0% found this document useful (0 votes)

233 views

Operating Instructions UP1... 5

Instrucciones de Operacion de Actuators & Positioners Models UP1/2/3/4/5/6/7

Uploaded by

Mikahel Montemayor

Available Formats

Download as PDF, TXT or read online on Scribd

0% found this document useful (0 votes)

233 views

Operating Instructions UP1... 5

Instrucciones de Operacion de Actuators & Positioners Models UP1/2/3/4/5/6/7

Uploaded by

Mikahel Montemayor

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 238

Operating Instructions

Actuators & Positioners

Models UP1/2/3/4/5/6/7

Universal Pneumatic
Rotary Actuators

Trademarks and Registrations

Registrations and trademarks used in this document include:
Dow Corning is a registered trademark of Dow Corning Corporation.
GE and Silmate are registered trademarks of General Electric Corporation
Loctite is a registered trademark of the Loctite Corporation.

WARNING notices as used in this manual apply to hazards or unsafe practices which could result in personal
injury or death.
CAUTION notices apply to hazards or unsafe practices which could result in property damage.
NOTES highlight procedures and contain information which assist the operator in understanding the information contained in this manual.

All software, including design, appearance, algorithms and source codes, is copyrighted by ABB Inc. and is
owned by ABB Inc. or its suppliers.

WARNING
POSSIBLE PROCESS UPSETS. Maintenance must be performed only by qualified personnel and only after
securing equipment controlled by this product. Adjusting or removing this product while it is in the system may
upset the process being controlled. Some process upsets may cause injury or damage.

NOTICE
The information contained in this document is subject to change without notice.
ABB Inc., its affiliates, employees, and agents, and the authors of and contributors to this publication specifically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and fitness for a particular purpose), for the accuracy, currency, completeness, and/or reliability of the information
contained herein and/or for the fitness for any particular use and/or for the performance of any material and/or
equipment selected in whole or part with the user of/or in reliance upon information contained herein. Selection
of materials and/or equipment is at the sole risk of the user of this publication.
This document contains proprietary information of ABB Inc., and is issued in strict confidence. Its use, or reproduction for use, for the reverse engineering, development or manufacture of hardware or software described
herein is prohibited. No part of this document may be photocopied or reproduced without the prior written consent of ABB Inc..

Copyright 2011 ABB Inc. [June, 2011]

READ FIRST
WARNING
INSTRUCTION MANUALS
Do not install, maintain or operate this equipment without reading,
understanding and following the proper factory-supplied instructions and
manuals, otherwise injury or damage may result.
RETURN OF EQUIPMENT
All equipment being returned to the factory for repair must be free of any
hazardous materials (acids, alkalis, solvents, etc.). A Material Safety Data
Sheet (MSDS) for all process liquids must accompany returned equipment.
Contact the factory for authorization prior to returning equipment.

Read these instructions before starting installation;

save these instructions for future reference.

Contacting ABB Instrumentation. . .

Should assistance be required with any of the companys products, contact the following:

Telephone:

24-Hour Call Center

1-800-HELP-365

Internet:

www.abb.com
*Select

Instrumentation & Analytical from the Our Offerings section

*Select

Contact Directory from the Products & Services tab. Then select your
country location from the Your Country drop-down menu in the center of the
page and complete the requested information.

Read First

Table of Contents
Page

SECTION 1 - INTRODUCTION............................................................................................... 1-1

OVERVIEW .................................................................................................................... 1-1
INTENDED USER .......................................................................................................... 1-1
EQUIPMENT DESCRIPTION......................................................................................... 1-1
FEATURES..................................................................................................................... 1-2
EQUIPMENT APPLICATION.......................................................................................... 1-2
INSTRUCTION CONTENT............................................................................................. 1-2
HOW TO USE THIS INSTRUCTION.............................................................................. 1-3
REFERENCE DOCUMENTS ......................................................................................... 1-3
NOMENCLATURE.......................................................................................................... 1-4
SPECIFICATIONS.......................................................................................................... 1-6
OPTIONS AND ACCESSORIES .................................................................................... 1-8
SHIPPING WEIGHTS................................................................................................... 1-10
STROKE TIME GRAPHS ............................................................................................. 1-11
SECTION 2 - DESCRIPTION and OPERATION .................................................................... 2-1
INTRODUCTION ............................................................................................................ 2-1
Types UP_ _A and UP_ _ B Actuators .................................................................... 2-2
Types UP_ _ C and UP_ _ D Actuators ................................................................... 2-2
Type UP_ _E Actuators............................................................................................ 2-2
Type UP_ _U, W, Y, Z Actuators ............................................................................. 2-2
Types UP_ _5, UP_ _6 and UP_ _F Actuators ........................................................ 2-2
Types UP_ _8, UP_ _9 and UP_ _G Actuators ....................................................... 2-2
Type UP6_ _0 Slave Actuators ............................................................................... 2-3
SECTION 3 - INSTALLATION................................................................................................ 3-1
INTRODUCTION ............................................................................................................ 3-1
UNPACKING AND INSPECTION................................................................................... 3-1
LOCATION CONSIDERATIONS .................................................................................... 3-1
ENCLOSURE REMOVAL............................................................................................... 3-2
Type UP1 Actuator................................................................................................... 3-2
Type UP2 Actuator................................................................................................... 3-4
Side Panel ......................................................................................................... 3-4
Top Cover .......................................................................................................... 3-4
Types UP3 and UP4 Actuator .................................................................................. 3-6
Side Panel ......................................................................................................... 3-7
Top Cover .......................................................................................................... 3-7
Types UP5 and UP6 Actuator .................................................................................. 3-7
Bottom Side Cover............................................................................................. 3-7
Top Cover .......................................................................................................... 3-7
Top Side Cover.................................................................................................. 3-7
WIRING CONNECTIONS, TUBING CONNECTIONS AND CABLING .......................... 3-9
Connecting Tubing ................................................................................................... 3-9
Connecting Wiring .................................................................................................. 3-10
Grounding .............................................................................................................. 3-10
Air Quality............................................................................................................... 3-13
Characterizable Pneumatic Positioner Tubing ....................................................... 3-13
Types UP1 and UP2 Actuators........................................................................ 3-13

Table of Contents

(continued)
Page

Types UP3 and UP4 Actuators........................................................................ 3-13

Types UP5 and UP6 Actuators........................................................................ 3-13
Characterizable I/P Positioner Tubing and Wiring ................................................. 3-14
Types UP1 and UP2 Actuators........................................................................ 3-14
Types UP3 and UP4 Actuators........................................................................ 3-14
Types UP5 and UP6 Actuators........................................................................ 3-14
Solenoid Tubing and Wiring ................................................................................... 3-15
Types UP1 and UP2 Actuators........................................................................ 3-15
Types UP3 and UP4 Actuators........................................................................ 3-15
Types UP5 and UP6 Actuators........................................................................ 3-16
Master/Slave Tubing Connections for Type UP6 Actuators................................... 3-17
INSTALLATION OF OPTIONAL EQUIPMENT ............................................................ 3-20
Reserve Air Tank Tubing and Wiring ..................................................................... 3-20
Type UP2 Actuators ........................................................................................ 3-20
Types UP3 Through UP6 Actuators ................................................................ 3-22
Air Failure Lock Tubing .......................................................................................... 3-23
Type UP1 Actuator .......................................................................................... 3-24
Type UP2 Actuator .......................................................................................... 3-25
Types UP3 and UP4 Actuators........................................................................ 3-27
Types UP5 and UP6 Actuators........................................................................ 3-29
Pneumatic Shaft Position Transmitter Tubing for Types UP2 through UP6 Actuators ..
3-30
Types UP2, UP3 and UP4 Actuators............................................................... 3-30
Types UP5 and UP6 Actuators........................................................................ 3-32
Volume Booster Tubing for Type UP6 Actuators ................................................... 3-32
Alarm/Travel Switch Contact Wiring for Types UP1 through UP6 Actuators ......... 3-32
Types UP1 & UP2 Actuator ............................................................................. 3-32
Types UP3 and UP4 Actuators........................................................................ 3-33
Types UP5 and UP6 Actuators........................................................................ 3-34
Shaft Position Transmitter Wiring for Types UP1 and UP2 Actuators ................... 3-34
Shaft Position Transmitter Wiring for Types UP3 through UP6 Actuators ............. 3-34
Strip Heater Wiring for Types UP2 through UP6 Actuators ................................... 3-35
Type UP2 Actuator .......................................................................................... 3-36
Types UP3 and UP4 Actuators........................................................................ 3-36
Types UP5 and UP6 Actuators........................................................................ 3-36
PRE-OPERATING ADJUSTMENTS ............................................................................ 3-36
Control Loading Arrangements .............................................................................. 3-36
Positioner Control Loading Arrangements....................................................... 3-36
Solenoid Valve Control Loading Arrangements............................................... 3-37
Operating Lever Adjustment .................................................................................. 3-38
Type UP1 Actuator .......................................................................................... 3-38
Type UP2 Actuator .......................................................................................... 3-38
Types UP3/4/5/6 Actuators.............................................................................. 3-39
Position Indicator.................................................................................................... 3-39
Types UP1 and UP2 Actuators........................................................................ 3-39
Types UP3/4/5/6 Actuators.............................................................................. 3-39
Mechanical Stop Adjustment for Types UP1 and UP2 Actuators .......................... 3-40

Table of Contents

(continued)
Page

SECTION 4 - CALIBRATION ................................................................................................. 4-1

INTRODUCTION ............................................................................................................ 4-1
EQUIPMENT REQUIRED FOR CALIBRATION............................................................. 4-1
CALIBRATION PROCEDURES ..................................................................................... 4-1
Positioner Access..................................................................................................... 4-1
Zero Adjustment for AV Positioner-Equipped Types UP1 through UP6 Actuators .. 4-1
Span Adjustment for AV Positioner-Equipped Types UP1 through UP6 Actuators . 4-2
Speed Adjustment for AV Positioner-Equipped Types UP1 through UP6 Actuators 4-3
Gain Adjustment for AV Positioner-Equipped Types UP1 through UP6 Actuators .. 4-3
Calibration Of UP1 through UP6 Actuators Equipped With TZIDC Positioners ....... 4-3
OPTIONAL EQUIPMENT CALIBRATION ...................................................................... 4-4
Alarm/Travel Switch Calibration ............................................................................... 4-4
Pneumatic Shaft Position Transmitter Calibration.................................................... 4-4
Reserve Air Tank Calibration ................................................................................... 4-4
Volume Booster Calibration ..................................................................................... 4-5
Air Failure Lock Calibration ...................................................................................... 4-5
Trip Valve Adjustment for Types UP1 Through UP6 Actuators ......................... 4-5
Lock Valve Adjustment for Types UP3/4/5/6 Actuators ..................................... 4-6
SECTION 5 - OPERATING PROCEDURES ........................................................................... 5-1
INTRODUCTION ............................................................................................................ 5-1
NORMAL OPERATING CONSIDERATIONS................................................................. 5-1
TYPES UP1 AND UP2 ACTUATOR OPERATION ........................................................ 5-2
Positioner-Equipped Types UP1 and UP2 Actuators without Air Failure Lock Transfer
from Automatic to Manual Operation ....................................................................... 5-2
Positioner-Equipped Types UP1 and UP2 Actuators without Air Failure Lock Transfer
from Manual to Automatic Operation ....................................................................... 5-4
Solenoid-Equipped Types UP1 and UP2 Actuators without Air Failure Lock Transfer
from Automatic to Manual Operation ....................................................................... 5-4
Solenoid-Equipped Types UP1 and UP2 Actuators without Air Failure Lock Transfer
from Manual to Automatic Operation ....................................................................... 5-5
Remote Reset Air Failure Lock Equipped Types UP1 and UP2 Actuators Transfer
from Automatic to Manual Operation ....................................................................... 5-5
Remote Reset Air Failure Lock Equipped Types UP1 and UP2 Actuators Transfer
from Manual to Automatic Operation ....................................................................... 5-5
TYPES UP3 AND UP4 ACTUATOR OPERATION ........................................................ 5-6
Positioner-Equipped Types UP3 and UP4 Actuators without Air Failure Lock Transfer
from Automatic to Manual Operation ....................................................................... 5-6
Positioner-Equipped Types UP3 and UP4 Actuators without Air Failure Lock Transfer
from Manual to Automatic Operation ....................................................................... 5-6
Method A Changing the Input Signal to Match the Actuator Position ............. 5-7
Method B Manually Positioning the Actuator to Match the Input Signal ......... 5-7
Solenoid-Equipped Types UP3 and UP4 Actuators without Air Failure Lock Transfer
from Automatic to Manual Operation ....................................................................... 5-8
Solenoid-Equipped Types UP3 and UP4 Actuators without Air Failure Lock Transfer
from Manual to Automatic Operation ....................................................................... 5-9
Remote Reset Air Failure Lock Equipped Types UP3 and UP4 Actuators Transfer
from Automatic to Manual Operation ....................................................................... 5-9
Remote Reset Air Failure Lock Equipped Types UP3 and UP4 Actuators Transfer

iii

Table of Contents

(continued)
Page

from Manual to Automatic Operation ..................................................................... 5-10

TYPES UP5 AND UP6 ACTUATOR OPERATION ...................................................... 5-10
Positioner-Equipped Types UP5 and UP6 Actuators without Air Failure Lock Transfer
from Automatic to Manual Operation ..................................................................... 5-10
Positioner-Equipped Types UP5 and UP6 Actuators without Air Failure Lock Transfer
from Manual to Automatic Operation ..................................................................... 5-11
Method A Changing the Input Signal to Match the Actuator Position ........... 5-12
Method B Manually Positioning the Actuator to Match the Input Signal ....... 5-12
Solenoid-Equipped Types UP5 and UP6 Actuators without Air Failure Lock Transfer
from Automatic to Manual Operation ..................................................................... 5-12
Solenoid-Equipped Types UP5 and UP6 Actuators without Air Failure Lock Transfer
from Manual to Automatic Operation ..................................................................... 5-13
Remote Reset Air Failure Lock Equipped Types UP5 and UP6 Actuators Transfer
from Automatic to Manual Operation ..................................................................... 5-13
Remote Reset Air Failure Lock Equipped Types UP5 and UP6 Actuators Transfer
from Manual to Automatic Operation ..................................................................... 5-14
SECTION 6 - TROUBLESHOOTING ...................................................................................... 6-1
INTRODUCTION ............................................................................................................ 6-1
PROBLEM DETERMINATION AND VERIFICATION PROCEDURE ............................ 6-1
SECTION 7 - MAINTENANCE ................................................................................................ 7-1
INTRODUCTION ............................................................................................................ 7-1
PERIODIC MAINTENANCE ........................................................................................ 7-1
ANNUAL OR SEMIANNUAL MAINTENANCE ............................................................... 7-2
MAINTENANCE AS REQUIRED.................................................................................... 7-3
SECTION 8 - REPAIR AND REPLACEMENT PROCEDURES............................................... 8-1
INTRODUCTION ............................................................................................................ 8-1
ENCLOSURE REMOVAL............................................................................................... 8-2
POSITIONER REMOVAL AND REPLACEMENT .......................................................... 8-2
SOLENOID VALVE REMOVAL AND REPLACEMENT ................................................. 8-3
ROTARY VANE REMOVAL AND REPLACEMENT (TYPES UP1 AND UP2 ACTUATORS)
8-3
ROTARY VANE SEAL REPAIR AND HOUSING CLEANING ....................................... 8-5
CYLINDER ASSEMBLY REPLACEMENT (TYPES UP3/4/5/6 ACTUATORS).............. 8-7
CYLINDER ASSEMBLY REPAIR AND CLEANING....................................................... 8-7
CLUTCH FORK INSPECTION AND REPLACEMENT (TYPES UP5 AND UP6 ACTUATORS) .......................................................................................................................... 8-13
ROLLER CHAIN ADJUSTMENT (TYPES UP5 AND UP6 ACTUATORS) ................... 8-14
OPTIONAL EQUIPMENT REPAIR/REPLACEMENT PROCEDURES ........................ 8-15
Reserve Air Tank Component Removal and Replacement (Types UP2 through UP6
Actuators)............................................................................................................... 8-16
Trip Valve Removal and Replacement ............................................................ 8-16
Pressure Switch Removal and Replacement .................................................. 8-16
Air Failure Lock Component Removal and Replacement (Types UP1 and UP2 Actuators) ........................................................................................................................ 8-17
Trip Valve Replacement .................................................................................. 8-17

Table of Contents

(continued)
Page

Latching Spring Return Cylinder Replacement................................................ 8-17

Automatic Mechanically Actuated Equalizing Valve Replacement .................. 8-18
Air Failure Lock Component Removal and Replacement (Types UP3 through UP6 Actuators) ................................................................................................................... 8-18
Lock Valves Removal and Replacement ......................................................... 8-18
Trip Valve Removal and Replacement ............................................................ 8-19
Pressure Switch Removal and Replacement .................................................. 8-19
Alarm/Travel Switch Removal and Replacement ................................................... 8-20
Pneumatic Shaft Position Transmitter Replacement (Types UP2 through UP6 Actuators) ........................................................................................................................ 8-21
Strip Heater Replacement (Types UP2 through UP6 Actuators) ........................... 8-21
Thermoswitch Replacement (Types UP2 through UP6 Actuators) ........................ 8-22
Volume Booster Replacement (Type UP6 Actuators) ............................................ 8-23
SECTION 9 - SUPPORT SERVICES...................................................................................... 9-1
INTRODUCTION ............................................................................................................ 9-1
REPLACEMENT PARTS................................................................................................ 9-1
TRAINING....................................................................................................................... 9-1
TECHNICAL DOCUMENTATION................................................................................... 9-1
APPENDIX A - SPARE PARTS............................................................................................. A-1
INTRODUCTION ........................................................................................................... A-1
Type UP1 Actuators....................................................................................................... A-1
Type UP2 Actuators..................................................................................................... A-13
Types UP3 AND UP4 Actuators .................................................................................. A-35
Types UP5 and UP6 Actuators.................................................................................... A-64
PARTS KITS FOR ALL Actuators................................................................................ A-94
APPENDIX B - DIMENSION DRAWINGS .............................................................................. B-1
DIMENSION DRAWINGS
.................................................................................. B-1

List of Tables
No.

Title

Page

Table 1-1.
Table 1-2.
Table 1-3.
Table 1-4.
Table 1-5.
Table 1-6.

Reference Documents..............................................................................................................1-4
Nomenclature ...........................................................................................................................1-4
Specifications ...........................................................................................................................1-6
Options and Accessories..........................................................................................................1-8
Type UP Actuator Shipping Weights ......................................................................................1-10
Option Shipping Weights1 ......................................................................................................1-10

Table 3-1.
Table 3-2.
Table 3-3.

Tubing Sizes and Air Filter Regulator.......................................................................................3-9

Suggested Operating Torque at Minimum and Maximum Supply Pressure Limits ..................3-9
Master/Slave Installation Kit (Kit No. 258458 _1) ...................................................................3-18

Table 4-1.

Zero Elevation ..........................................................................................................................4-2

Table 6-1.
Fault Correction Chart See Note 3 for UP Actuator Equipped with TZIDC Positioner ............6-1
Table 6-1a. Fault Correction Chart ..............................................................................................................6-4
Table 6-1b. Fault Correction Chart ..............................................................................................................6-5
Table 8-1.
Table 8-2.
Table 8-3.
Table 8-4.
Table 8-5.
Table A-1.
Table A-2.
Table A-3.
Table A-4.
Table A-5.
Table A-6.
Table A-7.
Table A-8.
Table A-9.
Table A-10.
Table A-11.
Table A-12.
Table A-13.
Table A-14.
Table A-15.
Table A-16.
Table A-17.
Table A-18.
Table A-19.
Table A-19.
Table A-19.
Table A-20.
Table A-21.
Table A-22.
Table A-23.
Table A-24.

Parts List for Type UP3 Actuator Cylinder Assembly (Part Number 5328775_1)1 ..................8-9
Parts List for Type UP4 Actuator Cylinder Assembly (Part Number 5328769 _1)1................8-10
Parts List for Type UP5 Actuator Cylinder Assembly (Part Number 5328952 _1)1................8-11
Parts List for Type UP6 Actuator Cylinder Assembly (Part Number 5328945 _1)1................8-12
UP Actuator Travel Switch Kits...............................................................................................8-20

UP1 with Positioner, Figure A-1 (Drawing No. 5328573) ........................................................ A-1
UP1 Positioners, Figure A-1 .................................................................................................... A-3
UP1 with Solenoid Valve, Figure A-2 (Drawing No. 5328581) ................................................ A-5
UP1 Solenoid Valves, Figure A-2 ............................................................................................ A-5
UP1 Alarm/Travel Switch Kit, Figure A-3 (Kit No. 5328745 _1)............................................... A-8
UP1 Air Failure Lock Kit, Figure A-4 (Kit No. 5328826 _1) .................................................. A-10
UP1 Rotary Vane Seal Repair Kit, Figure 8-1 (Kit No. 258244 _1) ....................................... A-13
UP2 Actuator with Positioner, Figure A-5 (Drawing No. 5328874)........................................ A-13
UP2 Positioners, Figure A-5 .................................................................................................. A-15
UP2 with Solenoid Valve, Figure A-6 (Drawing No. 5328891) .............................................. A-17
UP2 Solenoid Valves, Figure A-6 .......................................................................................... A-20
UP2 Alarm/Travel Switch Kit, Figure A-7 (Kit No. 5328932_1) ............................................. A-21
UP2 Pneumatic Shaft Position Transmitter Kit, Figure A-8 (Kit No. 5328936 _2/3) .............. A-21
UP2 Air Failure Lock Kit, Figure A-9 (Kit No. 5328925 _1).................................................... A-25
UP2 Reserve Air Tank Kit, Figure A-10 (Kit No. 5328925 _2) ............................................... A-29
UP2 Rotary Vane Seal Repair Kit, Figure 8-1 (Kit No. 258244 _2) ....................................... A-32
UP2 Heater Kits, Figure A-11 (Kit Nos. 5328935 _1/2).......................................................... A-32
UP3 and UP4 with Positioner, Figure A-12 (Drawing No. 5328749) ..................................... A-35
UP3 and UP4 _Positioners and Unique Items, Figure A-12.................................................. A-38
UP3 and UP4 Positioners and Unique Items, Figure A-12.................................................... A-39
UP3 and UP4 Positioners and Unique Items, Figure A-12.................................................... A-40
UP3 and UP4 TZIDC Positioners, Figure A-12 ..................................................................... A-41
UP3 and UP4 with Solenoid Valve Figure A-13 (Drawing No. 5328799) .............................. A-46
UP3 and UP4 with Solenoid Valves and Unique Items, Figure A-13 .................................... A-51
UP3 and UP4 Alarm/Travel Switch Kit, Figure A-14.............................................................. A-52
UP3 and UP4 Pneumatic Shaft Position Transmitter Kits, Figure A-15 ................................ A-53
(Kit Nos. 5328798 _315/327)
Table A-25. UP3 Air Failure Lock Kits, Figure A-16 (Kit Nos. 5328781 _1/2) ........................................... A-54
Table A-26. UP4 Air Failure Lock Kits, Figure A-17 (Kit Nos. 5328781 _3/4) ........................................... A-57

List of Tables
No.

Table A-27.
Table A-28.
Table A-29.
Table A-30.
Table A-31.
Table A-32.
Table A-33.
Table A-34.
Table A-35.
Table A-36.
Table A-37.
Table A-38.
Table A-39.
Table A-40.
Table A-41.
Table A-42.
Table A-43.
Table A-44.
Table A-45.
Table A-46.

