH Value Set Point (screen 9).

2. When finished, press

to acknowledge the selection and scroll to the pressure set point screen.

5. When finished, press

to acknowledge the selection and move to next screen. Exit Program Mode
when there are no more active screens to display.

6.5.5 Setup Mode

1. Press and hold
Mode.

for 3 seconds to enter Setup

2. Setup Mode is comprised of the screens that are

described below.
3. There are two ways to exit Setup Mode.
a. Press
after making the selection in Screen 1.
b. The controller automatically exits Setup Mode if
no button is pressed with 60 seconds.
4. One of two things will happen upon exiting Setup
Mode.
a. The controller will switch to Display Mode if
ENERGY MANAGEMNT, FIXED CYCLE or
DEWPOINT CONTROL is selected.
b. The controller will switch to Test Mode if TEST
CYCLE is selected.
Screen 1: Select the Cycle Type
CYCLE TYPE
ENERGY MANAGEMNT
1. Press
to scroll through the choices:
a. ENERGY MANAGEMNT (displayed only when
JP2 is in the ON position)
b. DEWPOINT CONTROL (displayed only when JP3
is in the ON position)
c. FIXED CYCLE
d. MANUAL CYCLE
2. When finished, press
exit the Setup Mode.

to save the selection and

3. Press
to increment the setting to the desired
maximum vapor pressure value.
a. Factory set point for a -40F dew point dryer is
24 MBAR (0.348 PSI) .

NOTE: Factory set point for a -100F dew point

dryer is 5 MBAR (0.073 PSI) .

b. The allowable range of values is

3 to 34 MBAR (0.044 to 0.493 PSI) in 1 MBAR increments.

NOTE: Value must be set above Energy Management Maximum Vapor Pressure Set Point
(screen 9).

4. When finished, press

to acknowledge the selection and scroll to the switchover delay set point
screen.
a. Factory set point is 60 MIN. .
b. The allowable range of values are 30 to 120 MIN
in 10 minute increments.
17

6.5.6 Alarm & Service Mode

1. Alarm & Service Mode is active when the controller

is in Display Mode. It is not active in Program Mode,
Setup Mode, or Test Mode.
2. Local alarm consists of a blinking alarm LED and an
alarm message display.
3. Alarm messages have priority over Service
messages. Service messages have priority over
Display Messages.
4. After an alarm condition has been corrected, if:
a. Alarm is self-clearing then,
i. The alarm LED stops blinking (LED on); the
alarm message continues to be displayed.
ii. The alarm reset button must be depressed to
clear the alarm LED (LED off) and the alarm
message.
b. Alarm must be manually reset, then:
i. The alarm LED continues to blink and the
alarm message continues to be displayed.
ii. The alarm reset button must be depressed
to:
1. Clear the alarm LED (LED off)
2. Clear the alarm message and
3. Restart the dryer cycle.
5. When an alarm condition has not been corrected
and the alarm reset button is pressed, the alarm
will not clear except as follows:
a. The alarm conditions will clear for 5 seconds,
then reappear if the alarm condition persists, this
applies to the following alarms:
i. Heater: High Inlet Temperature.
ii. Heater: Low Temperature
iii. Humidity Sensor: High Humidity Alarm
iv. Humidity Sensor: Under-Range or OverRange Alarm
v. Dew Point Sensor: High Dew Point Alarm
vi. Dew Point Sensor: Under-Range or OverRange Alarm
6. There are three alarms for each tower that are
triggered by the tower pressure switches. These
alarms can occur in any operating mode (Manual,
Fixed, Energy Management, or Dew Point Demand
Cycle).

Following is a brief description of each alarm.

a. Left or Right tower, drying, low pressure
i. Drying tower pressure switch is open during
the drying cycle.
b. Left or Right tower, regenerating, high pressure
i. Regenerating tower pressure switch is closed
while purge valve is open (after an initial time
delay).

c. Left or Right tower, regenerating, low pressure

i. Regenerating tower pressure switch is open
at the end of the regenerating cycle.
d. On alarm condition, the blower and heater are
de-energize, the cycle sequence is stopped, a
local alarm is displayed and the common alarm
relay is de-energized.
e. These alarms are self-clearing.
7. Heater High Inlet Temperature
a. Model sizes 3200, 3600 and 4300 are equipped
with a temperature switch located in the piping
between the blower and heater.
b. If during the Heat Cycle this temperature switch
opens, indicating a rise in temperature above
the factory setting (refer to Electrical Schematic
drawings at the back of this manual for set point),
an alarm is activated.
c. On alarm condition, the blower and heater are
de-energized, the cycle sequence is stopped, a
local alarm is displayed and the common alarm
relay is de-energized.
d. This alarm must be manually reset.
8. The dryer is equipped with RTD temperature sensors.
There are out of range alarms for each.
a. The standard left tower, right tower, and heater
RTDs (RTD1, RTD2, RTD3) are scaled from
-20F(-28C) to 890F (477C), Out of Range
conditions are as follows:
i. Over-range - temperature above 850F
(454C)
ii. Under-range - temperature below -20F
(-28C)
iii. NOTE: The controller will annunciate a
Heater Overtemperature alarm in lieu of an
Over Range alarm when the heater sensor
is disconnected.
b. The Energy Management RTD4 is scaled from
-20F(-28C) to 429F(220C), Out of Range
conditions are as follows:
i. Over-range - temperatures above 400F
(204C)
ii. Under-range - temperatures below -20F (28C)
c. On alarm condition, a local alarm is displayed and
the common alarm relay is de-energized.
d. Over-range and Under-range alarms are selfclearing.

ALARM MESSAGES
LEFT TOWER ALARMS

RIGHT TOWER ALARMS

OTHER ALARMS

ALARM LEFT TOWER

DRYING
LOW PRESSURE

ALARM RIGHT TWR

DRYING
LOW PRESSURE

ALARM HEATER
OVER-TEMPERATURE

ALARM LEFT TOWER

REGENERATING
HIGH PRESSURE

ALARM RIGHT TWR

REGENERATING
HIGH PRESSURE

ALARM HEATER
LOW TEMPERATURE

ALARM LEFT TOWER

REGENERATING
LOW PRESSURE

ALARM RIGHT TWR

REGENERATING
LOW PRESSURE

ALARM ENRGY MGNT

UNDER-RANGE

ALARM LEFT TOWER

TEMP UNDER-RANGE

ALARM RIGHT TWR

TEMP UNDER-RANGE

ALARM ENRGY MGNT

OVER-RANGE

ALARM LEFT TOWER

TEMP OVER-RANGE

ALARM RIGHT TWR

TEMP OVER-RANGE

ALARM BLOWER
MOTOR OVERLOAD

ALARM LEFT TOWER

OUTLET DEW POINT

ALARM RIGHT TWR

OUTLET DEW POINT

ALARM HEATER
HIGH TEMP IN

ALARM LEFT TOWER

HIGH HUMIDITY

ALARM RIGHT TWR

HIGH HUMIDITY

ALARM LEFT TOWER

DEW POINT
UNDER-RANGE

ALARM RIGHT TWR

DEW POINT
UNDER-RANGE

ALARM LEFT TOWER

DEW POINT
OVER-RANGE

ALARM RIGHT TWR

DEW POINT
OVER-RANGE

9. Heat Low Temperature

a. RTD3 is used to detect Heater Low Temperature.
b. Alarm if the heater temperature is less than 250F
(121C) within 15 minutes after the Heat Cycle is
initiated (15 minute delay also applies after power
recovery).
c. On alarm condition, display local alarm and deenergize common alarm relay.
d. This alarm is self-clearing.
10. Heater Over-Temperature
a. RTD3 is used to detect Heater Over-Temperature.
b. Alarms anytime that the Heater temperature
exceeds 650F (343C).
c. On alarm condition, de-energize heat cycle, stop
cycle sequence, display local alarm and de-energize common alarm relay.
d. This alarm must be manually reset.
11. Blower Overload
a. Alarm condition when blower overload contact
closes.
b. On alarm condition, de-energize heat cycle, stop
cycle sequence, display local alarm and de-energize common alarm relay.
c. This alarm must be manually reset.
Alarms for Optional Devices
12. Energy Management a. High Humidity Alarm:
i. Measured moisture level exceeds the air alarm
value entered through the Program Mode.
b. Humidity Sensor:
i. Under-range: RH% < -15%
ii. Over-range: RH% > 115%
c. RTD:
i. Over-range: Temperature above 448F
(231C)
ii. Under-range: Temperature below -20F
(-28C)
d. On alarm condition:
i. Local alarm is displayed and the common
alarm relay is de-energized.
ii. If the dryer is set up for Energy Management
Control, the dryer sequence continues, but
bypasses the HOLD step and proceeds to
tower switchover after 4 hours of drying.
iii. This alarm is self-clearing, at which time the
alarm LED stops blinking and control switches
back to Energy Management control.
20

13. Dew Point Sensor

a. High Dewpoint Alarm
i. The user enters an alarm value through the
Program Mode.
ii. If the measured dew point exceeds the alarm
value, the outlet dew point alarm is indicated.
b. Under-range alarm - Dew point below -148F
(-100C)
c. Over-range alarm - Dew point greater than
+109F (+43C)
d. On alarm condition,
i. Local alarm is displayed and the common
alarm relay is de-energized.
ii. If dryer is set up for Dewpoint Control, the dryer
sequence continues, but bypasses the HOLD
step and proceeds to tower switchover after 4
hours of drying.
iii. This alarm is self-clearing, at which time the
alarm LED stops blinking and control switches
back to Dewpoint Control.

Service Due Messages

14. There are two service levels (normal and severe)
as described in Program Mode. Each service level
has preset time intervals for servicing the filters,
desiccant, and valves. Time continues to accumulate
as long as power is supplied to the controller, whether
the controller is switched on or off.

When a service time interval expires (see also 14.d

below), the controller operates as follows.
a. The service LED blinks and the appropriate
service message is shown on the text display.
i. When the service interval for filters has expired
(see also d below), the three filter LEDs also
blink.
b. The dryer continues to cycle normally. The LEDs
for the valves, pressure switches, and desiccant
towers are not used for service indication.
c. Press the Reset button to extinguish the service
LED and to clear the service message from the
text display.

