CX-1010 Installation/ Wiring Guide: SK1659 Rev A
CX-1010 Installation/ Wiring Guide: SK1659 Rev A
INSTALLATION/
WIRING GUIDE
SK1659 Rev A
Analog IO (Optional)
Mounting
Wiring
DeviceNet (Optional)
Logic Control
Page 1
Page 2
CONFIGURATION
This section will show you how to re-configure the CX-1010 for electrical compatibility. Complete this
procedure prior to installation. This procedure does not require power to complete.
The area that is involved in re-configuring the CX-1010 is the AC Power Input Voltage switch. This switch
is located in an external location on the CX-1010. You will not be required to access the interior of the
CX-1010.
Figure 1 (page 5) illustrates the location of this switch.
Page 3
WARNING
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The AC Power Input Voltage switch is located on the rear of the CX-1010. The default configuration for the
AC Power Input Voltage switch is 115 VAC.
To re-configure for 230 VAC Input, move the switch from the 115V position (up) to the 230V position
(down).
RS 485
SERIAL
COMM.
TD/RD+
J5
+12 V AUX
150 mA MAX
TD/RD
FI_1A
COM
FI_1A
FREQUENCY INPUTS
FI_1B
+V_D0
D0_0
D0_1
D0_2
COM
FI_2A
FI_2A
D0_3
FI_2B
D0_4
FI_2B
D0_5
COM
REG. INPUTS
DIGITAL
OUTPUTS
FI_1B
D0_6
D0_7
RI_1
RI_2
J6
COM
DI_0
DI_1
COM
115V
(default)
CONTROL C0_SIG
OUTPUT
TO DRIVE C0_COM
DI_2
DI_3
DI_4
DI_5
COM
INPUT VOLTAGE:
115/230 VAC
115V
INPUT CURRENT:
0.1 AMP
INPUT FREQUENCY:
50/60 HZ
DIGITAL INPUTS
DI_6
DI_7
DI_8
DI_9
L1
115V
AC
POWER
INPUT
COM
L2/NEUT
GND/PE
DI_10
DI_11
230V
DI_12
DI_13
COM
DI_14
DI_15
J7
CUTOUT "
3.65" .03
m
9.27 .07c
3.6"
(9.1 cm)
DOOR PANEL
EX
CONTR
CUTOUT
7.25" .03"
18.41 .07 cm
,
,
,
,
7.2"
(18.3 cm)
7.7"
(19.6 cm)
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4.0" m)
0
(1 .2 c
* From the rear of the door panel to the back of the connectors
MOUNTING
This section contains instructions for mounting the CX1010 in the door panel of an industrial electrical
enclosure. The CX1010 is packaged in a compact 1/2 DIN vertical instrument enclosure that mounts easily
in the door of your industrial electrical enclosure. The CX-1010 meets the NEMA 4 and the IP65 standards.
To ensure compliance with these standards, enclose the CX-1010 in a Nema 4 or IP65 industrial electrical
enclosure.
1)
The industrial electrical enclosure that will house the CX1010 must conform to the following
environmental conditions:
Temperature: 0 - 55 degrees C
(Internal enclosure temperature)
Humidity: 0 - 95% RH non-condensing
Environment: Pollution degree 2 macro - environment
Altitude: To 3300 feet (1000 meters)
2)
The dimensions for the door panel cutout are 3.65"+ .03" x 7.25 +.03" (9.27 x 18.41cm). See
figure 2. Allow two inches of clearance on both sides of the cutout and four inches of
clearance on the top and bottom of the cutout for mounting clamp attachments, wire routing
and heat convection.
3)
Insert the CX1010 through the door panel cutout until the gasket and bezel are flush with the
door panel (see figure 2).
4)
Slide the two mounting clamp bars into the slots that are located on either side of the CX
1010. See figure 2. Tighten the mounting screws until the CX1010 is mounted securely in
the electrical enclosure. Do not overtighten.