Title

(continued)
Page

UP3 Reserve Air Tank Kits, Figure A-18 (Kit Nos. 5328781 _31/32) .................................... A-59
UP4 Reserve Air Tank Kits, Figure A-19 (Kit Nos. 5328781 _41/42) .................................... A-60
UP3 and UP4 Heater Kits, Figure A-20................................................................................. A-62
UP3 Cylinder Spare Parts Kit, Figure 8-2 (Kit No. 258240 _1).............................................. A-63
UP4 Cylinder Spare Parts Kit, Figure 8-3 (Part No. 258241 _1) ........................................... A-64
UP5 and UP6 with Positioner, Figure A-21 (Drawing No. 5328960) ..................................... A-64
UP5 and UP6 Positioners and Unique Items, Figure A-21 ................................................... A-70
UP5/UP6 With TZIDC Positioners and Unique Items, ref. Figure A-21, Sheets. 1-3) ........... A-71
UP5 and UP6 with Solenoid Valve, Figure A-22 (Drawing No. 5328961) ............................. A-71
UP5 and UP6 Solenoid Valves and Unique Items, Figure A-22 ........................................... A-75
UP5 and UP6 Pneumatic Shaft Position
Transmitter Kit, Figure A-24 (Kit No. 5328963 _1) ................................................................ A-80
UP5 and UP6 Alarm/Travel Switch Kit, Figure A-23 (Kit No. 5328962_1) ............................ A-80
UP5 and UP6 with Positioner Air Failure Lock Kit, Figure A-25 (Kit No. 5328964 _1) .......... A-82
UP5 and UP6 with Solenoid Valve Air
Failure Lock Kit, Figure A-25 (Kit No. 5328964 _2)............................................................... A-83
UP5 and UP6 Reserve Air Tank Kits, Figure A-26 (Kit Nos. 5328964 _ __) ......................... A-86
UP5 Cylinder Spare Parts Kit, Figure 8-4 (Kit No. 258241 _1).............................................. A-89
UP6 Cylinder Spare Parts Kit, Figure 8-5 (Kit No. 258242 _1).............................................. A-89
UP5 and UP6 Heater Kits, Figure A-27 (Kit Nos. 5328965 _1/3) .......................................... A-89
UP6 Volume Boosters Kit, Figure A-28 (Kit No. 5329155).................................................... A-89
Alarm/Travel Switch Kits for UP Actuators ............................................................................ A-94

vii

List of Figures
No.

Title

Page

Figure 1-1.

Stroke Times for Type UP1 Actuator with Type AV2 Positioner - 5 to 95% of Stroke ......... 1-11

Figure 1-2.

Stroke Times for Type UP1 Actuator with Type AV2 Positioner - 0 to 100% of Stroke ....... 1-12

Figure 1-3.

Stroke Times for Type UP2 Actuator with Type AV2 Positioner - 5 to 95% of Stroke ......... 1-12

Figure 1-4.

Stroke Times for Type UP2 Actuator with Type AV2 Positioner - 0 to 100% of Stroke ....... 1-13

Figure 1-5.

Stroke Times for Type UP2 Actuator with Solenoid Valve - 0 to 100% of Stroke ............... 1-13

Figure 1-6.

Stroke Times for Type UP3 Actuator with Type AV2 Positioner - 5 to 95% of Stroke ......... 1-14

Figure 1-7.

Stroke Times for Type UP3 Actuator with Type AV2 Positioner - 0 to 100% of Stroke ....... 1-14

Figure 1-8.

Stroke Times for Type UP3 Actuator with Solenoid Valve - 0 to 100% of Stroke ............... 1-15

Figure 1-9.

Stroke Times for Type UP4 Actuator with Type AV2 Positioner - 5 to 95% of Stroke ......... 1-15

Figure 1-10. Stroke Times for Type UP4 Actuator with Type AV2 Positioner - 0 to 100% of Stroke ....... 1-16
Figure 1-11. Stroke Times for Type UP4 Actuator with Solenoid Valve - 0 to 100% of Stroke ............... 1-16
Figure 1-12. Stroke Times for Type UP5 Actuator with Type AV2 Positioner - 5 to 95% of Stroke ......... 1-17
Figure 1-13. Stroke Times for Type UP5 Actuator with Type AV2 Positioner - 0 to 100% of Stroke ....... 1-17
Figure 1-14. Stroke Times for Type UP5 Actuator with Solenoid Valve - 0 to 100% of Stroke ............... 1-18
Figure 1-15. Stroke Times for Type UP6 Actuator with Type AV2 Positioner - 5 to 95% of Stroke ......... 1-18
Figure 1-16. Stroke Times for Type UP6 Actuator with Type AV2 Positioner - 0 to 100% of Stroke ....... 1-19
Figure 1-17. Stroke Times for Type UP6 Actuator with Solenoid Valve - 0 to 100% of Stroke ............... 1-19

Figure 3-1a. Type UP1 Actuator with Type AV Positioner and optional Alarm/Travel Switch ................... 3-3
Figure 3-1b. TZIDC Wiring Diagram ........................................................................................................ 3-3
Figure 3-2.

Type UP2 Actuator with Type AV Positioner and Optional Alarm/Travel Switch .................. 3-5

Figure 3-3.

Types UP3 and UP4 Actuators............................................................................................ 3-6

Figure 3-4.

Types UP5 and UP6 Actuators........................................................................................... 3-8

Figure 3-5.

Operating Torque Versus Air Supply Pressure (Types UP1 and UP2 Actuators).............. 3-11

Figure 3-6.

Stall Torque Versus Air Supply Pressure (Types UP1 and UP2 Actuators)........................ 3-11

Figure 3-7.

Operating Torque Versus Air Supply Pressure .................................................................. 3-12

(Types UP3, UP4, UP5 and UP6 Actuators)

Figure 3-8.

Stall Torque at Midstroke Versus Air Supply Pressure....................................................... 3-12

(Types UP3, UP4, UP5 and UP6 Actuators)

Figure 3-9.

Type UP1 Actuator with Solenoid Valve and Air Failure Lock............................................ 3-16

Figure 3-10. Type UP2 Actuator with Solenoid Valve ............................................................................ 3-17
Figure 3-11. Master/Slave Tubing Connections..................................................................................... 3-18
Figure 3-12. Reserve Air Tank Tubing for Type UP2 Actuators ............................................................. 3-21
Figure 3-13. Reserve Air Tank Tubing for Types UP3 through UP6 Actuators....................................... 3-22
Figure 3-14. Reset Switch for Air Failure Lock (Part Number 19515895_1) .......................................... 3-24
Figure 3-15. Tubing Schematic for Type UP1 Actuator with Air Failure Lock......................................... 3-26
Figure 3-16. Tubing Schematic for Type UP2 Actuator with Air Failure Lock......................................... 3-28

viii

List of Figures
No.

Title

(continued)
Page

Figure 3-17. Tubing Schematic for Types UP3 and UP4Actuators with Air Failure Lock........................ 3-29
Figure 3-18. Tubing Schematic for Types UP5 and UP6 Actuators with Air Failure Lock...................... 3-31
Figure 3-19. Alarm/Travel Switches UP Actuator................................................................................... 3-33
Figure 3-20. Typical Wiring Loop Diagram for the Shaft Position Transmitter ....................................... 3-35

Figure 5-1.

Operating Controls - Types UP1 and UP2 Actuators ........................................................... 5-3

[TZIDC Positioner with Equalizing Valve not shown]

Figure 5-2.

Operating Controls - Types UP3 and UP4 Actuators ........................................................... 5-8

Figure 5-3.

Operating Controls - Types UP5 and UP6 Actuators ......................................................... 5-10

Figure 8-1.

Rotary Vane Removal and Seal Replacement ..................................................................... 8-4

Figure 8-2.

Cylinder Assembly for Type UP3 Actuators (Part Number 5328775 _1) .............................. 8-9

Figure 8-3.

Cylinder Assembly for Type UP4 Actuators (Part Number 5328769 _1)............................. 8-10

Figure 8-4.

Cylinder Assembly for Type UP5 Actuators (Part Number 5328952 _1) ........................... 8-11

Figure 8-5.

Cylinder Assembly for UP6 Actuators (Part Number 5328945 _1) ..................................... 8-12

Figure 8-6.

Clutch and Clutch Fork Assembly...................................................................................... 8-13

Figure 8-7.

Roller Chain Adjustment for Types UP5 and UP6 Actuators.............................................. 8-15

Figure A-1. UP1 with Positioner, Tables A-1 and A-2 (Sheet 1 of 4).......................................................A-2
Figure A-2. UP1 with Solenoid Valve, Tables A-3 and A-4 (Sheet 1 of 2) ...............................................A-6
Figure A-3. UP1 Alarm/Travel Switch Kit, Table A-5...............................................................................A-9
Figure A-4. UP1 Air Failure Lock Kit, Table A-6 (Sheet 1 of 2) .............................................................A-12
Figure A-5. UP2 with Positioner, Tables A-8 and A-9 (Sheet 1 of 3).....................................................A-15
Figure A-6. UP2 with Solenoid Valve, Tables A-10 and A-11 (Sheet 1 of 2) .........................................A-19
Figure A-7. UP2 with Alarm/Travel Switches Table A-12 (Sheet 1 of 2) ...............................................A-22
Figure A-8. UP2 with Pneumatic Shaft Position Transmitter, Table A-13 (Sheet 1 of 2) .......................A-24
Figure A-9. UP2 with Air Failure Lock, Table A-14 (Sheet 1 of 2) .........................................................A-27
Figure A-10. UP2 Reserve Air Tank Kit, Table A-15 (Sheet 1 of 2).........................................................A-30
Figure A-11. UP2 with Heater, Table A-17 (Sheet 1 of 2) .......................................................................A-33
Figure A-12. UP3 and UP4 with Positioner, Tables A-18 and A-19 (Sheet 1 of 4) .................................A-42
(Type AV Positioner shown)
Figure A-13. UP3 and UP4 with Solenoid Valve, Tables A-21 and A-22 (Sheet 1 of 2) ..........................A-49
Figure A-14. UP3 and UP4 with Alarm/Travel Switches, Table A-23 ......................................................A-51
Figure A-15. UP3 and UP4 Pneumatic Shaft Position Transmitter, Table A-24 ......................................A-53
Figure A-16. UP3 with Air Failure Lock, Table A-25 ...............................................................................A-56
Figure A-17. UP4 with Air Failure Lock, Table A-26 ...............................................................................A-58

List of Figures (continued)

No.

Title

Page

Figure A-18. UP3 with Reserve Air Tank, Table A-27............................................................................. A-60
Figure A-19. UP4 with Reserve Air Tank, Table A-28............................................................................. A-62
Figure A-20. UP3 and UP4 with Heater, Table A-29...............................................................................A-63
Figure A-21. UP5 and UP6 with Positioner, Tables A-32, A-32 and A-33 (Sheet 1 of 3)......................... A-69
Figure A-22. UP5 and UP6 with Solenoid Valve, Tables A-35 and A-36 (Sheet 1 of 2) .......................... A-75
Figure A-23. UP5 and UP6 with Alarm/Travel Switches, Table A-38 (sheet 1 of 2) ................................ A-77
Figure A-24. UP5 and UP6 with Pneumatic Shaft Position Transmitter, Table A-37 (Sheet 1 of 2) ........ A-80
Figure A-25. UP5 and UP6 with Air Failure Lock, Tables A-39 and A-40 (Sheet 1 of 2) ......................... A-84
Figure A-26. UP5 and UP6 with Reserve Air Tank, Table A-41 (Sheet 1 of 2) ....................................... A-87
Figure A-27. UP5 and UP6 Actuators with Heater, Table A-44 (Sheet 1 of 2) ........................................ A-91
Figure A-28. UP6 Actuators with Volume Boosters, Table A-45 ............................................................. A-93

Figure B-1. Type UP1 Actuator with Positioner .....................................................................................B-1

Figure B-2. Type UP1 Actuator with Positioner and Air Failure Lock .....................................................B-2
Figure B-3. Type UP1 Actuator with Positioner and/or Alarm/Travel Switches.......................................B-2
Figure B-4. Type UP1 Actuator with Solenoid Valve ..............................................................................B-3
Figure B-5. Type UP1 Actuator with Solenoid Valve and Air Failure Lock..............................................B-3
Figure B-6. Type UP1 Actuator with Solenoid Valve and/or Alarm/Travel Switches ...............................B-4
Figure B-7. Type UP2 Actuator with Type AV Positioner or Solenoid Valve ...........................................B-4
Figure B-8. Types UP3 and UP4 Actuators (Page 1 of 2) ......................................................................B-5
Figure B-9. Types UP3 and UP4 Actuators (Page 2 of 2) ......................................................................B-6
Figure B-10. Types UP5 and UP6 Actuators............................................................................................B-6
Figure B-11. 20.8 LIter (5.5 Gallon) Reserve Air Tank Option for Type UP2 Actuators ............................B-7
Figure B-12. 30.3 Liter (8.0 Gallon) Reserve Air Tank Option for Types UP3, UP4 and UP5 Actuators ...B-7
Figure B-13. 64.4 Liter (17.0 Gallon) Reserve Air Tank for Type UP6 Actuators......................................B-8

I-P81-20B

SECTION 1 - INTRODUCTION
OVERVIEW
This instruction aims to acquaint all users with the Type UP Universal
Pneumatic Rotary Actuators. It has explanations of description and
operation, installation, calibration, operating procedures, troubleshooting, maintenance, repair/replacement procedures and support
services. There are also appendices that have parts lists, drawings
and other reference material. Upon completion of this instruction, you
will have a working knowledge of the actuators.
It is important for safety and operating reasons to read and understand this instruction. Do not install or complete any tasks or procedures related to operation, calibration, maintenance or repair until
doing so.
INTENDED USER
The information in this instruction is a guide for technical personnel
responsible for the installation, operation and upkeep of the Type UP
Universal Pneumatic Rotary Actuators.
EQUIPMENT DESCRIPTION
The actuators accept electric or pneumatic control signals. They provide modulating or on/off control power to position devices through
mechanical linkage, or by direct coupling.
If the actuator has a positioner (ordered by nomenclature), it offers a
selection of input ranges:

21 to 103 kilopascals (3 to 15 pounds per square inch gage),

Type AV11 Positioner.

21 to 186 kilopascals (3 to 27 pounds per square inch gage),

Type AV12 Positioner.

4 to 20 milliamps, Types AV2, AV3, TZIDC Positioners

Computer DDC, solid state, or contact input, Type AV4 positioner

The positioning function can be characterized for a unique application.

For AV positioners, cams for linear, square or square root relationships exist. Custom shaping the cam provides for user specific positioning. The TZIDC positioner has a linear, equal
percent, and user configurable characterization. For all positioners, a mechanical connection to the actuator serves to feed back
the shaft movement.

OVERVIEW
1-1

INTRODUCTION

Actuators fitted with a solenoid valve provide on/off control. In this

case, positioning is at either of the extreme positions of travel (zero
percent or 100 percent).
FEATURES

Wide Range of Torque Ratings. Six actuator sizes available in

ratings from 122 to 6,372 Newton meters (90 to 4,700
foot-pounds).

Easy and Flexible Installation. Actuators can be placed in convenient locations and connected to the driven device by standard
linkage components (refer to the Connecting Linkage for Universal Rotary Actuators product specification).

Suitable for High Temperature Environments. Actuators can

be used in ambient temperatures up to 82C (180F).

Adjustable Relationship Between Control Signal and Output Shaft Position. Easily adjusted by use of standard positioner cam characteristics (for linear, square and square root
relationship) or custom-shaped cam.

Wide Environmental Applications. Complete metal enclosures

offer superior strength, as well as high immunity to diverse atmospheres and process materials.

Quick and Smooth Transfer. Easily shifted from automatic to

manual control.

Wide Range of Options Available. Factory-installed NEMA 4X

enclosure, conventional or smart positioners or solenoids, pneumatic or electric shaft position transmitter, alarm/travel switches,
air failure lock, reserve air tank and heated enclosures are available.

EQUIPMENT APPLICATION
The actuators provide regulation of dampers and fan inlet vanes.
They also control lever-operated valves, turbine governors, fluid
drives and other final control elements.
INSTRUCTION CONTENT
Introduction

Provides a description of this instruction, its sections and their uses, and
a brief description of the actuator. Also included are instructions on how
to use this document, reference documents, nomenclature, specifications, options and accessories, shipping weights, and stroke time
graphs (Figures 1-1 through 1-17).

Description and
Operation

Provides an overview of the actuators. A broad description of each

type appears in this section.

FEATURES
1-2

INTRODUCTION

Installation

Contains instructions for unpacking and inspection; location and

safety considerations; setup/physical installation including wiring,
cabling and tubing connections; connections for optional equipment;
and any required adjustments.

Calibration

Provides calibration procedures required before placing the actuators

into operation and for optional equipment.

Operating Procedures

Contains procedures for normal operation of the actuators. Descriptions of the controls are found here.

Troubleshooting

Provides procedures for isolating problems. It helps determine if the

driving mechanism or the driven device is at fault. A troubleshooting
table appears in this section.

Maintenance

Contains maintenance information about the actuators and related

equipment.

Repair and Replacement

Procedures
Support Services
Parts Drawings
and Parts Kits
Dimension Drawings

Details the procedures for replacing actuator components.

Includes information on how to order replacement parts.
Contains information on available spare parts and kits.
Provides dimension drawings to aid in the installation process.

HOW TO USE THIS INSTRUCTION

This instruction pertains to Types UP1 through UP6 actuators. Information pertains only to the actuators specified.
NOTE: This instruction applies only to the actuators and their
related options. All procedures involving positioners appear in the
appropriate positioner instruction.

The sections of this instruction are sequentially arranged as they

relate to initial start-up; from unpacking to repair and replacement
procedures. After initial start-up, refer to this instruction as needed by
section.
The word actuator is used throughout this instruction. Actuator refers
to rotary vane when discussing Types UP1 and UP2 actuators. Actuator refers to cylinder when discussing Types UP3 through UP6
actuators.

REFERENCE DOCUMENTS
Table 1-1 is a list of ABB documents referred to in this instruction.

HOW TO USE THIS INSTRUCTION

1-3

INTRODUCTION

Table 1-1. Reference Documents

Document

Description

D-AAP-UP

Universal Rotary Actuators Type UP Pneumatic specification

D-APE-AV1234

Characterizable Positioner Type AV1, AV2, AV3, AV4, TZIDC specification

10/18-0.22 EN

Electro-Pneumatic Positioner TZIDC specification

10/18-0.32 EN

Electro-Pneumatic Positioner TZIDC-200 specification

G81-5-1

Connecting Linkage for Universal Rotary Actuators

PN25039

Characterizable Positioner Type AV1 and AV2 instruction

PN25058

Characterizable Positioner Type AV3 and AV4 instruction

P-E88-25-001

Closed Loop Control Using Type AV Positioner

P-P88-001

Installing a Type AV Positioner in a Hazardous Location

42/18-79 EN

TZIDC Positioner Operating Instructions

42/18-73 EN

TZIDC-200 Positioner Operating Instructions

45/18-79 EN

TZIDC/TZIDC-200 Configuration Instructions

NOMENCLATURE
The Type UP actuator has ten nomenclature positions. Positions
three through nine each have customer selectable options. Use
Table 1-2 to select or verify actuator type.
Table 1-2. Nomenclature
Position

Type

U P _ _ _ _ _ _ _

1 2 3 4 5

Universal Rotary Actuators Type UP Pneumatic (All Metal Enclosure)

Rated Torque at 690 kPa (100 psig) Supply

122 Nm(90 ft-lbs)

610 Nm(450 ft-lbs)

1,085 Nm(800 ft-lbs)

1,966 Nm(1,450 ft-lbs)

3,796 Nm(2,800 ft-lbs)

6,372 Nm(4,700 ft-lbs)

Enclosure Rating
0

NEMA 3R (standard)

NEMA 4X (all except Type UP1 with solenoid)1

Control Input

NOMENCLATURE
1-4

None - Slave Drive (Type UP6 Actuator only)

3 to 15 psig Characterizable Pneumatic Positioner, AV1121_ _0

3 to 27 psig Characterizable Pneumatic Positioner, AV1221_ _0

4 to 20-mA Characterizable I/P Positioner, AV2321_ _0

(Fail Open/Closed upon loss of signal)

4 to 20-mA Characterizable I/P Positioner, AV3321_ _0

(Fail in place upon loss of signal)

Type AV4 Characterizable Pulse Input Positioner, AV4421_ _0

4 to 20 mA Smart TZIDC, fail open/close

INTRODUCTION

Table 1-2. Nomenclature (continued)

Position

Type

1 2 3 4 5

U P _ _ _ _ _ _ _

Universal Rotary Actuators Type UP Pneumatic (All Metal Enclosure)

4 to 20mA Smart TZIDC, fail-in-place

4 to 20-mA Smart TZIDC-200, fail open/close

4 to 20-mA Smart TZIDC-200, fail-in-place

On-Off Solenoid (120 VAC), Single Coil

On-Off Solenoid (115/125 VDC), Single Coil

On-Off Solenoid (120 VAC), Dual Coil

On-Off Solenoid (115/125 VDC), Dual Coil

On-Off Solenoid (220 Vac, 50 Hz / 240 VAC, 60 Hz), Single Coil

On-Off Solenoid (220 Vac, 50 Hz / 240 VAC, 60 Hz), Dual Coil

Shaft Position Transmitter
0

None

Potentiometric Resistive Output (Built into only AV Positioner for

UP_ _ A, B, & C only)2

4 to 20-mA Output (Built into Positioner, for UP_ _ A, B, C, D, U,

W, Y & Z only)

3 to 15 psig Pneumatic Position Transmitter Output (AV112000

Positioner) (for UP_ _A only)3,4
Adjustable Travel Switches
0

None

Included (4 SPDT switches)

Included (2 SPDT switches)

Air Failure Control/Volume Boosters
0

None

Air failure lock-up (for all but Type UP6_0 actuators)

Volume boosters (to increase actuator stroke speed)

[UP6 only]

Air failure lock and volume boosters [UP6 only]

Reserve air tank3 (goes to 0 or 100% on loss of air supply)

Actuator Heaters
0

None

120 VAC3,5

240 VAC3,5
Special Options
0

Standard tubing

Stainless Steel Tube fittings

NOTES:
1. For UP1 or UP2, NEMA4X applies only to the Positioner enclosure.
2. Potentiometer output not available with TZIDC positioners.
3. Not available on Type UP1 actuators. Heater option not suitable for explosion proof or intrinsically

NOMENCLATURE

1-5

INTRODUCTION

safe applications.
4. The environmental rating on Types UP2, UP3 and UP4 actuators with a Type AV Pneumatic Position Transmitter is a function of the environmental rating of the Type AV Pneumatic Position Transmitter, since it is mounted outside the actuator enclosure. Refer to Type AV1 Positioner
Specification.
5. Heater option not suitable for explosionproof or intrinsically safe applications.

SPECIFICATIONS
Table 1-3 lists the specifications for the Type UP actuators.
Table 1-3. Specifications
Property
Operating torque

Characteristic/Value
Refer to Table 3-2 for maximum values. Refer to Figures 3-6 and 3-8 for
operating torque versus air supply pressure.

Operating air supply pressure3 276 to 690 kPa (40 to 100 psig) With AV Positioners or Solenoids.
276 to 620 kPa (40 to 90 psig) with TZIDC Positioners
Stroke times

Refer to Figures 1-1 through 1-17.

Volume displacement for 90

mechanical output rotation
UP1

656 cm3 (40 in.3) rotary vane

UP2

1,966 cm3 (120 in.3) rotary vane

UP3

3,687 cm3 (225 in.3) cylinder [15 by 20 cm (6 by 8 in.)]

UP4

6,555 cm3 (400 in.3) cylinder [20 by 20 cm (8 by 8 in.)]

UP5

13,110 cm3 (800 in.3) cylinder [20 by 41 cm (8 by 16 in.)]

UP6

20,566 cm3 (1,255 in.3) cylinder [25 by 41 cm (10 by 16 in.)]

Temperature limits 1

-40 to 82C (-40 to 180F)

The low temperature operative limit can be extended below 0C (32F) without heaters if the dew point of the air supply is maintained at least 10C
(18F) below the minimum expected ambient temperature.

Mechanical rotation
UP1 and UP2

Rotary vane stroke is nominally set for 90 rotation, but can be adjusted over
a range from 80 to 92 via adjustable mechanical stop.

UP3, UP4, UP5 and UP6

Stroke of the cylinder provides a 90 rotation of the output lever.

Positioner

Positioner input signal

Refer to the Characterizable Positioner Type AV1, AV2, AV3, AV4 or

TZIDC specifications for details on positioners available for use with Type
UP actuators.
AV1 or TZIDC: 21 to 103 kPa (3 to 15 psig), 21 to 186 kPa (3 to 27 psig),
50% range suppression and/or zero elevation capability.
AV2 or TZIDC: 4 to 20-mA (goes to 0% (normal acting) or 100% (reverse
acting) on loss of input signal).
AV3: 4 to 20-mA (holds position on loss of input signal)
AV4: Computer DDC, solid state or switch contact (holds position on loss of
input signal)

Typical air consumption

(nominal) at balance with
positioner

With AV Positioners: 188.8 cm3/sec (0.4 scfm) at 517.1 kPa (75.0 psig) supply, 283.2 cm3/sec (0.6 scfm) maximum at null.
With TZIDC Positioners: <0.03 Kg/hr (0.015 SCFM) independent of supply
pressure.