6.5.7 Display Mode

1. Display Mode is active when the user exits Program

Mode or Setup Mode and no alarms are active
(unless MANUAL CYCLE was selected in Setup
Mode).
2. Display Mode is comprised of dryer status screens
and dryer display screens (described below). The
controller automatically alternates the display
between the Status Screens and selected Display
Screens.
3. The user can override the automatic screen scroll
by pressing
to step through each of the Display
Screens shown on the next page. Automatic
scrolling will resume when
is pressed or if
not depressed for 60 seconds.
4. The Energy Savings and Service Reminders
Display Screens (Filters, Desiccant, and Valves) are
alternated in sequence with the current dryer status
screen.

d. If the dryer has 1 or 2 filter monitors, the timer

for filter service is disabled. When the filter
monitor(s) send an alarm signal (change filter)
to the controller, the controller displays the same
LEDs and messages it would if the timer for filter
service had expired.
15. Examples of the text display are shown on page 18
and below for each alarm and service reminder. The
second line of the alarm screens contains up to three
messages which are scrolled through, displaying
each one for 2 seconds.
SERVICE DUE MESSAGES
SERVICE DRYER
FILTERS
SERVICE DRYER
DESICCANT
SERVICE DRYER
VALVES

DRYER STATUS SCREENS

LEFT TOWER DRYING

RIGHT TOWER DRYING

LT DRYING
RT DEPRESSURIZE

LT DEPRESSURIZE
RT DRYING

LT DRYING
RT HEATING

LT HEATING
RT DRYING

LT DRYING
RT COOLING

LT COOLING
RT DRYING

LT DRYING
RT REPRESSURIZE

LT REPRESSURIZE
RT DRYING

LT DRYING
RT HOLDING

LT HOLDING
RT DRYING

(Not displayed in FIXED Cycle)

TOWER SWITCHOVER

(Not displayed in FIXED Cycle)

TOWER SWITCHOVER

DRYER DISPLAY SCREENS

Energy Savings
(Not displayed in FIXED Cycle)
ENERGY SAVINGS
XX%
NOTE: Energy Savings will appear
after seven days of continuous use.
Service reminder (filters)
HOURS TO SERVICE
FILTERS: XXXX
Service reminder (desiccant)
HOURS TO SERVICE
DESICCANT: XXXX
Service reminder (valves)
HOURS TO SERVICE
VALVES: XXXX

Outlet Dew Point

(Displayed only if JP3 is ON)
DEW POINT
XXC XXXF
Left Tower Temperature
LT TEMP
XXC XXXF
Right Tower Temperature
RT TEMP
XXC XXXF
Heater Temperature
HEATER TEMP
XXC XXXF

Dewpoint Demand SetPoint

(Displayed only if JP3 is ON)
DWPT CNTL SETPT
XXC XXXF
Energy Mgmt Signal
(Displayed only if JP2 is ON)
ENERGY MGMT SGNL
XX%RH XXXF XXC
XX MBAR X.XX PSI
Energy Mgmt Setpoint
(Displayed only if JP2 is ON)
ENERGY MGMT SET
XX MBAR X.XX PSI
(This is the calculated hold set-point,
which is based on the sample air temperature.)

6.5.8 Test Mode

5. To exit Test Mode:

a. Press and hold
for 3 seconds to exit Test
Mode. The display switches to Screen 2 of Setup
Mode.
b. Use
to select ENERGY MANAGEMENT,
DEWPOINT CONTROL or FIXED CYCLE.
c. Press and hold
for 3 seconds to exit Setup
Mode and activate Display Mode.
d. Dryer operation continues from the last step active
when exiting the Test Mode.

1. Test Mode is active when the user exits Program

Mode after selecting operation in MANUAL CYCLE.
2. Test Mode is comprised of twelve (12) screens
(screen descriptions follow the table below on the
next page). Each screen corresponds to one of
twelve program steps (described in the table below).
3. Press
to advance from one screen (test step) to
the next.
IMPORTANT: Be sure to read and understand all
cautions listed with the screen (program step) descriptions.

4. Upon entering Test Mode, the program can be at any

one of the twelve steps.

Program Step

LT status

Drying

Off

Depress

Heat

Cool
Down

Sweep

Repress

RT status

Off

Depress

Heat

Cool
Down

Sweep

Repress

Drying

1PS

Closed

Closed
then Open

Open

Open then
Closed

2PS

Closed

Closed
then Open

Open

Open then
Closed

Closed

3PS

Closed

Closed
then Open

Open

Open then
Closed

4PS

Closed

Closed
then Open

Open

Open then
Closed

Closed

LT drying solenoid (B)

Off

LT depress solenoid (F)

Off

LT purge solenoid (C)

Off

RT drying solenoid (A)

Off

RT depress solenoid (G)

Off

RT purge solenoid (D)

Off

Open

Closed

LT depress valve (V9)

Closed

Open

Closed

LT purge valve (V3)

Closed

Open

Closed

RT inlet valve (V2)

Closed

Open

RT depress valve (V10)

Closed

Open

Closed

RT purge valve (V4)

Closed

Open

Closed

Repress valve (V11)

Closed

Open

Closed

Open

Left

Right

Left

LT inlet valve (V1)

Temp display - location

Table 2
Cycle Sequence Steps

TEST MODE SCREENS

Screen 1: Step 1
TEST1: LT DRYING
LT: XXC
XXXF
Screen 2: Step 2
TEST2: DEPR RT
RT: XXC
XXXF

TEST7: RT DRYING
RT: XXC
XXXF
Screen 8: Step 8
TEST8: DEPR LT
LT: XXC
XXXF

NOTE: Sequence step will not advance to HEAT until

tower has fully depressurized. Exception: If
switching failure is disabled then pressure
condition is ignored.

NOTE: Sequence step will not advance to HEAT until

tower has fully depressurized. Exception: If
switching failure is disabled then pressure
condition is ignored.

Screen 3: Step 3

Screen 9: Step 9

TEST3: HEAT RT
RT: XXC
XXXF
Screen 4: Step 4
TEST4: COOL RT
RT: XXC
XXXF
Screen 5: Step 5
TEST5: SWEEP RT
RT: XXC
XXXF

TEST9: HEAT LT
LT: XXC
XXXF
Screen 10: Step 10
TEST10: COOL LT
LT: XXC
XXXF
Screen 11: Step 11
TEST11: SWEEP LT
LT: XXC
XXXF

NOTE: If sweep cycle is disabled then Test 5 is

ignored.

NOTE: If sweep cycle is disabled then Test 10 is

ignored.

Screen 6: Step 6

Screen 12: Step 12

TEST6: REPR RT
RT: XXC
XXXF
NOTE: Sequence step will not advance to tower
SWITCHOVER until tower has fully
pressurized. Exception: If switching failure
is disabled then pressure condition is
ignored.

Screen 7: Step 7

TEST12: REPR LT
LT: XXC
XXXF
NOTE: Sequence step will not advance to tower
SWITCHOVER until tower has fully
pressurized. Exception: If switching failure
is disabled then pressure condition is
ignored.

6.6 Start-up
6.6.1 Controller Settings

Set or verify settings on Controller. Detailed operational

points are presented in section 6.5.
WARNING - Enclosure may have live electric parts.
De-energize dryer before opening enclosure.

6.6.2 Initial Pressurization

SLOWLY pressurize dryer to full line pressure. (If the

dryer was installed with inlet and outlet isolation valves,
the inlet isolation valve should be slowly opened while
the outlet isolation valve remains closed.)

NOTE: Read the off-line tower pressure gauge when the

tower is purging (air exhausting from muffler).

6.7.5 Process Valves

Determine if air control valves are operating and

sequencing correctly.
6.7.5.1 Valves Models 500 and 600
Inlet switching valves are normally open, pneumatically
piston-actuated, Y-angle poppet valves. A yellow indicator
can be seen through a clear window at the top of the actuator housing when the valve is in the open position.

During initial start-up, check the entire system for leaks.

If necessary, de-pressurize the dryer and correct any
leaks.

Purge exhaust valves are normally closed, pneumatically piston-actuated, Y-angle poppet valves. A yellow
indicator can be seen through a clear window at the top
of the actuator housing when the valve is in the open
position.

6.6.2.1 Energy Management Sensor (if installed)

Open and adjust the sample exhaust valve until a very
slight, continuous gas bleed is felt exhausting out of the
sample cell.

12 volt DC, normally-closed, 3-way pilot solenoid valves

are wired to the controller and are used to direct pilot air
to the actuators of the inlet switching and purge/repressurization valves.

6.6.2.2 Dew Point Sensor (if installed)

Ensure that the supply air valve is open (one turn).
Open and adjust the sample exhaust valve until a very
slight, continuous gas bleed is felt exhausting out of the
sample cell.

Dryers are equipped with a safety relief valve that has

been sized to provide overpressure protection due to a
fire for both desiccant towers.

6.6.3 Energizing the Dryer

Energize the dryer controls.

NOTE: The switching failure alarm may be activated if the

unit is energized before it is pressurized. To deactivate
alarm, allow dryer to cycle to next step and press the
reset button.

6.6.4 Bringing the Dryer On-line

Establish a normal flow through the dryer. Slowly open

the outlet isolation valve if present. Close any dryer
bypass valves.

6.7 Operational Check Points

6.7.1 Power to unit

Check periodically that there is power to the unit

(indicating lights illuminated).

6.7.2 Alarms

Periodically check for flashing red alarm LED.

6.7.3 Tower Status LEDs

Illuminated LEDs indicate which tower is on-line drying

or off-line regenerating.

6.7.4 Tower Pressure Gauges

Periodically check tower pressure gauges to verify

that the pressure gauge of the on-line tower reads line
pressure and the pressure gauge of the off-line tower
reads below 2 psig (0.14 kgf/ cm2).

6.7.5.2 Valves Models 750 through 4300

Inlet switching valves are resilient seated butterfly valves
with double acting pneumatic rack and pinion actuators.
A yellow arrow indicator located on the top of the actuator
output shaft points to valve position indicator icons. Pilot
air is directed to actuator ports to open both inlet valves
upon loss of power.
(Model 750 only) Purge exhaust valves are normally
closed, pneumatically piston-actuated, Y-angle poppet
valves. A yellow indicator can be seen through a clear
window at the top of the actuator housing when the valve
is in the open position.
(Models 900 through 4300) Purge exhaust valves are
resilient seated butterfly valves with spring return, fail
closed, pneumatic rack and pinion actuators. A yellow
arrow indicator located on the top of the actuator output
shaft points to valve position indicator icons. Pilot air is
directed to actuator ports to close both purge/repressurization valves upon loss of power.
12 volt DC, single solenoid, 4-way pilot valves are wired
to the controller and are used to direct pilot air to the
actuators of the inlet switching and purge/repressurization valves.
Two mainline outlet and two purge line check valves
are installed in the upper piping to control the flow of
outlet and purge air. Check valve sticking will result in
excessive air discharge through a muffler. Excessive air
discharge through the muffler can be associated with a
leaking outlet check valve on the same side or a purge
check valve of the opposite side tower.
25

Dryers are equipped with a safety relief valve that has

been sized to provide overpressure protection due to a
fire for both desiccant towers.

b. Advances directly to the beginning of whichever

stage of HEAT or COOL it had been at when
power was interrupted.

The tower pressure gauge of the on-line tower should

read line pressure. Air should not be leaking from the
purge-repressurization valve of the on-line tower.

2. If the off-line tower was at any other step

( S W I T C H O V E R , D E P R E S S U R I Z AT I O N ,
REPRESSURIZATION or HOLD) when power was
lost, then the sequence simply resumes at that step.

The tower pressure gauge of the off-line tower should

read below 2 psig (0.14 kgf/ cm2) while that tower is
purging. If excessive air is exhausting during the purge
cycle, the inlet-switching valve on the same side may
have failed to close or a check valve may be sticking.

6.8 Dryer Shut Down

1. If the dryer installation is equipped with dryer bypass

and inlet and outlet isolation valves, the bypass valve
should be opened and the inlet and outlet isolation
valves closed.
2. De-energize the dryers electrical supply.
3. SLOWLY open the tower blow down valves (refer
to Figure 3 for general location) to vent the dryer
internal pressure.
4. When all dryer pressure gauges indicate zero pressure, close the tower blow down valves. Depressurization is complete.