Page 7
RS485
SERIAL
COMMUNICATIONS
INTERFACE
TD/ RD
TD / RD +
TD/ RD
COMMON
COM
RS485
SERIAL COMM
J1
TD / RD +
FREQUENCY INPUTS
J2
ZERO SPEED
HI SPEED ALARM
EXTERNAL
SUPPLY
(50V MAX)
DO_0
DO_1
DO_2
DO_3
DEV ALARM 2
DO_4
BATCH DONE
DO_5
DO_6
DRIVE ENABLE
DO_7
10
COM
REG IN
POWER
+V_DO
DEV ALARM 1
DC
DIGITAL OUTPUTS
J5
* + 12V_AUX
CO_SIG
DRIVE COMMON
CO_COM
CONTROL
OUTPUT
TO DRIVE
MOTOR DRIVE
DIGITAL INPUTS
FUSES
1A
150 V
NEUT
L2
GND/PE GND/PE
FI_1A
FI_1B
FI_1B
COM
COMMON
FI_2A
FI_2A
FI_2B
FI_2B
10
COM
11
COMMON
RI_1
12
NC
RI_2
13
NC
+ 12V PWR
FSTOP
RSTOP
DI_1
COM
DI_2
HSTOP
DI_3
RUN
DI_4
JOG FWD
DI_5
JOG REV
COM
DI_6
DI_7
10
J7
DI_8
J4
2
3
11
22
L1
DI_10
DI_11
33
GND/PE
DI_12
DI_13
COM
DI_14
DI_15
10
CX-1010
* Power for frequency input sensors may be supplied by J5, pin 1.
Total current should not exceed 150 mA .
FEEDBACK
QUADRATURE
DIFFERENTIAL
SENSOR
DI_9
L2/NEUT
LEAD
QUADRATURE
DIFFERENTIAL
SENSOR
DI_0
COM
AC POWER
INPUT
+ 12V PWR
J6
J3
SIGNAL INPUT
FI_1A
KEYPAD LOCKOUT
NC
BLOCK
SELECT A
BLOCK
SELECT B
BLOCK
SELECT C
SETPOINT DIR
INCREMENT
BATCH COUNT
RESET BATCH
COUNT
REMOTE
SCROLL UP
REMOTE
SCROLL DOWN
WIRING
This section contains the input, output and serial communications wiring information for the CX1010.
Please read this section prior to wiring the CX1010 to ensure that you make the appropriate wiring
decisions.
NOTE: The installation of this motor control must conform to area and local electrical codes. See The
National Electrical Code (NEC,) Article 430 published by the National Fire Protection Association,
or The Canadian Electrical Code (CEC). Use local codes as applicable
Use a minimum wire gauge of 18 AWG.
Use shielded cable to minimize equipment malfunctions from electrical noise and terminate the
shields at the receiving end only.
Keep the AC power wiring (J4) physically separated from all other wiring on the CX1010. Failure
to do so could result in additional electrical noise and cause the CX1010 to malfunction.
Inductive coils on relay, contactors, solenoids that are on the same AC power line or housed in the
same enclosure should be suppressed with an RC network across the coil.
A hand operated supply disconnect device must be installed in the final application. The primary
disconnect device must meet EN requirements.
Install an AC line filter or isolation transformer to reduce excessive EMI noise, such as line notches
or spikes, on the AC power line.
DANGER
Hazardous voltages.
Can cause severe injury, death
or damage the equipment.
The CX1010 should only be installed by a
qualified electrician.
Page 9
INPUTS
NOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page
9 before you begin wiring.
AC Power Input
(J4 pins 1, 2,3)
The CX1010 operates on either a 115 VAC - 10% +
15%, 0.250 Amp., 50/60 Hz or a 230 VAC -10% +15%,
0.125 Amp, 50/60 Hz. Use the separate 3 pin connector
(J4) for the power connection.
* Fuse L1 for 115 VAC applications. Fuse L1
and L2 for 230 VAC applications. Use 1 Amp
250 normal blow fuses.
L1
Neutral (115 VAC)
or L2 (230 VAC)
*
*
GND/PE
1
2
3
J4
WARNING
You will damage the CX-1010 if you apply
230 VAC to the AC Power input
when the AC Power Input Voltage switch
is in the 115 V position.