Positioner action

Direct or reverse is standard

SPECIFICATIONS
1-6

INTRODUCTION

Table 1-3. Specifications (continued)

Property

Characteristic/Value

Performance specifications

Refer to the Characterizable Positioner Type AV1, AV2, AV3, AV4 or

TZIDC specification for hysteresis, resolution, deadband, repeatability, etc.

Solenoid valve type and coil

requirements

4-way, 2-position, 2-wire type (UP_ _5, UP_ _6 and UP_ _F)
4-way, 2-position, 4-wire type (UP_ _8, UP_ _9 and UP_ _G)

Types UP1 and UP2

NEMA 4X enclosure rating. CSA certified 120 VAC, 50/60 Hz, 10.5 W; 220
VAC at 50 Hz/240 VAC at 60 Hz, 5.25 W; or 125 VDC, 11.2 W

Types UP3, UP4, UP5 and

UP62

NEMA 1 enclosure rating. CSA certified 120 VAC, 50/60 Hz, 10.5 W; 220
VAC at 50 Hz/240 VAC at 60 Hz, 5.25 W; or 125 VDC, 11.2 W

External connections
Air supply

UP1, UP2, UP3 and UP4: -18 NPT female

UP5 and UP6: -14 NPT female

Pneumatic signal

-18 NPT female when using Types AV11 or AV12 positioners as the control input

External connections
Air failure reset

-18 NPT female

Electrical conduit

Cutouts for -in. and -in. female conduit connection

Manual operator
UP1 and UP2

Lever type with manual locking bolt

UP3 and UP4

Split nut with locking ratchet

UP5 and UP6

Gear type with self-locking ratchet

Materials of construction
Frame

Carbon steel

Output shaft

Carbon steel

Top covers

Sheet metal

End covers

Sheet metal

Actuators

UP1 and UP2: Die cast aluminum rotary vane housing

UP3, UP4, UP5 and UP6: Carbon steel air cylinder housing and ductile iron
cylinder end flanges

Seals on vane, vane shaft,

piston and piston rod

Nitrile rubber

Coating on metal parts

Corrosion-resistant polyurethane

Storage

Store in a dry, indoor location not subject to rapid temperature changes that
would cause condensation to form inside the unit.

Storage temperature limits

-40 to 93C (-40 to 200F)

Enclosure classification

NEMA 3R (standard)

Agency approvals

Canadian Standards Association (CSA) certified for use in general purpose

(nonhazardous) locations except for units with TZIDC-200 Explosion-Proof
Positioner. Refer to TZIDC-200 specification for approvals.

Weight

Refer to Tables 1-5 and 1-6

NEMA 4X (optional).

NOTES:
1. Some actuator/positioner combinations may have slightly higher minimum, and slightly lower maximum operating temperatures. Refer to the Characterizable Positioner Type AV1, AV2, AV3, AV4,
TZIDC specification for temperature limitations. Furthermore, consult the factory for UP3 through
UP6 minimum positioner ambient temperature limit when using internal strip heater option. The po-

SPECIFICATIONS

1-7

INTRODUCTION

sitioner is inside the heated enclosure for UP3 through UP6, therefore as long as the heaters function
with the covers in place, the positioner does not see the ambient temperature. Therefore, the positioner ambient temperature can often be exceeded. Consult factory for details.
2. The solenoid valve is mounted inside the actuator enclosure on these models; therefore, the environmental rating of the entire unit is a function of the environmental rating of the actuator enclosure.
3. For UP actuators equipped with Air Failure Lockup. also refer to Section 4, Air Failure :Lock.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

OPTIONS AND ACCESSORIES

Table 1-4 lists the options and accessories available for use with the
actuators.
Table 1-4. Options and Accessories
Item

Description

Shaft Position Transmitter

Electric (internal to positioner)

2-wire unit requiring a 12 to 34 VDC supply and producing a 4 to 20-mA

linear output relative to the actuator shaft position.

Pneumatic

Produces a 21 to 103 kPa (3 to 15 psig) linear output relative to the

actuator shaft position. Minimum required air supply is 138 kPa (20
psig). The output may be characterized by the user (not available for
Type UP1 actuators).

Potentiometric Resistive

A potentiometer internal to the Types AV1, AV2 and AV3 positioners.

Gears connect the potentiometer to the positioner output shaft. The
position of the potentiometer shaft indicates the actuator shaft position.
The relationship between the potentiometer and the output shaft dictates that one degree of rotation of the output shaft corresponds to
approximately 9.9 ohms of resistive change at the potentiometer. Refer
to the appropriate Type AV positioner instruction for more information.

Adjustable Alarm/Travel Switches

Contact ratings
Air Failure Lock

Consists of four linkage-driven, cam-operated SPDT microswitches,

adjustable over the full stroke of the actuator. Used as alarm contacts
or for external indications.
C1, C4: <15 A at 125 VAC or 0.05 A at 125 VDC at 60C (140F)
Locks actuator in its last position when the air supply falls below a preset value. Each actuator includes a pneumatic pushbutton and contains
hardware for local or remote reset connection.

UP1 and UP2

Mechanical latch device with a 3-way pneumatic trip valve as the air
supply sensor.

UP3, UP4, UP5 and UP6

Uses a 3-way pneumatic trip valve as the air supply sensor, that trips
one 4-way (Types UP3 and UP4 actuators) or two 3-way (Types UP5
and UP6 actuators) lock-up valves to lock the actuator in the last position. Includes a pressure switch used to signal an air failure alarm or for
a status light.

Alarm pressure switch contact

ratings

13.0 A at 115/230 VAC at 60C (140F)

0.5 A at 110/125 VDC at 60C (140F)
Switch contacts must be derated 1.5 A for every 10C (18F) rise above
60C (140F).

OPTIONS AND ACCESSORIES

1-8

INTRODUCTION

Table 1-4. Options and Accessories (continued)

Item

Description

Reserve Air Tank

Available for all except Type UP1 actuators.

Drives actuator into the full open or full closed position when the air
supply falls below a preset value. Uses a 3-way pneumatic trip valve as
the air supply sensor.

UP2

20.8 l (5.5 gal.) air tank

UP3, UP4 and UP5

30.3 l (8.0 gal.) air tank

UP6

64.4 l (17.0 gal.) air tank

Strip Heaters (thermostatically

controlled)

UP2

Available for all except Type UP1 actuators.

The low temperature operative limit can be extended below 0C (32F)
without heaters if the dew point of the air supply is maintained at least
10C (18F) below the minimum expected ambient temperature.
1 heater element, 500 W at 120 VAC or 240 VAC

UP3, UP4, UP5 and UP6

Volume Boosters and Exhaust

Valves

2 heater elements, 500 W (1000 W total) at 120 VAC or 240 VAC

To increase stroke speed. Available as an option for Type UP6 actuators. Refer to Table 1-2 and Figure 1-16.

Accessories
Filters & Regulators1
UP1 and UP2

UP3, UP4, UP5, UP6

Coalescing Air Filter Part No. 5328563_2 with Bracket

(standard capacity)
Supply Air Regulator Part No. 1951029_5 with Bracket and Gauge
(standard capacity)
Supply Air Filter/Regulator Part No. 1951439_1 with Bracket and
Gauge (high capacity)
Coalescing filter for removal of solid and liquid contaminants in compressed air. Grade 6 filter that is 99.97% efficient at 0.01 microns, with
sight gauge, auto float drain, and metal bowl

Pressure switch5

Part No. 1941099_2 to sound an alarm or for status lights to signal loss
of air supply.

Pressure gages2

Part No. 5326605_4: instrument

Part No. 5326605_5: supply
Part No. 5326605_6: output (two required)

Speed control orifices3

For AV positioners, regulate time constant of positioner and final control

element. Installed directly in AV output ports.
Part No. 5327327_1: 1 mm (0.04 in.)
Part No. 5327327_2: blank (drill to suit)

NOTES:
1. Refer to Table 3-1 for regulator capacity and tubing information.
2. The manifold on the positioner provides gage ports, one for instrument (internal input signal) and two output gages. A supply gage can
be installed in the supply line (piping by customer).
3. For TZIDC positioner, use Ramp Up and Ramp Down configuration parameters to slow down stroking speed in each direction.
4. Furthermore, Consult the factory for UP3 through UP6 minimum positioner ambient temperature limit when using internal strip heater
option. The positioner is inside the heated enclosure for UP3 through UP6; therefore, as long as the heaters function with the covers in place,
the positioner does not see the ambient temperature. Therefore, the positioner minimum ambient temperature can often be exceeded. Consult factory for details.
5. For UP Actuators equipped Air Failure Lockup or Reverse Air Tank. Not available for UP Actuators equipped with TZIDC-200 Positioners.

OPTIONS AND ACCESSORIES

1-9

INTRODUCTION

SHIPPING WEIGHTS
Table 1-5 lists the shipping weights of the actuators including either a
positioner or a solenoid valve. Table 1-6 lists the shipping weights of
the various options.
Table 1-5. Type UP Actuator Shipping Weights
Actuator Type

Shipping Weight
kg (lb)

UP1_A,B,C,D,U,W,Y,Z

25 (55)

UP1_5,6,8,9,F,G

23 (50)

UP2_A,B,C,D,U,W,Y,Z

45 (100)

UP2_5,6,8,9,F,G

43 (95)

UP3_A,B,C,D,U,W,Y,Z

145 (320)

UP3_5,6,8,9,F,G

143 (315)

UP4_A,B,C,D,U,W,Y,Z

163 (360)

UP4_5,6,8,9,F,G

161 (355)

UP5_A,B,C,D,U,W,Y,Z

336 (741)

UP5_5,6,8,9,F,G

334 (736)

UP6_A,B,C,D,U,W,Y,Z

369 (814)

UP6_5,6,8,9,F,G

367 (809)

Table 1-6. Option Shipping Weights1

Option

Shipping Weight kg
(lb)

Pneumatic Shaft Position Transmitter

5.0 (11.0)

Alarm/Travel Switches

1.1 (2.5)

Strip Heaters
UP2

1.1 (2.5)

UP3, UP4, UP5 and UP6

2.0 (4.5)

Air Failure Lock

UP1

3.6 (8.0)

UP2

5.0 (11.0)

UP3 and UP4

5.9 (13.0)

UP5 and UP6

6.8 (15.0)

Reserve Air Tank

20.8 l (5.5 gal.) for UP2

10.0 (22.0)

30.3 l (8.0 gal.) for UP3, UP4 and UP5

13.6 (30.0)

64.4 l (17.0 gal.) for UP6

22.7 (50.0)

Volume Boosters (UP6 only)

4.5 (10.0)

NOTE:
1. Add these values to those listed in Table 1-5 where applicable.

SHIPPING WEIGHTS
1 - 10

INTRODUCTION

STROKE TIME GRAPHS

Figures 1-1 through 1-17 show the stroke times for the various types
of actuators with positioners and solenoid valves.

2.5

40 PSI
(40 FT-LB)

2.0

60 PSI
(60 FT-LB)

80 PSI
(75 FT-LB)

100 PSI
(90 FT-LB)

1.5

STROKE TIME
FROM 5% TO 95%
OF FULL STROKE 1.0
(SECS)
0.5

0.0
0

100

LOAD
(FT-LB)
NOTES:
1. THESE CURVES WERE GENERATED FROM ACTUAL TESTS USING A TYPE AV232100 POSITIONER. STROKE TIMES SHOWN ARE FOR
ACTUATOR ROTATIONS OF 90% OF FULL STROKE (81 OF ROTATION), BEGINNING AT 5% OF FULL STROKE (4.5 OF ROTATION) WITH THE
ACTUATOR AT IDLE (SUPPORTING THE LOAD), AND ENDING AT 95% OF FULL STROKE (85.5 OF ROTATION). IN ORDER TO OBTAIN THE
STROKE TIMES SHOWN IN THE CURVES:
A. SUPPLY PRESSURE MUST BE MAINTAINED NOT ONLY AT THE SOURCE, BUT ALSO AT THE POSITIONER.
B. DIAMETER OF THE TUBING MUST BE AS SPECIFIED IN THE INSTALLATION SECTION OF THE INSTRUCTION MANUAL.
C. DELIVERY CAPACITY OF THE PRESSURE REGULATOR MUST BE AS SPECIFIED IN THE INSTALLATION SECTION OF THE
INSTRUCTION MANUAL.
2. VALUES IN PARENTHESES ARE MAXIMUM RECOMMENDED OPERATING LOADS AT THE SUPPLY PRESSURES SHOWN.

TP20255A .

Figure 1-1. Stroke Times for Type UP1 Actuator with

Type AV2 Positioner - 5 to 95% of Stroke

STROKE TIME GRAPHS

1 - 11

INTRODUCTION

2.5

40 PSI
(40 FT-LB)

2.0

60 PSI
(60 FT-LB)

80 PSI
(75 FT-LB)

100 PSI
(90 FT-LB)

1.5

STROKE TIME
FROM 0% TO 100%
OF FULL STROKE
(SECS)
1.0

0.5

0.0
0

100

LOAD
(FT-LB)
NOTES:
1. THESE CURVES WERE GENERATED FROM ACTUAL TESTS USING A TYPE AV232100 POSITIONER. THE STROKE TIMES SHOWN
REPRESENT WORST CASE INITIAL CONDITIONS, WITH THE FULL SUPPLY PRESSURE ON THE OPPOSING PORT OF THE ACTUATOR BEFORE
BEGINNING TO PRESSURIZE THE PORT NECESSARY TO MOVE THE LOAD FROM 0% TO 100% OF FULL STROKE (0 TO 90 OF ROTATION). THE
STROKE TIMES PRESENTED HERE ARE A COMBINATION OF THE TIME REQUIRED TO EXHAUST THE O2 PORT AND FILL THE O1 PORT AND
THE TIME FOR THE ACTUATOR TO TRAVEL FROM 0% TO 100% OF FULL STROKE (0 TO 90 OF ROTATION). IN ORDER TO OBTAIN THE STROKE
TIME SHOWN IN THESE CURVES:
A) SUPPLY PRESSURE MUST BE MAINTAINED NOT ONLY AT THE SOURCE, BUT ALSO AT THE POSITIONER.
B) DIAMETER OF THE TUBING MUST BE AS SPECIFIED IN THE INSTALLATION SECTION OF THE INSTRUCTION MANUAL.
C) DELIVERY CAPACITY OF THE PRESSURE REGULATOR MUST BE AS SPECIFIED IN THE INSTALLATION SECTION OF THE
INSTRUCTION MANUAL.
2. VALUES IN PARENTHESES ARE MAXIMUM RECOMMENDED OPERATING LOADS AT THE SUPPLY PRESSURES SHOWN.

Figure 1-2. Stroke Times for Type UP1 Actuator with

Type AV2 Positioner - 0 to 100% of Stroke

Figure 1-3. Stroke Times for Type UP2 Actuator with

Type AV2 Positioner - 5 to 95% of Stroke

STROKE TIME GRAPHS

1 - 12

TP20234A .

INTRODUCTION

100 PSI
(450 FT-LB)

40 PSI
(165 FT-LB)

STROKE TIME
FROM 0% TO 100%
OF FULL STROKE
(SECS)

80 PSI
(353 FT-LB)

60 PSI
(256 FT-LB)

8
6
4
2
0
0

100

150

200

250

300

350

400

450

500

TP20236A .

Figure 1-4. Stroke Times for Type UP2 Actuator with

Type AV2 Positioner - 0 to 100% of Stroke

14
12

100 PSI
(450 FT-LB)

STROKE TIME
FROM 0% TO 100%
OF FULL STROKE
(SECS)

40 PSI
(165 FT-LB)

80 PSI
(353 FT-LB)

60 PSI
(256 FT-LB)

6
4
2
0
0

100

150

200

250

300

350

400

450

500

LOAD
(FT-LB)
NOTES:
1. THESE CURVES WERE GENERATED FROM ACTUAL TESTS. THE STROKE TIMES SHOWN ARE FOR ACTUATOR ROTATIONS FROM 0% TO
100% OF FULL STROKE (0 TO 90 OF ROTATION). IN ORDER TO OBTAIN THE STROKE TIME SHOWN IN THESE CURVES:
A) SUPPLY PRESSURE MUST BE MAINTAINED NOT ONLY AT THE SOURCE, BUT ALSO AT THE SOLENOID VALVE.
B) DIAMETER OF THE TUBING MUST BE AS SPECIFIED IN THE INSTALLATION SECTION OF THE INSTRUCTION MANUAL.
C) DELIVERY CAPACITY OF THE PRESSURE REGULATOR MUST BE AS SPECIFIED IN THE INSTALLATION SECTION OF THE
INSTRUCTION MANUAL.
2. VALUES IN PARENTHESES ARE MAXIMUM RECOMMENDED OPERATING LOADS AT THE SUPPLY PRESSURES SHOWN.

TP20235A .

Figure 1-5. Stroke Times for Type UP2 Actuator with

Solenoid Valve - 0 to 100% of Stroke

STROKE TIME GRAPHS

1 - 13

INTRODUCTION

Figure 1-6. Stroke Times for Type UP3 Actuator with

Type AV2 Positioner - 5 to 95% of Stroke

60 PSI
40 PSI
(325 FT-LB) (470 FT-LB)

80 PSI
(630 FT-LB)

100 PSI
(800 FT-LB)

STROKE TIME
FROM 0% TO 100%
15
OF FULL STROKE
(SECS)
10

0
0

100

200

300

400

500

600

700

800

900

1000

Figure 1-7. Stroke Times for Type UP3 Actuator with

Type AV2 Positioner - 0 to 100% of Stroke

STROKE TIME GRAPHS

1 - 14

TP20238A .

INTRODUCTION

60 PSI
(470 FT-LB)

40 PSI
(325 FT-LB)

80 PSI
(630 FT-LB)

100 PSI
(800 FT-LB)

STROKE TIME
FROM 0% TO 100% 15
OF FULL STROKE
(SECS)
10

0
0

100

200

300

400

500

600

700

800

900

TP20237A .

Figure 1-8. Stroke Times for Type UP3 Actuator with

Solenoid Valve - 0 to 100% of Stroke

STROKE TIME
FROM 5% TO 95%
OF FULL STROKE
(SECS)

40 PSI
(550 FT-LB)

60 PSI
(850 FT-LB)

80 PSI
(1150 FT-LB)
100 PSI
(1450 FT-LB)

0
0

200

400

600

800

1000

1200

1400

1600

1800

2000

TP20258B .

Figure 1-9. Stroke Times for Type UP4 Actuator with

Type AV2 Positioner - 5 to 95% of Stroke

STROKE TIME GRAPHS

1 - 15

INTRODUCTION

STROKE TIME
FROM 0% TO 100%
OF FULL STROKE 40
(SECS)

40 PSI
60 PSI
(550 FT-LB) (850 FT-LB)

100 PSI
(1450 FT-LB)

80 PSI
(1150 FT-LB)

0
0

200

400

600

800

1000

1200

1400

1600

1800

2000

TP20240A .

Figure 1-10. Stroke Times for Type UP4 Actuator with

Type AV2 Positioner - 0 to 100% of Stroke

100 PSI
(1450 FT-LB)

40 PSI
(550 FT-LB)

STROKE TIME
FROM 0% TO 100%
40
OF FULL STROKE
(SECS)

80 PSI
(1150 FT-LB)
60 PSI
(850 FT-LB)

0
0

200

400

600

800

1000

1200

1400

1600

1800

Figure 1-11. Stroke Times for Type UP4 Actuator with

Solenoid Valve - 0 to 100% of Stroke

STROKE TIME GRAPHS

1 - 16

TP20239A .

INTRODUCTION

40 PSI
(1060 FT-LB)

60 PSI
(1620 FT-LB)

STROKE TIME
FROM 5% TO 95%
OF FULL STROKE
(SECS)

100 PSI
(2800 FT-LB)

80 PSI
(2180 FT-LB)

8
0

300

600

900

1200

1500

1800

2100

2400

2700

3000

TP20259A .

Figure 1-12. Stroke Times for Type UP5 Actuator with

Type AV2 Positioner - 5 to 95% of Stroke

100 PSI
(2800 FT-LB)

60 PSI
(1620 FT-LB)
40 PSI
(1060 FT-LB)

80 PSI
(2180 FT-LB)

STROKE TIME
FROM 0% TO 100%
OF FULL STROKE 20
(SECS)
10

0
0

300

600

900

1200

1500

1800

2100

2400

2700

3000

TP20242A .

Figure 1-13. Stroke Times for Type UP5 Actuator with

Type AV2 Positioner - 0 to 100% of Stroke

STROKE TIME GRAPHS

1 - 17

INTRODUCTION

100 PSI
(2800 FT-LB)

40 PSI
(1060 FT-LB)

15
STROKE TIME
FROM 0% TO 100%
OF FULL STROKE
(SECS)
10

60 PSI
(1620 FT-LB)

80 PSI
(2180 FT-LB)

0
0

300

600

900

1200

1500

1800

2100

2400

2700

3000

TP20241A .

Figure 1-14. Stroke Times for Type UP5 Actuator with

Solenoid Valve - 0 to 100% of Stroke

40 PSI
(1900 FT-LB)

60 PSI
(2850 FT-LB)

80 PSI
(3800 FT-LB)

100 PSI
(4700 FT-LB)

STROKE TIME
FROM 5% TO 95%
OF FULL STROKE
(SECS)

85 PSI
(4000 FT-LB)

10
THIS CURVE IS FOR TYPE UP6
ACTUATORS WITH VOLUME BOOSTERS.
REFER TO NOMENCLATURE.
5

0
0

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

Figure 1-15. Stroke Times for Type UP6 Actuator with

Type AV2 Positioner - 5 to 95% of Stroke

STROKE TIME GRAPHS

1 - 18

TP20260B .

INTRODUCTION

100

100 PSI
80 PSI
(3800 FT-LB) (4700 FT-LB)

60 PSI
(2850 FT-LB)

40 PSI
(1900 FT-LB)
60

STROKE TIME
FROM 0% TO 100%
OF FULL STROKE 40
(SECS)

THIS CURVE IS FOR TYPE

UP6 ACTUATORS WITH
VOLUME BOOSTERS. REFER
TO NOMENCLATURE.

85 PSI
(4000 FT-LB)

0
0

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

TP20244B .

Figure 1-16. Stroke Times for Type UP6 Actuator

with Type AV2 Positioner - 0 to 100% of Stroke

100 PSI
(4700 FT-LB)

80 PSI
(3800 FT-LB)

STROKE TIME
FROM 0% TO 100%
30
OF FULL STROKE
(SECS)

40 PSI
(1900 FT-LB)

60 PSI
(2850 FT-LB)

0
0

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

TP20243A .

Figure 1-17. Stroke Times for Type UP6 Actuator with

Solenoid Valve - 0 to 100% of Stroke

STROKE TIME GRAPHS

1 - 19

SECTION 2 - DESCRIPTION and OPERATION

INTRODUCTION
This section gives an overview of the Type UP Universal Pneumatic
Rotary Actuators. A broad description of each type is included.
Types UP1 and UP2 actuators have a double-acting rotary vane
power unit. The power units of Types UP3 UP4, UP5 and UP6 actuators include a double-acting cylinder with a motion conversion mechanism. This device converts linear motion to rotary motion. A
differential pressure from the positioner or solenoid valve, applied
across the double-acting power unit, causes rotary motion of the output shaft.
Order the actuators with a positioner or an on/off solenoid valve.
The positioner is a push-pull action, force balance type control
device. The positioner offers a variety of input ranges:

21 to 103 kilopascals (3 to 15 pounds per square inch gage),

Type AV11 positioner.

21 to 186 kilopascals (3 to 27 pounds per square inch gage),

Type AV12 positioner.

4 to 20-milliamps, Types AV2 AV3 & TZIDC Positioners.

Computer DDC, solid state or contact input, Type AV4 Positioner.

The positioning function can be different for a variety of applications.

For the AV positioner, there are standard cams for linear, square or
square root relationships.
Custom shaping the cam can provide application flexibility. For the
TZIDC positioner, characterization is done electronically. A mechanical connection to the actuator shaft feeds back the shaft position
movement. The positioner provides proportional control of the differential pressure across rotary vane or cylinder. It moves the output
shaft in accordance with the control signal.

Actuators with a solenoid valve provide on/off control. In this case,

positioning of the actuator is at either of the extreme ends of travel
(zero percent or 100 percent). There are solenoid valves for 220 VAC
at 50 Hertz, 120 VAC or 240 VAC at 60 Hertz, or 115/125 VDC service, single or dual coil.

