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CX-1010 Installation/ Wiring Guide: SK1659 Rev A

The document provides installation and wiring instructions for the CX-1010 motor controller. It describes how to configure the CX-1010 for different AC power input voltages, mount it in an enclosure, and wire its inputs and outputs. The configuration involves setting a switch on the back for 115V or 230V input. It should be mounted in a NEMA 4 or IP65 rated enclosure. Wiring diagrams show how to connect AC power, frequency and digital inputs, and digital outputs.

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Julio Fermin
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0% found this document useful (0 votes)
163 views54 pages

CX-1010 Installation/ Wiring Guide: SK1659 Rev A

The document provides installation and wiring instructions for the CX-1010 motor controller. It describes how to configure the CX-1010 for different AC power input voltages, mount it in an enclosure, and wire its inputs and outputs. The configuration involves setting a switch on the back for 115V or 230V input. It should be mounted in a NEMA 4 or IP65 rated enclosure. Wiring diagrams show how to connect AC power, frequency and digital inputs, and digital outputs.

Uploaded by

Julio Fermin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 54

CX-1010

INSTALLATION/
WIRING GUIDE

SK1659 Rev A

Installation / Wiring Guide


Configuration
Mounting
Wiring
Inputs
Outputs
Serial Communications

Analog IO (Optional)
Mounting
Wiring

DeviceNet (Optional)
Logic Control

Page 1

Page 2

CONFIGURATION
This section will show you how to re-configure the CX-1010 for electrical compatibility. Complete this
procedure prior to installation. This procedure does not require power to complete.
The area that is involved in re-configuring the CX-1010 is the AC Power Input Voltage switch. This switch
is located in an external location on the CX-1010. You will not be required to access the interior of the
CX-1010.
Figure 1 (page 5) illustrates the location of this switch.

Page 3

WARNING

C ONT

RE

me

nu
pag
e
pag
e

sta

tus

7
8
4

par
par

cod
set e
help

9
5

6
2

3
0

cle

ar

ente

You will damage the CX-1010 if you


apply 230 VAC to the AC Power input
while the AC Power Input Voltage switch
is in the 115 V position.

Page 4

The AC Power Input Voltage switch is located on the rear of the CX-1010. The default configuration for the
AC Power Input Voltage switch is 115 VAC.
To re-configure for 230 VAC Input, move the switch from the 115V position (up) to the 230V position
(down).

RS 485
SERIAL
COMM.

TD/RD+

J5
+12 V AUX
150 mA MAX

TD/RD

FI_1A

COM

FI_1A

FREQUENCY INPUTS

FI_1B
+V_D0
D0_0
D0_1
D0_2

COM
FI_2A
FI_2A

D0_3

FI_2B

D0_4

FI_2B

D0_5

COM

REG. INPUTS

DIGITAL
OUTPUTS

FI_1B

D0_6
D0_7

RI_1
RI_2

J6

COM

DI_0
DI_1
COM

115V
(default)

CONTROL C0_SIG
OUTPUT
TO DRIVE C0_COM

DI_2
DI_3
DI_4
DI_5
COM

INPUT VOLTAGE:
115/230 VAC

115V

INPUT CURRENT:
0.1 AMP
INPUT FREQUENCY:
50/60 HZ

DIGITAL INPUTS

DI_6
DI_7

DI_8
DI_9

L1

115V

AC
POWER
INPUT

COM

L2/NEUT
GND/PE

DI_10
DI_11

230V

USE COPPER WIRE ONLY.


SELECT WIRE SIZE ACCORDING TO AMPACITY
FOR 60/75 C WIRE
TIGHTEN TERMINALS TO 5 IN/LB

DI_12
DI_13
COM
DI_14
DI_15
J7

Figure 1 AC Power Input Voltage Switch


Page 5

CUTOUT "
3.65" .03
m
9.27 .07c
3.6"
(9.1 cm)

DOOR PANEL

EX

CONTR

CUTOUT
7.25" .03"
18.41 .07 cm

,
,


,
,


7.2"
(18.3 cm)

7.7"
(19.6 cm)

menu
status

7
4
1

*6.3"
(16.3 cm)

page
page

8
5
2
0

par
par

code
set
help

clear

enter

4.0" m)
0
(1 .2 c

* From the rear of the door panel to the back of the connectors

Figure 2 CX1010 Cutout Dimensions and Mounting Guide


Page 6

MOUNTING
This section contains instructions for mounting the CX1010 in the door panel of an industrial electrical
enclosure. The CX1010 is packaged in a compact 1/2 DIN vertical instrument enclosure that mounts easily
in the door of your industrial electrical enclosure. The CX-1010 meets the NEMA 4 and the IP65 standards.
To ensure compliance with these standards, enclose the CX-1010 in a Nema 4 or IP65 industrial electrical
enclosure.

To mount the CX1010:

1)

The industrial electrical enclosure that will house the CX1010 must conform to the following
environmental conditions:
Temperature: 0 - 55 degrees C
(Internal enclosure temperature)
Humidity: 0 - 95% RH non-condensing
Environment: Pollution degree 2 macro - environment
Altitude: To 3300 feet (1000 meters)

2)

The dimensions for the door panel cutout are 3.65"+ .03" x 7.25 +.03" (9.27 x 18.41cm). See
figure 2. Allow two inches of clearance on both sides of the cutout and four inches of
clearance on the top and bottom of the cutout for mounting clamp attachments, wire routing
and heat convection.

3)

Insert the CX1010 through the door panel cutout until the gasket and bezel are flush with the
door panel (see figure 2).