Page 10
Lead Frequency
(J5 pins 1, 2, 4, 5, 6)
Frequency Input 1
The LEAD FREQUENCY Input acts as the lead signal when the CX1010 is in the Follower mode. The
wiring for the LEAD FREQUENCY is determined by the sensor. Figures 5 through 8 illustrate the wiring for
the various sensors. For signal level and performance specifications, refer to CX-1010 Technical Reference
Manual, Appendices: Appendix A .
*+12V_Aux
+12V Pwr
FI_1A
FI_1A
FI_1B
FI_1B
COM
Common
J5
Total currant draw from the +12V_Aux (J5-Pin 1) should not
exceed 150 Milliamps.
*+12V_Aux
+12V Pwr
FI_1A
FI_1A
FI_1B
FI_1B
COM
Common
J5
Page 11
*+12V_Aux
+12V Pwr
FI_1A
FI_1A
FI_1B
FI_1B
COM
Common
J5
*+12V_Aux
+12V Pwr
FI_1A
FI_1A
FI_1B
FI_1B
COM
Common
J5
*
Page 12
Feedback Frequency
(J5 pins 1, 7, 8, 9, 10, 11)
Frequency Input 2
The FEEDBACK FREQUENCY detects the controlled motor speed. The wiring for FEEDBACK
FREQUENCY is determined by the sensor. Figures 9 through 12 illustrate the wiring for the various
sensors. For signal level and performance specifications refer to CX-1010 Technical Reference Manual,
Appendices: Appendix A.
*+12V_Aux
+12V Pwr
FI_2A
FI_2A
FI_2B
FI_2B
10
COM
11
Common
J5
*+12V_Aux
+12V Pwr
FI_2A
FI_2A
FI_2B
FI_2B
10
COM
11
Common
J5
Page 13
*+12V_Aux
+12V Pwr
FI_2A
FI_2A
FI_2B
FI_2B
10
COM
11
Common
J5
*+12V_Aux
+12V Pwr
FI_2A
FI_2A
FI_2B
FI_2B
10
COM
11
Common
J5
*
Page 14
FStop
(J6 pins 1,3)
Digital Input 0
F-STOP is a momentary input. When it is opened, the
CX1010 commands a zero speed immediately and
ignores the specified deceleration rate. However,
FSTOP does not hold zero speed or position (drive
disabled). As a momentary input, F-STOP is internally
latched and does not need to be maintained open by an
operator device.
F-STOP
DI_0
COM
J6
Figure 13 FStop
RStop
(J6 pins 2, 3)
Digital Input 1
R-STOP
DI_1
COM
J6
Figure 14 RStop
HStop
(J6 pins 3, 4)
Digital Input 2
HSTOP is a momentary input. When it is opened, the
CX1010 ramps to a zero speed command at the
specified deceleration rate. In addition, HSTOP holds
zero speed after the deceleration ramp has been
completed (drive enabled). As a momentary input,
HSTOP is internally latched and does not need to be
maintained open by an operator device.
H-STOP
COM
DI_2
J6
Figure 15 HStop
Page 15
Run
(J6 pins 3, 5)
Digital Input 3
RUN
COM
DI_3
J6
Figure 16 Run
Jog Forward
(J6 pins 6, 8)
Digital Input 4
JOG FORWARD
DI_4
COM
J6
Jog Reverse
(J6 pins 7, 8)
Digital Input 5
JOG REVERSE is a maintained input. When it is
closed, it sends a reverse speed command signal to the
drive at the selected Jog Setpoint . As a maintained
input, JOG REVERSE is only active when the operator
device is closed.
NOTE: Close the RStop, H-Stop and FStop inputs
prior to entering the Jog state. If you are only
using one of the Stop inputs, wire short the
other Stop inputs to the common or the
CX1010 will not enter Jog.
Page 16
JOG REVERSE
DI_5
COM
J6
Keypad Lockout
(J7 pins 8, 9)
Digital Input 6
When the KEYPAD LOCKOUT input is closed, the
Control Parameters that you have selected to "lock out"
are inaccessible from the front keypad. All of the
Monitor Parameters remain enabled.