INTRODUCTION
2-1

DESCRIPTION and OPERATION

Types UP_ _A and UP_ _ B Actuators

In Types UP_ _A and UP_ _B actuators, the positioner receives a
pneumatic analog input signal. It adjusts the pressure to the power
unit. This moves the output shaft to the spot that matches the input
signal.
Types UP_ _ C and UP_ _ D Actuators
These actuators change the 4 to 20-milliamp signal, applied at the
Positioner current to pneumatic signal converter, into a pneumatic
signal. A connection to the actuator shaft serves as feed back. When
the controller calls for the actuator to change position, the positioner
acts as a pneumatic relay. Through a separate air supply, it moves
the actuator into position.
Type UP_ _E Actuators
These actuators have a pulse input positioner. This combines the
functions of pulse-to-pneumatic converter, pneumatic positioner, and
position transmitter
Type UP_ _U, W, Y, Z Actuators
These actuators are equipped with a 4 to 20 mA digital Positioner with
expanded communication, configuration and diagnostic capability.
Types UP_ _5, UP_ _6 and UP_ _F Actuators
These actuators have single coil solenoid valves. These move the
actuator to either end of travel (zero percent or 100 percent). When
the solenoid valve is energized, the rotary vane goes to the full closed
position (Types UP1 and UP2 actuators) or the cylinder retracts completely (Types UP3 through UP6 actuators). The actuators stay in
their positions until the solenoid is de-energized at which time the
rotary vane goes to the full open position or the cylinder extends completely.
NOTE: This description is for direct acting actuators (as shipped).
The description for reverse acting applications would be opposite of
that described here. Refer to Section 3 for more information on
reverse acting actuators with solenoid valves.

Types UP_ _8, UP_ _9 and UP_ _G Actuators

These actuators have dual coil solenoid valves. These move the
actuator to either end of travel (zero percent to 100 percent). Energizing solenoid A causes the rotary vane to go to the full closed position
(Types UP1 and UP2 actuators) or the cylinder to retract completely
(Types UP3 through UP6 actuators). Energizing solenoid B causes
the rotary vane to go to the full open position or the cylinder to extend

INTRODUCTION
2-2

DESCRIPTION and OPERATION

completely. The solenoids do not need to be kept energized to maintain the last position.
NOTE: Do not energize both coils at the same time. Doing so will
cause unpredictable actuator movement.

Type UP6_ _0 Slave Actuators

Type UP6_0 master/slave actuators are for installations that need
more torque than a single Type UP6 actuator supplies. Two or more
Type UP6 actuators can be connected in parallel to drive the same
load. This provides more torque than a single Type UP6 actuator. The
master is a standard Type UP6 actuator with a Type AV or TZIDC
Positioner, or solenoid valve. The slave drive is a Type UP6 actuator
without a positioner or solenoid valve.
Order the master using the standard nomenclature for the actuator
desired. For the additional slave drive, refer to nomenclature Type
UP6_0 slave actuator. An installation kit, supplied as part of the slave
actuator (kit number 258548_1), is required to install the master/slave
arrangement.
The slave drive can also be used alone for special applications using
an external solenoid valve or other control device.

INTRODUCTION

2-3

SECTION 3 - INSTALLATION
INTRODUCTION
This section contains procedures for unpacking and inspection, location, and safety considerations. There are also instructions for setup
and physical installation, including wiring, cabling and tubing connections. Finally, it covers connections for optional equipment, and any
adjustments that make the unit operational.
UNPACKING AND INSPECTION
Before unpacking, check the outside of the shipping carton for signs
of in-transit damage. Pay special attention to punctures, tears or
other damage to the outer carton. Look for signs of water damage. If
damaged, notify the carrier and ABB immediately.
Check the data on the nameplate, located on the actuator mounting
frame. Be sure the unit is suited for the desired application.
LOCATION CONSIDERATIONS
Locate the actuator according to the linkage arrangement desired
(refer to Connecting Linkage for Universal Rotary Actuators). For
dimensions and required clearances, refer to the dimension drawings
in DIMENSION DRAWINGS in Appendix B.

CAUTION

Protect the air lines and equipment from freezing in temperatures below 0C (32F). Failure to do so can damage the equipment.

ATTENTION

Protger les conduites dair et lquipement contre le gel lorsque la temprature est infrieure 0C (32F). Toute ngligence cet gard risque de provoquer des dommages
matriels.
Actuators are designed for use in ambient temperatures of -40 to 82
degrees Celsius (-40 to 180 degrees Fahrenheit).1 Unless using air
dryers or heaters, impose a low temperature operating limit of zero
degrees Celsius (32 degrees Fahrenheit).

1. Some actuator/positioner combinations may have a slightly higher maximum, and slightly lower minimum operating temperature. Refer to
the Characterizable Positioner Type AV1, AV2, AV3, AV4, or TZIDC specification for temperature limitations. Furthermore, consult the
factory for UP3 through UP6 minimum positioner ambient temperature limit when using internal strip heater option. The positioner is inside
the heated enclosure for UP3 through UP6, therefore, as along as the heaters function with the covers in place, the positioner does not see
the ambient temperature. Therefore, the positioner minimum ambient temperature can often be exceeded. Consult the factory for details.

INTRODUCTION
3-1

INSTALLATION

ENCLOSURE REMOVAL

WARNING

Do not operate this equipment unless the covers are in place.

The covers prevent access to moving components that pose a
risk of entanglement of body parts.

AVERTISSEMENT

Ne faites fonctionner cet quipement que si les couvercles

sont en place. Les couvercles empchent laccs des composantes en mouvement qui prsentent un risque demmlement
des membres.
Use the enclosure removal procedures in this section to access components for wiring and tubing installation, calibration, maintenance,
repair and replacement.

Type UP1 Actuator

NOTES: Refer to Figure 3-1a for UP1 with AV Positioner.
Refer to Figure 3-1b for UP1 with TZIDC Positioner.

Type UP1 actuators do not have an enclosure; the positioner and/or

travel switch mount to the UP1 frame. To access the positioner, position transmitter, or travel switch terminals for field wiring, remove the
positioner cover and/or the travel switch cover
NOTE: Refer to TZIDC or AV Manual for wiring details (Refer to
Table 1-1)..

ENCLOSURE REMOVAL
3-2

INSTALLATION

B
SIDE VIEW OF ALARM/TRAVEL SWITCH

(VIEW B-B)

Figure 3-1a. Type UP1 Actuator with Type AV Positioner and optional Alarm/Travel Switch

POSITION
FEEDBACK
4-20 mA

POSITION
SETPOINT
4-20 mA
GROUNDING
SCREW
Ref: TZIDC_DS_1

Figure 3-1b. TZIDC Wiring Diagram

ENCLOSURE REMOVAL
3-3

INSTALLATION

Type UP2 Actuator

NOTES: Refer to Figure 3-2, for UP2 with AV Positioner
Refer to Fig. 3-1b for UP2 with TZIDC Positioner

The Type UP2 actuator with AV or TZIDC Positioner and travel

switches require the covers of the positioner and the travel switch
assembly to be removed to access the field wiring terminals.
The Type UP2 actuator has a removable side panel and top cover.
Side Panel
1. There are six side panel screws that hold the side panel to the
actuator frame. Remove these six screws.
2. Remove the side panel.
Top Cover
1. There are four link lock fasteners that secure the top cover to the
actuator - two on each side near the top of the actuator. Unsnap the
link lock fasteners.
2. Remove the top cover.
.

ENCLOSURE REMOVAL
3-4

INSTALLATION

POSITIONER INTEGRAL
SHUTOFF AND
EQUALIZING VALVE
POSITION
INDICATOR

OUTPUT CONNECTION
O1 -18 NPT

-18 NPT O1 AND O2

OUTPUT CONNECTIONS
(NOTE 1)

REMOVABLE
TOP COVER

OUTPUT
CONNECTION O2
-18 NPT

1/8-27 PIPE PLUGS

REMOVE TO INSTALL
OPTIONAL PRESSURE
GAUGES

MANUAL
LOCK BOLT
LINK LOCK
FASTENER

CUTOUT FOR
CUSTOMER CONDUIT
CONNECTION FOR
UP2[A,B,C,D]

INPUT SIGNAL
CONNECTION I
-18 NPT (NOTE 3)

ADJUSTABLE
STOP
UT FOR
F
CUTOUT
HEATER
OPTION
CONDUIT
CONNECTION
(VIEW A-A

AIR LINE
CONNECTION S
1/4-18 NPT
B

SIDE PANEL SCREWS

SIDE VIEW OF ALARM/TRAVEL SWITCH (NOTE 4)

REMOVABLE
SIDE PANEL
BRN
PURPLE

NC
S1

SUPPLY SIGNAL
FOR AIR FAILURE
LOCK OPTION
-18 NPT

HAND AND ACTUATOR

LINKAGE LEVER

YEL
ORG
C

BLU

REMOTE RESET FOR AIR

FAILURE LOCK OPTION
-18 NPT (NOTE 2)

NC
S2
NO

RED
WHT
C

BLK

NC
S3
NO

BLU/RED

NOTES:

GRY
BLU/ORG

YEL/RED

NC
S4
NO

TERMINAL STRIP FOR

CUSTOMER 120/240 VAC
500 W HEATER OPTION
L2

REMOVE TRAVEL SWITCH

COVER (4 SCREWS)
FOR ACCESS
VIEW B-B

VIEW A-A

1. THE ROTARY ACTUATOR IS NORMALLY SUPPLIED WITH THE TUBING

CONNECTIONS FOR DIRECT LOADING. TO CHANGE TO REVERSE LOADING
ARRANGEMENT, WITH AV POSITIONER,
REVERSE AIR LINE CONNECTIONS AT
POSITIONER O1 AND O2 PORTS AND INSTALL REVERSE ACTING POSITIONER CAM.
WITH TZID-C POSITIONER, CHANGE THE CONFIGURATION AS DESCRIBED IN
THE TZID-C INSTRUCTION MANUAL.
2. THE MANUAL REMOTE RESET BUTTON (SUPPLIED BUT NOT SHOWN) IS
TO BE MOUNTED BY THE CUSTOMER AND PIPED TO THIS CONNECTION.
3. FOR UP2# A, 21-103 KPA (3-15 PSIG); FOR UP2# B, 21-186 KPA (3-27 PSIG);
PLUGGED FOR UP2# C, UP2# D.

4. TRAVEL SWITCH WITH SPDT CONTACTS (OPTION)

TP20106C_1
.

Figure 3-2. Type UP2 Actuator with Type AV Positioner and Optional Alarm/Travel Switch

ENCLOSURE REMOVAL
3-5

INSTALLATION

Types UP3 and UP4 Actuator

NOTES: Refer to Figure 3-3. for UP3/4 with AV Positioner
Refer to Fig. 3-1b for UP3/4 with TZIDC Positioner

The Types UP3 and UP4 actuators have two removable side covers
and a removable top cover.

MANUAL OPERATOR
RATCHET HANDLE

HAND/AUTO
TRANSFER
HANDLE

TOP COVER
OPERATING LEVER
MAY BE LOCATED
ON EITHER SIDE AND
AT 14 INTERVALS

POSITION
INDICATOR

CLAMPING
SCREWS (2)

REMOVABLE
SIDE COVERS

POSITIONER OR
SOLENOID VALVE

POSITIONER
HAND/AUTO
TRANSFER LEVER
BB

LINK-LOCK FASTENER

CC D

A
A

E2
S1 - AIR SUPPLY
CONNECTION
-18 NPT

AFC - CUTOUT FOR AIR

FAILURE LOCK CONTACT
CONDUIT CONNECTION
V1 - CUTOUT FOR
ELECTRIC SHAFT
POSITION XMTTR
(OPTIONAL) CONDUIT
CONNECTION

E1 - CONTROL LOADING PRESSURE

-18 NPT FOR TYPE UP[3,4] [A,B]
CUTOUT FOR CONDUIT CONNECTION
FOR ALL OTHER TYPES

PNEUMATIC
SHAFT POSITION
TRANSMITTER
5

PNEUMATIC
SHAFT
POSITION
TRANSMITTER

I
O1

S
O2

V1
E1

SUPPLY
CONNECTION S
-18 NPT

AFC
E2

OUTPUT SIGNAL
CONNECTION O2 -18 NPT

HAND

BRN

YEL
ORN

BLU

TYPE UP[3,4] [A,B,C,D,U,W,Y,Z]B

HAND/AUTO
TRANSFER
LEVER

TYPE UP[3,4] [C,D,U,W,Y,Z]

AUTO

WHT/BLU
RED

OUTPUT

INPUT

TYPE UP[3,4] [5,6,F]

BRN

VIEW A-A

YEL
ORN

SOL

AV XMTR
BLU

AF1
S2

AF2
V2

+ - G ND - +
L N

HTR

- +

WHT/BLU
RED

C2NO
C2NC
C2C
C3NO
C3NC
C3C
C4NO
C4NC
C4C

13 A AT 115/230 VAC
0.5 A AT 110/125 VDC

TYPE UP[3,4] [8,9,G]

RED

SOL
A

HTR - CUTOUT FOR HEATER

CONDUIT CONNECTION
V2 - CUTOUT FOR ALARM/
TRAVEL SWITCHES CONDUIT
CONNECTION

C1NO
C1NC
C1C

SOL
B

+ - G ND + - - +
L N
L N

VIEW B-B

BLU
BLK

1,000 W, 120/240 VAC

HEATER RATING

NO
NC AFC
C
L1
HTR
N

VIEW C-C

AF1 - AIR FAILURE LOCK

REMOTE RESET -18 NPT

VIEW D-D

TP20181C_1

Figure 3-3. Types UP3 and UP4 Actuators

ENCLOSURE REMOVAL
3-6

INSTALLATION

Side Panel
1. There are six side panel screws that hold the side panel to the
actuator frame. Remove these six screws.
2. Release the link lock fasteners that secure the top cover to the
side covers.
3. Release the link lock fasteners that secure the side covers to the
actuator frame. Remove the side covers by pulling down and outward
from the bottom.
Top Cover
1. There are four link lock fasteners that secure the top cover to the
actuator - two on each side near the top of the actuator. Unsnap the
link lock fasteners.
2. Unsnap the link lock fasteners holding the top cover to the side
covers.
3. Remove the top cover.

Types UP5 and UP6 Actuator

NOTE: Refer to Figure 3-4.

Types UP5 and UP6 actuators have removable bottom side covers,
top side covers, and a removable top cover.
Bottom Side Cover
1. Loosen the bottom side cover bolts.
2. Unfasten the link lock fasteners that secure the bottom side covers to the top side covers.
3. Remove the bottom side covers by pulling down and outward on
the panel.
Top Cover
1. Unsnap the link lock fasteners that secure the top cover to the top
side covers.
2. Remove the top cover.
Top Side Cover
1. Remove the bottom side covers and top cover.

ENCLOSURE REMOVAL
3-7

INSTALLATION

TYPE UP[5,6] [A,B,C,D,U,W,Y,Z]B

TYPE UP[5,6] [C,D,U,W,Y,Z]
TYPE UP[5,6] [5,6,F]

TYPE UP[5,6] [8,9,G]

Figure 3-4. Types UP5 and UP6 Actuators

2. On the cylinder side of the actuator, loosen the top side cover
bolts and lift the panel outward.
3. On the other side of the actuator, remove the manual operator
ratchet handle and hand/auto transfer handle.
4. Loosen the top side cover bolts and lift the panel outward.

ENCLOSURE REMOVAL
3-8

INSTALLATION

WIRING CONNECTIONS, TUBING CONNECTIONS AND CABLING

These procedures describe wiring, tubing and cabling necessary to
make the actuators operable.
Connecting Tubing
Use suitable fittings and tubing sizes listed in Table 3-1 to make supply and signal connections. If supply regulation is needed, use the
regulator data shown in Table 3-1. Refer to Figures 3-1a through 3-4
and 3-9 and 3-10 for the size and location of connections.
Refer to Table 3-2 for suggested maximum operating torque values
versus minimum and maximum supply pressure. Refer to Figures 3-5
through 3-8 for data on operating torque and stall torque versus air
supply pressure values. Use these graphs to select the air supply
pressure necessary to get the required output torque. Keeping supply
pressure at plus or minus five percent of the selected pressure
requires no further supply regulation.
NOTE: The primary units in these graphs are Newton meters and
kilopascals. English units are in parentheses.

Installing a regulator with a flow capacity greater than or equal to

those listed in Table 3-1 protects the driven device. It also prevents
exceeding the maximum supply or operative limit of the actuator.
Table 3-1. Tubing Sizes and Air Filter Regulator
Min
Signal
Supply
Line
Line Size Size
(in.)
(in.)

Actuator
Type
UP1 and UP2

UP3,UP4,
UP5,UP6

Filter
Regulator
Part No.1

Air
Regulator
Part No.

5328563_2

1951029_5

Air Filter
Regulator
Part No.

Capacity
m3/sec
(scfm)
1.27 (45)

1951439_1

1.13 (40)

Table 3-2. Suggested Operating Torque at Minimum and Maximum

Supply Pressure Limits
Min and Max
Supply Pressure *
kPa (psig)

Max Operating Torque

Nm (ft-lbs)

UP1

276 (40)
620 (90)
690 (100)

54 (40)
110 (81)
122 (90)

UP2

276 (40)
620 (90)
690 (100)

224 (165)
550 (405)
610 (450)

UP3

276 (40)
620 (90)
690 (100)

441 (325)
976 (720)
1,085 (800)

Actuator Type

WIRING CONNECTIONS, TUBING CONNECTIONS AND CABLING

3-9

INSTALLATION

Table 3-2. Suggested Operating Torque at Minimum and Maximum

Supply Pressure Limits
Min and Max
Supply Pressure *
kPa (psig)

Max Operating Torque

Nm (ft-lbs)

UP4

276 (40)
620 (90)
690 (100)

746 (550)
1770 (1305)
1,966 (1,450)

UP5

276 (40)
620 (90)
690 (100)

1,437 (1,060)
3417 (2520)
3,796 (2,800)

UP6

276 (40)
620 (90)
690 (100)

2,576 (1,900)
5857 (4230)
6,372 (4,700)

Actuator Type

* Maximum supply pressure for UPs with TZIDC positioners is

90 psig.
Connecting Wiring
Be sure all wiring and electrical connections comply with the local,
National Electrical Code or Canadian Electrical Code.
Grounding
It is the responsibility of the customers and/or their installation/wiring
contractor to insure that the actuator, other associated control or test
equipment and all exposed conductive materials are properly
grounded in accordance with local, National Electrical Code or Canadian Electrical Code regulations. In addition, insure that they are not a
hazard, including under fault conditions, to operation and service personnel.
The actuators have a connection for a grounding conductor. Do not
use it as a common point for other electrical equipment.
NOTES:
1. Because of the prevailing differences in soil conditions throughout the world and differences in acceptable practices, it is not within
the scope of this instruction to describe grounding electrode systems. It is the responsibility of the customer to insure that a grounding electrode system that is acceptable to the local building and
wiring codes exists at the facility where the actuator is to be
installed.
2. The NEC, Article 250, Section H, details requirements for
grounding electrode systems acceptable in the United States. The
CEC, Section 10, paragraphs 700 through 712, details the requirements for grounding electrode systems acceptable in Canada.
3. The structural metal frame of a building shall not be used as the
required equipment grounding conductor for the actuators.

WIRING CONNECTIONS, TUBING CONNECTIONS AND CABLING

3 - 10

INSTALLATION

700
(516)

600
(443)

500
(369)

UP2

400
(295)

OPERATING TORQUE
NM (FT-LB)
300
(221)

200
(148)

100
(74)

UP1

0
200
(29)

300
(44)

400
(58)

500
(73)

600
(87)

700
(102)

SUPPLY PRESSURE
KPA (PSIG)

TP20122B .

Figure 3-5. Operating Torque Versus Air Supply

Pressure (Types UP1 and UP2 Actuators)
800
(590)

700
(516)

600
(443)

UP2

500
(369)

STALL TORQUE
NM (FT-LB)

400
(295)

300
(221)

200
(148)

UP1

100
(74)

0
100
(15)

200
(29)

300
(44)

400
(58)

500
(73)

SUPPLY PRESSURE
KPA (PSIG)

600
(87)

700
(102)

TP20121B .

Figure 3-6. Stall Torque Versus Air Supply Pressure

(Types UP1 and UP2 Actuators)

WIRING CONNECTIONS, TUBING CONNECTIONS AND CABLING

3 - 11

INSTALLATION

..
8000
(5900)
7000
(5163)
6000
(4425)
5000
(3688)

OPERATING TORQUE
NM (FT-LB)

UP6

4000
(2950)
3000
(2213)

UP5

2000
(1475)

UP4
1000
(738)

UP3

0
100
(15)

200
(29)

300
(44)

400
(58)

500
(73)

600
(87)

700
(102)

SUPPLY PRESSURE
KPA (PSIG)

800
(116)

TP20123B .

Figure 3-7. Operating Torque Versus Air Supply Pressure

(Types UP3, UP4, UP5 and UP6 Actuators)
11000
(8113)
10000
(7376)

UP6 STALL
AT MIDSTROKE

9000
(6638)
8000
(5900)
7000
(5163)

UP5 STALL
AT MIDSTROKE

6000
(4425)

STALL TORQUE
NM (FT-LB)

5000
(3688)
4000
(2950)

UP4 STALL
AT MIDSTROKE

3000
(2213)

UP3 STALL
AT MIDSTROKE

2000
(1475)
1000
(738)

0
100
(15)

200
(29)

300
(44)

400
(58)

500
(73)

600
(87)

700
(102)

800
(116)

SUPPLY PRESSURE
KPA (PSIG)
NOTE: STALL TORQUES AT 0% AND 100%
ARE 70% OF THE VALUES AT MIDSTROKE.

TP20120B .

Figure 3-8. Stall Torque at Midstroke Versus Air Supply Pressure

(Types UP3, UP4, UP5 and UP6 Actuators)

WIRING CONNECTIONS, TUBING CONNECTIONS AND CABLING

3 - 12

INSTALLATION

Air Quality
NOTE: Installing a filter in the air supply line prevents entrained
moisture or dirt from entering the positioner. Refer to Table 3-1 for
the air filter part number.

1. Follow the air quality guidelines of ISA S7.3, Quality Standard

for Instrument Air.
2. Keep the oil content of the air as low as possible, with a maximum of one part per million.
3. Particle size in the air should not exceed three microns for UP
actuators equipped with AV Positioner and five microns for UP actuators equipped with TZIDC Positioners.
4. Keep the dew point at line pressure at least 10C (18F) below
minimum ambient temperature Characterizable Pneumatic Positioner
Tubing
Characterizable Pneumatic Positioner Tubing
Tubing for the Type AV1 Characterizable Pneumatic Positioner differs
slightly depending on the actuator. If the actuator supplied includes
the air failure lock, refer to Air Failure Lock Tubing.
Types UP1 and UP2 Actuators
NOTE: Refer to Figures 3-1a, 3-1b and 3-2.

1. Connect the supply pressure line directly to the S port on the

positioner.
2. Connect the control loading pressure directly to the I port on the
positioner (pneumatic input only)
Types UP3 and UP4 Actuators
NOTE: Refer to Figure 3-3.

1. Connect the supply pressure line directly to the S1 port at the

base of the actuator.
2. Connect the control loading pressure directly to the E1 port at the
base of the actuator (pneumatic input only).
Types UP5 and UP6 Actuators
NOTE: Refer to Figure 3-4.

1. Connect the supply pressure line directly to the S1 port at the

base of the actuator.

WIRING CONNECTIONS, TUBING CONNECTIONS AND CABLING

3 - 13

INSTALLATION

2. Connect the control loading pressure directly to the E1 port at the

base of the actuator (pneumatic input only).
Characterizable I/P Positioner Tubing and Wiring
Tubing for Types AV2, AV3 and TZIDC Positioners differs slightly
depending on the actuator. If the actuator supplied includes the air
failure lock, refer to Air Failure Lock Tubing.
Types UP1 and UP2 Actuators
NOTE: Refer to Figures 3-1a, 3-1b and 3-2

1. Connect the supply pressure line directly to the S port on the

positioner.
2. The I port is plugged, for UP actuators equipped with AV2 and
AV3 Positioners.
3. There is a conduit connection on the side of the positioner housing for signal wiring with a cross-sectional area of 0.32 to 1.30 square
millimeters (22 to 16 AWG). A twisted shielded pair is recommended
for signal wiring.
Types UP3 and UP4 Actuators
NOTE: Refer to Figure 3-3.