6.9 Loss of Power

Control valves are designed so that upon loss of power

the air dryer is capable of drying air until the desiccant
exposed to the airflow is saturated.

6.9.1 Power Recovery:

6.9.1.1 On loss of electrical power

All controller outputs turn off causing the dryer operating
valves to react as follows:
1a. For models with poppet style inlet valves (models
500 - 600): both inlet valves will open. Both towers
will repressurize.
1b. For models with butterfly inlet valves (models 750 4300): inlet valves will remain in position. Any minor
leakage through the inlet valve or check valve will
slowly repressurize the off-line tower.
2. Purge exhaust valves close.
3. Depressurization solenoid valves close.
4. Repressurization valve closes.
6.9.1.2 On restoration of power
1. If power is lost when the off-line tower is in either the
HEAT or COOL step, the off-line tower will be either
partially or fully repressurized. On power recovery
the sequence:
a. Resumes at the DEPRESSURIZATION step to
let down the pressure in the off-line tower then,

6.10 Operating Parameters

Control valves are designed so that upon loss of power

the air dryer is capable of drying air until the desiccant
exposed to the airflow is saturated.

6.11 Using the RS-232 Port

The RS-232 port is used to monitor dryer operation from

a host computer.
RS-232 connections are made at the 3-pin connector
labeled J3 and located at the upper left-hand corner of
the control board.
Interface to a PC requires a (1 to 1) DB-9 cable.
Cable Pin Out:
- Data transmitted on pin 2
- Data received on pin 3
- Ground is pin 5
- Pins 7 and 8 are jumpered at the dryer
Operation:
1. Fixed baud rate of 9600
2. Asynchronous format is 8 bit, no parity, 1 stop bit
(8,N,1)
3. No check sum or error correction values are provided. If required, request status string two (or more)
times and compare for agreement.
4. Request data by sending ASCII ? character (3FH).
Response may take up to two seconds as certain
processing functions may require completion before
the serial port is acknowledged.
5. The dryer responds with line feed (0AH), carriage
return (0DH), and a character string as follows:
STX Start of text character 0x02
109

Three character ASCII device identifier

,
x
,
xx
,
xxxxx

comma character
ASCII representation of the cycle type

,
xxx

ASCII representation of the cycle step

ASCII representation of the current cycle time
in seconds
ASCII representation of the inlet temperature
(F)

,
xxx
,
xxx
,
xxx
,
xxx
,
xxx

ASCII representation of the heater temperature (F)

ASCII representation of the left bed temperature (F)
ASCII representation of the right bed temperature (F)
ASCII representation of the humidity sensor
temperature (F)
ASCII representation of the humidity sensor
relative humidity (%)

,
xxxx ASCII representation of the dew point reading
(F)
,
xxxx ASCII representation of the filter time to service (hours)
,
xxxx ASCII representation of the desiccant time to
service (hours)
,
xxxx ASCII representation of the valve time to
service (hours)
,
x
ASCII representation of programming jumpers
,
1 or 0 Is the unit alarmed? 1 = alarm
,
1 or 0 Is service required? 1 = service
,
xx
ASCII representation of the energy savings
(%)
,
x
Reserved for future use, always 1 for now
,
ETX end of text character OxO3
CR carriage return
LF
line feed

Determining jumper positions:

Each jumper 8 bits weighted by position
JP Value
8
128
7 64
6 32
5 16
4
8
3
4
2
2
1
1
Example:
If jumper 8, 5, and 1 are installed, a value of 128+16+1
= 145 is returned
To decode, the algorithm:
If (number >= 128) jumper 8 = on
number = number - 128
If (number >= 64) jumper 7 = on
number = number - 64;
etc.....

JUMPERS:
The programming jumpers are as follows (0=off,
1=on):
JP Bit
1 0
2 1
3 2
4 3
5 4
6 5

7 6

8 7

off = externally heated on = blower dryer

on = energy management sensor installed
on = dew point sensor installed
on = no cooling (blower purge only)
on = tower pressure switches installed
on = not used (fast cycle for development,
V3.5 and prior)
on = to download language text (factory
use)
on = to enable factory set-up screens
27

7.0 Maintenance
WARNING - This equipment is a pressure-containing
device. Depressurize before servicing.
NOTE: The Dryer Controller is equipped with Service
Reminder functions for filters, desiccant and valves.

e. Utilizing an appropriate sized funnel, fill each

desiccant tower as follows:
1) Install the required quantity of tabular support
(model 4300 only) or activated alumina in
layer1 of each tower.
2) Level layer 1 and each subsequent layer of
desiccant as added to each tower.

NOTE: The use of the correct replacement desiccant

is necessary for proper dryer operation. Never use
hygroscopic salts of the type commonly used in
deliquescent type dryers.

3) Finish filling each tower with desiccant until

all desiccant has been installed. LIGHT tapping on the tower sides with a soft-face mallet
should yield additional free space to allow
installation of all desiccant required. DO NOT
TAMP OR RAM DESICCANT.

1. Frequency Of Desiccant Replacement

Desiccant should be replaced whenever the required
dew point cannot be maintained while the dryer is
being operated within its design conditions and there
are no mechanical malfunctions.

f. Clean the fill port closure. Replace the fill plug

using Teflon tape or another pipe thread sealant
suitable for compressed air service. Reinstall fill
port flange cover (where applicable) in desiccant
tower.

NOTE: Desiccant life is determined by the quality of

the inlet air. Proper filtering of the inlet air will extend
the life of the desiccant. Typically desiccant life is 2
years.

3. Insuring Desiccant Dryness

Replacement desiccant is shipped in airtight
containers. Keep the covers on these containers tightly
closed until use to avoid moisture contamination.
If desiccant is exposed to air it can be heated in
an oven at 400F (204C) for four hours before
use. Alternatively, if the dryer is not refilled with
dry desiccant, it may be necessary to operate
the unit with an inlet flow rate of less than 50% of
maximum rated inlet capacity until the desiccant has
regenerated fully.

7.1 Desiccant Replacement

2. Procedure for Desiccant Charge Replacement

a. Depressurize and de-energize the dryer.
b. Remove the fill and drain plugs or flanges (where
applicable) from the desiccant tower and drain the
spent desiccant. Place a container at the base of
the vessel to collect the desiccant. If necessary
tap the sides of the vessels with a rubber mallet
to loosen desiccant.
NOTE: Use extreme care when inserting rods or
other tools through the desiccant fill or drain ports
to loosen packed desiccant. Internal flow diffusers
at the ends of the desiccant beds can be damaged
or punctured by sharp instruments. These diffusers
are necessary to distribute the airflow and keep the
desiccant beads within the tower. Desiccant beads in
exhaust mufflers, afterfilters, or the piping connected
to the desiccant towers may indicate a perforation of
a diffuser.
c. Replace the drain plug using Teflon tape or another
pipe thread sealant suitable for compressed air
service. Reinstall drain port flange cover (where
applicable) in each desiccant tower.
d. Refer to Table 1 (on page 5) for desiccant quantity per tower.

When using Table 1 you will find the desiccant

quantities listed in layers. Each layer will vary in
depth due to the type, quantity and purpose of the
desiccant. Layer 1 must be installed first at the
bottom of the vessel followed by layer number 2
etc., until the complete charge of desiccant has
been installed.

7.2 Purge Mufflers

Purge mufflers should be checked regularly, changed

annually. Muffler disseminator elements become clogged
with desiccant dust over time, creating back pressure
and restricted purge flow.

7.3 Valves

1. Process and pilot valves should be checked frequently for leaks and proper operation.
2. Purge pressure adjustment valve should be checked
frequently for proper adjustment.

7.4 Pilot Air Filter Element Replacement

1. Frequency of replacement

The pilot air filter contains a filter element that should
be changed yearly. Replacement may be required
sooner if pressure drop across cartridge prevents
valves from actuating properly.
WARNING The pilot air filter housing is a pressurecontaining device, depressurize before servicing.
Slowly open manual drain valve on bottom of filter
bowl by turning clockwise to verify that the housing
is depressurized before removing bowl.

2. Procedure for element replacement

a. Isolate dryer from air supply
b. Depressurize dryer by running dryer and allowing
system pressure to purge to atmosphere. Loss
of pilot pressure will eventually prevent purge/
repressurization valves from opening. Remaining
pressure can be vented to atmosphere through
the manual drain on the pilot air filter. The system
must be fully depressurized before removing the
bowl.
c. Remove the filter bowl by pushing up, turning counterclockwise and then pulling straight
down.
d. Clean the filter bowl.
e. Replace the element.
f. Clean and lubricate o-ring at top of bowl and
reassemble in reverse order.

7.5 Dew Point Analyzer Filter (optional)

Element Replacement
1. Frequency of replacement

The Dew Point Analyzer filter contains a filter element
that should be changed yearly. Replacement may
be required sooner if pressure drop across cartridge
prevents the Dew Point Analyzer from operating
properly.
WARNING The Dew Point Analyzer filter housing
is a pressure-containing device, depressurize before
servicing. Slowly open manual drain valve on bottom
of filter bowl by turning clockwise to verify that the
housing is depressurized before removing bowl.
2. Procedure for element replacement
a. Isolate dryer from air supply
b. Depressurize dryer by running dryer and allowing
system pressure to purge to atmosphere. Loss
of pilot pressure will eventually prevent purge/
repressurization valves from opening. Remaining
pressure can be vented to atmosphere through
the manual drain on the pilot air filter. The system
must be fully depressurized before removing the
bowl.
c. Remove the filter bowl by pushing up, turning counterclockwise and then pulling straight
down.
d. Clean the filter bowl.
e. Replace the element.
f. Clean and lubricate o-ring at top of bowl and
reassemble in reverse order.

8.0 Troubleshooting
WARNING - A POTENTIAL ELECTRICAL SHOCK
HAZARD EXISTS. Some of the troubleshooting
checks may require gaining access to the dryers
electrical enclosure(s) while the power supply is
energized and should be performed by a qualified
electrical technician.
WARNING - Before performing any electrical or
mechanical repairs or maintenance, or removing
or disassembling any component, be sure to deenergize and depressurize the dryer.
SYMPTOM
Indicator lights not illuminated

Excessive pressure drop in dryer

Low Pressure Alarm

Left Tower or Right Tower
Drying

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

1. No power to unit.

1. Check voltage at terminal board.

2. Loss of power supply to (or at) dryers

electrical disconnect switch or breaker.
(customer supplied)

2. Check disconnect switch or breaker closed. If tripped

breaker or blown fuse is noted, investigate and Remedy
cause.

3. Blown fuse.

3. Replace fuse.

4. Board malfunction.

4. Replace board.

1. Inlet/Outlet screens on desiccant towers are dirty

1. Clean screens; follow desiccant removal instructions in the

Maintenance section.

2. Excessive flow rate

2. Check flow rate of inlet air. Reduce to design flow rate.

1. Loss of dryer air supply.

1. Check compressor supplying dryer.

2. Excessive air demand.

2. Check equipment downstream of dryer.

3. Faulty drying tower pressure switch

3. Check pressure switch operation using tower pressure

gauge for comparison. Replace switch if defective.