4)

Slide the two mounting clamp bars into the slots that are located on either side of the CX
1010. See figure 2. Tighten the mounting screws until the CX1010 is mounted securely in
the electrical enclosure. Do not overtighten.

Page 7

RS485
SERIAL
COMMUNICATIONS
INTERFACE

TD/ RD

TD / RD +

TD/ RD

COMMON

COM

RS485
SERIAL COMM

J1
TD / RD +

FREQUENCY INPUTS

J2
ZERO SPEED
HI SPEED ALARM
EXTERNAL

SUPPLY
(50V MAX)

DO_0

DO_1

DO_2

DO_3

DEV ALARM 2

DO_4

BATCH DONE

DO_5

CNTL OUT DIR

DO_6

DRIVE ENABLE

DO_7

10

COM

REG IN

POWER

+V_DO

DEV ALARM 1

LOW SPEED ALARM

DC

DIGITAL OUTPUTS

J5
* + 12V_AUX

CO_SIG

DRIVE COMMON

CO_COM

CONTROL
OUTPUT
TO DRIVE

MOTOR DRIVE

DIGITAL INPUTS

FUSES
1A
150 V

NEUT

L2

GND/PE GND/PE

FI_1A

FI_1B

FI_1B

COM

COMMON

FI_2A

FI_2A

FI_2B

FI_2B

10

COM

11

COMMON

RI_1

12

NC

RI_2

13

NC

+ 12V PWR

FSTOP
RSTOP

DI_1

COM

DI_2

HSTOP

DI_3

RUN

DI_4

JOG FWD

DI_5

JOG REV

COM

DI_6

DI_7

10

J7
DI_8

J4

2
3

11
22

L1

DI_10

DI_11

33

GND/PE

DI_12

DI_13

COM

DI_14

DI_15

10

CX-1010
* Power for frequency input sensors may be supplied by J5, pin 1.
Total current should not exceed 150 mA .

Figure 3 CX1010 General Wiring


Page 8

FEEDBACK
QUADRATURE
DIFFERENTIAL
SENSOR

DI_9

L2/NEUT

LEAD
QUADRATURE
DIFFERENTIAL
SENSOR

DI_0

COM

AC POWER
INPUT

115 VAC 230 VAC


L1
L1

+ 12V PWR

J6

J3
SIGNAL INPUT

FI_1A

KEYPAD LOCKOUT

NC

BLOCK
SELECT A
BLOCK
SELECT B
BLOCK
SELECT C
SETPOINT DIR
INCREMENT
BATCH COUNT
RESET BATCH
COUNT
REMOTE
SCROLL UP
REMOTE
SCROLL DOWN

WIRING
This section contains the input, output and serial communications wiring information for the CX1010.
Please read this section prior to wiring the CX1010 to ensure that you make the appropriate wiring
decisions.
NOTE: The installation of this motor control must conform to area and local electrical codes. See The
National Electrical Code (NEC,) Article 430 published by the National Fire Protection Association,
or The Canadian Electrical Code (CEC). Use local codes as applicable
Use a minimum wire gauge of 18 AWG.
Use shielded cable to minimize equipment malfunctions from electrical noise and terminate the
shields at the receiving end only.
Keep the AC power wiring (J4) physically separated from all other wiring on the CX1010. Failure
to do so could result in additional electrical noise and cause the CX1010 to malfunction.
Inductive coils on relay, contactors, solenoids that are on the same AC power line or housed in the
same enclosure should be suppressed with an RC network across the coil.
A hand operated supply disconnect device must be installed in the final application. The primary
disconnect device must meet EN requirements.
Install an AC line filter or isolation transformer to reduce excessive EMI noise, such as line notches
or spikes, on the AC power line.

DANGER
Hazardous voltages.
Can cause severe injury, death
or damage the equipment.
The CX1010 should only be installed by a
qualified electrician.

Page 9

INPUTS
NOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page
9 before you begin wiring.

AC Power Input
(J4 pins 1, 2,3)
The CX1010 operates on either a 115 VAC - 10% +
15%, 0.250 Amp., 50/60 Hz or a 230 VAC -10% +15%,
0.125 Amp, 50/60 Hz. Use the separate 3 pin connector
(J4) for the power connection.
* Fuse L1 for 115 VAC applications. Fuse L1
and L2 for 230 VAC applications. Use 1 Amp
250 normal blow fuses.

L1
Neutral (115 VAC)
or L2 (230 VAC)

*
*

GND/PE

1
2
3

J4

Figure 4 AC Power Input

WARNING
You will damage the CX-1010 if you apply
230 VAC to the AC Power input
when the AC Power Input Voltage switch
is in the 115 V position.

Page 10

Lead Frequency
(J5 pins 1, 2, 4, 5, 6)
Frequency Input 1
The LEAD FREQUENCY Input acts as the lead signal when the CX1010 is in the Follower mode. The
wiring for the LEAD FREQUENCY is determined by the sensor. Figures 5 through 8 illustrate the wiring for
the various sensors. For signal level and performance specifications, refer to CX-1010 Technical Reference
Manual, Appendices: Appendix A .

*+12V_Aux

+12V Pwr

FI_1A

FI_1A

FI_1B

FI_1B

COM

Common

Figure 5 Lead Frequency


Quadrature Differential Sensor (Bidirectional)

J5
Total currant draw from the +12V_Aux (J5-Pin 1) should not
exceed 150 Milliamps.