1. Connect the supply pressure line directly to the S1 port at the

base of the actuator.
2. A conduit connection, E1, is provided at the actuator base for signal wiring to the positioner. All power to the positioner is supplied over
the signal wiring. Use shielded or non-shielded wire with a cross-sectional area of 0.2 to 2.1 square millimeters (24 to 14 AWG) for the
control signal to the positioner.
3. Remove the side cover on the positioner side of the actuator as
described in ENCLOSURE REMOVAL.
4. Feed the wires through the conduit connection and connect them
to the terminal block AV+ and AV- positions.
5. Replace the side cover.
Types UP5 and UP6 Actuators
NOTE: Refer to Figure 3-4.

1. Connect the supply pressure line directly to the S1 port at the

base of the actuator.

WIRING CONNECTIONS, TUBING CONNECTIONS AND CABLING

3 - 14

INSTALLATION

2. A conduit connection, E1, is provided at the actuator base for signal wiring to the positioner. All power to the positioner is supplied over
the signal wiring. Use shielded or non-shielded wire with a cross-sectional area of 0.2 to 2.1 square millimeters (24 to 14 AWG) for the
control signal to the positioner.
3. Remove the bottom side cover as described in ENCLOSURE
REMOVAL.
4. Feed the wires through the conduit connection and connect them
to the terminal block AV+ and AV- positions.
5. Replace the bottom side cover.
Solenoid Tubing and Wiring
Solenoid tubing and wiring differs slightly depending on the actuator.
If the actuator supplied includes the air failure lock, refer to Air Failure Lock Tubing.
Types UP1 and UP2 Actuators
NOTE: Refer to Figures 3-9 And 3-10.

1. Types UP1 and UP2 actuators have a conduit connection provided on the solenoid valve for electrical hookup.
2. The solenoid wires (AC or DC) have no color coding or polarity
markings. Use either wire for positive (+).
3. Connect the supply pressure line directly to the P port on the
solenoid valve.
Types UP3 and UP4 Actuators
NOTE: Refer to Figure 3-3.

1. Connect the supply pressure line directly to the S1 port at the

base of the actuator.
2. A conduit connection, E1, is provided at the actuator base for
solenoid valve wiring (AC or DC).
3. Remove the side cover on the solenoid side of the actuator as
described in ENCLOSURE REMOVAL.
4. Feed the wires through the conduit connection and connect them
to the terminal block solenoid positions. The solenoid wires are not
color coded or marked for polarity. Either wire can be used for positive
(+).
5. Connect a grounding wire to the termination provided.

WIRING CONNECTIONS, TUBING CONNECTIONS AND CABLING

3 - 15

INSTALLATION

OVERRIDE LEVER
(A F. LOCK)
POSITION
INDICATOR

MANUAL
LOCK NUT

CUSTOMER
AIR SUPPLY
CONNECTION P

TOUT FOR CONDUIT

NNECTION
EQUALIZING
VALVE

TRIP PRESSURE
ADJUSTMENT
138-517 KPA (20- PSIG)
ADJUSTABLE
STOP
TRIP VALVE

CUSTOMER
CONNECTION
6.3 MM (0.25 IN.)
O.D. TUBING
MANUAL REMOTE
RESET BUTTON
(SUPPLIED BUT NOT
SHOWN) TO BE
MOUNTED BY
CUSTOMER AND PIPED
TO THIS CONNECTION

LATCHING
SPRING
RETURN
CYLINDER

EXHAUST
PORT E
3/8 NPT
SOLENOID
VALVE

HAND AND
ACTUATOR
LINKAGE LEVER

CUSTOMER TRIP VALVE

SUPPLY -18 NPT

Figure 3-9. Type UP1 Actuator with Solenoid Valve

and Air Failure Lock
6. Replace the side cover.
Types UP5 and UP6 Actuators
NOTE: Refer to Figure 3-4.

1. Connect the supply pressure line directly to the S1 port at the

base of the actuator.
2. A conduit connection, E1, is provided at the actuator base for
solenoid valve wiring (AC or DC).
3. Remove the bottom side cover on the solenoid side of the actuator as described in ENCLOSURE REMOVAL.
4. Feed the wires through the conduit connection and connect them
to the terminal block solenoid positions. The solenoid wires are not
color coded or marked for polarity. Either wire can be used for positive
(+).
5. Connect a grounding wire to the termination provided.
6. Replace the bottom side cover.

WIRING CONNECTIONS, TUBING CONNECTIONS AND CABLING

3 - 16

TP20102B_1
.

INSTALLATION

POSITION
INDICATOR

CUSTOMER
AIR SUPPLY
CONNECTION P

MANUAL
LOCK BOLT

REMOVABLE
TOP COVER
LINK-LOCK
FASTENER

EXHAUST
PORT 3/8 NPT

ADJUSTABLE
STOP

SOLENOID
VALVE

CUTOUT FOR
HEATER OPTION
CONDUIT
CONNECTION
HAND AND
ACTUATOR
LINKAGE
LEVER

REMOVABLE
SIDE PANEL

SIDE PANEL
SCREWS (6)

BRN
PURPLE

NC
S1
NO

YEL
ORG
C

BLU

NC
S2
NO

RED
WHT
C

BLK

NC
S3
NO

BLU/RED

AIR FAILURE LOCK

OPTION -18 NPT
CONNECTION FOR
REMOTE RESET.
MANUAL REMOTE
RESET BUTTON
(SUPPLIED BUT NOT
SHOWN) TO BE
MOUNTED BY
CUSTOMER AND PIPED
TO THIS CONNECTION.

AIR FAILURE LOCK

OPTION -18 NPT
SUPPLY CONNECTION

TERMINAL STRIP FOR

CUSTOMER 120/240 VAC
500 W HEATER OPTION

GRY
BLU/ORG

YEL/RED

NC
S4
NO

L1
TP20124B_1
.

VIEW B-B

VIEW A-A

Figure 3-10. Type UP2 Actuator with Solenoid Valve

Master/Slave Tubing Connections for Type UP6 Actuators
NOTES:
1. Refer to Figure 3-11 and Table 3-3.
2. This installation requires the use of an installation kit (supplied
as part of the slave drive), kit number 258458 _1.

1. To drive a common load, connect the master and slave actuators

in parallel.
2. Be sure both actuators are properly aligned so they work
together, without binding, throughout the stroke.
3. The total volume displacement for both actuators is 41,200 cm3
(2,514 in.3).
4. A supply delivery capacity of 11,800 cm3/sec (25 scfm) or more is
desirable, unless some decrease in stroke speed can be allowed.

WIRING CONNECTIONS, TUBING CONNECTIONS AND CABLING

3 - 17

INSTALLATION

LOCK VALVE 2,
LOCK VALVE 1,
LOCK VALVE 1,
LOCK VALVE 2,

DRIVEN
SHAFT

PORT B
PORT B
PORT A
PORT A

SYSTEM
INPUTS

3
4
8

POSITIONER
S3

BOT

TOP

S1
BOT

TOP

POSITIONER

SUPPLY
CUSTOMER TUBING CONNECTIONS

UP6
0
MASTER
PIPING DIAGRAM WITHOUT
AIR FAILURE LOCK

UP6_0 SLAVE
PIPING DIAGRAM

UP6
1
MASTER
PIPING DIAGRAM WITH
AIR FAILURE LOCK

Figure 3-11. Master/Slave Tubing Connections

Table 3-3. Master/Slave Installation Kit (Kit No. 258458 _1)
Item

Qty

1952621_1

Part No.

bulkhead fitting

Description

8-8CBI2-B

tubing elbow

3
3

8 -18 NPT brass female tee

8 -18 NPT brass close nipple

R9021-0050

152 cm (60 in.) 0.50 OD tubing

5323705_1

tubing elbow

5. Connect the supply air line directly to the S1 port at the base of
the master actuator.
6. Refer to ENCLOSURE REMOVAL and remove the top and side
covers of the master actuator.
7. If the master actuator has the air failure lock option, perform
Steps 8 through 11. If the master actuator does not have the air failure
lock option, go to Step 12.

WIRING CONNECTIONS, TUBING CONNECTIONS AND CABLING

3 - 18

TP95265C_1
.

INSTALLATION

8. Remove the bypass valve air line fittings from the tees in the cylinder air lines.
9. Install a second female tee into the two existing tees using the
close nipples (supplied).
10. Connect the bypass valve air lines to one of the open ports in
each added tee.
11. Go to Step 13.
12. Remove the pipe plugs from the tees in the cylinder air lines.
13. Install two bulkhead fittings in the two available conduit knockouts
at the base of the master. The knockouts have -14 NPT internal
threads.
14. Connect -inch OD nylon tubing between each bulkhead fitting
and the tees in the cylinder air lines using the four elbow tube fittings
supplied.
15. Route and tie down the tubing so it clears all moving parts.
16. Label the bulkhead fittings to identify the one that tees into the top
of the cylinder and the one that tees into the bottom of the cylinder.
The external ends of the bulkhead fittings are female NPT.
17. Use -inch minimum air lines to connect the master and slave
actuators.
18. Hook up the two air lines connecting the master and slave actuators so cylinder forces (output torques) aid each other. Polarity of this
connection varies for each installation. It depends on the physical
setup of the actuators and how the linkage connects.
19. On the slave actuator, S1 goes to the top of the cylinder, and S3
goes to the bottom of the cylinder.
Increased pressure on the top of the cylinder causes the output shaft
on the left side (when facing the hand crank end) to rotate counterclockwise. Rotation on the master actuator is the same. Increased
pressure on the bottom of the cylinder causes the output on the right
side (when facing the hand crank end) to rotate clockwise. Rotation
on the master actuator is the same.
To change from direct to reverse loading, refer to Control Loading
Arrangements.

WIRING CONNECTIONS, TUBING CONNECTIONS AND CABLING

3 - 19

INSTALLATION

INSTALLATION OF OPTIONAL EQUIPMENT

These procedures describe the tubing, wiring and cabling necessary
to make the various options operable.
Reserve Air Tank Tubing and Wiring
NOTE: The reserve air tank option is not available for Type UP1
actuators.

All tubing connections inside the actuator for the optional reserve air
tank are completed before shipment. External tubing consists of connecting the air tank to the supply air line and actuator.
Type UP2 Actuators
NOTE: Refer to Figures 3-12 and B-11

1. Securely install the reserve air tank as close to the actuator as

possible in a vibration-free location where the reserve air tank and air
lines will not be damaged.
2. Using -inch OD tubing, connect the customer air supply to the
tee fitting at the S port on the positioner or the P port on the solenoid
valve.
3. Using -inch OD tubing, connect the inlet port on the reserve air
tank to the check valve fitting on the positioner or solenoid valve.
4. Using -inch OD tubing, connect the outlet port on the reserve
air tank to the C port on either the upper or lower 3-way valve. The
output shaft of the actuator can be rotated to either the 0% or 100%
position with either connection.
NOTE: The unused C port must remain open to vent air.

5. A designation label is supplied with the reserve air tank kit. One
half is marked 0% and the other half is marked 100%. Cut the label in
half and apply the 0% and 100% designations below the bulkhead fittings on the actuator frame that correspond to the 0% and 100% output shaft travel limits.
6. An alarm pressure switch and terminal block are installed inside
the actuator for an external air failure alarm, indicator, etc. Refer to
Type UP2 Actuator and remove the cover necessary to access the
terminal block.
7. Run the wires for the external alarm through one of the holes in
the actuator enclosure and connect them as shown in Figure 3-12.
8. Replace the actuator cover.

INSTALLATION OF OPTIONAL EQUIPMENT

3 - 20

INSTALLATION

ROTARY
VANE
ACTUATOR
EQUALIZING
VALVE

FITTINGS ON ENCLOSURE

D
A

D
C

C
B

ALARM
PRESSURE
SWITCH
01
(A)

02
(B)

FACTORY
INSTALLED

POSITIONER
(SOLENOID)
I
(E)

TERMINAL
STRIP INSIDE
ACTUATOR

S
(P)

CHECK
VALVE

0.250 O.D.
TUBING
CUSTOMER
AIR SUPPLY

CUSTOMER
SUPPLIED

OR
FLOW

INLET - AIR SUPPLY

TO TANK (0.250 O.D.
TUBING)

FLOW

OUTLET - RESERVE
AIR TO ACTUATOR
(0.250 O.D. TUBING)

RESERVE
AIR TANK

CUSTOMER TUBING
FACTORY TUBING

NOTES:
1. THE UNUSED C PORT ON THE 3-WAY VALVE NOT CONNECTED TO THE
OUTLET PORT OF THE AIR TANK MUST BE LEFT OPEN.
2. THE PLACEMENT OF THE 0% AND 100% LABELS BELOW THE FITTINGS
ON THE ACTUATOR ENCLOSURE DEPENDS ON WHICH 3-WAY VALVE IS
CONNECTED TO THE OUTLET PORT OF THE RESERVE AIR TANK.

TP20442A

Figure 3-12. Reserve Air Tank Tubing for

Type UP2 Actuators

INSTALLATION OF OPTIONAL EQUIPMENT

3 - 21

INSTALLATION

Types UP3 Through UP6 Actuators

NOTE: Refer to Figures 3-13, B-12 and B-13.

1. Securely install the reserve air tank as close to the actuator as

possible in a vibration-free location where the air tank and air lines will
not be damaged.

UP
VALVE

DOWN
VALVE

D
A

C
B

01
(A)

02
(B)

ALARM
PRESSURE
SWITCH

POSITIONER
(SOLENOID)
I
(E)

EQUALIZING
VALVE

S
(P)

FACTORY
INSTALLED

TERMINAL
STRIP INSIDE
ACTUATOR

CUSTOMER
SUPPLIED
CHECK
VALVE

FITTINGS AT ACTUATOR BASE

AFC

CYL UP

0.500 O.D.
TUBING
CUSTOMER
AIR SUPPLY

CYL DN

OR
FLOW

INLET - AIR SUPPLY

TO TANK (0.250 O.D.
TUBING)

FLOW

OUTLET - RESERVE
AIR TO ACTUATOR
(0.500 O.D. TUBING)
CUSTOMER TUBING

RESERVE
AIR TANK

FACTORY TUBING

TP36330A .

Figure 3-13. Reserve Air Tank Tubing for Types UP3 through UP6 Actuators
2. Using -inch OD tubing, connect the customer air supply directly
to the S1 port on the actuator.
3. Using -inch OD tubing, connect the inlet port on the reserve air
tank to the S2 port on the actuator.
4. Using -inch OD tubing, connect the outlet port on the reserve
air tank to the actuator. Select one of the following:

INSTALLATION OF OPTIONAL EQUIPMENT

3 - 22

INSTALLATION

For the cylinder piston to be driven to the full down position upon
loss of pressure from the supply line, connect to the CYL DN port
on the actuator.
NOTE: The CYL UP connection must remain open to vent air from
the bottom of the cylinder.

- or

For the cylinder piston to be driven to the full up position upon

loss of pressure from the supply line, connect to the CYL UP port
on the actuator.
NOTE: The CYL DN connection must remain open to vent air from
the top of the cylinder.

5. An alarm pressure switch and terminal block are installed inside

the actuator for an external air failure alarm, indicator, etc. Refer to
Types UP3 and UP4 Actuator or Types UP5 and UP6 Actuator
Enclosure and remove the covers necessary to access the terminal
block.
6. A conduit connection, AFC, is provided at the actuator base for
access to the air failure contacts. Feed the wiring through this connection.
7. Make the connections to the proper points on the terminal strip as
shown in Figure 3-13.
8. Replace the actuator covers.
Air Failure Lock Tubing
There are two possible tubing arrangements for actuators with the
optional air failure lock.

Automatic Reset. The air failure lock automatically resets when

the air supply exceeds the trip valve setting.

Remote Reset. The air failure lock remains tripped until deliberately reset via a reset switch as supplied (shown in Fig. 3-14) or a
normally closed solenoid valve (not supplied).

INSTALLATION OF OPTIONAL EQUIPMENT

3 - 23

INSTALLATION

16
0.62

12.7
0.50
16
0.62
32
1.25
16
0.62

55
2.16

PANEL DRILLING

SUPPLY AIR PRESSURE

1/8-27 NPT
43
1.73

PIPE PLUG
1/8-27 NPT
DIMENSIONS

TO ACTUATOR
AIR FAILURE LOCK
1/8-27 NPT

MILLIMETERS
INCHES

TP20037A .

Figure 3-14. Reset Switch for Air Failure

Lock (Part Number 19515895_1)
Type UP1 Actuator
NOTES:
1. Refer to Figures 3-9, 3-14 and 3-15.
2. The reset switch and pipe plug are located in a drawstring bag
attached to the actuator frame.

Automatic Reset
1. Connect the customer air supply directly to port B of the trip
valve.
2. Connect the customer air supply also to port D on the trip valve.
Remote Reset
1. Connect the customer air supply directly to port B of the trip
valve.
2. Install the reset switch in a suitable location. Refer to Figure 3-14
for the dimensions.
3. Connect port 1 on the reset switch to port D on the trip valve.

INSTALLATION OF OPTIONAL EQUIPMENT

3 - 24

INSTALLATION

4. Connect the customer air supply also to port 2 on the reset

switch.
5. Install the pipe plug into port 4 of the reset switch.
Alarm Pressure Switch Installation
NOTE: Refer to Figures 3-9 and 3-15.

If desired, connect a pressure switch (part number 1941099 _ 2 or

equivalent) to sound an alarm or for status lights to indicate a loss of
air supply.
1. Connect a tee between port 1 of the reset switch and port D of the
trip valve.
2. Run tubing from the open end of the tee to the pressure switch.
3. Wire the switch to a terminal block or directly to the alarm as
shown in Figure 3-15.
Type UP2 Actuator
NOTES:
1. Refer to Figures 3-10, 3-14 and 3-16.
2. The reset switch and pipe plug are located in a drawstring bag
attached to the actuator frame.

Automatic Reset
1. Connect the customer air supply directly to the AF1 port on the
actuator enclosure.
2. Connect the customer air supply also to the AF2 port on the actuator enclosure.

Remote Reset
1. Install the pipe plug into port 4 of the reset switch.
2. Install the reset switch in a suitable location. Refer to Figure 3-14
for the dimensions.
3. Install a tee into the air supply line.
4. Run tubing from one outlet of the tee to port 2 of the reset switch
and from the other outlet of the tee to the AF1 port on the actuator
frame.

INSTALLATION OF OPTIONAL EQUIPMENT

3 - 25

INSTALLATION

RESTRICTION
PLUG

TRIP VALVE
D
A

AUTOMATIC
MECHANICALLY
ACTUATED
EQUALIZING
VALVE

C
B
VENT

LATCHING SPRING
RETURN CYLINDER

O1
(A)

ROTARY
VANE
ACTUATOR

O2
(B)

POSITIONER
(SOLENOID)
I
(E)

S
(P)

ACCESSORY
CUSTOMER
AIR
SUPPLY

ALARM
PRESSURE
SWITCH

CUSTOMER-SUPPLIED
TERMINAL STRIP
BLK-COM

RESET
PUSHBUTTON
4

PLUG

BLU-NC

RED-NO

ABB PART NO. 1941099_ 2

REMOTE RESET
RESTRICTION
PLUG

TRIP VALVE
D
A

AUTOMATIC
MECHANICALLY
ACTUATED
EQUALIZING
VALVE

C
B
VENT

LATCHING SPRING
RETURN CYLINDER

O1
(A)

ROTARY
VANE
ACTUATOR

O2
(B)

POSITIONER
(SOLENOID)
I
(E)

S
(P)

ACCESSORY
CUSTOMER
AIR
SUPPLY

ALARM
PRESSURE
SWITCH

CUSTOMER-SUPPLIED
TERMINAL STRIP
BLK-COM
BLU-NC
RED-NO

CUSTOMER TUBING
FACTORY TUBING

ABB PART NO. 1941099_ 2

AUTO RESET
TP20245B_1
.

Figure 3-15. Tubing Schematic for Type UP1 Actuator with Air Failure Lock
5. Run tubing from port 1 of the reset switch to the AF2 port on the
actuator frame.
Alarm Pressure Switch Installation
NOTE: Refer to Figures 3-10 and 3-16. If desired, connect a pressure switch (part number 1941099_2 or equivalent) to sound an
alarm or for status lights to indicate a loss of air supply.

1. Connect a tee between port 1 of the reset switch and the AF2
port on the actuator frame.

INSTALLATION OF OPTIONAL EQUIPMENT

3 - 26

INSTALLATION

2. Run tubing from the open end of the tee to the pressure switch.
3. Wire the switch to a terminal block or directly to the alarm as
shown in Figure 3-16.
Types UP3 and UP4 Actuators
NOTES:
1. Refer to Figures 3-3 and 3-17.
2. The reset switch and pipe plug are located in a drawstring bag
attached to the actuator frame.

Automatic Reset
1. Connect the customer air supply directly to the S1 port on the
actuator enclosure.
2. Connect the customer air supply also to the AF1 port on the actuator enclosure.
Remote Reset
1. Install the pipe plug into port 4 of the reset switch.
2. Install the reset switch in a suitable location. Refer to Figure 3-14
for the dimensions.
3. Install a tee into the air supply line.
4. Run tubing from one outlet of the tee to port 2 of the reset switch
and from the other outlet of the tee to the S1 port at the base of the
actuator.
5. Run tubing from port 1 of the reset switch to the AF1 port at the
base of the actuator.

Alarm Pressure Switch Wiring

NOTE: Refer to Figures 3-3 and 3-17.

Types UP3 and UP4 actuators come with the alarm pressure switch
installed. If desired, connect an alarm or status lights to indicate a
loss of air supply.
1. Remove the side covers on both sides of the actuator as
described in ENCLOSURE REMOVAL.
2. A conduit connection, AFC, is provided at the actuator base for
access to the air failure contacts. Feed the wiring through this connection.

INSTALLATION OF OPTIONAL EQUIPMENT

3 - 27

INSTALLATION

RESTRICTION
TRIP VALVE

D
C

AUTOMATIC
MECHANICALLY
ACTUATED
EQUALIZING
VALVE

LATCHING SPRING
RETURN CYLINDER

AF1

FITTINGS ON
ACTUATOR
ENCLOSURE

ROTARY
VANE
ACTUATOR

PLUG

VENT

AF2

O1
(A)

O2
(B)

POSITIONER
(SOLENOID)
I
(E)

S
(P)

ACCESSORY

CUSTOMER
AIR
SUPPLY

ALARM
PRESSURE
SWITCH

CUSTOMER-SUPPLIED
TERMINAL STRIP
BLK-COM
BLU-NC

PLUG

1
RESET
PUSHBUTTON

RED-NO

ABB PART NO. 1941099_ 2

REMOTE RESET
RESTRICTION
TRIP VALVE

D
A

AUTOMATIC
MECHANICALLY
ACTUATED
EQUALIZING
VALVE

LATCHING SPRING
RETURN CYLINDER
FITTINGS ON
ACTUATOR
CLOSURE

AF1

AF 2

ROTARY
VANE
ACTUATOR

PLUG

VENT

O1
(A)

O2
(B)

POSITIONER
(SOLENOID)

I
(E)

S
(P)

ACCESSORY

CUSTOMER
AIR
SUPPLY

ALARM
PRESSURE
SWITCH

CUSTOMER-SUPPLIED
TERMINAL STRIP
BLK-COM
BLU-NC
RED-NO

ABB PART NO. 1941099_ 2

CUSTOMER TUBING

AUTO RESET

FACTORY TUBING
TP20044C_1
.

Figure 3-16. Tubing Schematic for Type UP2

Actuator with Air Failure Lock
3. Make the connections to the proper points on the terminal strip as
shown in Figures 3-3 and 3-17.
4. Replace the side covers.