4. Drying tower Inlet Valve failed to open

4a. Check for loss of pilot air - ensure manual drain valve on
bottom of pilot air filter is fully closed, ensure pilot air filter
cartridge is not clogged, ensure pilot air shut-off valve is
open
4b. Check for inlet pilot air solenoid valve failure. Check valve
operation. Repair or replace as necessary.
4c. Check for drying tower Inlet Valve failure - examine valve
and actuator for damage. Repair or replace as necessary.

5. Drying tower Purge Exhaust Valve

failed to close.

5a. Check for air flow out of drying tower Purge Valve or exhaust piping indicating valve is not completely closed.
5b. Check for loss of pilot air - ensure manual drain valve on
bottom of pilot air filter is fully closed, ensure pilot air filter
cartridge is not clogged, ensure pilot air shut-off valve is
open
5c. Check for purge pilot air solenoid valve failure. Check valve
operation. Repair or replace as necessary.
5d. Check for drying tower Purge Exhaust Valve failure - examine valve and actuator for damage. Repair or replace as
necessary.

6. Drying tower Depressurization Valve

failed to close

6. Check for air flow out of drying tower Depressurization

Muffler indicating valve is not completely closed. Repair or
replace as necessary.

7. Regenerating tower Outlet Check

Valve failed to close

7. Indicated by excessive flow out of regenerating tower

Purge Valve. Examine valve internals. Repair or replace
as necessary.

8. Drying tower Purge Check Valve leaking

8. Indicated by excessive flow out of regenerating tower Purge

Valve or reverse air flow through heater and blower, i.e., out
of the blower intake filter, examine valve internals. Repair
or replace as necessary.
CAUTION: Air flowing backwards through heater and
blower may be very hot.

SYMPTOM
High Pressure Alarm
Left Tower or Right Tower Regenerating

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

1. Faulty regenerating tower pressure

switch

1. Check pressure switch operation using tower pressure

gauge for comparison. Replace switch if defective.

2. Regenerating tower Depressurization

Muffler clogged.

2. Examine inner core and clean or replace as necessary.

3. Regenerating tower Depressurization

Valve failed to open.

3. Check valve operation. Repair or replace as possible.

4. Regenerating tower purge exhaust piping obstructed.

4. Ensure piping is free of obstructions.

5. Regenerating tower Purge Exhaust

Valve failed to open.

5a. Check for loss of pilot air - ensure manual drain valve on
bottom of pilot air filter is fully closed, ensure pilot air filter
cartridge is not clogged, ensure pilot air shut-off valve is
open.
5b. Check for purge pilot air solenoid valve failure. Check valve
operation. Repair or replace as necessary.
5c. Check for regenerating tower Purge Exhaust Valve failure examine valve and actuator for damage. Repair or replace
as necessary.

6. Repressurization valve (V11) failed to

close.

6a. Check for loss of pilot air - ensure manual drain valve on
bottom of pilot air filter is fully closed, ensure pilot air filter
cartridge is not clogged, ensure pilot air shut-off valve is
open.
6b. Check for Repressurization Valve (V11) failure. Check valve
operation. Repair or replace as necessary.

Low Pressure Alarm

Left Tower or Right Tower Regenerating

1. Faulty left tower pressure switch.

1. Check pressure switch operation using tower pressure

gauge for comparison. Replace switch if defective.

2. Regenerating tower Purge Exhaust

Valve failed to close.

2a. Check for air flow out of regenerating tower Purge Valve or
exhaust piping indicating valve is not completely closed.
2b. Check for loss of pilot air - ensure manual drain valve on
bottom of pilot air filter is fully closed, ensure pilot air filter
cartridge is not clogged, ensure pilot air shut-off valve is
open
2c. Check for purge pilot air solenoid valve failure. Check valve
operation. Repair or replace as necessary.
2d. Check for regenerating tower Purge Exhaust Valve failure examine valve and actuator for damage. Repair or replace
as necessary.

3. Regenerating tower Depressurization

Valve failed to close.

3. Check for air flow out of regenerating tower Depressurization Muffler indicating valve is not completely closed.
Repair or replace as necessary.

4. Repressurization valve (V11) failed to

open.

Temperature Under-Range
or
Temperature Over-Range
Alarm

5. Repressurization orifices are blocked.

5. Check orifices for obstruction and clean as necessary.

1. Tower temperature sensor failure.

1. Check temperature circuit for continuity. Repair or replace

as necessary.

Under-Range Short circuit on sensor

Over-Range Open circuit on sensor

Left Tower or Right Tower

Dew Point Under-Range
or
Dew Point Over-Range Alarm
Left Tower or Right Tower Regenerating

1. Energy Management temperature sensor (RTD4) failure.

1. Check temperature circuit for continuity. Repair or replace

as necessary.

SYMPTOM
Outlet Dew Point Alarm
Left Tower or Right Tower

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

1. Inlet air flow higher than the sizing

condition.

1. Reduce inlet flow to sizing condition.

2. Liquids entering the dryer inlet.

2. Check the inlet air line for liquids. Inspect prefilter and
drain valve. Clean, repair or replace automatic drain valve.

3. Inlet air temperature higher than the

sizing condition.

3. Check the compressor aftercooler and cooling system.

Reduce inlet air temperature to sizing condition.

4. Desiccant dusting.

4. Check air pressure, airflow and airflow surges and correct

as necessary. Replace desiccant.

5. Contaminated desiccant (e.g. with oil).

5. Check prefilter and automatic drain valve. Replace prefilter

element. Clean, repair or replace drain valve as necessary.
Consult factory concerning need for desiccant replacement.

6. Heater temperature set too low.

6. Adjust controller set point.

7. Heating malfunction due to heater

failure or heater contactor failure.

7. Replace heater or heater contactor.

1. Desiccant bed overloaded.

1. Check inlet air flow rate, temperature and pressure. Higher

than design flow, and temperature, and lower than design
pressure will result in overloading of the dryer.

2. Dew point sensor or monitor damaged

or defective.

2. Examine sensor for physical damage and check monitor/

sensor operation. Replace sensor or monitor as necessary.

3. Loss of desiccant drying capacity

3. Inlet air improperly filtered causing desiccant contamination

- examine filter elements and drains. Repair or replace as
necessary. Useful life of desiccant has been exceeded.

Heater Over-Temperature
Alarm

1. Insufficient purge gas flow.

1. Check for purge blockage, temperature sensor failure, etc.

2. Temperature sensor failure.

2. Repair and replace as required.

Heater Low-Temperature
Alarm

1. Heating malfunction due to heater

failure or heater contactor failure.

1. Replace heater or heater contactor.

2. Temperature sensor failure.

2. Repair and replace as required.

Energy Management UnderRange Alarm

or
Energy Management OverRange Alarm

1. Energy Management sensor failure.

1. Check circuit for continuity. Repair or replace as necessary.

Blower Motor Overload Alarm

1. Restricted or blocked purge air flow.

1a. Dirty intake filter on blower - examine filter element and

clean or replace.

High Humidity Alarm

Left Tower or Right Tower

1b. Regenerating tower purge exhaust valve failed to open 1) Check for loss of pilot air - ensure manual drain valve on
bottom of pilot air filter is fully closed, ensure pilot air filter
cartridge is not clogged, ensure pilot air shut-off valve is
open.
2) Check for purge pilot air solenoid valve failure. Check valve
operation. Repair or replace as necessary.
3) Check for regenerating tower Purge Exhaust Valve failure examine valve and actuator for damage. Repair or replace
as necessary.
1c. Purge exhaust piping obstructed - ensure piping is free of
obstructions.
1d. Regenerating tower purge check valve failed to open - examine valve internals. Repair or replace as necessary.
Heater High Inlet Temperature
(models 3200, 3600, & 4300
only)

2. Line failure

2. Check voltages and currents in the motor circuit.

1. On-line tower purge check valve is

leaking.

1. Examine valve internals. Repair or replace as required.

2. Temperature sensor failure.

2. Repair and replace as required.

Electrical Schematic 460VAC, 3 phase

(Contact factory to request certified drawings)
DETAIL A
(2-WIRE DEWPOINT TRANSMITTER)
+12VDC
EXTERNALLY LOCATED
DEWPOINT
RED
20
3 TRANSMITTER
21
+ 4-20MA OUT
1

20
21

CUSTOMER PROVIDED
460VAC, 3 PHASE
(FOR FUSING AND WIRE
SIZING SEE TABLE 1)

L1
L2
L3

249 OHM
1/8W

OL1

MC2

OL2

MC3

OL3

BLACK

402

405

2FU

1FU 0.5 AMP 408 H1

3FU

407

460VAC
H3 H2

1T 102

101A
X1 115VAC

N
N

+12VDC

PE
PE

+12VDC
DC COM
RTD1+
RTD1ANLG1-

GREEN

BROWN

+5VDC
DC COM

+ 4-20MA OUT
1
OPTION
RTD4

EXTERNALLY
LOCATED
ENERGY MGMT
SENSOR

RED

ORANGE

RPS
RPS

3CR1

1PS

2PS

IN2
IN3

L PURGE

R PURGE

L DRY

R DRY

102

102
A2

1TR1

108
18

SOLENOID "F"

26
3PS

NOTE:
SET 1TR ON MODE "D".
(SIGNAL OFF-DELAY)

102

SET @ 45PSIG

36 OL-AUX

4PS
5PSIG

4CR

SOLENOID "G"

SET @ 45PSIG

SOLENOID "C"

5PSIG

DC COM
2CR1

LPS

102
107

+12VDC

IN1
LPS

LEFT CHAMBER
RTD1 RTD

RTD5-

114

RIGHT CHAMBER
RTD2 RTD

RTD5+

OL-AUX

104

YELLOW

HEATER OVERTEMPERATURE
RTD3 RTD

RTD4-

101

101
+
5VDC
G
-

RTD4+

+
L1

1TR (OFF-DELAY, SET @ 180S)

105

101 5CR1 104

OPTION

RTD3-

K TYPE

1TC

RTD3+

101 4CR1 104 1CR1 105 MC-AUX 106

+
1-5VDC OUT

RTD2+
RTD2-

102

101

GREEN

-V

1PSB

ANLG2-

101

BLACK

249 OHM
1/8W

ANLG2+

EXTERNALLY LOCATED
DEWPOINT
3 TRANSMITTER

80
70

ANLG1+

21 BLACK

+12VDC

3-WIRE DEWPOINT TRANSMITTER

(FOR 2-WIRE, SEE DETAIL A)
RED

1.25 AMP

TB5

1HTR

406

101

MOTOR

404

HC3
0.5 AMP

403

HC2

LOW TENSION
ENCLOSURE

401

HC1

MC1

LEFT CHAMBER
PRESSURE SWITCH

5CR
SOLENOID "D"