*+12V_Aux

+12V Pwr

FI_1A

FI_1A

FI_1B

FI_1B

COM

Figure 6 Lead Frequency


Quadrature Single-Ended Sensor (Bidirectional)

Common

J5

Total currant draw from the +12V_Aux (J5-Pin 1) should not


exceed 150 Milliamps.

Page 11

Lead Frequency continued...

*+12V_Aux

+12V Pwr

FI_1A

FI_1A

FI_1B

FI_1B

COM

Figure 7 Lead Frequency


Single Channel Differential Sensor (Unidirectional)

Common

J5

Total currant draw from the +12V_Aux (J5-Pin 1) should not


exceed 150 Milliamps.

*+12V_Aux

+12V Pwr

FI_1A

FI_1A

FI_1B

FI_1B

COM

Figure 8 Lead Frequency


Single Channel Single-Ended Sensor (Unidirectional)

Common

J5

*
Page 12

Total currant draw from the +12V_Aux (J5-Pin 1) should not


exceed 150 Milliamps.

Feedback Frequency
(J5 pins 1, 7, 8, 9, 10, 11)
Frequency Input 2
The FEEDBACK FREQUENCY detects the controlled motor speed. The wiring for FEEDBACK
FREQUENCY is determined by the sensor. Figures 9 through 12 illustrate the wiring for the various
sensors. For signal level and performance specifications refer to CX-1010 Technical Reference Manual,
Appendices: Appendix A.

*+12V_Aux

+12V Pwr

FI_2A

FI_2A

FI_2B

FI_2B

10

COM

11

Common

Figure 9 Feedback Frequency


Quadrature Differential Sensor (Bidirectional)

J5

Total currant draw from the +12V_Aux (J5-Pin 1) should not


exceed 150 Milliamps.

*+12V_Aux

+12V Pwr

FI_2A

FI_2A

FI_2B

FI_2B

10

COM

11

Figure 10 Feedback Frequency


Quadrature Single-Ended Sensor (Bidirectional)

Common

J5

Total currant draw from the +12V_Aux (J5-Pin 1) should not


exceed 150 Milliamps.

Page 13

Feedback Frequency continued...

*+12V_Aux

+12V Pwr

FI_2A

FI_2A

FI_2B

FI_2B

10

COM

11

Figure 11 Feedback Frequency


Single Channel Differential Sensor (Unidirectional)

Common

J5

Total currant draw from the +12V_Aux (J5-Pin 1) should not


exceed 150 Milliamps.

Figure 12 Feedback Frequency


Single Channel Single-Ended Sensor (Unidirectional)

*+12V_Aux

+12V Pwr

FI_2A

FI_2A

FI_2B

FI_2B

10

COM

11

Common

J5

*
Page 14

Total currant draw from the +12V_Aux (J5-Pin 1) should not


exceed 150 Milliamps.

FStop
(J6 pins 1,3)
Digital Input 0
F-STOP is a momentary input. When it is opened, the
CX1010 commands a zero speed immediately and
ignores the specified deceleration rate. However,
FSTOP does not hold zero speed or position (drive
disabled). As a momentary input, F-STOP is internally
latched and does not need to be maintained open by an
operator device.

F-STOP
DI_0

COM

J6

Figure 13 FStop

RStop
(J6 pins 2, 3)
Digital Input 1
R-STOP

RSTOP is a momentary input. When it is opened, the


CX1010 ramps to a zero speed command at the
specified deceleration rate. However, RSTOP does
not hold zero speed after the deceleration ramp has
been completed (drive disabled) . As a momentary
input, RSTOP is internally latched and does not need
to be maintained open by an operator device.

DI_1

COM

J6

Figure 14 RStop

HStop
(J6 pins 3, 4)
Digital Input 2
HSTOP is a momentary input. When it is opened, the
CX1010 ramps to a zero speed command at the
specified deceleration rate. In addition, HSTOP holds
zero speed after the deceleration ramp has been
completed (drive enabled). As a momentary input,
HSTOP is internally latched and does not need to be
maintained open by an operator device.

H-STOP
COM

DI_2

J6

Figure 15 HStop
Page 15

Run
(J6 pins 3, 5)
Digital Input 3
RUN

When the RUN input (J6, pin 5) is momentarily shorted


to common, the CX1010 enters the RUN state. As a
momentary input, RUN is internally latched and does
not need to be maintained closed by an operator
device.

COM

DI_3

J6

NOTE: Close the RStop, H-Stop and FStop inputs


prior to entering the Run state. If you are only
using one of the Stop inputs, wire short the
other Stop inputs to the common or the
CX1010 will not enter run.

Figure 16 Run

Jog Forward
(J6 pins 6, 8)
Digital Input 4
JOG FORWARD

JOG FORWARD is a maintained input. When it is


closed, it sends a forward speed command signal to the
drive at the selected Jog Setpoint . As a maintained
input, JOG FORWARD is only active when the operator
device is closed.

DI_4

COM

J6

NOTE: Close the RStop, H-Stop and FStop inputs


prior to entering the Jog state. If you are only
using one of the Stop inputs, wire short the
other Stop inputs to the common or the
CX1010 will not enter Jog.