ENABLE
COM
DI_6
9
LOCKOUT
J7
Block Select A
(J7 pins 1, 3)
Digital Input 8
Use BLOCK SELECT A in conjunction with BLOCK
SELECT B and BLOCK SELECT C inputs to select one
of the eight Parameter Blocks. Refer to the chart on
the next page.
DI_8
COM
BLOCK
SELECT A
J7
Block Select B
(J7 pins 2,3)
Digital Input 9
Use BLOCK SELECT B in conjunction with BLOCK
SELECT A and BLOCK SELECT C inputs to select one
of the eight Parameter Blocks. Refer to the chart
below.
DI_9
COM
BLOCK
SELECT B
J7
Block Select C
(J7 pins 3,4)
Digital Input 10
Use BLOCK SELECT C in conjunction with BLOCK
SELECT A and BLOCK SELECT B inputs to select one
of the eight Parameter Blocks. Refer to the chart below.
COM
DI_10
BLOCK
SELECT C
J7
PARAMETER
BLOCKS:
Block
Select A
Open
Closed
Open
Closed
Open
Closed
Open
Closed
Block
Select B
Open
Open
Closed
Closed
Open
Open
Closed
Closed
Block
Select C
Open
Open
Open
Open
Closed
Closed
Closed
Closed
Setpoint Direction
(J7 pins 3,5)
Digital Input 11
Use SETPOINT DIRECTION in conjunction with a
positive or a negative setpoint parameter value to select
either a forward or reverse command direction. Refer to
the chart below.
POSITIVE
COM
DI_11
5
NEGATIVE
J7
Positive
Setpoint Value
Negative
Setpoint Value
Setpoint Direction
Open
Forward
Command
Reverse
Command
Setpoint Direction
Closed
Reverse
Command
Forward
Command
INCREMENT BATCH
COUNT
DI_12
COM
J7
RESET BATCH
COUNT
DI_13
COM
J7
Remote Scroll Up
(J7 pins 8, 9)
Digital Input 14
REMOTE SCROLL UP is a maintained input. When it is
closed, any Control Parameter that you enter into the
Remote Scroll Parameter (CP-300) can be incremented
at the Remote Scroll Rate (CP-301). As a maintained
input, REMOTE SCROLL UP is only active when the
operator device is closed.
REMOTE SCROLL
UP
COM
DI_14
J7
REMOTE SCROLL
DOWN
COM
DI_15
10
J7
Page 20
OUTPUTS
NOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page
9 before you begin wiring.
SIGNAL INPUT
DRIVE COMMON
Isolated Com
CO_SIG
CO_COM
J3
MOTOR DRIVE
Zero Speed
(J2 pin 2)
Digital Output 0
The ZERO SPEED output is activated (driven low) when the feedback is less than or equal to zero speed,
as determined by the value that you enter in the Zero Speed Alarm Control Parameter (CP-270).
Hi Speed Alarm
(J2 pin 3)
Digital Output 1
The HI SPEED ALARM output is activated (driven low) if the system's speed is greater than the speed alarm
value that you enter in the CMPR1 Val Control Parameter (CP-292), See Figure 29.
Lo Speed Alarm
(J2 pin 4)
Digital Output 2
The LO SPEED ALARM output is activated (driven low) if the system's speed is lower than the value that
you enter in the CMPR2 Val Control Parameter (CP-293). See Figure 29.
Page 21
Dev Alarm 1
(J2 pin 5)
Digital Output 3
The DEV ALARM 1 output is activated (relay energized) when the Ramped Reference minus the Feedback
is greater than the deviation band that you enter in the CMPR3 Val Control Parameter (CP-294). See
Figure 29.
Dev Alarm 2
(J2 pin 6)
Digital Output 4
The DEV ALARM 2 output is activated (relay energized) when the difference between the Scaled Reference
and Feedback is greater than the band that you enter in the CMPR4 Val Control Parameter (CP-295). See
Figure 29.