INSTALLATION OF OPTIONAL EQUIPMENT

3 - 28

INSTALLATION

4-WAY LOCK VALVE

TRIP VALVE
RESTRICTION

S
V

D
A

C VENT

C PLUG

PLUG

FACTORY-SUPPLIED

VENT

O1
(A)

O2
(B)

ALARM
PRESSURE
SWITCH

CYLINDER

POSITIONER
(SOLENOID)
I
(E)

FITTINGS AT
ACTUATOR BASE
S1

TERMINAL
STRIP
INSIDE
ACTUATOR

AFC-C
CUSTOMER-SUPPLIED

RESET
PUSHBUTTON

RED

BLK

AF1

2
PLUG

BLU
AIR
FAILURE
LOCK
EQUALIZING
VALVE

FITTINGS AT
ACTUATOR BASE

AFC

CUSTOMER
AIR
SUPPLY

S
(P)

AFC-NC
AFC-NO

REMOTE RESET
TRIP VALVE

4-WAY LOCK VALVE

RESTRICTION

S
V

D
C VENT

A
B

C PLUG

F PLUG
FACTORY-SUPPLIED

VENT

O1
(A)

O2
(B)

ALARM
PRESSURE
SWITCH

CYLINDER

POSITIONER
(SOLENOID)
I
(E)

FITTINGS AT
ACTUATOR BASE
S1

AFC

S
(P)

BLU
AIR
FAILURE
LOCK
EQUALIZING
VALVE

FITTINGS AT
ACTUATOR BASE

BLK

AF1

AFC-C
CUSTOMER-SUPPLIED

RED

TERMINAL
STRIP
INSIDE
ACTUATOR

AFC-NC

CUSTOMER
AIR
SUPPLY

CUSTOMER TUBING

AUTO RESET

FACTORY TUBING
TP20045A .

Figure 3-17. Tubing Schematic for Types UP3 and UP4

Actuators with Air Failure Lock
Types UP5 and UP6 Actuators
NOTES:
1. Refer to Figures 3-4 and 3-18.
2. The reset switch and pipe plug are located in a drawstring bag
attached to the actuator frame.

INSTALLATION OF OPTIONAL EQUIPMENT

3 - 29

INSTALLATION

Automatic Reset
1. Connect the customer air supply directly to the S1 port on the
actuator enclosure.
2. Connect the customer air supply line to the AF1 port on the actuator enclosure.
Remote Reset
1. Install the pipe plug into port 4 of the reset switch.
2. Install the reset switch in a suitable location. Refer to Figure 3-14
for the dimensions.
3. Install a tee into the air supply line.
4. Run tubing from one outlet of the tee to port 2 of the reset switch
and from the other outlet of the tee to the S1 port at the base of the
actuator.
5. Run tubing from port 1 of the reset switch to the AF1 port at the
base of the actuator.
Alarm Pressure Switch Wiring
NOTE: Refer to Figures 3-4 and 3-18.

Types UP5 and UP6 actuators come with the alarm pressure switch
installed. If desired, connect an alarm or status lights to indicate a
loss of air supply.
1. Remove both of the bottom side covers as described in ENCLOSURE REMOVAL.
2. A conduit connection, AFC, is provided at the actuator base for
access to the air failure contacts. Feed the wiring through this connection.
3. Make the connections to the proper points on the terminal strip as
shown in Figures 3-4 and 3-18.
4. Replace the bottom side covers.
Pneumatic Shaft Position Transmitter Tubing for Types UP2 through UP6 Actuators
NOTE: A pneumatic shaft position transmitter is not available for the
Type UP1 actuator.

Types UP2, UP3 and UP4 Actuators

NOTE: Refer to Figures 3-2 and 3-3.

INSTALLATION OF OPTIONAL EQUIPMENT

3 - 30

INSTALLATION

D
A

LOCK
VALVE 1

LOCK
VALVE 2

TRIP VALVE

VENT

FACTORYSUPPLIED

D
C

PLUG

C PLUG

A
B

ALARM
PRESSURE
SWITCH
O2
(B)

O1
(A)
AIR
FAILURE
LOCK
EQUALIZING
VALVE

POSITIONER
(SOLENOID)
S1

2
CUSTOMER
AIR
SUPPLY

AFC

AF1

I
(E)

CYLINDER

S
(P)

BLK

FITTINGS AT
ACTUATOR
BASE
AFC-C

RESET
PUSHBUTTON
PLUG

BLU

CUSTOMER-SUPPLIED

AFC-NC

RED

TERMINAL
STRIP
INSIDE
ACTUATOR

AFC-NO

REMOTE RESET

TRIP VALVE

LOCK
VALVE 2

LOCK
VALVE 1

VENT

C PLUG

FACTORYSUPPLIED

C PLUG
B
ALARM
PRESSURE
SWITCH

O2
(B)

O1
(A)
AIR
FAILURE
LOCK
EQUALIZING
VALVE

POSITIONER
(SOLENOID)
S1

AF1

AFC

I
(E)

S
(P)

BLU

CYLINDER

BLK

FITTINGS AT
ACTUATOR
BASE
AFC-C
CUSTOMER
AIR
SUPPLY

CUSTOMER-SUPPLIED

AFC-NC

RED

TERMINAL
STRIP
INSIDE
ACTUATOR

AFC-NO

CUSTOMER TUBING

AUTO RESET

FACTORY TUBING
TP20046A .

Figure 3-18. Tubing Schematic for Types UP5 and UP6

Actuators with Air Failure Lock
These actuators have the pneumatic shaft position transmitter
mounted externally.
1. Connect the required air supply line directly to the S port of the
shaft position transmitter.
2. Using -inch tubing and suitable fittings, connect the output line
to the street tee in the O2 port of the shaft position transmitter.
3. Maintain a supply pressure of at least 35 kPa (5 psig) above the
maximum desired output pressure, but not higher than 345 kPa (50
psig).

INSTALLATION OF OPTIONAL EQUIPMENT

3 - 31

INSTALLATION

Types UP5 and UP6 Actuators

NOTE: Refer to Figure 3-4.

These actuators have the pneumatic shaft position transmitter

mounted internally.
1. Connect the required air supply directly to the S2 port at the base
of the actuator.
2. Connect the output line directly to the E2 port at the base of the
actuator.
3. Use -inch tubing and suitable fittings.
4. Maintain a supply pressure of at least 35 kPa (5 psig) above the
maximum desired output pressure, but not higher than 345 kPa (50
psig).
Volume Booster Tubing for Type UP6 Actuators
All tubing connections inside the Type UP6 actuator for the optional
volume booster are completed before shipment. External tubing is the
same as that for Type UP6 actuators described in this chapter, except
the S1, S2 and S3 bulkhead connections on the actuator are -14
NPT. Customer tubing should be one inch OD tubing or -14 NPT
schedule 40 pipe.
Alarm/Travel Switch Contact Wiring for Types UP1 through UP6 Actuators
NOTE: Refer to Figure 3-19.

If the actuator comes with alarm/travel switches, it includes four

SPDT cam-actuated microswitches. Switches can be used as alarm
contacts or for an external indication.
Types UP1 & UP2 Actuator
NOTE: Refer to Figures 3-1, 3-2 and 3-19.

The adjustable travel switches for UP1 and UP2 actuators are located
inside the cover of the limit switch assembly mounted to actuator
frame.
1. Remove the four screws holding the cover of the limit switch
assembly.
2. Run the wires through the conduit connector, make the electrical
connections to the switches at the terminal block as shown in Figures
3-1a & 3-19 and replace the cover, of the limit switch assembly.

INSTALLATION OF OPTIONAL EQUIPMENT

3 - 32

INSTALLATION

SPDT
MICROSWITCH

ADJUSTABLE
CAMS

TERMINAL
STRIP

3
1
2
6
4
5
9
7
8
12
10
11

NOTE: SWITCH CONTACTS

MUST BE DERATED 1.5 A
FOR EVERY 10C (18F)
RISE ABOVE 60C (140F).

14
15
16

TP20119C_1
.

Figure 3-19. Alarm/Travel Switches UP Actuator

Types UP3 and UP4 Actuators

NOTE: Refer to Figures 3-3.

1. Remove the side cover on the cylinder side of the actuator as

described in ENCLOSURE REMOVAL.
2. Make the electrical connections from the switches at the terminal
block located on the actuator frame as shown in Figure 3-3.
3. Run the wires through conduit connector V2 at the base of the
actuator.
4. Replace the side cover.

INSTALLATION OF OPTIONAL EQUIPMENT

3 - 33

INSTALLATION

Types UP5 and UP6 Actuators

NOTE: Refer to Figures 3-4.

1. Remove the bottom side cover and top side cover on the cylinder
side of the actuator as described in ENCLOSURE REMOVAL.
2. Make the electrical connections from the switches at the terminal
block located on the actuator frame as shown in Figure 3-4.
3. Run the wires through conduit connector V1 at the base of the
actuator.
4. Replace the actuator covers.

Shaft Position Transmitter Wiring for Types UP1 and UP2 Actuators
The position transmitter is located within the AV or TZIDC Positioner if
a Shaft Position Transmitter is designated in the UP nomenclature.
Wiring for the Shaft Position Transmitter is terminated directly at the
AV or TZIDC Positioner. Refer to AV or TZIDC Instruction Manuals for
wiring details.
Shaft Position Transmitter Wiring for Types UP3 through UP6 Actuators
NOTES: Refer to Figure 3-3 for UP3/4
Refer to Figure 3-4 for UP5/6

The position transmitter is located within the AV or TZIDC positioner if

a Shaft Position Transmitter is designated in the UP nomenclature.
The AV or TZIDC Positioner is located inside the UP enclosure.
A conduit connection, V1, is provided at the actuator base for signal
wiring to the Shaft Position Transmitter.
Wiring for the Shaft Position Transmitter is terminated at the actuator
base terminal block
.

CAUTION

Signal wiring connected in this box must be rated for at least

300 V. Failure to use the proper wire may cause a short circuit
and/or a fire which would damage the equipment and upset the
process.

ATTENTION

La capacit nominale du cablage de signaux reli ce botier

doit tre d'au moins 300 V. L'utilisation de cables nadquats
pourrait provoquer un court-circuit ou un incendie, ce qui
endommagerait le matriel et perturberait le processus.

INSTALLATION OF OPTIONAL EQUIPMENT

3 - 34

INSTALLATION

The transmitter, a two-wire, 4 to 20-milliamp output device, operates

on 12 to 30 VDC. The signal wiring supplies power to the transmitter.
Refer to Figure 3-20 for a typical wiring loop diagram. Use wire with a
cross-sectional area of 0.32 to 2.10 square millimeters (22 to 14
AWG) rated at a minimum of 300 volts.
A twisted pair or shielded wire reduces the chance of noise pickup. If
needed, ground the signal wiring at any location in the loop, but not at
more than one point. If there are several transmitters on a single
power supply, make the ground connection at the power supply.
Do not run wiring near high power electrical equipment or in the same
conduit or trays as the power wiring. Although power supply regulation is not vital, ripple should not exceed 0.5 volt peak-to-peak. This
insures a stable output signal. Supply voltages and load changes during operation have no effect on accuracy. Do not exceed the maximum of the combined resistance of the load and the signal wiring, as
applicable to the Shaft Position Transmitter.

POWER
SUPPLY

LOAD

G
SHAFT POSITION
TRANSMITTER

4-20 mA
SIGNAL LEADS
TP20043A_1
.

Figure 3-20. Typical Wiring Loop Diagram for the

Shaft Position Transmitter
Refer to the AV or TZIDC instruction manuals for more detail on the
position transmitters.
Strip Heater Wiring for Types UP2 through UP6 Actuators
NOTE: Strip heaters are not available for Type UP1 actuators.

ABB recommends ordering actuators with heating elements installed

for applications where the ambient temperature remains below zero
degrees Celsius (32 degrees Fahrenheit) for extended periods. A
thermoswitch automatically starts the heaters when the temperature
drops below approximately four degrees Celsius (40 degrees Fahrenheit).
NOTE: Follow the procedures for gaining access to the terminal
strips for the alarm/travel switches in Alarm/Travel Switch Contact
Wiring for Types UP1 through UP6 Actuators.

INSTALLATION OF OPTIONAL EQUIPMENT

3 - 35

INSTALLATION

Type UP2 Actuator

NOTE: Refer to Figure 3-2.

1. Make the connections to the terminal strip L1 (hot) and L2 (neutral) as shown in Figure 3-2.
2. Run the wires through the conduit opening in the actuator frame.
3. Replace the actuator covers.
Types UP3 and UP4 Actuators
NOTE: Refer to Figure 3-3.

1. Make the connections to the terminal strip L1 (hot) and N (neutral) as shown in Figure 3-3.
2. Run the wires through the HTR conduit opening in the actuator
frame.
3. Replace the actuator covers.
Types UP5 and UP6 Actuators
NOTE: Refer to Figure 3-4.

1. Make the connections to the terminal strip L1 (hot) and N (neutral) as shown in Figure 3-4.
2. Run the wires through the HTR conduit opening in the actuator
frame.
3. Replace the actuator covers.
PRE-OPERATING ADJUSTMENTS
Use these procedures to make any adjustments necessary to make
the actuator operational.
Control Loading Arrangements
The actuator normally comes with the tubing connections made for
direct loading operation. If desired, change to reverse loading operation.
Positioner Control Loading Arrangements
The two types of positioner control loading are direct loading and
reverse loading. Direct loading allows movement from zero to 100
percent (position indicator reading) as the control signal to the positioner increases. The actuator leaves the factory in this configuration.

PRE-OPERATING ADJUSTMENTS
3 - 36

INSTALLATION

Reverse loading allows the actuator to move from 100 to zero percent
as the control signal to the positioner increases. To change from
direct loading to reverse loading, remove the actuator covers (if
required) necessary to access the positioner as outlined in ENCLOSURE REMOVAL. Follow the instructions for reverse loading in the
appropriate positioner instruction.
Solenoid Valve Control Loading Arrangements
The actuator normally comes with the tubing connections made for
direct loading operation. If desired, change to reverse loading operation.
Direct loading allows movement from zero to 100 percent when the
solenoid is energized. The actuators leave the factory in this configuration.
Reverse loading allows movement from 100 to zero percent when the
solenoid is energized. To switch from direct to reverse loading:
1. Remove the actuator covers (if required) to gain access to the
solenoid valve as described in ENCLOSURE REMOVAL.
2. Loosen the air line connections at the A and B ports of the solenoid.
3. Reverse the air line connections and tighten these connections.
NOTE: For dual coil solenoid valves, reverse either the air lines or
the electrical connections to the coils.

4. Replace the actuator covers.

PRE-OPERATING ADJUSTMENTS
3 - 37

INSTALLATION

Operating Lever Adjustment

WARNING

Failure to tighten the lever assembly bolts to the torque specifications may cause the load to shift and bodily injury could
result.

AVERTISSEMENT

Toute ngligence serrer les boulons du levier conformment

au couple prescrit pourrait entraner le dplacement de la
charge et par consquent provoquer des blessures.

Type UP1 Actuator

NOTE: Refer to the drawings in SPARE PARTS in Appendix A and
DIMENSION DRAWINGS in Appendix B.

1. Loosen the two socket hex-head cap screws in the lever hub
using a 5 16 -inch socket wrench.
2. Determine at what angle to locate the lever for zero percent position (normally parallel to the driven lever).
3. Rotate the lever to the correct position.
4. Secure the lever assembly to the shaft by tightening the socket
hex-head cap screws to 71 to 79 Newton meters (52 to 57
foot-pounds).
5. Connect the linkage to the lever in the desired arrangement.
6. Refer to Connecting Linkage for Universal Rotary Actuators
for alternate linkage arrangements.
Type UP2 Actuator
NOTE: Refer to the drawings in SPARE PARTS in Appendix A and
DIMENSION DRAWINGS in Appendix B.

1. Loosen the two socket hex-head cap screws in the lever hub
using a -inch hex wrench.
2. Determine at what angle to locate the lever for zero percent position (normally parallel to the driven lever).
3. Rotate the lever to the correct position.
4. Secure the lever assembly to the shaft by tightening the socket
hex-head cap screws to 85 to 91 Newton meters (63 to 67
foot-pounds).
5. Connect the linkage to the lever in the desired arrangement.
6. Refer to Connecting Linkage for Universal Rotary Actuators
for alternate linkage arrangements.

PRE-OPERATING ADJUSTMENTS
3 - 38

INSTALLATION

Types UP3/4/5/6 Actuators

NOTE: Refer to the drawings in SPARE PARTS in Appendix A and
DIMENSION DRAWINGS in Appendix B.

1. Loosen the clamping screws in the lever hub.

2. Pull the lever off of the splined shaft.
3. Determine at what angle to locate the lever for zero percent position (normally parallel to the driven lever).
NOTE: The lever may be located on either end of the shaft.

4. Push the lever onto the shaft in the desired position.

5. Secure the lever to the shaft by tightening the clamping screws to
38 to 44 Newton meters (28 to 32 foot-pounds).
6. Connect the linkage to the lever in the desired arrangement.
7. Refer to Connecting Linkage for Universal Rotary Actuators
for alternate linkage arrangements.
Position Indicator
Upon changing the control loading of the actuator, switch the scale for
the position indicator to match the rotation of the actuator.
NOTE: Before mounting the position indicator, clean dust, dirt, oil,
moisture, etc. from the mounting surface.

Types UP1 and UP2 Actuators

Types UP1 and UP2 actuators come with two adhesive-backed position indicator scales. They are graduated from zero to 100 percent in
ten percent increments. One scale, fixed to the sector plate at the factory, reads zero to 100 percent from left to right. The second scale,
taped to the rear side of the sector plate, reads zero to 100 percent
from right to left. Install the latter scale on reverse acting actuators to
match the rotation of the driven device. Simply remove the backing,
and place the reverse indicating scale over the scale installed at the
factory.
Types UP3/4/5/6 Actuators
Types UP3, UP4, UP5 and UP6 actuators come with a shaft-mounted
position indicator and indicator scales graduated from zero to 100
percent in 25 percent increments. One scale reads zero to 100 percent from right to left. The second scale reads zero to 100 percent
from left to right. These scales come in a separate bag. Choose the
scale that matches the closed versus open position of the driven

PRE-OPERATING ADJUSTMENTS
3 - 39

INSTALLATION

device. Two punch marks on the actuator at the output shaft help
position the scale
Mechanical Stop Adjustment for Types UP1 and UP2 Actuators
NOTES:
1. Refer to Figures 3-1a and 3-2.
2. The mechanical stop is only available on the types UP1 and
UP2 actuators.

The nominal setting of the stroke is for a rotation of 90 degrees.

Adjustable mechanical stops, located on each end of the actuator,
allow adjustment over a range of 80 to 92 degrees.
1. Loosen the 5/16-18 hex nut located on the socket head stopscrew.
2. Hold the hex nut and adjust the stopscrew clockwise to decrease
the rotation, or counterclockwise to increase rotation.
3. Tighten the hex nut.
4. Calibrate the positioner (if supplied) for the new output stroke.
Refer to Zero Adjustment for Positioner-Equipped Types UP1 through
UP6 Actuators and Span Adjustment for Positioner-Equipped Types
UP1 through UP6 Actuators in Section 4.

PRE-OPERATING ADJUSTMENTS
3 - 40

SECTION 4 - CALIBRATION
INTRODUCTION
This section includes the calibration required before placing the actuator into operation. Calibration procedures for optional equipment
appear here.
EQUIPMENT REQUIRED FOR CALIBRATION

A full complement of screwdrivers, hex wrenches and Allen

wrenches.

Instrument pressure gage - part number 5326605_4, or equivalent. Applicable to UP Actuators equipped with AV Positioners.

Two output pressure gages - part number 5326605_6, or equivalent.

Milliammeter capable of reading 4 to 20-milliamp output.

CALIBRATION PROCEDURES
The positioner calibration procedures described in this section apply
to the actuator only as a function of the positioner. The procedures for
positioner calibration are printed in the appropriate instruction for the
positioner in use and are not reprinted here.
Positioner Access
Access to the positioner on Types UP1 and UP2 actuators is not
restricted by an enclosure. Refer to the proper enclosure removal
procedure in the installation section to access the positioner on Types
UP3 through UP6 actuators.
Zero Adjustment for AV Positioner-Equipped Types UP1 through UP6 Actuators
The actuator comes set for full travel proportional to full range input
signal. The positioner range spring assembly applies a proportional
feedback force to the input signal diaphragm assembly. The zero
adjustment nut in the positioner applies initial tension on the range
spring and provides a zero adjustment. Install the actuator as
directed, check the positioner zero and adjust if necessary.
If requiring another relationship between travel and input signal, set
the zero before any other adjustment. This sets the cam zero relative
to the minimum input signal [21 kilopascals (three pounds per square
inch gage) or four milliamps].

INTRODUCTION
4-1

CALIBRATION

For an elevated zero, an initial tension imposed on the range spring

prevents the actuator from moving from its minimum position until the
input signal increases above the elevated zero value. Refer to Table
4-1 for zero elevations.
Table 4-1. Zero Elevation
Actuator
Type

Calibrated Zero

Elevated Zero

UP_ _A

21 kPa (3.0 psig)

Any value between 21 and 62 kPa

(3 and 9 psig)

UP_ _B

21 kPa (3.0 psig)

Any value between 21 and 103 kPa

(3 and 15 psig)

UP_ _C

4 mA

Any value between 4 and 12 mA by

adjusting pneumatic zero

UP_ _D

4 mA

Any value between 4 and 12 mA by

adjusting pneumatic zero

Some applications that might use an elevated zero are when two or
more actuators are operated in sequence or when the characteristics
of the device moved by the actuator need to match those of another
regulated device.
1. Gain access to the positioner.
2. Take off the cover to the positioner by removing the two cover
screws.
3. Refer to the appropriate positioner instruction for the step-by-step
zero adjustment procedure.
Span Adjustment for AV Positioner-Equipped Types UP1 through UP6 Actuators
The span adjustment affords a variation of actuator motion for a given
span of control signal pressure.
With any of the characterized cams, the span adjustment allows full
actuator travel to occur with a signal change as small as 50 percent of
its full span. This is referred to as split ranging. This is valuable when
running two or more actuators in sequence. For example, one actuator could fully open a damper from a 21 to 62 kilopascals (three to
nine pounds per square inch gage) signal, while the next opens fully
from a 62 to 103 kilopascal (nine to 15 pounds per square inch gage)
signal. In this case, the second actuator requires zero elevation.
At the other extreme, the span adjustment can be set to produce as
little as 50 percent of the travel capability of the actuator over the full
input signal span. This is referred to as travel limiting. This is valuable
when the device the actuator regulates is oversized and a full open

CALIBRATION PROCEDURES
4-2

CALIBRATION

position is not desirable. Before starting the procedure, determine the

percentage of travel desired.
1. Gain access to the positioner.
2. Refer to the appropriate positioner instruction for the step-by-step
span adjustment procedure.
Speed Adjustment for AV Positioner-Equipped Types UP1 through UP6 Actuators
When the system involves only a single actuator, a high positioning
speed is usually an advantage. However, in a complex control system
it is generally desirable to operate all power devices at the same
speed. This helps to avoid interaction between units that produce
undesirable process conditions. If it is necessary to reduce the speed
of operation, 1.02 millimeter (0.04 inch) speed control orifices (Part
No. 5327327_1) are available from ABB. If these orifices are too
small, they may be drilled out to obtain the desired speed control. To
reduce the speed even more, blank orifices (Part No. 5327327_2) are
also available.
NOTE: Do not use the speed control orifices to correct an instability
(hunting action). Use the orifices only to vary the stroke time.

1. Gain access to the positioner.

2. Refer to the appropriate positioner instruction for the speed
adjustment procedure.
Gain Adjustment for AV Positioner-Equipped Types UP1 through UP6 Actuators
Gain adjustment on positioner-equipped Types UP1 through UP6
actuators is accomplished by changing the positioner gain hinge
spring. The hinge installed at the factory is suitable for most applications. However, if the gain is too great for an application, oscillation of
the driven element could result. If this is the case, install a gain hinge
spring that yields a lower gain.
1. Gain access to the positioner.
2. Take off the cover to the positioner by removing the two cover
screws.
3. Refer to the appropriate positioner instruction for the gain adjustment procedure.
Calibration Of UP1 through UP6 Actuators Equipped With TZIDC Positioners
The TZIDC Positioner has an auto-calibration feature. Refer to the
TZIDC instruction manual for the complete calibration procedure, see
Table 1-1..

CALIBRATION PROCEDURES
4-3

CALIBRATION

OPTIONAL EQUIPMENT CALIBRATION

Use the following procedures to calibrate any optional equipments
that may be installed on the actuator.
Alarm/Travel Switch Calibration
NOTE: Refer to Figure 3-19.

This option consists of four linkage-driven, cam-operated SPDT

microswitches, adjustable over the full stroke of the actuator.
Switches can be used as alarm contacts or for external indicators.
Set the microswitch alarm contacts that make up the alarm/ travel
switch assembly to operate at any desired position. To do so, adjust
the switch cam to make or break a contact at that point.
1. Refer to the proper enclosure removal procedure in the installation section to access the alarm/travel switches.
2. Manually position the actuator output shaft to the desired actuating position.
3. Unlatch and rotate the microswitch cam to the desired actuating
position and release the cam latch.
4. Reinstall the covers and enclosure.
Pneumatic Shaft Position Transmitter Calibration
NOTE: The pneumatic shaft position transmitter option is not available for Type UP1 actuators, or actuators equipped with Type
TZIDC Positioners.