Figure 17 Jog Forward

Jog Reverse
(J6 pins 7, 8)
Digital Input 5
JOG REVERSE is a maintained input. When it is
closed, it sends a reverse speed command signal to the
drive at the selected Jog Setpoint . As a maintained
input, JOG REVERSE is only active when the operator
device is closed.
NOTE: Close the RStop, H-Stop and FStop inputs
prior to entering the Jog state. If you are only
using one of the Stop inputs, wire short the
other Stop inputs to the common or the
CX1010 will not enter Jog.
Page 16

JOG REVERSE

DI_5

COM

J6

Figure 18 Jog Reverse

Keypad Lockout
(J7 pins 8, 9)
Digital Input 6
When the KEYPAD LOCKOUT input is closed, the
Control Parameters that you have selected to "lock out"
are inaccessible from the front keypad. All of the
Monitor Parameters remain enabled.

ENABLE
COM

DI_6

9
LOCKOUT
J7

Figure 19 Keypad Lockout

Block Select A
(J7 pins 1, 3)
Digital Input 8
Use BLOCK SELECT A in conjunction with BLOCK
SELECT B and BLOCK SELECT C inputs to select one
of the eight Parameter Blocks. Refer to the chart on
the next page.

DI_8

COM

BLOCK
SELECT A

J7

Figure 20 Block Select A

Block Select B
(J7 pins 2,3)
Digital Input 9
Use BLOCK SELECT B in conjunction with BLOCK
SELECT A and BLOCK SELECT C inputs to select one
of the eight Parameter Blocks. Refer to the chart
below.

DI_9

COM

BLOCK
SELECT B

J7

Figure 21 Block Select B


Page 17

Block Select C
(J7 pins 3,4)
Digital Input 10
Use BLOCK SELECT C in conjunction with BLOCK
SELECT A and BLOCK SELECT B inputs to select one
of the eight Parameter Blocks. Refer to the chart below.

COM

DI_10

BLOCK
SELECT C

J7

Figure 22 Block Select C

PARAMETER
BLOCKS:

Block
Select A

Open

Closed

Open

Closed

Open

Closed

Open

Closed

Block
Select B

Open

Open

Closed

Closed

Open

Open

Closed

Closed

Block
Select C

Open

Open

Open

Open

Closed

Closed

Closed

Closed

Setpoint Direction
(J7 pins 3,5)
Digital Input 11
Use SETPOINT DIRECTION in conjunction with a
positive or a negative setpoint parameter value to select
either a forward or reverse command direction. Refer to
the chart below.

POSITIVE
COM

DI_11

5
NEGATIVE
J7

Figure 23 Setpoint Direction


Page 18

Positive
Setpoint Value

Negative
Setpoint Value

Setpoint Direction
Open

Forward
Command

Reverse
Command

Setpoint Direction
Closed

Reverse
Command

Forward
Command

Increment Batch Count


(J7 pins 6, 8)
Digital Input 12
INCREMENT BATCH COUNT is a momentary input.
When it is closed, the CX1010 increases the internal
batch counter by one increment.

INCREMENT BATCH
COUNT

DI_12

COM

J7

Figure 24 Increment Batch Count

Reset Batch Count


(J7 pins 7, 8)
Digital Input 13
RESET BATCH COUNT is a momentary input. When it
is closed, the CX1010 resets the internal batch counter
to zero.

RESET BATCH
COUNT

DI_13

COM

J7

Figure 25 Reset Batch Count


Page 19

Remote Scroll Up
(J7 pins 8, 9)
Digital Input 14
REMOTE SCROLL UP is a maintained input. When it is
closed, any Control Parameter that you enter into the
Remote Scroll Parameter (CP-300) can be incremented
at the Remote Scroll Rate (CP-301). As a maintained
input, REMOTE SCROLL UP is only active when the
operator device is closed.

REMOTE SCROLL
UP

COM

DI_14

J7

Figure 26 Remote Scroll Up

Remote Scroll Down


(J7 pins 8,10)
Digital Input 15
REMOTE SCROLL DOWN is a maintained input. When
it is closed, any Control Parameter that you enter into
the Remote Scroll Parameter (CP-300) can be
decremented at the Remote Scroll Rate (CP-301). As a
maintained input, REMOTE SCROLL DOWN is only
active when the operator device is closed.

REMOTE SCROLL
DOWN

COM

DI_15

10

J7

Figure 27 Remote Scroll Down

Page 20

OUTPUTS
NOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page
9 before you begin wiring.

Speed Command Out


(J3 pins 1, 2)
SPEED COMMAND OUT is an isolated analog
output signal that is sent to the motor drive to control
the speed of the motor. Wire the SPEED COMMAND
OUT into the speed signal input of the drive. If the
motor drive has a potentiometer speed control,
remove the potentiometer connections and wire the
SPEED COMMAND OUT output to the potentiometer
wiper point. The CX1010's Isolated Common
should always be connected to the drive common.

Speed Command Out

SIGNAL INPUT
DRIVE COMMON

Isolated Com

CO_SIG

CO_COM

J3

MOTOR DRIVE

Do not connect the Drive Isolated Common to other Logic Commons.

Figure 28 Speed Command Out

Zero Speed
(J2 pin 2)
Digital Output 0
The ZERO SPEED output is activated (driven low) when the feedback is less than or equal to zero speed,
as determined by the value that you enter in the Zero Speed Alarm Control Parameter (CP-270).

Hi Speed Alarm
(J2 pin 3)
Digital Output 1
The HI SPEED ALARM output is activated (driven low) if the system's speed is greater than the speed alarm
value that you enter in the CMPR1 Val Control Parameter (CP-292), See Figure 29.

Lo Speed Alarm
(J2 pin 4)
Digital Output 2
The LO SPEED ALARM output is activated (driven low) if the system's speed is lower than the value that
you enter in the CMPR2 Val Control Parameter (CP-293). See Figure 29.