Batch Done
(J2 pin 7)
Digital Output 5
The BATCH DONE output is activated (driven low) when the CX-1010's internal batch counter reaches the
batch count that you enter in the Cntr1 Trig (CP-320). See Figure 29.
Drive Enable
(J2 pin 9)
Digital Output 7
The DRIVE ENABLE output is activated (driven low) when the CX1010 signals a run command to the motor
drive. The DRIVE ENABLE output is driven high (relay deactivated) after Power Up and at the completion of
RStop and FStop. See Figure 29.
NOTE: The Digital Outputs are open-collector relay drivers. For specification details, see CX-1010 Technical Reference Manual, Appendices: Appendix A . Use an external DC power supply to power the
relays. Free-wheeling diodes are incorporated internally in the CX-1010 and do not need to be
added externally.
Page 22
+V_DO
Zero Speed
R1
Hi Speed Alarm
R2
R3
Dev Alarm 1
R4
Dev Alarm 2
R5
EXTERNAL
DC
POWER
SUPPLY
(50V Max)
Batch Done
R6
R7
Drive Enable
R8
Common
10
J2
SERIAL COMMUNICATIONS
NOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page
9 before you begin wiring.
The Serial Communications interface on the CX1010 complies with EIA Standard RS485-A for balanced
line transmissions. This interface allows the host computer to perform remote computer parameter entry,
status or performance monitoring, and remote control of the CX1010. See CX-1010 Technical Reference
Manual, Serial Communications for information on using Serial Communications.
Figures 30 and 31 illustrate a multidrop installation of the Serial Communications link and Serial
Communications connections.
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CONTREX
Converter
CONTREX
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RS232 to RS485
CONTREX
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RS232 to RS485
Converter
TXD/
COM RXD
TXD/
RXD
+
J1
1
+ TXD/RXD
- TXD/RXD
COM
J1
2
CX-1010 #1
CX-1010 #2
+ TXD/RXD
- TXD/RXD
COM
NOTES
Page 26
Page 27
NOTES
Page 28
MOUNTING
This section contains the mounting information for the CX1010 Analog I/O card. Please read this section as
you mount the Analog I/O card to ensure that the Analog I/O card is mounted correctly. If the Analog I/O
card does not function properly after installation, then verify that the mounting procedure has been
completed accurately. For the specifications on the Analog I/O card, refer to CX-1010 Technical Reference
Manual, Appendices: Appendix A.
The CX-1010 will support one Analog I/O card in either of the two available slots, however, the upper slot is
preferred.
Warning
The Analog I/O Card should only be
installed by a qualified technician.
Take the proper antistatic precautions.
Page 29
1)
If the CX-1010 unit has power connected to it, remove the power. If the CX-1010 has been
mounted in your system, disable it from the system.
2)
Remove the connectors on the rear of the CX-1010. Pay careful attention to the location of
each connector so that you can replace them in their proper locations. It is possible to replace
a connector incorrectly.
3)
4)
Remove the four machine screws that hold the back plate in place, and set them aside.
Carefully remove the back plate.
5)
Remove the upper option card slot cover plate by removing the two
machine screws.
6)
Remove the CPU Board carefully - pull the CPU board straight out so that you do not bend
the card guides or the CPU board, nor damage the internal backplane card-edge connector.
See figure 32.
NOTE: Take the appropriate antistatic precautions when you handle the CPU board and the
Analog I/O card.
7)
Remove the Analog I/O card from it's antistatic bag, holding it by the edges.
8)
Remove the 11-pin terminal strip plug from the 11-pin right angle terminal strip on the Analog
I/O card. Make sure that the screws that hold the round standoffs and the 40-pin connector in
place are secure. Tighten these screws, as needed.
9)
Mount the Analog I/O card to the CPU Board by carefully inserting the three long pins of the
Optional Analog connector to the three corresponding holes on the non-component side of the
CPU board, and insert the 40-pin connector on the Analog I/O card into the 40-pin connector
on the CPU board.
10)
Verify that the standoffs are flush with the CPU board. Make sure that the 40-pin contacts are
properly aligned.