LEFT CHAMBER DEPRESS

21
21
21

LEFT CHAMBER PURGE

EXHAUST
RIGHT CHAMBER DEPRESS

21
21

RIGHT CHAMBER PURGE

EXHAUST

RIGHT CHAMBER
PRESSURE SWITCH

37
1TS

OUT1
OUT2
NO
ALARM
CONTACTS NC
C

50 + 2CR - 51

52 + 3CR - 53

52
53
54
55
56
57
25

54
SOLENOID "B"

56
SOLENOID "A"

25
SOLENOID "E"

+12VDC
20
21
59 + 1CR - 21
HEAT ENABLE

59
20

USED ON MODELS
3200, 3600 & 4300

20
21
+12VDC

HIGH TENSION
ENCLOSURE

Electrical Schematic 575VAC, 3 phase

(Contact factory to request certified drawings)
DETAIL A
(2-WIRE DEWPOINT TRANSMITTER)
+12VDC
EXTERNALLY LOCATED
DEWPOINT
20
RED
3 TRANSMITTER
21
+ 4-20MA OUT
1

20
21

CUSTOMER PROVIDED
575VAC, 3 PHASE
(FOR FUSING AND WIRE
SIZING SEE TABLE 1)

L1
L2
L3

MC1

OL1

MC2

OL2

MC3

OL3

401
402

405

HC2

MOTOR

404

HC1

403

1HTR

406

HC3

249 OHM
1/8W

BLACK

72
21

LOW TENSION
ENCLOSURE

1FU 0.5 AMP 408 H1

3FU

L
N

+12VDC

PE
PE

+12VDC

RTD1+
RTD1ANLG1+
ANLG1-

21 BLACK

GREEN

BROWN

BLACK

249 OHM
1/8W

575VAC
H3 H2

1T 102

101A
X1 115VAC

+5VDC
DC COM

+ 4-20MA OUT
1
OPTION

RED

ORANGE

RTD4

106

OL-AUX

104

YELLOW

RPS
RPS

2PS

3CR1

L PURGE

R PURGE

L DRY

R DRY

3PS

4PS
5PSIG

SET @ 45PSIG

LEFT CHAMBER
PRESSURE SWITCH
RIGHT CHAMBER
PRESSURE SWITCH

OUT1
OUT2
NO
ALARM
CONTACTS NC
C

55
56
57
25

54
SOLENOID "B"

56
SOLENOID "A"

25
SOLENOID "E"

+12VDC
20
21
59 + 1CR - 21
HEAT ENABLE

59
20

USED ON MODELS
3200, 3600 & 4300

52 + 3CR - 53

20
21
+12VDC

NOTE:
SET 1TR ON MODE "D".
(SIGNAL OFF-DELAY)

102

21
4CR

SOLENOID "C"
SOLENOID "G"

50 + 2CR - 51

1TS

SOLENOID "F"

108
18

36 OL-AUX

102

DC COM
2CR1

1PS

102

5PSIG

IN3

1HC

+12VDC

IN2

107

102

1TR1

114

LPS

101

IN1
LPS

+
L1

1TR (OFF-DELAY, SET @ 180S)

105

LEFT CHAMBER
RTD1 RTD

RTD5-

105

MC-AUX

RIGHT CHAMBER
RTD2 RTD

RTD5+

104

1CR1

101 5CR1 104

HEATER OVERTEMPERATURE
RTD3 RTD

RTD4-

K TYPE

1TC

101
+
5VDC
G
-

RTD4+

OPTION

RTD3-

21
102

RTD3+

4CR1

101

+
1-5VDC OUT

RTD2+
RTD2-

101

EXTERNALLY
LOCATED
ENERGY MGMT
SENSOR

GREEN

-V

1.25 AMP

1PSB

ANLG2-

101

EXTERNALLY LOCATED
DEWPOINT
3 TRANSMITTER

ANLG2+

3-WIRE DEWPOINT TRANSMITTER

(FOR 2-WIRE, SEE DETAIL A)
RED

DC COM

407

+12VDC

N
TB5

2FU

L1
101

0.5 AMP

HIGH TENSION
ENCLOSURE

5CR
SOLENOID "D"

LEFT CHAMBER DEPRESS

21
21
21

LEFT CHAMBER PURGE

EXHAUST
RIGHT CHAMBER DEPRESS

21
21

RIGHT CHAMBER PURGE

EXHAUST

Electrical Data Fusing & Wire Sizing

Electrical Service: 460VAC, 3 phase
RATING

SUGGESTED
FUSING

WIRE SIZE

HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR

10 KW
2.5 HP
12 KW
4 HP
14 KW
4 HP
17 KW
4 HP
19 KW
5 HP
23 KW
7.5 HP
28 KW
10 HP
33 KW
10 HP
40 KW
10 HP
45 KW
15 HP

12.6
4.1
15.1
6.2
17.6
6.2
21.3
6.2
23.8
7.6
28.9
11
35.1
14
41.4
14
50.2
14
56.5
21

20 AMPS
7.5 AMPS
20 AMPS
10 AMPS
25 AMPS
10 AMPS
30 AMPS
10 AMPS
30 AMPS
12 AMPS
40 AMPS
17.5 AMPS
45 AMPS
20 AMPS
60 AMPS
20 AMPS
70 AMPS
20 AMPS
80 AMPS
30 AMPS

#12 AWG
#14 AWG
#12 AWG
#14 AWG
#12 AWG
#14 AWG
#10 AWG
#14 AWG
#10 AWG
#14 AWG
#8 AWG
#14 AWG
#8 AWG
#14 AWG
#6 AWG
#14 AWG
#4 AWG
#14 AWG
#4 AWG
#10 AWG

HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR

54 KW
5 HP
60 KW
7.5 HP
70 KW
7.5 HP

67.8
7.6
75.3
9.0
87.9
11

90 AMPS
12 AMPS
100 AMPS
12 AMPS
110 AMPS
17.5 AMPS

#2 AWG
#14 AWG
#2 AWG
#14 AWG
#2 AWG
#14 AWG

MODEL COMPONENT
500
600
750
900
1050
1300
1500
1800
2200
2600
3200
3600
4300

Electrical Service: 575VAC, 3 phase

F.L.A.
@460VAC

RATING

F.L.A.
@575VAC

SUGGESTED
FUSING

WIRE SIZE

HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR

10 KW
2.5 HP
12 KW
4 HP
14 KW
4 HP
17 KW
4 HP
19 KW
5 HP
23 KW
7.5 HP
28 KW
10 HP
33 KW
10 HP
40 KW
10 HP
45 KW
15 HP

10.0
3.3
12.0
5.0
14.1
5.0
17.1
5.0
19.1
6.1
23.1
9.0
28.1
11.0
33.1
11.0
40.2
11.0
45.2
17.0

15 AMPS
6 AMPS
20 AMPS
9 AMPS
20 AMPS
9 AMPS
25 AMPS
9 AMPS
25 AMPS
9 AMPS
30 AMPS
15 AMPS
40 AMPS
17.5 AMPS
50 AMPS
17.5 AMPS
60 AMPS
17.5 AMPS
60 AMPS
25 AMPS

#12 AWG
#14 AWG
#12 AWG
#14 AWG
#12 AWG
#14 AWG
#12 AWG
#14 AWG
#12 AWG
#14 AWG
#8 AWG
#14 AWG
#8 AWG
#14 AWG
#8 AWG
#14 AWG
#6 AWG
#14 AWG
#6 AWG
#10 AWG

HEATER
MOTOR
HEATER
MOTOR
HEATER
MOTOR

54 KW
5 HP
60 KW
7.5 HP
70 KW
7.5 HP

54.2
6.1
60.2
6.1
70.3
9.0

70 AMPS
9 AMPS
80 AMPS
9 AMPS
90 AMPS
15 AMPS

#4 AWG
#14 AWG
#4 AWG
#14 AWG
#2 AWG
#14 AWG

MODEL COMPONENT
500
600
750
900
1050
1300
1500
1800
2200
2600
3200
3600
4300

P&ID Schematic - Models 500 through 600

(Contact factory to request certified drawings)

SET @ 165 PSIG

13
14

DRY GAS
OUTLET

44A

V11

DPA

SOL 'E'

DEWPOINTER OPTION

3
25
V12

V13

M
20

V6
SET AT
100 PSIG

24
23
6

1TC
SET @ 370F
LEFT
CHAMBER

RIGHT
CHAMBER

RTD 3
SET @ 650F

SET @
45 PSIG

1PS

SET @
45 PSIG
SET @
5 PSIG

SET @
5 PSIG

3PS
13

2PS
4PS

EXH.

DRYING

(RTD4/HS1)

REGEN

3
1

42
16
29

ENERGY MGMT OPTION

SET @ 176F

SET @ 176F
SOL 'C'

RTD 1

SOL 'D'

SOL 'F'

RTD 2
SOL 'G'

21
19
5
17

V10

V9
EXH.

EXH.
V3

SOL 'A'

V2
SOL 'B'

WET GAS
INLET

LEGEND

1.
INLET VALVE (V1 LEFT, V2 RIGHT)
2.
PURGE EXHAUST VALVE (V3 LEFT, V4 RIGHT)
3.
PURGE CHECK VALVE (V5 LEFT, V6 RIGHT)
4.
OUTLET CHECK VALVE (V7 LEFT, V8 RIGHT)
5.
DEPRESS VALVE (V9 LEFT, V10 RIGHT)
6.
PURGE HEATER WITH INSULATION
7.
HEATER TEMPERATURE THERMOCOUPLE
8.
HEATER OVERTEMPERATURE RTD
9.
CHAMBER RTD (LEFT & RIGHT)
10. RELIEF VALVE
11. CHAMBER PRESSURE GAUGES (LEFT & RIGHT)
12. CHAMBER PRESSURE SWITCH (LEFT & RIGHT)
13. SERVICE VALVE
14. PILOT AIR FILTER
15. PRESSURE REGULATOR & GAUGE
16. SOLENOID VALVE
17. MUFFLER
18. DESICCANT CHAMBER
19. DESICCANT RETAINING SCREEN (TOP & BOTTOM)
20. DESICCANT FILL PORT
21. DESICCANT DRAIN PORT
22. HOT PIPE INSULATION
23. PURGE PRESSURE GAUGE
24. PURGE BLOWER AND MOTOR
25. PURGE SUCTION FILTER SILENCER
26. REPRESS/SWEEP VALVE (V11)
27. REPRESS/SWEEP CHECK VALVE (V12 LEFT, V13 RIGHT)
28. REPRESS/SWEEP ORIFICE
29. CHAMBER BLOW-DOWN VALVE

ENERGY MANAGEMENT OPTION

42.
43.

ENERGY MANAGEMENT PILOT OPERATED VALVE

ENERGY MANAGEMENT SENSOR (RTD4/HS1)

DEWPOINTER OPTION

44. DEWPOINT ANALYZER

44A. DEWPOINT ANALYZER FILTER

INSULATION OPTION
54.

CHAMBER INSULATION

RIGHT CHAMBER DRYING (LEFT CHAMBER REGEN)

LEFT CHAMBER DRYING (RIGHT CHAMBER REGEN)

FIXED CYCLE TIMING
(TIME IN MINUTES)

176

OPEN
CLOSED

SOLENOID
VALVE 'G'
N.C.

YES
NO

V10

OPEN
CLOSED

HEATER

YES
NO

ON
OFF

BLOWER
MOTOR

YES
NO

ON
OFF

LD
HO
N
ATIO
RIZ
N
SU
TIO
RES
ER A )
REP
EN
EG BLE
E R CTA
TAG SELE
DS
N
2N MPER
OW
(JU
LD
OO
RC
ATE
HE

CLOSED
OPEN

V11

YES
NO

G
ATIN

NO
YES

SOLENOID
VALVE 'F'
N.C.