Page 21

Dev Alarm 1
(J2 pin 5)
Digital Output 3
The DEV ALARM 1 output is activated (relay energized) when the Ramped Reference minus the Feedback
is greater than the deviation band that you enter in the CMPR3 Val Control Parameter (CP-294). See
Figure 29.

Dev Alarm 2
(J2 pin 6)
Digital Output 4
The DEV ALARM 2 output is activated (relay energized) when the difference between the Scaled Reference
and Feedback is greater than the band that you enter in the CMPR4 Val Control Parameter (CP-295). See
Figure 29.

Batch Done
(J2 pin 7)
Digital Output 5
The BATCH DONE output is activated (driven low) when the CX-1010's internal batch counter reaches the
batch count that you enter in the Cntr1 Trig (CP-320). See Figure 29.

Control Output Dir


(J2 pin 8)
Digital Output 6
The CONTROL OUTPUT DIR is activated (driven low) when the CX-1010 commands a forward direction to
the motor drive. The CONTROL OUTPUT DIR output is deactivated (driven high) when the CX-1010
commands a reverse direction to the motor drive. See Figure 29.

Drive Enable
(J2 pin 9)
Digital Output 7
The DRIVE ENABLE output is activated (driven low) when the CX1010 signals a run command to the motor
drive. The DRIVE ENABLE output is driven high (relay deactivated) after Power Up and at the completion of
RStop and FStop. See Figure 29.

NOTE: The Digital Outputs are open-collector relay drivers. For specification details, see CX-1010 Technical Reference Manual, Appendices: Appendix A . Use an external DC power supply to power the
relays. Free-wheeling diodes are incorporated internally in the CX-1010 and do not need to be
added externally.

Page 22

+V_DO

Zero Speed

R1

Hi Speed Alarm

R2

Low Speed Alarm

R3

Dev Alarm 1

R4

Dev Alarm 2

R5

EXTERNAL
DC
POWER
SUPPLY
(50V Max)

Batch Done

R6

Control Output Dir

R7

Drive Enable

R8

Common

10

J2

Figure 29 CX-1010 Digital Outputs


Page 23

SERIAL COMMUNICATIONS
NOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page
9 before you begin wiring.

The Serial Communications interface on the CX1010 complies with EIA Standard RS485-A for balanced
line transmissions. This interface allows the host computer to perform remote computer parameter entry,
status or performance monitoring, and remote control of the CX1010. See CX-1010 Technical Reference
Manual, Serial Communications for information on using Serial Communications.
Figures 30 and 31 illustrate a multidrop installation of the Serial Communications link and Serial
Communications connections.

CONTREX

menu
status

7
4

page
page

par

code
set

par

help

menu
status

CONTREX

CONTREX

4
3

clear

enter

page
page

8
5

par

code
set

par

help

menu
status

clear

enter

menu
status

7
4

page
page

par

code
set

par

help

menu
status

7
4
3

clear

enter

page
page

par

code
set

par

help

7
4
3

clear

enter

Figure 30 CX-1010 Multidrop Installation


Page 24

menu
status

page
page

par

code
set

par

help

5
2
0

CONTREX

Converter

CONTREX

page

RS232 to RS485

CONTREX

page

clear

enter

par

code
set

par

help

9
6
3

clear

enter

RS232 to RS485

Converter
TXD/
COM RXD

TXD/
RXD
+

J1
1

+ TXD/RXD

- TXD/RXD

COM

J1
2

CX-1010 #1

CX-1010 #2

+ TXD/RXD

- TXD/RXD

COM

1. Shield only at one end of the cable.


2. If you need to terminate the communication line, then
terminate it at the unit which is the furthest away from
the converter. A 100 ohm, 1/2 Watt resistor will usually
terminate successfully. Refer to EIA Standard
RS485A, for more information.

Figure 31 CX-1010 Serial Communications Connections


Page 25

NOTES

Page 26

ANALOG I/O CARD (OPTIONAL)


This section contains the mounting and wiring information for the Analog I/O Card. Please read this section
prior to mounting or wiring the Analog I/O Card to ensure that you make the appropriate decisions.
The Analog I/O Card is an auxiliary analog card with two analog inputs and one analog output. Both the
inputs and output are factory calibrated for + 12V or 0 to 20 mA signals. Some of the Monitor Parameters
can be used in connection with the analog output for either auxilary control or monitoring. Analog process
signals can be used in connection with the analog inputs to replace the following:
Lead Source
Offset source
V1,V2,V3,V4 Source
Feedback Source
Offset Source

Page 27

NOTES

Page 28

MOUNTING
This section contains the mounting information for the CX1010 Analog I/O card. Please read this section as
you mount the Analog I/O card to ensure that the Analog I/O card is mounted correctly. If the Analog I/O
card does not function properly after installation, then verify that the mounting procedure has been
completed accurately. For the specifications on the Analog I/O card, refer to CX-1010 Technical Reference
Manual, Appendices: Appendix A.
The CX-1010 will support one Analog I/O card in either of the two available slots, however, the upper slot is
preferred.

Warning
The Analog I/O Card should only be
installed by a qualified technician.
Take the proper antistatic precautions.

Page 29

1)

If the CX-1010 unit has power connected to it, remove the power. If the CX-1010 has been
mounted in your system, disable it from the system.

2)

Remove the connectors on the rear of the CX-1010. Pay careful attention to the location of
each connector so that you can replace them in their proper locations. It is possible to replace
a connector incorrectly.

3)

Remove the earth ground screw and ground connections.