11)
Holding firmly to the edges of both boards to preserve the alignment, carefully flip the boards
so that the component side of the CPU board faces up.
12)
Insert the four screws and the attached lock washers into the round standoff holes and alternate
between the screws as you tighten both screws into place snugly. Verify the alignment of the
boards.
(continued)
Page 30
Power Board
CPU Board
13)
Reinsert the CPU Board into the CX-1010 unit by aligning the CPU board with the top and
bottom card edge connectors and gently push the board straight back until the CPU board card
edge connector tab seats fully into the internal backplane card-edge connector.
14)
Replace the back plate, making sure that it seats properly and the connectors are all properly
aligned in their slots.
15)
Screw the back plate into place with the four machine screws.
16)
Screw the ground screw back into place snugly. Replace the connectors. Replace the power
connector.
NOTE: Be sure to follow the calibration procedure before engaging the CX-1010. Refer to
CX-1010 Technical Reference Manual, Drive Setup / Calibration: Calibration.
Page 32
NOTES
Page 34
WIRING
This section contains the input and output wiring information for the CX1010 Analog I/O Card. Please read
this section prior to wiring the Analog I/O Card to ensure that you make the appropriate wiring decisions.
The CX-1010 will support one Analog I/O Card in either of the two available slots. The factory calibrated
Analog I/O Card has two inputs and one output available. Both the inputs and output are calibrated for + 12V
or 0 to 20 mA signals. The Analog I/O Card is fully isolated from the CPU core. For the specifications for
the Analog I/O Card, refer to CX-1010 Technical Reference Manual, Appendices Appendix A.
Warning
The Analog I/O Card should only be
installed by a qualified technician.
Take the proper antistatic precautions.
Page 35
J5
TD / RD +
TD/ RD
COM
RS485
SERIAL COMM
J1
DO_0
ANALOG INPUT 2
DO_1
DO_2
DO_3
DO_4
DO_5
DO_6
DO_7
10
COM
AI_1R
AI_1-
AI_2+
AI_2R
AI_2-
COM
AO_I
AO_V
10
COM
11
ANALOG OUTPUT
REG IN
AI_1+
+V_DO
DIGITAL OUTPUTS
FREQUENCY INPUTS
+12V_AUX
ANALOG INPUT 1
J2
1
JA
CO_COM
CONTROL
OUTPUT
TO DRIVE
CO_SIG
JB
5
CAN_H
DeviceNet
DRAIN
Connector
CAN_L
33
GND/PE
L2/NEUT
AC POWER
INPUT
L1
Input
Power
FI_1A
FI_1A
FI_1B
FI_1B
COM
FI_2A
FI_2A
FI_2B
FI_2B
10
COM
11
RI_1
12
RI_2
13
DI_0
DI_1
COM
DI_2
DI_3
DI_4
DI_5
COM
DI_6
DI_7
10
J7
DI_8
DI_9
NET
STAT
MOD
COM
STAT
DI_10
4
5
COM
DI_11
+5VDC
DI_12
DI_13
COM
DI_14
DI_15
10
DEVICENET
CX-1010
DIGITAL INPUTS
V+
J4
11
22
J6
J3
1
+ 12V_AUX
INPUTS
NOTE: Refer to pages 9 and 35 before you begin wiring.
Analog Input 1:
Voltage Input Wiring
(JA, Pins 2, 4, 8)
12V Input
Common
JA
Analog Input 2:
Voltage Input Wiring
(JA, Pins 5, 7, 8)
12V Input
Common
JA
Page 37
Analog Input 1:
Current Input Wiring
(JA, Pins 2,3,4)
0-20 mA Input
2
3
Common
243
Ohm
JA
Analog Input 2:
Current Input Wiring
(JA, Pins 5,6,7)
0-20 mA Input
5
6
Common
243
Ohm
JA
Page 38
Analog Input 1:
Potentiometer Input Wiring
(JA, Pins 1, 2, 4, 8)
+12V _Aux*
1
2
+
3
4
Common
JA
Analog Input 2:
Potentiometer Input Wiring
(JA, Pins 1, 5, 7, 8)
+12V _Aux*
1
5
+
6
7
Common
JA
Page 39
OUTPUTS
NOTE: Refer to pages 9 and 35 before you begin wiring.