TIO
IZA

OPEN
CLOSED

SOLENOID
VALVE 'E'
N.C.

OPEN
CLOSED

176

ESS

YES
NO

PR
DE

YES
NO

SOLENOID
VALVE 'D'
3 WAY

LD
HO
N
ATIO
RIZ
SU
ION
RES
RAT
REP
NE )
E
EG BLE
E R CTA
TAG SELE
DS
2N MPER
WN
DO
(JU
OL
CO

CLOSED
OPEN

SOLENOID
VALVE 'C'
3 WAY

R
ATE

CLOSED
OPEN

ATIN

YES
NO

N
ATIO
RIZ
SSU
PRE
DE
NT
NE
PO
OM
SC S
CES TATU
S
NT
NE
PO
OM
SC

N
NE

YES
NO

SOLENOID
VALVE 'B'
3 WAY

PR O

CES

IZE

M
CO

ERG

RIC

PRO

ELE

SOLENOID
VALVE 'A'
3 WAY

Sequence of Operation
(Models 500 through 600)

P&ID Schematic - Models 750 through 4300

(Contact factory to request certified drawings)

SET @ 165 PSIG

13
14

DRY GAS
OUTLET

44A

V11

DPA

SOL 'E'

DEWPOINTER OPTION

3
25
V12

V13

M
20

V6
SET AT
100 PSIG

24
1TS

23
30

LEFT
CHAMBER
1PS
3PS

1TC
SET @ 370F

(225F)

RIGHT
CHAMBER

RTD 3
SET @ 650F

SET @
45 PSIG

SET @
5 PSIG

2PS
4PS

EXH.

DRYING

(RTD4/HS1)

REGEN

3
1

ENERGY MGMT OPTION

SET @ 176F

SET @ 176F
SOL 'C'

RTD 1

SOL 'D'

RTD 2
SOL 'G'

SOL 'F'

21
19
V10

EXH.

EXH.
V3

17
2

V4
MODEL 750 ONLY
(SEE DETAIL 'A'
FOR 900-4300)
SOL 'A'

OPEN 5 TURNS
FROM FULL CLOSED 1A
& LOCK IN PLACE

V2
V1

SOL 'B'

WET GAS
INLET
NOTES
1. SYMBOLS ARE PER ANSI Y32.10 "GRAPHIC SYMBOLS FOR FLUID POWER DIAGRAMS."
2. AS SHOWN FLOW DIRECTION IS:
LEFT CHAMBER DRYING
RIGHT CHAMBER REGEN
PILOT GAS LINE
3. SOLENOID VALVES 'B', 'D', & 'G' ARE SHOWN ENERGIZED,
SOLENOID VALVES 'A', 'C', 'E', & 'F' ARE SHOWN DE-ENERGIZED.
4.
INDICATES OPTION

LEGEND

1.
INLET VALVE (V1 LEFT, V2 RIGHT)
1A. FLOW CONTROL VALVE
2.
PURGE EXHAUST VALVE (V3 LEFT, V4 RIGHT)
3.
PURGE CHECK VALVE (V5 LEFT, V6 RIGHT) (NO SPRING)
4.
OUTLET CHECK VALVE (V7 LEFT, V8 RIGHT)
5.
DEPRESS VALVE (V9 LEFT, V10 RIGHT)
6.
PURGE HEATER WITH INSULATION
7.
HEATER TEMPERATURE THERMOCOUPLE
8.
HEATER OVERTEMPERATURE RTD
9.
CHAMBER RTD (LEFT & RIGHT)
10. RELIEF VALVE
11. CHAMBER PRESSURE GAUGES (LEFT & RIGHT)
12. CHAMBER PRESSURE SWITCH (LEFT & RIGHT)
13. SERVICE VALVE
14. PILOT AIR FILTER
15. PRESSURE REGULATOR & GAUGE
16. SOLENOID VALVE
17. MUFFLER
18. DESICCANT CHAMBER
19. DESICCANT RETAINING SCREEN (TOP & BOTTOM)
20. DESICCANT FILL PORT
21. DESICCANT DRAIN PORT
22. HOT PIPE INSULATION
23. PURGE PRESSURE GAUGE
24. PURGE BLOWER AND MOTOR
25. PURGE SUCTION FILTER SILENCER
26. REPRESS/SWEEP VALVE (V11)
27. REPRESS/SWEEP CHECK VALVE (V12 LEFT, V13 RIGHT)
28. REPRESS/SWEEP ORIFICE
29. CHAMBER BLOW-DOWN VALVE
30. TEMPERATURE SWITCH (MODELS 3200 - 4300 ONLY)

SOL 'C'
SOL 'D'
4
2

V3
V4
DETAIL 'A' (MODELS 900-4300)

ENERGY MANAGEMENT OPTION

42.
43.

ENERGY MANAGEMENT PILOT OPERATED VALVE

ENERGY MANAGEMENT SENSOR (RTD4/HS1)

DEWPOINTER OPTION

44. DEWPOINT ANALYZER

44A. DEWPOINT ANALYZER FILTER

INSULATION OPTION
54.

CHAMBER INSULATION

LEFT CHAMBER DRYING (RIGHT CHAMBER REGEN)

FIXED CYCLE TIMING
(TIME IN MINUTES)

176

OPEN
CLOSED

HEATER

YES
NO

ON
OFF

BLOWER
MOTOR

YES
NO

ON
OFF

V10

OPEN
CLOSED

YES
NO

SOLENOID
VALVE 'G'
N.C.

S
LO

SOLENOID
VALVE 'F'
N.C.

LD
HO
N
ATIO
RIZ
N
SU
TIO
RES
ERA )
REP
EN
EG BLE
E R CTA
TAG SELE
DS
N
2N MPER
OW
(JU
LD
OO
RC
ATE

CLOSED
OPEN

G
ATIN

V11

OPEN
CLOSED

NO
YES

4
HE

SOLENOID
VALVE 'E'
N.C.

N
ATIO

OPEN
CLOSED

YES
NO

RIZ

SOLENOID
VALVE 'D'
3 WAY

SSU

YES
NO

PRE

SOLENOID
VALVE 'C'
3 WAY

176

CLOSED
OPEN

RIGHT CHAMBER DRYING (LEFT CHAMBER REGEN)

LD
HO
N
ATIO
RIZ
N
SU
TIO
RES
ERA )
REP
EN
EG BLE
E R CTA
TAG SELE
DS
N
2N MPER
OW
(JU
LD
OO
RC
ATE

CLOSED
OPEN

G
ATIN

YES
NO

N
ATIO
RIZ
SSU
PRE
DE
NT
NE
PO
OM
SC S
CES TATU
S
NT
NE
PO
OM
SC

IZE

M
CO

YES
NO

SOLENOID
VALVE 'B'
3 WAY

PRO

CES

ERG
EN

RIC
CT

PRO

ELE

SOLENOID
VALVE 'A'
3 WAY

*
*
*
*

= FAILS IN POSITION

Sequence of Operation
(Model 750 through 4300)

Replacement Parts Models 500 through 600

8
42 43

9
6

REAR VIEW
26

23
LEFT CHAMBER

AIR
OUT

RIGHT CHAMBER

11
CONTROL
ENCLOSURE
11
HIGH TENSION
ENCLOSURE
14 15

44
AIR
IN

2
5
29

SIDE VIEW

FRONT VIEW

(RIGHT CHAMBER REMOVED FOR CLARITY)

Phone: 724-745-1555
FAX: 724-745-6040
Email: [email protected]
Web: www.spx.com/hankison

500

MODEL

600

MAINTENANCE KITS
Year 2 Maintenance Kit

Elements*, Muffler, Drain, Desiccant Evaluation Kit

HBPMK2-04

HBPMK2-06

Year 3 Maintenance Kit

All the contents of the 2 Year Kit, Pressure

Switches, Valve Repair Kits, Blower Hose

HBPMK3-04

HBPMK3-06

Year 4 Maintenance Kit

Elements*, Muffler, Drain, Desiccant Evaluation Kit

HBPMK4-04

HBPMK4-06

Year 5 Maintenance Kit

All the contents of the 4 Year Kit, Pressure

Switches, Valve Repair Kits, Blower Hose

HBPMK5-04

HBPMK5-06

HBPDES-04

HBPDES-06

Desiccant Kit

*NOTE: For dryers shipped with optional pre-piped F0 or F3 Filter packages, add -A for year 2 - 5 kits. (Replacement Prefilter and Afterfilter elements are not included in Standard Kits.)

REPLACEMENT PARTS
ID#

SAFETY DRYER
STOCK
QTY.

DESCRIPTION

1
Inlet Valve Assembly (V1 & V2)
*
Solenoid Valve (Sol A, B)
2
Purge Exhaust Valve Assembly (V3 & V4)
*
Solenoid Valve (Sol C, D)
3
Purge Check Valve (V5 & V6)
4
Outlet Check Valve (V7 & V8)
5
Depress Valve (V9, V10)
*
Depress Solenoid Valve (Sol F, G)
6
Purge Heater
7
Heater Temperature Thermocouple (1TC)
8
Heater Overtemperature RTD (RTD3)
9
Chamber RTD (RTD1, RTD2)
10
Pressure Relief Valve
11
Chamber Pressure Gauge
12
Chamber Pressure Switch (1PS, 2PS)
*
Chamber Depressurization Pressure Switch (3PS, 4PS)
14
Pilot Air Filter Element
15
Pilot Air Pressure Regulator
17
Depress Muffler
*
Depress Muffler Replacement Core
23
Purge Pressure Gauge
24
Blower (460V)
*
Blower Hose
25
Silencer Assembly
*
Blower Inlet Silencer Element
26
Repress/Sweep Valve (V11)
*
Repress/Sweep Solenoid Valve (Sol E)
27
Repress/Sweep Check Valve (V12 & V13)
29
Chamber Blowdown Valve
42
Energy Management Pilot Operated Valve
43
Energy Management Sensor (RTD4/HS1)
*
Energy Management Vent Needle Valve
44
Dew-point Sensor - Ceramic
*
Dryer Controller
*
Heater Contactor
*
Blower Motor Contactor
*
Relay, Overload, 3Pole, 600V Max, 3.2-16Amp
*
Relay, SPDT 12VDC Coil, 120VAC, 10A (1CR, 2CR, 3CR, 4CR, 5CR)
*
Fuse 1.25A 600V (3FU)
*
Fuse .5A 600V (1FU, 2FU)
*
Temperature Controller
*
Timer, SPDT, 0.1S-120HR
Desiccant Evaluation Kit
Pre-Filter Assembly
Auto-Drain
Afterfilter Assembly

3151877
3203652
3152701
3203652
3160401
3160401
4010085
3203652
3152742
3153971
3153224
3153224
7400684
4011096
3149016
3152525
3158592
3154237
3133635
3075949
3158833
3157894
3251999
3152461
1270769
4010085
3203652
3151005
4009894
1274209
3144864
3158747
3154859
7417845
3153829
3158056
3158551
3154359
1240671
1241118
7416897
3203083
3150628
HF5-44-20-DG
3152270
HTA600

3151877
3203652
3152701
3203652
3160401
3160401
4010085
3203652
3152741
3153971
3153224
3153224
7400684
4011096
3149016
3152525
3158592
3154237
3133635
3075949
3158833
3158197
3242540
3152461
1270769
4010085
3203652
3151005
4009894
1274209
3144864
3158747
3154859
7417845
3153829
3158056
3158551
3154359
1240671
1241118
7416897
3203083
3150628
HF5-44-20-DG
3152270
HTA600

1
1
1
1
1
1
1
1

1
1
1
1
1

1
1
1

2
2
2
2
2
2
2
2
1
1
1
2
1
2
2
2
1
1
2
2
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
5
1
2
1
1

NOTES:
1. Parts and Maintenance Kits are for standard builds only. Please contact the factory with your dryer serial number for assistance on identifying spare parts and maintenance kits for your specific unit.
2. All quantities for one dryer.
3. ID# correspond to P&ID legend (* Not pictured in diagrams.)