4)

Remove the four machine screws that hold the back plate in place, and set them aside.
Carefully remove the back plate.

5)

Remove the upper option card slot cover plate by removing the two
machine screws.

6)

Remove the CPU Board carefully - pull the CPU board straight out so that you do not bend
the card guides or the CPU board, nor damage the internal backplane card-edge connector.
See figure 32.
NOTE: Take the appropriate antistatic precautions when you handle the CPU board and the
Analog I/O card.

7)

Remove the Analog I/O card from it's antistatic bag, holding it by the edges.

8)

Remove the 11-pin terminal strip plug from the 11-pin right angle terminal strip on the Analog
I/O card. Make sure that the screws that hold the round standoffs and the 40-pin connector in
place are secure. Tighten these screws, as needed.

9)

Mount the Analog I/O card to the CPU Board by carefully inserting the three long pins of the
Optional Analog connector to the three corresponding holes on the non-component side of the
CPU board, and insert the 40-pin connector on the Analog I/O card into the 40-pin connector
on the CPU board.

10)

Verify that the standoffs are flush with the CPU board. Make sure that the 40-pin contacts are
properly aligned.

11)

Holding firmly to the edges of both boards to preserve the alignment, carefully flip the boards
so that the component side of the CPU board faces up.

12)

Insert the four screws and the attached lock washers into the round standoff holes and alternate
between the screws as you tighten both screws into place snugly. Verify the alignment of the
boards.

(continued)
Page 30

Power Board

CPU Board

Figure 32 Removing the CPU Board


Page 31

13)

Reinsert the CPU Board into the CX-1010 unit by aligning the CPU board with the top and
bottom card edge connectors and gently push the board straight back until the CPU board card
edge connector tab seats fully into the internal backplane card-edge connector.

14)

Replace the back plate, making sure that it seats properly and the connectors are all properly
aligned in their slots.

15)

Screw the back plate into place with the four machine screws.

16)

Screw the ground screw back into place snugly. Replace the connectors. Replace the power
connector.
NOTE: Be sure to follow the calibration procedure before engaging the CX-1010. Refer to
CX-1010 Technical Reference Manual, Drive Setup / Calibration: Calibration.

Page 32

Figure 33 Mounting the Analog I/O Card on the CPU Board


Page 33

NOTES

Page 34

WIRING
This section contains the input and output wiring information for the CX1010 Analog I/O Card. Please read
this section prior to wiring the Analog I/O Card to ensure that you make the appropriate wiring decisions.
The CX-1010 will support one Analog I/O Card in either of the two available slots. The factory calibrated
Analog I/O Card has two inputs and one output available. Both the inputs and output are calibrated for + 12V
or 0 to 20 mA signals. The Analog I/O Card is fully isolated from the CPU core. For the specifications for
the Analog I/O Card, refer to CX-1010 Technical Reference Manual, Appendices Appendix A.

Warning
The Analog I/O Card should only be
installed by a qualified technician.
Take the proper antistatic precautions.

Page 35

J5

TD / RD +

TD/ RD

COM

RS485
SERIAL COMM

J1

DO_0

ANALOG INPUT 2
DO_1
DO_2
DO_3

DO_4

DO_5

DO_6

DO_7

10

COM

AI_1R

AI_1-

AI_2+

AI_2R

AI_2-

COM

AO_I

AO_V

10

COM

11

ANALOG OUTPUT

REG IN

AI_1+

+V_DO

DIGITAL OUTPUTS

FREQUENCY INPUTS

+12V_AUX

ANALOG INPUT 1

J2
1

JA

ANALOG OPTION I/O

CO_COM

CONTROL
OUTPUT
TO DRIVE

CO_SIG

JB
5

CAN_H

DeviceNet
DRAIN
Connector

CAN_L

33

GND/PE

L2/NEUT

AC POWER
INPUT

L1

Input
Power

FI_1A

FI_1A

FI_1B

FI_1B

COM

FI_2A

FI_2A

FI_2B

FI_2B

10

COM

11

RI_1

12

RI_2

13

DI_0

DI_1

COM

DI_2

DI_3

DI_4

DI_5

COM

DI_6

DI_7

10

J7
DI_8

DI_9
NET
STAT
MOD

COM

STAT

DI_10

4
5

COM

DI_11

+5VDC

DI_12

DI_13

COM

DI_14

DI_15

10

DEVICENET

CX-1010

Figure 34 CX1010 Analog I/O Card


Page 36

DIGITAL INPUTS

V+

J4
11
22

J6

J3
1

+ 12V_AUX

INPUTS
NOTE: Refer to pages 9 and 35 before you begin wiring.

Analog Input 1:
Voltage Input Wiring
(JA, Pins 2, 4, 8)

The Analog Input 1 can be used with either 12 VDC or


0-20 mA inputs. Figure 35 displays the 12 VDC option.
For the differential inputs:
Connect JA pin 2 to the positive differential signal
source.
Connect JA pin 4 to the negative differential signal
source.
Connect JA pin 8 to the common of the differential
signal source.
For the non-differential inputs:
Connect JA pin 2 to the signal voltage source.
Connect JA pin 4 and JA pin 8 to the common of the
signal source.