Analog Output:
Voltage Output Wiring
(JA, Pins 9, 10, 11)
9
12V Out
10
Common
11
JA
Analog Output:
Current Output Wiring
(JA, Pins 9, 10, 11)
0-20 mA Out
0 - 500
Ohm
Common
9
10
11
JA
Page 40
Page 41
NOTES
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LOGIC CONTROL
This section addresses the six digital inputs that control the CX-1010's operating state.
The six digital inputs ( listed in by priority) are:
FStop
RStop
H-Stop
Run
Jog Forward
Jog Reverse
When the CX-1010 is powered up, it defaults to RStop. If either Run or Jog have been hardwired, the CX1010 will operate in either Run or Jog instead of RStop. Run is hardwired by shorting Run, RStop and F
Stop to common. Jog Forward or Jog Reverse are hardwired by shorting Jog, RStop, and FStop to
common.
Run is terminated by activating F-Stop, R-Stop, or H-Stop. The operating state changes to the input that
terminated Run, provided that another input is not subsequently activated. Jog Forward or Jog Reverse are
terminated by deactivating the Jog Forward or Jog Reverse inputs. Jog Forward or Jog Reverse can also be
terminated by activating F-Stop, R-Stop, or H-Stop. The operating state automatically changes to R-Stop
after the Jog ramp is completed. You can not enter Run from Jog with the Jog inputs active. However, you
can enter Run during a deceleration from Jog after the Jog input is deactivated. You can not enter Jog
Forward or Jog Reverse from Run. If two or more inputs become active at the same time, the input with the
highest priority will dictate the operating state.
The sections that follow demonstrate how to use the digital inputs.
Caution
Do not use the AC line power to start or stop the system.
Use the Digital Inputs to start or stop the system.
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Logic Inputs
FStop (Fast Stop) has priority over the other operating states. F-Stop forces the CO signal to 0 volts and
monitors the feedback. When the feedback is less than the Zero Speed (CP-270), the Drive En (PLC bit 41)
resets to 0. This PLC bit is routed by the PLC program to an output that disables the drive. If the feedback
does not reach Zero Speed within 1/2 second, the Drive En (PLC bit 41) automatically resets to 0. The
integral, trim and feedforward are also set to 0 and the loop is set to Open Loop (OL).
To activate FStop:
Activate High (Open), Level Sensitive, Latched
Wire to F-Stop interconnect
Use momentary contact - does not need to be maintained to remain active
F-STOP
F-STOP
COMMON
J6
Open Momentarily
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RStop (Ramp Stop) has the second highest operating priority. Use R-Stop to stop the drive with a
deceleration ramp. The velocity command is ramped down to 0. If the loop is Closed, the ramp is
executed with velocity loop control (with feedforward, using Kff ). If the loop is Open, the ramp is
executed with feedforward only (using Kff ). The deceleration rate for the ramp is determined by Dcl Tm
RStp (CP-211) and Ref StopRmp (CP-210) or by the Dcl Rt RStp (CP-212). Once the ramp reaches 0, the
feedback is monitored. When the feedback is less than the Zero Speed (CP-270), the Drive En (PLC bit 41)
resets to 0. The PLC program routes the PLC bit to an output that is disables the drive. If the feedback
does not reach the Zero Speed (CP-270) within 1/2 second, then the Drive EN PLC bit automatically resets
to 0. The integral, trim and feedforward set to 0 and the loop sets to Open Loop (OL).