All actuators can operate in either an automatic or a manual mode.
Positioner-equipped actuators make use of the integral shutoff and
equalizing valve (Figs. 5-1, 5-2 and 5-3) on the positioner. This
allows either manual or automatic operation of the actuator power
unit. When set for automatic operation, the valve is locked into position by a safety latch. This safety latch prevents the valve from being
bumped or jarred out of position.
Changing to manual operation cuts off the supply pressure to the
actuator and couples the output ports of the positioner to equalize
pressure across the vane (Types UP1 and UP2 actuators) or cylinder
(Types UP3, UP4, UP5 and UP6 actuators). This allows manual positioning of the actuator unit.
NOTE: On units equipped with TZIDC positioners or solenoids, the
supply pressure must be shut-off externally.

Solenoid-equipped actuators have an equalizing valve (Figs. 5-1,

5-2 and 5-3). On the Types UP1 and UP2 actuators, this valve equalizes pressure on both sides of the rotary vane paddle. This allows
manual positioning of the vane paddle. On Types UP3, UP4, UP5 and
UP6 actuators, the valve equalizes pressure on both sides of the cylinder. This allows manual positioning of the actuator using the hand
operator ratchet handle.
The remote reset air failure lock (if supplied) locks the actuator in
place on loss of air supply pressure. The pneumatic pushbutton
allows release of the air failure lock from a local or remote location
upon restoration of the air supply pressure.

INTRODUCTION
5-1

OPERATING PROCEDURES

On Types UP1 and UP2 actuators, the air failure lock consists of a
latching spring return cylinder (nonadjustable) that is triggered from
an adjustable trip valve. This latches a rack gear mechanism. When
the air supply fails, the latching spring return cylinder opens the
equalizing valve across the vane power unit. This permits manual
operation of the actuator. A customer-supplied pressure switch (Figs.
3-15 and 3-16) may be used to signal an air failure alarm or a status
light.
On Types UP3, UP4, UP5 and UP6 actuators, the air failure lock is a
pneumatic device that uses a three-way pneumatic trip valve as the
air supply sensor. It trips a four-way lock-up valve on Types UP3 and
UP4 actuators, or two three-way lock-up valves on Types UP5 and
UP6 actuators. The actuators include a pressure switch for use as an
air failure alarm or a status light.
TYPES UP1 AND UP2 ACTUATOR OPERATION
Types UP1 and UP2 actuator operation differs slightly depending on
whether control of the actuator comes from a positioner or a solenoid
valve. The addition of the air failure lock option also varies the operation. The reserve air tank option (Type UP2 actuator only) has no
effect on normal actuator operation.
Positioner-Equipped Types UP1 and UP2 Actuators without Air Failure Lock Transfer
from Automatic to Manual Operation
NOTE: Refer to Figure 5-1 .

When a Type UP1 or UP2 actuator is supplied with a positioner and is

in the automatic mode, the integral shutoff and equalizing valve on
the positioner is in the AUTO position. When the application calls for
manual operation:
1. Pull the manual lock bolt up tight.
2. Push down on the integral shutoff and equalizing valve on the
positioner and turn it counterclockwise to the MAN position (On units
equipped with TZIDC positioners, turn off the local air supply).
3. When not in the automatic mode, pull the manual lock bolt up
tight. If it is necessary to reposition the load while in the manual
mode:
a. Loosen the manual lock bolt.
b. Reposition the load using the extended handle on the linkage.
c.

Tighten the manual lock bolt.

4. Note the position of the rotary vane on the position indicator.

TYPES UP1 AND UP2 ACTUATOR OPERATION

5-2

OPERATING PROCEDURES

Figure 5-1. Operating Controls - Types UP1 and UP2 Actuators

[TZIDC Positioner with Equalizing Valve not shown]
5. If the manual lock bolt does not lock the rotary vane unit in position, and the actuator must stay in that initial position, adjust the input
signal to correspond with:
a. The actuator position as indicated by the balanced positioner
output pressures,
- or -

TYPES UP1 AND UP2 ACTUATOR OPERATION

5-3

OPERATING PROCEDURES

b. A plot of the actuator position versus the input signal, developed from prior knowledge of the unit.

Positioner-Equipped Types UP1 and UP2 Actuators without Air Failure Lock Transfer
from Manual to Automatic Operation
NOTE: Refer to Figure 5-1 .

When a Type UP1 or UP2 actuator is supplied with a positioner and is

in the manual mode, the integral shutoff and equalizing valve on the
positioner is in the MAN position. When the application calls for automatic operation:
1. Before shifting to AUTO, the actuator position must agree, as
close as possible, to the input signal. If not, the hand and actuator
linkage lever jumps when the transfer takes place. Adjust the input
signal to correspond to the actuator position (or vice versa). Estimate
by watching the balanced positioner output pressures. If the setup
needs more precision, use a previously prepared plot of the input signal versus the actuator position.
2. Turn the integral shutoff and equalizing valve on the positioner to
the AUTO position (On units equipped with TZIDC positioners,
turn-on the local air supply).
3. Release the manual lock bolt slowly. Let the actuator move
slightly to get a balanced condition.
4. The actuator positions itself automatically.
Solenoid-Equipped Types UP1 and UP2 Actuators without Air Failure Lock Transfer from
Automatic to Manual Operation
NOTE: Refer to Figure 5-1 .

When a Type UP1 or UP2 actuator is supplied with a solenoid valve

and is in the automatic mode, the customer air supply shutoff valve is
open and the solenoid equalizing valve is closed. When the application calls for manual operation:
1. Tighten the manual lock bolt.
2. Close the customer air supply shutoff valve.
3. Open the solenoid equalizing valve.
4. When the hand and actuator linkage lever is not being operated,
the manual lock bolt is pulled up tight. Temporarily release the manual
lock bolt and position the actuator by manual operation of the hand
and actuator linkage lever.
5. If desired, lock the actuator pointer arm and hand and linkage
lever in position with the manual lock bolt.
TYPES UP1 AND UP2 ACTUATOR OPERATION
5-4

OPERATING PROCEDURES

Solenoid-Equipped Types UP1 and UP2 Actuators without Air Failure Lock Transfer from
Manual to Automatic Operation
NOTE: Refer to Figure 5-1 .

When a Type UP1 or UP2 actuator is supplied with a solenoid valve

and is in the manual mode, the customer air supply shutoff valve is
closed and the solenoid equalizing valve is open. When the application calls for automatic operation:
1. Open the customer air supply shutoff valve.
2. Close the solenoid equalizing valve.
3. Slowly and carefully release the manual lock bolt.
4. Unless the actuator is already at the full end of travel dictated by
the action of the solenoid valve, it will move in that direction.
Remote Reset Air Failure Lock Equipped Types UP1 and UP2 Actuators Transfer from
Automatic to Manual Operation
NOTE: Refer to Figure 5-1 .

If the customer air supply fails, the latching spring return cylinder
opens the equalizing valve across the vane power unit. This permits
manual operation of the actuator. If desired, switch to manual operation even if the customer air supply has not failed.
1. Disengage the lock latch by use of the override lever.
2. Follow the instructions under Positioner-Equipped Types UP1
and UP2 Actuators without Air Failure Lock Transfer from
Automatic to Manual Operation or Solenoid-Equipped Types UP1
and UP2 Actuators without Air Failure Lock Transfer from
Automatic to Manual Operation.
Remote Reset Air Failure Lock Equipped Types UP1 and UP2 Actuators Transfer from
Manual to Automatic Operation
NOTE: Refer to Figure 5-1 .

If the actuator is in the manual mode and it is desired to switch to

automatic operation, the customer air supply must be operational.
1. Press the remote release pushbutton (if used) to release the air
failure lock.
2. Engage the lock latch by use of the override lever.

TYPES UP1 AND UP2 ACTUATOR OPERATION

5-5

OPERATING PROCEDURES

3. Follow the instructions under Positioner-Equipped Types UP1

and UP2 Actuators without Air Failure Lock Transfer from Manual to Automatic Operation or Solenoid-Equipped Types UP1 and
UP2 Actuators without Air Failure Lock Transfer from Manual
to Automatic Operation.
TYPES UP3 AND UP4 ACTUATOR OPERATION
Types UP3 and UP4 actuator operation differs slightly depending on
whether control of the actuator comes from a positioner or a solenoid
valve. The addition of the air failure lock option also varies the operation. The reserve air tank option has no effect on normal actuator
operation.
Positioner-Equipped Types UP3 and UP4 Actuators without Air Failure Lock Transfer
from Automatic to Manual Operation
NOTE: Refer to Figure 5-2 .

When a Type UP3 or UP4 actuator is supplied with a positioner and is

in the automatic mode, the positioner integral shutoff and equalizing
valve is in the AUTO position, and the HAND/AUTO transfer handle is
in the AUTO position. For actuators with TZIDC Positioners, the
HAND/AUTO transfer handle is situated on the positioner. When the
application calls for manual operation:
1. Move the HAND/AUTO transfer handle on top of the actuator to
the HAND position.
NOTE: The HAND/AUTO transfer handle may not engage immediately with the split nut. Turn the hand operator ratchet handle in
either direction until the split nut mechanism snaps in place.

2. Press in the safety latch on the positioner integral shutoff and

equalizing valve. Turn the valve to the HAND position. If the actuator
is equipped with a TZIDC positioner, also turn-off the air supply to the
positioner.
3. Move the actuator to the desired position by means of the hand
operator ratchet handle.
NOTE: The manual operating mechanism is self-locking and holds
any position to which it is set.

Positioner-Equipped Types UP3 and UP4 Actuators without Air Failure Lock Transfer
from Manual to Automatic Operation
NOTE: Refer to Figure 5-2 .

When a Type UP3 or UP4 actuator is supplied with a positioner and is

in the manual mode, the positioner integral shutoff and equalizing
valve is in the HAND position, and the HAND/AUTO transfer handle is
in the in the HAND position. For actuators with TZIDC Positioners, the

TYPES UP3 AND UP4 ACTUATOR OPERATION

5-6

OPERATING PROCEDURES

HAND/AUTO transfer handle is situated on the positioner. When the

application calls for automatic operation:

WARNING

Undesirable motion of the drive arm and linkage may occur

which could cause injury or upset the process if the transfer
instructions are not followed.

AVERTISSEMENT

Danger d'un mouvement inopportun du bras de commande et

de la tringlerie pouvant causer des blessures ou bouleverser le
procede. Suivre attentivement les procedures du transfert de
commande manuelle a automatique.
NOTE: If a HAND/AUTO remote-mounted control station exists, it
should be in the HAND mode before attempting the transfer.

1. Before shifting to AUTO, the actuator position must agree, as

close as possible, to the input signal. If not, the drive arm jumps when
the transfer takes place.
2. Adjust the input signal to correspond to the actuator position (or
vice versa if the system conditions permit). This can be closely
approximated by using a previously prepared plot of the input signal
versus the actuator position.
3. Two methods of transfer exist. Method A is most often used.
Method A Changing the Input Signal to Match the Actuator
Position
NOTE: Use Method A if it is not possible to move the actuator without endangering the operation of the system.

a. Slowly change the input signal to match the actuator position.

b. Turn the positioner shutoff and equalizing valve to the AUTO
position. If the actuator is equipped with a TZIDC positioner, also
turn-on the local air supply to the positioner.
c. Exert moderate force on the HAND/AUTO transfer handle
toward the AUTO position while adjusting the input signal. Do this
until the HAND/AUTO transfer handle moves freely to the AUTO
position.
Method B Manually Positioning the Actuator to Match the Input
Signal
NOTE: Use Method B if it is possible to move the actuator position
without endangering the operation of the system.

a. Turn the positioner shutoff and equalizing valve to the AUTO

position. Turn-on the air supply to the TZIDC positioner.

TYPES UP3 AND UP4 ACTUATOR OPERATION

5-7

OPERATING PROCEDURES

b. Turn the hand operator ratchet handle to determine the direction of the least load resistance. Use the selector button at the
hub of the ratchet to change the direction of rotation
c. While turning the hand operator ratchet handle in the direction of least resistance, exert moderate force on the HAND/
AUTO transfer handle toward the AUTO position. Do this until the
HAND/AUTO transfer handle moves freely to the AUTO position.
After completing the transfer via Method A or Method B, the actuator
positions itself automatically..
HAND/AUTO
TRANSFER
HANDLE

SELECTOR
BUTTON

HAND OPERATOR
RATCHET HANDLE

POSITION
INDICATOR

POSITIONER OR
SOLENOID VALVE
POSITIONER
INTEGRAL
SHUTOFF AND
EQUALIZING
VALVE
(ONLY FOR UP
ACTUATORS
EQUIPPED WITH
AV POSITIONERS)

SOLENOID
EQUALIZING
VALVE OR AIR
FAILURE LOCK
EQUALIZING
VALVE

HTR

V2
AF1

AF2

TP20232B_1
.

Figure 5-2. Operating Controls - Types UP3 and UP4 Actuators

Solenoid-Equipped Types UP3 and UP4 Actuators without Air Failure Lock Transfer from
Automatic to Manual Operation
NOTE: Refer to Figure 5-2 .

When a Type UP3 or UP4 actuator is supplied with a solenoid valve

and is in the automatic mode, the customer air supply valve is open,
the solenoid equalizing valve is closed and the HAND/AUTO transfer
handle is in AUTO. When the application calls for manual operation:
1. Turn the HAND/AUTO transfer handle to HAND.
2. Open the solenoid equalizing valve.

TYPES UP3 AND UP4 ACTUATOR OPERATION

5-8

OPERATING PROCEDURES

3. Close the customer-installed air supply shutoff valve.

NOTE: The HAND/AUTO transfer handle may not engage immediately with the split nut. Turn the hand operator ratchet handle in
either direction until the split nut snaps in.

4. Move the actuator to the desired position by means of the hand

operator ratchet handle.
NOTE: The manual operating mechanism is self-locking and holds
any position to which it is set.

Solenoid-Equipped Types UP3 and UP4 Actuators without Air Failure Lock Transfer from
Manual to Automatic Operation
NOTE: Refer to Figure 5-2 .

When a Type UP3 or UP4 actuator is supplied with a solenoid valve

and is in the manual mode, the customer air supply shutoff valve is
closed, the solenoid equalizing valve is open and the HAND/AUTO
transfer handle is in HAND. When the application calls for automatic
operation:
1. Manually position the actuator to the extreme end of travel corresponding to solenoid demand.
2. Close the solenoid equalizing valve.
3. Slowly open the customer air supply shutoff valve.
4. Turn the HAND/AUTO transfer handle to AUTO.
After completing the transfer, the actuator is under solenoid control.
Remote Reset Air Failure Lock Equipped Types UP3 and UP4 Actuators Transfer from
Automatic to Manual Operation
NOTE: Refer to Figure 5-2 .

If the customer air supply fails, the actuator may be put into manual
operation. It may also be desirable to switch to manual operation
even if the customer air supply has not failed.
1. Open the air failure lock equalizing valve.
2. Follow the instructions under Positioner-Equipped Types UP3
and UP4 Actuators without Air Failure Lock Transfer from
Automatic to Manual Operation or Solenoid-Equipped Types UP3
and UP4 Actuators without Air Failure Lock Transfer from
Automatic to Manual Operation.

TYPES UP3 AND UP4 ACTUATOR OPERATION

5-9

OPERATING PROCEDURES

Remote Reset Air Failure Lock Equipped Types UP3 and UP4 Actuators Transfer from
Manual to Automatic Operation
NOTE: Refer to Figure 5-2 .

If the actuator is in the manual mode and it is desired to switch to

automatic operation, the customer air supply must be operational.
1. Press the remote release pushbutton (if used) to release the air
failure lock.
2. Close the air failure lock equalizing valve.
3. Follow the instructions under Positioner-Equipped Types UP3
and UP4 Actuators without Air Failure Lock Transfer from Manual to Automatic Operation or Solenoid-Equipped Types UP3 and
UP4 Actuators without Air Failure Lock Transfer from Manual
to Automatic Operation.
TYPES UP5 AND UP6 ACTUATOR OPERATION
Types UP5 and UP6 actuator operation differs slightly depending on
whether control of the actuator comes from a positioner or a solenoid
valve. The addition of the air failure lock option also varies the operation. The reserve air tank option has no effect on actuator operation.
Positioner-Equipped Types UP5 and UP6 Actuators without Air Failure Lock Transfer
from Automatic to Manual Operation
NOTE: Refer to Figure 5-3 .

POSITION INDICATOR

HAND OPERATOR
RATCHET HANDLE
HAND/AUTO
TRANSFER HANDLE

POSITIONER
INTEGRAL
SHUTOFF AND
EQUALIZING
VALVE FOR
POSITIONEREQUIPPED UP5
AND UP6
ACTUATORS

SELECTOR BUTTON
EQUALIZING VALVE
FOR SOLENOIDEQUIPPED AND/OR
AIR FAILURE LOCKEQUIPPED UP5 AND
UP6 ACTUATORS

(ONLY FOR UP
ACTUATORS
EQUIPPED WITH
AV POSITIONERS)
TP20233B_1
.

Figure 5-3. Operating Controls - Types UP5 and UP6 Actuators

TYPES UP5 AND UP6 ACTUATOR OPERATION

5 - 10

OPERATING PROCEDURES

When a Type UP5 or UP6 actuator is supplied with a positioner and is

in the automatic mode, the positioner integral shutoff and equalizing
valve is in the AUTO position, and the HAND/AUTO transfer handle is
in the AUTO position. For actuators supplied with TZIDC Positioners,
the HAND/AUTO transfer handle is situated on the positioner. When
the application calls for manual operation:
1. Move the HAND/AUTO transfer handle to the HAND position.
NOTE: The HAND/AUTO transfer handle may not engage immediately with the clutch mechanism. Turn the hand operator ratchet
handle in either direction until the clutch mechanism snaps in place.

2. Turn the valve to the HAND position. If the actuator is equipped

with a TZIDC positioner, also turn off the air supply to the actuator.
3. Move the actuator to the desired position by means of the hand
operator ratchet handle.
NOTE: The manual operating mechanism is self-locking and holds
any position to which it is set.

Positioner-Equipped Types UP5 and UP6 Actuators without Air Failure Lock Transfer
from Manual to Automatic Operation
NOTE: Refer to Figure 5-3 .

When a Type UP5 or UP6 actuator is supplied with a positioner and is

in the manual mode, the positioner integral shutoff and equalizing
valve is in the HAND position, and the HAND/AUTO transfer handle is
in the HAND position. For actuators supplied with TZIDC Positioners,
the HAND/AUTO transfer handle is situated on the positioner.

WARNING

Undesirable motion of the drive arm and linkage may occur

which could cause injury or upset the process if the transfer
instructions are not followed.

AVERTISSEMENT

Danger d'un mouvement inopportun du bras de commande et

de la tringlerie pouvant causer des blessures ou bouleverser le
procede. Suivre attentivement les procedures du transfert de
commande manuelle a automatique.
NOTE: If a HAND/AUTO remote mounted control station exists, it
should be in the HAND mode before attempting the transfer.

When the application calls for automatic operation:

1. Before shifting to AUTO, the actuator position must agree, as
close as possible, to the input signal. If not, the drive arm jumps when
the transfer takes place.
2. Adjust the input signal to correspond to the actuator position (or
vice versa if the system conditions permit). This can be closely
approximated by using a previously prepared plot of the input signal
versus the actuator position.

TYPES UP5 AND UP6 ACTUATOR OPERATION

5 - 11

OPERATING PROCEDURES

3. Two methods of transfer exist. Method A is most often used.

Method A Changing the Input Signal to Match the Actuator
Position
NOTE: Use Method A if it is not possible to move the actuator without endangering the operation of the system.

a. Turn the positioner shutoff and equalizing valve to the AUTO

position and turn-on the air supply to the TZIDC positioner.
b. Slowly change the input signal to match the actuator position.
c. Exert moderate force on the HAND/AUTO transfer handle
toward the AUTO position while adjusting the input signal. Do this
until the HAND/AUTO transfer handle moves freely to the AUTO
position.
Method B Manually Positioning the Actuator to Match the Input
Signal
NOTE: Use Method B if it is possible to move the actuator position
without endangering the operation of the system.

a. Turn the positioner shutoff and equalizing valve to the AUTO

position and turn-on the air supply to the TZIDC positioner.
b. Turn the hand operator ratchet handle to determine the direction of the least load resistance. Use the selector button at the
hub of the ratchet to change the direction of rotation.
c. While turning the hand operator ratchet handle in the direction of least resistance, exert moderate force on the HAND/
AUTO transfer handle toward the AUTO position. Do this until the
HAND/AUTO transfer handle moves freely to the AUTO position.
After completing the transfer via Method A or Method B, the actuator
positions itself automatically.
Solenoid-Equipped Types UP5 and UP6 Actuators without Air Failure Lock Transfer from
Automatic to Manual Operation
NOTE: Refer to Figure 5-3 .

When a Type UP5 or UP6 actuator is supplied with a solenoid valve

TYPES UP5 AND UP6 ACTUATOR OPERATION

5 - 12

OPERATING PROCEDURES

3. Close the customer-installed air supply shutoff valve.

NOTE: The HAND/AUTO transfer handle may not engage immediately with the clutch mechanism. Turn the hand operator ratchet
handle in either direction until the clutch mechanism snaps into
place.

4. Move the actuator to the desired position by means of the hand

operator ratchet handle.
NOTE: The manual operating mechanism is self-locking and holds
any position to which it is set.

Solenoid-Equipped Types UP5 and UP6 Actuators without Air Failure Lock Transfer from
Manual to Automatic Operation
NOTE: Refer to Figure 5-3 .

When a Type UP5 or UP6 actuator is supplied with a solenoid valve

and is in the manual mode, the customer air supply valve is closed,
the solenoid equalizing valve is open and the HAND/AUTO transfer
handle is in HAND. When the application calls for automatic operation:
1. Manually position the actuator to the extreme end of travel corresponding to solenoid demand.
2. Close the solenoid equalizing valve.
3. Slowly open the customer air supply shutoff valve.
4. Turn the HAND/AUTO transfer handle to AUTO.
After completing the transfer, the actuator moves automatically.
Remote Reset Air Failure Lock Equipped Types UP5 and UP6 Actuators Transfer from
Automatic to Manual Operation
NOTE: Refer to Figure 5-3 .

If the customer air supply fails, the actuator may be put into manual
operation. It may also be desired to switch to manual operation even
if the customer air supply has not failed.
1. Open the air failure lock equalizing valve.

TYPES UP5 AND UP6 ACTUATOR OPERATION

5 - 13

OPERATING PROCEDURES

2. Follow the instructions under Positioner-Equipped Types UP5

and UP6 Actuators without Air Failure Lock Transfer from
Automatic to Manual Operation or Solenoid-Equipped Types
UP5 and UP6 Actuators without Air Failure Lock Transfer from
Automatic to Manual Operation.
Remote Reset Air Failure Lock Equipped Types UP5 and UP6 Actuators Transfer from
Manual to Automatic Operation
NOTE: Refer to Figure 5-3 .

If the actuator is in the manual mode and it is desired to switch to

automatic operation, the customer air supply must be operational.
1. Press the remote release pushbutton to release the air failure
lock.
2. Close the air failure lock equalizing valve.
3. Follow the instructions under Positioner-Equipped Types UP5
and UP6 Actuators without Air Failure Lock Transfer from Manual to Automatic Operation or Solenoid-Equipped Types UP5 and
UP6 Actuators without Air Failure Lock Transfer from Manual
to Automatic Operation.

TYPES UP5 AND UP6 ACTUATOR OPERATION

5 - 14

SECTION 6 - TROUBLESHOOTING
INTRODUCTION
If an obvious fault occurs, check the supply pressure, input and output connections, gage connections, and mechanical linkage adjustments before removing the system from service.
Disconnect the supply signal source or remove the equipment
from the process before servicing. Failure to do so can cause
unexpected movement posing a risk of bodily injury.
WARNING
Do not operate this equipment unless the covers are in place.
The covers prevent access to moving components that pose a
risk of entanglement of body parts.