12V Input

Common

JA

Figure 35 Analog Input 1: Voltage Input

Analog Input 2:
Voltage Input Wiring
(JA, Pins 5, 7, 8)

The Analog Input 2 can be used with either 12 VDC or


0-20 mA inputs. Figure 36 displays the 12 VDC option.
For the differential inputs:
Connect JA pin 5 to the positive differential signal
source.
Connect JA pin 7 to the negative differential signal
source.
Connect JA pin 8 to the common of the differential
signal source.
For the non-differential inputs:
Connect JA pin 5 to the signal voltage source.
Connect JA pin 7 and JA pin 8 to the common of the
signal source

12V Input

Common

JA

Figure 36 Analog Input 2: Voltage


Input

Page 37

Analog Input 1:
Current Input Wiring
(JA, Pins 2,3,4)

The Analog Input 1 can be used with


either 12 VDC or 0-20 mA inputs.
Figure 37 displays the 0-20 mA
option.

0-20 mA Input

2
3

Common

243
Ohm

JA

Figure 37 Analog Input 1: Current


Input

Analog Input 2:
Current Input Wiring
(JA, Pins 5,6,7)

The Analog Input 2 can be used with


either 12 VDC or 0-20 mA inputs.
Figure 38 displays the 0-20 mA
option.

0-20 mA Input

5
6

Common

243
Ohm

JA

Figure 38 Analog Input 2: Current


Input

Page 38

Analog Input 1:
Potentiometer Input Wiring
(JA, Pins 1, 2, 4, 8)

+12V _Aux*

The Analog Input 1 can be used with a potentiometer


(e.g., dancer pot). Figure 39 displays this option.

1
2
+
3

* The total current from JA pin 1 and J5 pin 1


(+12V_Aux) must not exceed 150 mA.

4
Common

JA

Figure 39 Analog Input 1:


Potentiometer Input

Analog Input 2:
Potentiometer Input Wiring
(JA, Pins 1, 5, 7, 8)

The Analog Input 1 can be used with a potentiometer


(e.g., dancer pot). Figure 40 displays this option.

+12V _Aux*

1
5

* The total current from JA pin 1 and J5 pin 1


(+12V_Aux) must not exceed 150 mA

+
6

7
Common

JA

Figure 40 Analog Input 2:


Potentiometer Input

Page 39

OUTPUTS
NOTE: Refer to pages 9 and 35 before you begin wiring.

Analog Output:
Voltage Output Wiring
(JA, Pins 9, 10, 11)

The Analog Output produces either an isolated + 12V


output signal or a 0-20 mA current source analog output
signal into a load resistance of 0-500 Ohms.
Figure 41 displays the +12V option.

9
12V Out

10

Common

11

JA

Figure 41 Analog Output: Voltage


Output

Analog Output:
Current Output Wiring
(JA, Pins 9, 10, 11)

The Analog Output produces either an isolated + 12V


output signal or a 0-20 mA current source analog output
signal into a load resistance of 0-500 Ohms.
Figure 42 displays the 0-20 mA option.

0-20 mA Out
0 - 500
Ohm

Common

9
10
11

JA

Figure 42 Analog Output: Current


Output

Page 40

DEVICENET CARD (OPTIONAL)


For the installation, wiring and operation of the optional DeviceNet card, refer to the CX-Series DeviceNet
Card Technical Manual, # 0001-0132.

Page 41

NOTES

Page 42

LOGIC CONTROL
This section addresses the six digital inputs that control the CX-1010's operating state.
The six digital inputs ( listed in by priority) are:
FStop
RStop
H-Stop
Run
Jog Forward
Jog Reverse

When the CX-1010 is powered up, it defaults to RStop. If either Run or Jog have been hardwired, the CX1010 will operate in either Run or Jog instead of RStop. Run is hardwired by shorting Run, RStop and F
Stop to common. Jog Forward or Jog Reverse are hardwired by shorting Jog, RStop, and FStop to
common.
Run is terminated by activating F-Stop, R-Stop, or H-Stop. The operating state changes to the input that
terminated Run, provided that another input is not subsequently activated. Jog Forward or Jog Reverse are
terminated by deactivating the Jog Forward or Jog Reverse inputs. Jog Forward or Jog Reverse can also be
terminated by activating F-Stop, R-Stop, or H-Stop. The operating state automatically changes to R-Stop
after the Jog ramp is completed. You can not enter Run from Jog with the Jog inputs active. However, you
can enter Run during a deceleration from Jog after the Jog input is deactivated. You can not enter Jog
Forward or Jog Reverse from Run. If two or more inputs become active at the same time, the input with the
highest priority will dictate the operating state.
The sections that follow demonstrate how to use the digital inputs.

Caution
Do not use the AC line power to start or stop the system.
Use the Digital Inputs to start or stop the system.

Page 43

Logic Inputs
FStop (Fast Stop) has priority over the other operating states. F-Stop forces the CO signal to 0 volts and
monitors the feedback. When the feedback is less than the Zero Speed (CP-270), the Drive En (PLC bit 41)
resets to 0. This PLC bit is routed by the PLC program to an output that disables the drive. If the feedback
does not reach Zero Speed within 1/2 second, the Drive En (PLC bit 41) automatically resets to 0. The
integral, trim and feedforward are also set to 0 and the loop is set to Open Loop (OL).
To activate FStop:
Activate High (Open), Level Sensitive, Latched
Wire to F-Stop interconnect
Use momentary contact - does not need to be maintained to remain active