Phone: 724-745-1555
FAX: 724-745-6040
Email: [email protected]
Web: www.spx.com/hankison

Replacement Parts Models 750 through 1800

42 43
8

MODEL 750

1 1A

REAR VIEW
10
26

23
AIR
OUT

LEFT CHAMBER

RIGHT CHAMBER

CONTROL
ENCLOSURE

HIGH TENSION
ENCLOSURE

11
14 15

AIR
IN

SIDE VIEW

FRONT VIEW

(RIGHT CHAMBER REMOVED FOR CLARITY)

Phone: 724-745-1555
FAX: 724-745-6040
Email: [email protected]
Web: www.spx.com/hankison

750

900

1050

MODEL

1300

1500

1800

MAINTENANCE KITS
Year 2 Maintenance Kit

Elements*, Muffler, Drain, Desiccant Evaluation Kit

HBPMK2-08

HBPMK2-10

HBPMK2-12

HBPMK2-14

HBPMK2-16

HBPMK2-18

Year 3 Maintenance Kit

All the contents of the 2 Year Kit, Pressure

Switches, Valve Repair Kits, Blower Hose

HBPMK3-08

HBPMK3-10

HBPMK3-12

HBPMK3-14

HBPMK3-16

HBPMK3-18

Year 4 Maintenance Kit

Elements*, Muffler, Drain, Desiccant Evaluation Kit

HBPMK4-08

HBPMK4-10

HBPMK4-12

HBPMK4-14

HBPMK4-16

HBPMK4-18

Year 5 Maintenance Kit

All the contents of the 4 Year Kit, Pressure

Switches, Valve Repair Kits, Blower Hose

HBPMK5-08

HBPMK5-10

HBPMK5-12

HBPMK5-14

HBPMK5-16

HBPMK5-18

HBPDES-08

HBPDES-10

HBPDES-12

HBPDES-14

HBPDES-16

HBPDES-18

Desiccant Kit

*NOTE: For dryers shipped with optional pre-piped F0 or F3 Filter packages, add -A for year 2 - 5 kits. (Replacement Prefilter and Afterfilter elements are not included in Standard Kits.)

REPLACEMENT PARTS
ID#

SAFETY DRYER
STOCK
QTY.

DESCRIPTION

1
Inlet Valve Assembly (V1 & V2)
*
Solenoid Valve (Sol A, B)
1A
Inlet Pilot Operated Valve
2
Purge Exhaust Valve Assembly (V3 & V4)
*
Solenoid Valve (Sol C, D)
3
Purge Check Valve (V5 & V6)
4
Outlet Check Valve (V7 & V8)
5
Depress Valve (V9, V10)
*
Depress Solenoid Valve (Sol "F", "G")
6
Purge Heater
7
Heater Temperature Thermocouple (1TC)
8
Heater Overtemperature RTD (RTD3)
9
Chamber RTD (RTD1, RTD2)
10
Pressure Relief Valve
11
Chamber Pressure Gauge
12
Chamber Pressure Switch (1PS, 2PS)
*
Chamber Depressurization Pressure Switch (3PS, 4PS)
14
Pilot Air Filter Element
15
Pilot Air Pressure Regulator
17
Depress Muffler
*
Depress Muffler Replacement Core
23
Purge Pressure Gauge
24
Blower (460V)
*
Blower Hose
25
Purge Suction Filter Silencer Assembly
*
Blower Inlet Silencer Element
26
Repress/Sweep Valve (V11)
*
Repress/Sweep Solenoid Valve (Sol E)
27
Repress/Sweep Check Valve (V12 & V13)
29
Chamber Blowdown Valve
42
Energy Management Pilot Operated Valve
43
Energy Management Sensor (RTD4/HS1)
*
Energy Management Vent Needle Valve
44
Dew-point Sensor - Ceramic
*
Dryer Controller
*
Heater Contactor
*
Blower Motor Contactor
*
Relay, Overload, 3Pole, 600V Max, 3.2-16Amp
*
Relay, Overload, 3Pole, 600V Max, 5.4-27Amp
*
Relay, SPDT 12VDC Coil, 120VAC, 10A (1CR, 2CR, 3CR, 4CR, 5CR)
*
Fuse 1.25A 600V (3FU)
*
Fuse .5A 600V (1FU, 2FU)
*
Temperature Controller
*
Timer, SPDT, 0.1S-120HR
Desiccant Evaluation Kit
Pre-Filter Assembly
Auto-Drain
Afterfilter Assembly

3152393
3203652
3155189
3152701
3203652
7405310
3160059
4010085
3203652
1200773
3153971
3153224
3153224
7400684
4011096
3149016
3152525
3158592
3154237
3133635
3075949
3158833
3158197
3242540
3152728
1270769
7010085
3203652
3151005
4009894
1274209
3144864
3158747
3154859
7417845
3153829
3158056
3158551
N/A
3154359
1240671
1241118
7416897
3203083
3150628
HF5-48-20-DG
3152270
HTA1200

3152393
3203652
3155189
3152394
4009880
7405310
3160059
4010085
3203652
3152734
3153971
3153224
3153224
7400684
4011096
3149016
3152525
3158592
3154237
3133635
3075949
3158833
3158197
3242540
3152728
1270769
4010085
3203652
3151005
4009894
1274209
3144864
3158747
3154859
7417845
3153829
3158056
3158551
N/A
3154359
1240671
1241118
7416897
3203083
3150628
HF5-54-24-G
6000003
HTA1200

3152393
3203652
3155189
3152394
4009880
7405310
3160059
4010085
3203652
3152735
3153971
3153224
3153224
7400684
4011096
3149016
3152525
3158592
3154237
3071392
3107791
3158833
3158198
3242540
3152728
1270769
4010085
3203652
3151005
4009894
1274209
3144864
3158747
3154859
7417845
3153829
3158056
3158551
N/A
3154359
1240671
1241118
7416897
3203083
3150628
HF5-56-24-G
6000003
HTA1200

3152393
3203652
3155189
3152394
4009880
7405310
3160059
4010085
3203652
1171782
3153971
3153224
3153224
7400684
4011096
3149016
3152525
3158592
3154237
3071392
3107791
3158833
3158199
3251998
3152729
3153683
4010085
3203652
3151005
4009894
1274209
3144864
3158747
3154859
7417845
3147965
3158653
3158551
N/A
3154359
1240671
1241118
7416897
3203083
3150628
HF5-60-24-G
6000003
HTA1800

3152393
3203652
3155189
3152394
4009880
7405310
3160059
4010086
3203652
3152736
3153971
3153224
3153224
3100938
4011096
3149016
3152525
3158592
3154237
3071392
3107791
3158833
3158200
3242539
3152729
3153683
4010085
3203652
3151005
4009900
1274209
3144864
3158747
3154859
7417845
3147965
3147640
N/A
3158481
3154359
1240671
1241118
7416897
3203083
3150628
HF5-60-24-G
6000003
HTA1800

3152393
3203652
3155189
3152394
4009880
7405310
3160059
4010086
3203652
3152738
3153971
3153224
3153224
3100938
4011096
3149016
3152525
3158592
3154237
3071392
3107791
3158833
3158200
3242539
3158021
3159138
4010085
3203652
3151005
4009900
1274209
3144864
3158747
3154859
7417845
3151845
3147640
N/A
3158481
3154359
1240671
1241118
7416897
3203083
3150628
HF5-60-24-G
6000003
HTA1800

1
1
1
1
1
1
1
1
1

1
1
1
1

1
1
1

2
2
2
2
2
2
2
2
2
1
1
1
2
1
2
2
2
1
1
2
2
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
5
1
2
2
1

Phone: 724-745-1555
FAX: 724-745-6040
Email: [email protected]
Web: www.spx.com/hankison

Replacement Parts Models 2200 through 2600

7
3

42 43

?
9
6

25
1 1A

REAR VIEW
10

AIR
OUT

23
LEFT CHAMBER

RIGHT CHAMBER
11

CONTROL
ENCLOSURE
11
HIGH TENSION
ENCLOSURE
14 15

44
AIR
IN

FRONT VIEW

SIDE VIEW
(RIGHT CHAMBER REMOVED FOR CLARITY)

Phone: 724-745-1555
FAX: 724-745-6040
Email: [email protected]
Web: www.spx.com/hankison

2200

MODEL

2600

MAINTENANCE KITS
Year 2 Maintenance Kit

Elements*, Muffler, Drain, Desiccant Evaluation Kit

HBPMK2-20

HBPMK2-22

Year 3 Maintenance Kit

All the contents of the 2 Year Kit, Pressure

Switches, Valve Repair Kits, Blower Hose

HBPMK3-20

HBPMK3-22

Year 4 Maintenance Kit

Elements*, Muffler, Drain, Desiccant Evaluation Kit

HBPMK4-20

HBPMK4-22

Year 5 Maintenance Kit

All the contents of the 4 Year Kit, Pressure

Switches, Valve Repair Kits, Blower Hose

HBPMK5-20

HBPMK5-22

HBPDES-20

HBPDES-22

Desiccant Kit

*NOTE: For dryers shipped with optional pre-piped F0 or F3 Filter packages, add -A for year 2 - 5 kits. (Replacement Prefilter and Afterfilter elements are not included in Standard Kits.)

REPLACEMENT PARTS
ID#

SAFETY DRYER
STOCK
QTY.