To activate RStop:
Activate High (Open), Level Sensitive, Latched
Use momentary contact - does not need to be maintained to remain active
F-STOP
1
F-STOP
R-STOP
COMMON
R-STOP
J6
Open Momentarily
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HStop (Stop and Hold) has the third highest operating priority. Use H-Stop to stop the drive with a
deceleration ramp. The velocity command is ramped down to 0. If the loop is Closed, the ramp is
executed with velocity loop control (with feedforward, using Kff ). If the loop is Open, the ramp will be
executed with feedforward only (using Kff). The deceleration rate for the ramp is determined by Dcl Tm
HStp (CP-213) and Ref StopRmp (CP-210) or by the Dcl Rt RStp (CP-214). H-Stop differs from R-Stop in
its operation after the deceleration ramp. The operation of the Hold function is dictated by Hstp
LoopMode (CP-230). In quadrature feedback, when the velocity command reaches 0 and the feedback is
less than the Zero Speed (CP-270), then H-Stop will; hold the CO Signal to 0 volts (Open Loop), hold the
feedback velocity to Zero Speed (Closed Velocity Loop) or hold the feedback position to the position where
the drive stopped (Closed Zero Error or Position Loop).
To activate HStop:
Activate High (Open), Level Sensitive, Latched
Use momentary contact - does not need to be maintained to remain active
F-STOP
R-STOP
F-STOP
R-STOP
H-STOP
COMMON
H-STOP
J6
Open Momentarily
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Run has the fourth highest operating priority. Run is the primary operating state. Setpoint Mode (CP-102)
determines the mode of operation for Run, using either the master mode, the follower mode, the direct mode
or the custom setpoint mode. The corresponding setpoint for the selected mode determines the operating
speed. RUN Loop Mode (CP-220) determines the control loop that is used during Run. At times, the
selected RUN Loop Mode is overridden. The direct mode will only operate in an open loop. The master
mode and the custom setpoint mode will Run in velocity loop if the RUN Loop Mode (CP-220) is set to
either ZE Pos or Pos. Therefore, the follower mode is the only mode that can Run with the ZE Pos
or the Pos loop.
With the exception of the direct mode, the acceleration and deceleration ramps for the modes of operation are
determined by Acl Tm RUN, (CP-201), Dcl Tm RUN (CP-203) and Ref RUN Rmp (CP-200). The direct
mode ramps are determined by Acl Tm Drct (CP-206), Dcl Tm Drct (CP-208) and Ref Drct Rmp (CP-205).
To activate Run:
Activate Low (closed to common), Level Sensitive, Latched
Use momentary contact - does not need to be maintained to remain active
RUN
RUN
COMMON
F-STOP
R-STOP
H-STOP
COMMON
F-STOP
R-STOP
H-STOP
J6
Close Momentarily
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Jog Forward has the fifth highest operating priority. Use Jog Fwd to Jog the drive Forward at the rate
indicated in Jog SP (CP-215). The acceleration and deceleration ramps are dictated by Acl Tm Jog (CP-216),
Dcl Tm Jog (CP-218) and Jog SP (CP-215). After the Jog FWD input is deactivated and the ramped
reference has reached 0, the CX-1010 automatically reverts to the R-Stop operating state.
To activate Jog Forward:
Activate Low (closed to common), Level Sensitive, Not-Latched
Use momentary contact - does not need to be maintained to remain active
RUN
5
RUN
JOG FWD
COMMON
F-STOP
R-STOP
H-STOP
COMMON
JOG FWD
F-STOP
R-STOP
H-STOP
J6
Close Momentarily
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Jog Reverse has sixth (the least) operating priority. Use Jog Revs to Jog the drive Forward at the rate
indicated in Jog SP (CP-215). The acceleration and deceleration ramps are dictated by Acl Tm Jog (CP-216),
Dcl Tm Jog (CP-218) and Jog SP (CP-215). After the Jog Revs input is deactivated and the ramped
reference has reached 0, the CX-1010 automatically reverts to the R-Stop operating state.
To activate Jog Reverse:
Activate Low (closed to common), Level Sensitive, Not-Latched
Use momentary contact - does not need to be maintained to remain active
RUN
5
RUN
JOG FWD
JOG REVERSE
COMMON
F-STOP
R-STOP
H-STOP
COMMON
JOG FWD
JOG REVS
F-STOP
R-STOP
H-STOP
J6
Close Momentarily
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NOTES
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NOTES
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CONTREX, INC.
8900 Zachary Lane North
Maple Grove, MN 55369 USA
Phone (763) 424-7800 Fax (763) 424-8734
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