F-STOP

F-STOP

COMMON

J6
Open Momentarily

Figure 43 F-Stop Input

Page 44

RStop (Ramp Stop) has the second highest operating priority. Use R-Stop to stop the drive with a
deceleration ramp. The velocity command is ramped down to 0. If the loop is Closed, the ramp is
executed with velocity loop control (with feedforward, using Kff ). If the loop is Open, the ramp is
executed with feedforward only (using Kff ). The deceleration rate for the ramp is determined by Dcl Tm
RStp (CP-211) and Ref StopRmp (CP-210) or by the Dcl Rt RStp (CP-212). Once the ramp reaches 0, the
feedback is monitored. When the feedback is less than the Zero Speed (CP-270), the Drive En (PLC bit 41)
resets to 0. The PLC program routes the PLC bit to an output that is disables the drive. If the feedback
does not reach the Zero Speed (CP-270) within 1/2 second, then the Drive EN PLC bit automatically resets
to 0. The integral, trim and feedforward set to 0 and the loop sets to Open Loop (OL).
To activate RStop:
Activate High (Open), Level Sensitive, Latched
Use momentary contact - does not need to be maintained to remain active

F-STOP
1

F-STOP

R-STOP

COMMON

R-STOP

J6
Open Momentarily

Figure 44 R-Stop Input

Page 45

HStop (Stop and Hold) has the third highest operating priority. Use H-Stop to stop the drive with a
deceleration ramp. The velocity command is ramped down to 0. If the loop is Closed, the ramp is
executed with velocity loop control (with feedforward, using Kff ). If the loop is Open, the ramp will be
executed with feedforward only (using Kff). The deceleration rate for the ramp is determined by Dcl Tm
HStp (CP-213) and Ref StopRmp (CP-210) or by the Dcl Rt RStp (CP-214). H-Stop differs from R-Stop in
its operation after the deceleration ramp. The operation of the Hold function is dictated by Hstp
LoopMode (CP-230). In quadrature feedback, when the velocity command reaches 0 and the feedback is
less than the Zero Speed (CP-270), then H-Stop will; hold the CO Signal to 0 volts (Open Loop), hold the
feedback velocity to Zero Speed (Closed Velocity Loop) or hold the feedback position to the position where
the drive stopped (Closed Zero Error or Position Loop).

To activate HStop:
Activate High (Open), Level Sensitive, Latched
Use momentary contact - does not need to be maintained to remain active

F-STOP
R-STOP

F-STOP

R-STOP

H-STOP

COMMON

H-STOP

J6
Open Momentarily

Figure 45 H-Stop Input

Page 46

Run has the fourth highest operating priority. Run is the primary operating state. Setpoint Mode (CP-102)
determines the mode of operation for Run, using either the master mode, the follower mode, the direct mode
or the custom setpoint mode. The corresponding setpoint for the selected mode determines the operating
speed. RUN Loop Mode (CP-220) determines the control loop that is used during Run. At times, the
selected RUN Loop Mode is overridden. The direct mode will only operate in an open loop. The master
mode and the custom setpoint mode will Run in velocity loop if the RUN Loop Mode (CP-220) is set to
either ZE Pos or Pos. Therefore, the follower mode is the only mode that can Run with the ZE Pos
or the Pos loop.
With the exception of the direct mode, the acceleration and deceleration ramps for the modes of operation are
determined by Acl Tm RUN, (CP-201), Dcl Tm RUN (CP-203) and Ref RUN Rmp (CP-200). The direct
mode ramps are determined by Acl Tm Drct (CP-206), Dcl Tm Drct (CP-208) and Ref Drct Rmp (CP-205).
To activate Run:
Activate Low (closed to common), Level Sensitive, Latched
Use momentary contact - does not need to be maintained to remain active

RUN

RUN

COMMON

F-STOP

R-STOP

H-STOP

COMMON

F-STOP
R-STOP
H-STOP

J6
Close Momentarily

Figure 46 Run Input

Page 47

Jog Forward has the fifth highest operating priority. Use Jog Fwd to Jog the drive Forward at the rate
indicated in Jog SP (CP-215). The acceleration and deceleration ramps are dictated by Acl Tm Jog (CP-216),
Dcl Tm Jog (CP-218) and Jog SP (CP-215). After the Jog FWD input is deactivated and the ramped
reference has reached 0, the CX-1010 automatically reverts to the R-Stop operating state.
To activate Jog Forward:
Activate Low (closed to common), Level Sensitive, Not-Latched
Use momentary contact - does not need to be maintained to remain active

RUN
5

RUN

JOG FWD

COMMON

F-STOP

R-STOP

H-STOP

COMMON

JOG FWD

F-STOP
R-STOP
H-STOP

J6
Close Momentarily

Figure 47 Jog Forward Input

Page 48

Jog Reverse has sixth (the least) operating priority. Use Jog Revs to Jog the drive Forward at the rate
indicated in Jog SP (CP-215). The acceleration and deceleration ramps are dictated by Acl Tm Jog (CP-216),
Dcl Tm Jog (CP-218) and Jog SP (CP-215). After the Jog Revs input is deactivated and the ramped
reference has reached 0, the CX-1010 automatically reverts to the R-Stop operating state.
To activate Jog Reverse:
Activate Low (closed to common), Level Sensitive, Not-Latched
Use momentary contact - does not need to be maintained to remain active

RUN
5

RUN

JOG FWD

JOG REVERSE

COMMON

F-STOP

R-STOP

H-STOP

COMMON

JOG FWD

JOG REVS

F-STOP
R-STOP
H-STOP

J6
Close Momentarily

Figure 48 Jog Reverse Input

Page 49

NOTES

Page 50

NOTES

Page 51

CONTREX, INC.
8900 Zachary Lane North
Maple Grove, MN 55369 USA
Phone (763) 424-7800 Fax (763) 424-8734
Page 52

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