DESCRIPTION

1
Inlet Valve Assembly (V1 & V2)
*
Solenoid Valve (Sol A, B)
1A
Inlet Pilot Operated Valve
2
Purge Exhaust Valve Assembly (V3 & V4)
*
Solenoid Valve (Sol C, D)
3
Purge Check Valve (V5 & V6)
4
Outlet Check Valve (V7 & V8)
5
Depress Valve (V9, V10)
*
Depress Solenoid Valve (Sol "F", "G")
6
Purge Heater
7
Heater Temperature Thermocouple (1TC)
8
Heater Overtemperature RTD (RTD3)
9
Chamber RTD (RTD1, RTD2)
10
Pressure Relief Valve
11
Chamber Pressure Gauge
12
Chamber Pressure Switch (1PS, 2PS)
*
Chamber Depressurization Pressure Switch (3PS, 4PS)
14
Pilot Air Filter Element
15
Pilot Air Pressure Regulator
17
Depress Muffler
*
Depress Muffler Replacement Core
23
Purge Pressure Gauge
24
Blower (460V)
*
Blower Hose
25
Purge Suction Filter Silencer Assembly
*
Blower Inlet Silencer Element
26
Repress/Sweep Valve (V11)
*
Repress/Sweep Solenoid Valve (Sol E)
27
Repress/Sweep Check Valve (V12 & V13)
29
Chamber Blowdown Valve
42
Energy Management Pilot Operated Valve
43
Energy Management Sensor (RTD4/HS1)
*
Energy Management Vent Needle Valve
44
Dew-point Sensor - Ceramic
*
Dryer Controller
*
Heater Contactor
*
Blower Motor Contactor
*
Relay, Overload, 3Pole, 600V Max, 5.4-27Amp
*
Relay, SPDT 12VDC Coil, 120VAC, 10A (1CR, 2CR, 3CR, 4CR, 5CR)
*
Fuse 1.25A 600V (3FU)
*
Fuse .5A 600V (1FU, 2FU)
*
Temperature Controller
*
Timer, SPDT, 0.1S-120HR
Desiccant Evaluation Kit
Pre-Filter Assembly
Auto-Drain
Afterfilter Assembly

3152117
3203652
3155189
3152394
4009880
3160063
3160060
4010086
3154249
1217919
3153971
3153224
3153224
3100938
4011096
3149016
3152525
3158592
3154237
3204478
3126761
3158833
3158200
3242539
3158021
3159138
4010086
3154249
3152094
4009900
1274209
3144864
3158747
3154859
7417845
3158650
3149521
3158481
3154359
1240671
1241118
7416897
3203083
3150628
HF5-64-4F-G
6000003
HTA2400

3152117
3203652
3155189
3152394
4009880
3160063
3160060
4010086
3154249
1205010
3153971
3153224
3153224
3100938
4011096
3149016
3152525
3158592
3154237
3204478
3126761
3158833
3158201
3242539
3158021
3159138
4010086
3154249
3152094
4009900
1274209
3144864
3158747
3154859
7417845
3158650
3149521
3158481
3154359
1240671
1241118
7416897
3203083
3150628
HF5-68-4F-G
6000003
HTA3000

1
1
1
1
1
1
1
1
1

1
1

1
1
1
1

1
1
1

2
2
2
2
2
2
2
2
2
1
1
1
2
1
2
2
2
1
1
2
2
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
5
1
2
1
1

Phone: 724-745-1555
FAX: 724-745-6040
Email: [email protected]
Web: www.spx.com/hankison

Replacement Parts Models 3200 through 4300

42 43

25
1 1A
24

REAR VIEW
10

AIR
OUT
23

RIGHT CHAMBER

LEFT CHAMBER

11
30
CONTROL
ENCLOSURE
11
HIGH
TENSION
ENCLOSURE

14 15

AIR
IN

44
2
5
29

FRONT VIEW

SIDE VIEW
(RIGHT CHAMBER REMOVED FOR CLARITY)

Phone: 724-745-1555
FAX: 724-745-6040
Email: [email protected]
Web: www.spx.com/hankison

3200

MODEL
3600

4300

MAINTENANCE KITS
Year 2 Maintenance Kit

Elements*, Muffler, Drain, Desiccant Evaluation Kit

HBPMK2-24

HBPMK2-26

HBPMK2-28

Year 3 Maintenance Kit

All the contents of the 2 Year Kit, Pressure

Switches, Valve Repair Kits, Blower Hose

HBPMK3-24

HBPMK3-26

HBPMK3-28

Year 4 Maintenance Kit

Elements*, Muffler, Drain, Desiccant Evaluation Kit

HBPMK4-24

HBPMK4-26

HBPMK4-28

Year 5 Maintenance Kit

All the contents of the 4 Year Kit, Pressure

Switches, Valve Repair Kits, Blower Hose

HBPMK5-24

HBPMK5-26

HBPMK5-28

HBPDES-24

HBPDES-26

HBPDES-28

Desiccant Kit

*NOTE: For dryers shipped with optional pre-piped F0 or F3 Filter packages, add -A for year 2 - 5 kits. (Replacement Prefilter and Afterfilter elements are not included in Standard Kits.)

REPLACEMENT PARTS
ID#

SAFETY DRYER
STOCK
QTY.

DESCRIPTION

1
Inlet Valve Assembly (V1 & V2)
*
Solenoid Valve (Sol A, B)
1A
Inlet Pilot Operated Valve
2
Purge Exhaust Valve Assembly (V3 & V4)
*
Solenoid Valve (Sol C, D)
3
Purge Check Valve (V5 & V6)
4
Outlet Check Valve (V7 & V8)
5
Depress Valve (V9, V10)
*
Depress Solenoid Valve (Sol "F", "G")
6
Purge Heater
7
Heater Temperature Thermocouple (1TC)
8
Heater Overtemperature RTD (RTD3)
9
Chamber RTD (RTD1, RTD2)
10
Pressure Relief Valve
Chamber Pressure Gauge
11
12
Chamber Pressure Switch (1PS, 2PS)
*
Chamber Depressurization Pressure Switch (3PS, 4PS)
14
Pilot Air Filter Element
15
Pilot Air Pressure Regulator
17
Depress Muffler
*
Depress Muffler Replacement Core
23
Purge Pressure Gauge
24
Blower (460V)
*
Purge Blower Throttling Valve
*
Expansion Joint
25
Purge Suction Filter Silencer Assembly
*
Blower Inlet Silencer Element
26
Repress/Sweep Valve (V11)
*
Repress/Sweep Solenoid Valve (Sol E)
27
Repress/Sweep Check Valve (V12 & V13)
29
Chamber Blowdown Valve
30
Heater High Inlet Temperature Switch (1TS)
42
Energy Management Pilot Operated Valve
43
Energy Management Sensor (RTD4/HS1)
*
Energy Management Vent Needle Valve
Dew-point Sensor - Ceramic
44
*
Dryer Controller
*
Heater Contactor
*
Blower Motor Contactor
*
Relay, Overload, 3Pole, 600V Max, 3.2-16Amp
*
Relay, SPDT 12VDC Coil, 120VAC, 10A (1CR, 2CR, 3CR, 4CR, 5CR)
*
Fuse 1.25A 600V (3FU)
*
Fuse .5A 600V (1FU, 2FU)
*
Timer, SPDT, 0.1S-120HR
*
Temperature Controller
Desiccant Evaluation Kit
Pre-Filter Assembly
Auto-Drain
Afterfilter Assembly

3152117
3203652
3155189
3152093
4009880
3160064
3160061
4010086
3203652
1181451
3153971
3153224
3153224
3100938
4011096
3149016
3152525
3158592
3154237
3130773
3121200
3158833
3158474
1170918
1206327
3032795
3504482
4010086
3203652
3152094
4009900
3159879
1274209
3144864
3158747
3154859
7417845
3158326
3158653
3158551
3154359
1240671
1241118
3203083
7416897
3150628
HF5-72-6F-G
6000003
HTA4800

3152798
3203652
3155189
3152093
4009880
3160064
3160061
4010086
3203652
1185499
3153971
3153224
3153224
3100938
4011096
3149016
3152525
3158592
3154237
3130773
3121200
3158833
3158475
1170918
1206327
3032795
3504482
4010087
3203652
3152095
4009900
3159879
1274209
3144864
3158747
3154859
7417845
3158326
3158653
3158551
3154359
1240671
1241118
3203083
7416897
3150628
HF5-72-6F-G
6000003
HTA4800

3152798
3203652
3155189
3152093
4009880
3160064
3160061
4010087
3158444
1276268
3153971
3153224
3153224
3119442
4011096
3149016
3152525
3158592
3154237
3130773
3121200
3158833
3158475
1170918
1206327
3032795
3504482
4010087
3158444
3152095
4009900
3159879
1274209
3144864
3158747
3154859
7417845
3158326
3158653
3158551
3154359
1240671
1241118
3203083
7416897
3150628
HF5-72-6F-G
6000003
HTA4800

1
1
1
1
1
1
1
1
1

1
1
1

1
1
1
1

1
1
1

2
2
2
2
2
2
2
2
2
1
1
1
2
1
2
2
2
1
1
2
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
5
1
2
1
1

Phone: 724-745-1555
FAX: 724-745-6040
Email: [email protected]
Web: www.spx.com/hankison

WARRANTY
The manufacturer warrants the product manufactured by it, when properly installed, operated, applied, and maintained in accordance
with the procedures and recommendations outlined in the manufacturers instruction manuals, to be free from defects in material or
workmanship for a period of one (1) year from the date of shipment from the manufacturer or the manufacturers authorized distributor,
or eighteen months from the date of shipment from the factory, whichever occurs first, provided such defect is discovered and brought to
the manufacturers attention the aforesaid warranty period. The manufacturer will repair or replace any product or part determined to be
defective by the manufacturer within the warranty period, provided such defect occurred in normal service and not as the result of misuse,
abuse, neglect, or accident.
The warranty covers parts and labor for the warranty period. Repair or replacement shall be made at the factory or the installation site,
at the sole option of the manufacturer. The manufacturer must first authorize any service performed on the product by anyone other than
the manufacturer. Normal maintenance items requiring routine replacement are not warranted. Unauthorized service voids the warranty
and any resulting charge or subsequent claim will not be paid.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WRITTEN, ORAL, OR STATUTORY,
AND IS EXPRESSED IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE. THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT
LIABILITY IN TORT OR ITS NEGLIGENCE IN WHATEVER MANNER INCLUDING DESIGN, MANUFACTURE, OR INSPECTION OF
THE EQUIPMENT OR ITS FAILURE TO DISCOVER, REPORT, REPAIR, OR MODIFY LATENT DEFECTS INHERENT THEREIN. THE
MANUFACTURER, HIS REPRESENTATIVE OR DISTRIBUTOR SHALL NOT BE LIABLE FOR LOSS OF USE OF THE PRODUCT OR
OTHER INCIDENTAL OR CONSEQUENTIAL COSTS, EXPENSES, OR DAMAGES INCURRED BY THE BUYER, WHETHER ARISING
FROM BREACH OF WARRANTY, NEGLIGENCE OR STRICT LIABILITY IN TORT.
The manufacturer does not warranty any product, part, material, component, or accessory manufactured by others and sold or supplied
in connection with the sale of the manufacturers products.

AUTHORIZATION FROM THE SERVICE DEPARTMENT IS NECESSARY BEFORE

MATERIAL IS RETURNED TO THE FACTORY OR IN-WARRANTY REPAIRS ARE MADE.

SERVICE DEPARTMENT: (724) 746-1100

HBP SERIES
Blower Purge Desiccant
Compressed Air Dryer

SPX

1000 Philadelphia Street

Canonsburg, PA 15317-1700 U.S.A.
P: (724) 745-1555
F: (724) 745-6040
E: [email protected]
www.spx.com/hankison

Improvements and research are continuous at SPX.

Specifications may change without notice.
ISSUED 07/2014 Form No.: 3158050
COPYRIGHT 2014 SPX Corporation

Revision: I

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