Dbranchez le signal ou retirez lquipement du processus

avant de procder lentretien. Toute ngligence cet gard
risque de donner lieu des mouvements inattendus pouvant
provoquer des blessures.
AVERTISSEMENT
Ne faites fonctionner cet quipement que si les couvercles
sont en place. Les couvercles empchent laccs des composantes en mouvement qui prsentent un risque demmlement
des membres.
PROBLEM DETERMINATION AND VERIFICATION PROCEDURE
If a fault occurs with the actuator, refer to Table 6-1 and correct any
problems that occur with the actuator, positioner or associated components.
Table 6-1. Fault Correction Chart
See Note 3 for UP Actuator Equipped with TZIDC Positioner
Fault

Probable Cause

Corrective Action
2

Final actuation element at

Air lines in wrong ports.
one end of stroke and does
not respond to change.
Reversed positioner cam
rotation.2
I/P not functioning.1

Reverse lines connected to positioner O1 and O2

ports.
Install proper positioner cam. Refer to the appropriate positioner instruction.
Monitor the I/P at the I port on the positioner manifold. If output changes from 21 to 103 kPa (3 to 15
psig) with input change of 4 to 20 mA, the I/P is
working. If not, replace I/P as outlined in the appropriate positioner instruction.

INTRODUCTION
6-1

TROUBLESHOOTING

Table 6-1. Fault Correction Chart

See Note 3 for UP Actuator Equipped with TZIDC Positioner
Fault
Excessive air consumption
(exhaust loud).

Probable Cause

Corrective Action

Leakage at joints of mani- Remove positioner manifold and check O-rings.

fold assembly of positioner.
Positioner pilot valve
leaking excessively or
stuck in place.2

Remove pilot valve body. Refer to the appropriate

positioner instruction.

Check for continuity of

solenoid coils.

Replace solenoid coils or entire solenoid.

Oscillation of final actuation Gain too high.2

element.

Change gain hinge spring to greater thickness.

Refer to the appropriate positioner instruction.

Drive arm not securely

Tighten or correct linkage as necessary.
attached to final actuation
element.
Slow response.

Final actuation element at

either travel stop and will
not respond to input
change.

Positioner pilot valve

blocked.2

Remove and clean pilot valve. Refer to the appropriate positioner instruction.

Leaky seals in rotary

vane or cylinder.

Replace seals.

Supply input drops when

actuator moves.

Monitor supply input pressure. Correct if

necessary.

Air lines in wrong ports.2

Check air line connections.

Incorrect cam installed

for application.2

Determine application (direct or reverse acting)

and check cam.

Signal diaphragm
leaking.2

Replace diaphragm. Refer to the appropriate positioner instruction.

No output from I/P

assembly.2

Verify air supply to the I/P as 138 10 kPa (20 1.5

psig). If input is correct replace the I/P assembly as
outlined in the appropriate positioner instruction. If
not, check the regulator and replace if necessary.

Uprange zero shift that can- Signal diaphragm

not be adjusted.
leakage.2

Check and replace if necessary. Refer to appropriate positioner instruction.

No output from I/P

assembly.1

Verify air supply to the I/P as 138 10 kPa (20 1.5

psig). If input is correct, replace the I/P assembly
as outlined in the appropriate positioner instruction. If not, check the regulator and replace if necessary.

Full range cannot be

obtained with adjustment.

Signal diaphragm
leaking.2

Check and replace if necessary. Refer to the

appropriate positioner instruction.

Actuator will not operate

below freezing.

Trapped moisture frozen

in air lines.

If supplied with heaters, check for continuity

across heater or thermoswitch leads. If defective,
refer to Section 8. If not supplied with heaters,
check instrument air drying equipment.

Pneumatic shaft position

transmitter will not operate.

Pneumatic transmitter
defective.

Repair or replace transmitter. Refer to Section 8.

Shaft position transmitter

will not operate

Transmitter assembly
defective.

Replace transmitter board assembly. Refer to the

appropriate positioner instruction.

Feedback potentiometer
defective.2

Check potentiometer resistance. If open, replace

feedback potentiometer. If not defective, check
transmitter board.

PROBLEM DETERMINATION AND VERIFICATION PROCEDURE

6-2

TROUBLESHOOTING

Table 6-1. Fault Correction Chart

See Note 3 for UP Actuator Equipped with TZIDC Positioner
Fault
Alarm/travel switch unit will
not operate.

Probable Cause
Tighten cam.

Microswitches defective.

Replace microswitches.

Air failure lock will not oper- Trip valve or lock valve
ate.
improperly set.

Reserve air tank will not

operate the actuator.

Corrective Action

Loose microswitch cam.

Refer to Section 4 and properly adjust the trip or

lock valve.

Trip valve or lock valve

defective.

Replace trip valve or lock valves. Refer to

Section 8.

Latching spring return

cylinder defective (Types
UP1 and UP2 actuators
only).

Replace latching spring return cylinder. Refer to

Section 8.

Trip valve defective.

Replace the trip valve. Refer to Section 8.

Check valve to air tank

defective.

Replace the check valve. Refer to Section 8.

Air lines from reserve air

tank to actuator are
plugged or leaking.

Clean or replace air lines from the air tank to the

actuator.

NOTES:
1. Types AV2 and AV3 positioners only.
2. Type AV Positioners only.
3. For UP Actuators equipped with TZIDC Positioners.
Refer to Tables 6-1a and 6 6-1b Troubleshooting
Refer to Table 1-1 for Instructions

PROBLEM DETERMINATION AND VERIFICATION PROCEDURE

6-3

TROUBLESHOOTING

Table 6-1a. Fault Correction Chart

Troubleshooting TZIDC / 200

Hunting problem

TZIDC in operating mode 1 0 or 1 1

is hunting (oscillating)

press upper arrow push button

Is the current value stable ?

check current source or DCS

yes
switch the TZIDC to operate mode 1.2
(manual) and set it on a position of
approximately 50% via the local
pushbuttons. Is the position stable now ?

check for leakage on tubing and

actuator. If no leakage can be
found, please send the positioner
back for repair

yes
start the autostroke and save the values
Switch positioner to operating mode 1.1
Is the positioner stable now ?

yes
Work is done !

no
Switch for 4-5 hours to operating mode 1.1
(adaptive) to optimize the control behavior. Many
changes of set point signal are needed.
Stable now ?

yes

Work is done !

yes

Work is done !

no
For software revision < 2.0 increase the value
sensitivity (P 7.8)
For software revision > 2.0 increase the Deadband
(P1.3). Is the valve stable now ?
no
Friction of the valve packing is too high or slipstic
effect. Please check the valve.

PROBLEM DETERMINATION AND VERIFICATION PROCEDURE

6-4

TROUBLESHOOTING

Table 6-1b. Fault Correction Chart

Troubleshooting TZIDC / 200

No Function
Connect 4-20 mA

Is the display active?

yes

change the +/- polarity of the yes

wires. Is the display active
now?

Done !

no
Check current source or send
back the faulty positioner for
repair

connect the air supply.

Any function now?

yes

Done !

no
switch the positioner to the
operating mod manual 1.2.
Press the arrow push buttons. Press additionally the
second arrow button,
Any function now?

yes

start the autoadjust, save the

parameters and switch the
positioner to operating mode yes
1 1. In case of error messages check the mechanical
adjustment. Any function
now?

Done !

check the safety position of

the pneumatic output module
(sticked on the plastic), and
compare it with parameter
P11.2. To change the
parameter you have to
activate the safety position
first (P11.0).
yes
Save parameters.
Any function now?

press the upper arrow push

button to read current. Is it the
right current?

check current source

yes
Work is finisher
after starting autoadjust !

no
send back the faulty positioner for repair

switch function for digital input

(P10.0) to "none"

PROBLEM DETERMINATION AND VERIFICATION PROCEDURE

6-5

SECTION 7 - MAINTENANCE
INTRODUCTION
This section contains maintenance procedures to be performed on a
scheduled and as needed basis.

WARNING

Stay clear of moving components when performing procedures

that require the equipment to be energized. The equipment can
operate automatically. There is a risk of entanglement of body
parts when performing these procedures.

AVERTISSEMENT

Restez lcart des composantes en mouvement lorsque vous

If the connections require tightening, do not exceed the maximum torque of 6.8 Nm (60.0 in.-lbs) for -18 NPT connections,
1
or 3.4 Nm (30.0 in.-lbs) for 8 -27 NPT connections. Do not use
teflon tape to seal threaded fittings. Use only liquid or paste
pipe sealant. Use of Loctite sealants, which are polyacrylate or
acrylic diesters based, is not recommended. Water based Loctite sealant, such as Vibra-Seal No. 503, is acceptable.

ATTENTION

Si les connecteurs exigent us serrage, ne pas depasser le couple maximal de 6.8 Nm (60.0 pouces-livres) pour filetage -18
1
NPT ou 3.4 Nm (30.0 pouces-livres) pour filetage 8 -27 NPT.
Nepas employer du ruban de teflon pour sceller les raccords
filetes. Employer sculement un scelle-joint liquide ou en pate
pour tuyanterie. L'emploi de scelle-joint Loctite a base de polyacrylique ou d'acrylique n'est pas recommande. Le scelle-joint
Loctite base d'eau, tel que Vibra-Seal No. 503 est acceptable.

INTRODUCTION
8-1

REPAIR AND REPLACEMENT PROCEDURES

ENCLOSURE REMOVAL

WARNING

Do not operate this equipment unless the covers are in place.

The covers prevent access to moving components that pose a
risk of entanglement of body parts.

AVERTISSEMENT

Ne faites fonctionner cet quipement que si les couvercles

sont en place. Les couvercles empchent laccs des composantes en mouvement qui prsentent un risque demmlement
des membres.
Refer to the proper enclosure removal procedure in Section 2 to
access the components referred to in this section.

POSITIONER REMOVAL AND REPLACEMENT

NOTE: Refer to the applicable parts drawings in Appendix A.

1. Lock the actuator in place using the hand mechanism or locking

bolt to prevent the load from shifting.
2. Place the positioner integral shutoff and equalizing valve in the
manual position to shut off the air supply to the positioner. For UP
actuators with TZIDC Positioners, also turn off the air supply to the
actuator.
3. Allow the air pressure to subside completely.
4. Remove the covers (if necessary) to access the positioner.
5. Disconnect and label the output signal and supply lines from the
positioner. Label and remove wiring connections.
6. For Types UP1 and UP2 actuators, perform Step 6a. For Types
UP3 through UP6 actuators, perform Steps 6b and 6c.
a. Remove the fasteners that hold the positioner to the actuator.
b. Remove the linkage from the positioner.
c. Remove the mounting screws securing the positioner to its
mounting bracket.
7. Remove the positioner.
8. To repair the positioner, refer to the appropriate positioner instruction.
9. Reverse the procedure to install the positioner. Use the torque
values specified in the drawings in Appendix A to tighten all fasteners
when assembling.

ENCLOSURE REMOVAL
8-2

REPAIR AND REPLACEMENT PROCEDURES

SOLENOID VALVE REMOVAL AND REPLACEMENT

NOTE: Refer to the applicable parts drawings in Appendix A.

1. Place the actuator in the manual mode to prevent the load from
shifting.
2. Use the solenoid equalizing valve to shut off the air supply.
3. Allow the air pressure to subside completely.
4. Remove the covers (if necessary) to access the solenoid valve.
5. For Types UP1 and UP2 actuators, perform Step 5a. For Types
UP3 through UP6 actuators, perform Step 5b.
a. Disconnect and label the solenoid valve leads from the solenoid valve.
b. Disconnect and label the solenoid valve leads from the terminal strip inside the actuator (refer to Figures 3-3 and 3-4).
6. Disconnect and label the supply air line from port P and the outlet
air lines from ports A and B.
7. Remove the screws holding the solenoid valve to the mounting
bracket.
8. Remove the solenoid valve.
9. Reverse the procedure to install the new solenoid valve.
ROTARY VANE REMOVAL AND REPLACEMENT (TYPES UP1 AND UP2 ACTUATORS)
NOTE: Refer to Figure 8-1.

SOLENOID VALVE REMOVAL AND REPLACEMENT

8-3

REPAIR AND REPLACEMENT PROCEDURES

Figure 8-1. Rotary Vane Removal and Seal Replacement

7. Refer to Appendix A or Appendix A and remove the positioner or
solenoid valve.
8. Loosen the cap screw holding the hand and actuator linkage
lever to the actuator shaft.
9. Remove the hand and actuator linkage lever.
10. Remove the cap screws holding the brake arm to the bottom of
the actuator shaft.
11. Remove the bolt securing the top of the brake arm to the mounting plate.
12. Remove the brake arm.

ROTARY VANE REMOVAL AND REPLACEMENT (TYPES UP1 AND UP2 ACTUATORS)
8-4

REPAIR AND REPLACEMENT PROCEDURES

13. Loosen the three large bolts holding the mounting plate to the
actuator frame.
14. Loosen the two smaller bolts securing the mounting plate to the
actuator frame.
15. Loosen the cap screw holding the mounting plate to the actuator
frame.
16. Remove the mounting plate.
17. Remove the five bolts holding the actuator shaft cover plate in
place.
18. Remove the actuator shaft cover plate.
19. Remove the three large bolts holding the actuator to the actuator
frame.
20. Lift the actuator out of the actuator frame.
21. Reverse this procedure to install the rotary vane.
ROTARY VANE SEAL REPAIR AND HOUSING CLEANING

WARNING

Use solvents only in well ventilated areas. Avoid prolonged or

repeated breathing of vapors or contact with skin. Solvents can
cause nausea, dizziness and skin irritation. In some cases,
overexposure to solvents has caused nerve and brain damage.
Solvents are flammable - do not use near extreme heat or open
flame.

AVERTISSEMENT

1. Refer to Appendix A and remove the rotary vane from the actuator frame.

ROTARY VANE SEAL REPAIR AND HOUSING CLEANING

8-5

REPAIR AND REPLACEMENT PROCEDURES

2. Remove the screws holding the housing together.

3. Separate the covers and remove the paddle.
4. Clean the inside surface of the rotary vane housing with a suitable grease solvent.
5. Remove the sealant on the joining surfaces of the housing with
lacquer thinner.
6. Lubricate the internal surfaces with lubricant, Part No. 199354_1
(No. 55M Dow Corning Grease).
7. Replace the large O-ring on the paddle assembly.
8. Replace the seal rings on each side of the paddle shaft.
9. Lubricate the O-ring and seal rings with lubricant, Part No.
199354_1.
10. Place the paddle in the housing.
11. Coat the housing joining surfaces with sealant Part No. 199926_1
(GE Silmate RTV 1473 Sealant).
12. Replace the housing.
13. With the paddle turned to the right side, snug down the bolts on
the left side.
14. Rotate the paddle to the left side of the rotary vane and snug
down the screws on the right side.
15. Tighten all screws and bolts securely.
16. Rotate the shaft several times through a full 90 degree rotation to
remove any excess sealant inside the housing.
NOTE: Do not place the rotary vane in service for at least four hours
to allow the sealant to set up completely.

17. Refer to ROTARY VANE REMOVAL AND REPLACEMENT

(TYPES UP1 AND UP2 ACTUATORS) to install the rotary vane in the
actuator housing.

ROTARY VANE SEAL REPAIR AND HOUSING CLEANING

8-6

REPAIR AND REPLACEMENT PROCEDURES

CYLINDER ASSEMBLY REPLACEMENT (TYPES UP3/4/5/6 ACTUATORS)

NOTE: Refer to the drawings in Appendix A.

1. Place the actuator in the manual mode to prevent the load from
shifting.
2. Use the positioner integral shutoff and equalizing valve or the
solenoid equalizing valve to shut off the air supply. For actuators with
TZIDC Positioners, also turn off the air supply to the actuator.
3. Allow the air pressure to subside completely.
4. Remove the covers necessary to access the cylinder assembly.
5. Disconnect and label the air lines from the top and bottom of the
cylinder.
6. Remove the pin assembled through the piston rod end and the
crank arm assembly.
7. Remove the pin attaching the cylinder to the actuator stand.
8. Lift the assembly out of the stand.
9. Reverse this procedure to install the cylinder assembly.
CYLINDER ASSEMBLY REPAIR AND CLEANING
NOTE: Refer to Tables 8-1 through 8-4 and Figure 8-2 through 8-5.

1. Refer to Appendix A and remove the cylinder from the actuator

frame.
2. Remove the hex full nuts (on Type UP3 actuators), or retaining
rings (on Types UP4 through UP6 actuators).
3. Remove the bottom end flange.
4. To remove the piston assembly, rod and top flange, pull the piston
out of the cylinder.
5. Remove the retaining ring from the top flange assembly.
6. Extract the bushing.
7. Remove the O-rings from the end flanges.
8. Remove the rod seals from the bushing.
9. Remove the rod wiper from the bushing.
10. Inspect the O-rings for signs of wear and replace them if necessary.
CYLINDER ASSEMBLY REPLACEMENT (TYPES UP3/4/5/6 ACTUATORS)
8-7

REPAIR AND REPLACEMENT PROCEDURES

11. Inspect the piston seal for signs of wear and replace if necessary.
12. Clean the cylinder and the empty O-ring grooves with a suitable
grease solvent.

WARNING

Use solvents only in well ventilated areas. Avoid prolonged or

AVERTISSEMENT

Nutilisez des solvants que dans des zones bien ares. Evitez
de respirer les vapeurs de facon prolonge ou rpte. Evitez
les contacts prolongs ou rpts avec la peau. Les solvants
peuvent provoquer des nauses, des tourdissements et lirritation cutane. Cans certains cas, une surexposition aux solvants provoque des dommages au systme nerveux ou au
cerveau. Les solvants sont inflammables - il ne faut pas les utiliser prs dune source de chaleur ou dune flamme ouverte.
13. Lubricate the piston seal
for UP3, items 2, 3, 6 in Fig. 8-2;
for UP4, items 1, 8, 9 in Figs. 8-3 and 8-4
for UP6, items 5, 8, 10 in Fig. 8-5
with No. 55M Dow Corning lubricant, part number 199354_1.
14. Place the piston seal and O-rings into the piston rod.
15. Inspect the insides of the cylinder, piston rod and upper flange for
signs of scoring or wear.
16. Replace the scored or worn parts, as they might damage the
seals.
17. Lubricate the inside of the cylinder, circumference of the upper
flange and bushing with No. 55 Dow Corning lubricant, Part No.
199354_ 1.
18. Paying added attention not to damage the O-rings, reassemble
the cylinder.
19. Lubricate the inside of the bushing (item 13 in figure 8-2) with
TEXACO Multifak EP2 lubricant. [Also refer to item 23]
20. This step applies only to Type UP3 actuators. Tighten the hex full
nuts to 8.1 Nm (72 in-lbs).
21. This step applies only to Types UP4 through UP6 actuators.
Install the retaining rings and the bottom end flange.
22. Check the assembly for leaks using soapsuds solution by applying 345 to 690 kPa (50 to 100 psi).

CYLINDER ASSEMBLY REPAIR AND CLEANING

8-8

REPAIR AND REPLACEMENT PROCEDURES

23. Lubricate the cylinder via grease fittings with TEXACO Multifak
EP2 lubricant until first lubricant exits the weep holes.
24. Refer to CYLINDER ASSEMBLY REPLACEMENT (TYPES UP3/
4/5/6 ACTUATORS to install the cylinder assembly.
Table 8-1. Parts List for Type UP3 Actuator Cylinder
Assembly (Part Number 5328775_1)1
Item

Qty

Item

Qty

5327215_1

Bottom flange

1951416_218

O-ring

1951416_256

O-ring

5327205_1

Bushing

5328773_1

Piston

197164_150

Retaining ring

5328772_1

Back-up plate

1951401_1

Wiper ring

5328776_1

Spacer

5328778_1

Piston rod

Part No.

Description

195825_15

O-ring

Part No.

Description

Multifak EP2
Texaco

Lube not shown

5328777_1

Spacer

197120_22

Elastic stop nut

19781_6

Stud

0.375-16

Hex full nut

53406ac1

Cylinder body

1951399_214

O-ring

5327214_1

Upper flange

A/R

1
8 -27
1
8 -27

Plastic pipe plug

Steel Hex head
pipe plug

199354_1

Lube not shown

NOTE:
1. Order cylinder spare parts kit by Part No. 258240_1. Refer to Appendix A for parts list.

GREASE FITTING
8

21
13
16

11
14

15
12

10
18

22
3
2

9
TP20451A_1
.

Figure 8-2. Cylinder Assembly for Type UP3

Actuators (Part Number 5328775 _1)
.

CYLINDER ASSEMBLY REPAIR AND CLEANING

8-9

REPAIR AND REPLACEMENT PROCEDURES

Table 8-2. Parts List for Type UP4 Actuator Cylinder

Assembly (Part Number 5328769 _1)1
Item

Qty

Item

Qty

5311428_41

Part No.

O-ring

Description

5316536_1

Part No.

Stop spacer

197736_1

Retaining ring

5328695_1

Top flange
assembly

5328697_1

Ring lock

5328692_1

Piston rod

5328671_1

Bottom flange

5319921_1

Cylinder body

197132_7

Locknut

195148_1

Pipe plug

5328744_1

Back-up plate

NIDAC16005

Pan head sems

5328743_1

Spacer

NLHAC38000

Hex Jam Nut

195825_9

O-ring

pipe thread
protector

5328768_1

Piston

A/R

199354_1

Lube not shown

NOTE:
1. Order cylinder spare parts kit by Part No. 258241_1. Refer to Appendix A for parts list.

Figure 8-3. Cylinder Assembly for Type UP4

Actuators (Part Number 5328769_1)

CYLINDER ASSEMBLY REPAIR AND CLEANING

8 - 10

Description

REPAIR AND REPLACEMENT PROCEDURES

Table 8-3. Parts List for Type UP5 Actuator Cylinder

Assembly (Part Number 5328952 _1)1
Item

Qty

Item

Qty

5311428_41

Part No.

O-ring

Description

5316536_1

Part No.

Stop spacer

Description

197736_1

Retaining ring

5328695_1

Top flange
assembly

5328697_1

Ring lock

5328943_2

Piston rod

5328951_1

Bottom flange

5319921_2

Cylinder body

197132_7

Locknut

195148_2

Pipe plug

5328744_1

Back-up plate

NIDAC16005

Pan head sems

5328743_1

Spacer

NLHAC38000

Hex jam nut

195825_9

O-ring

A/R

199354_1

Lube not shown

5328768_1

Piston

NOTE:
1. Order cylinder spare parts kit by Part No. 258241_1. Refer to Appendix A for parts list..

1
10
14

2
3
16
12

5
14

GREASE FITTING

SECTION A-A

TP20453A .

Figure 8-4. Cylinder Assembly for Type UP5

Actuators (Part Number 5328952 _1)

CYLINDER ASSEMBLY REPAIR AND CLEANING

8 - 11

REPAIR AND REPLACEMENT PROCEDURES

Table 8-4. Parts List for Type UP6 Actuator

Cylinder Assembly (Part Number 5328945 _1)1
Item

Qty

Item

Qty

5328697_1

Part No.

Ring lock

Description

5328743_1

Part No.

Spacer

Description

197132_7

Locknut

195825_9

O-ring

5328944_1

Bottom flange

5328946_1

Top flange
assembly

197737_1

Retaining ring

5328943_1

Piston rod

5311428_39

O-ring

1951421_2

Pipe plug

5328942_1

Back-up plate

0.190-32

Pan head sems

ext

5317659_1

Cylinder body

1.000-14

Hex pull nut

5328941_1

Piston

A/R

199354_1

Lube not shown

NOTE:
1. Order cylinder spare parts kit by Part No. 258242_1. Refer to Appendix A for parts list

5
6
1

15
12

3
13

GREASE FITTING

4
TP20454A .

Figure 8-5. Cylinder Assembly for UP6

Actuators (Part Number 5328945 _1)

CYLINDER ASSEMBLY REPAIR AND CLEANING

8 - 12

REPAIR AND REPLACEMENT PROCEDURES

CLUTCH FORK INSPECTION AND REPLACEMENT (TYPES UP5 AND UP6 ACTUATORS)
NOTE: Refer to Figure 8-6.

Figure 8-6. Clutch and Clutch Fork Assembly

The clutch assembly disengages the gear from the output shaft during manual operation. The clutch has two drag pins, subject to wear.
Excessive wear causes the clutch to approach the stop, resulting in
engagement of the manual operator gears. This engagement prevents normal automatic operation of the control drive, i.e., it locks in
place.
Lubricating extends the life of the drag pins. Lubricate the pins, and
the plate they bear upon, with dry graphite-based lubricant. Inspect
the clutch assembly once a year for a drive subject to normal operation or more often to one exposed to harsh conditions.
1. Place the actuator in the manual mode to prevent the load from
shifting.
2. Use the positioner integral shutoff and equalizing valve or the
solenoid equalizing valve to shut off the air supply.
3. Allow the air supply to subside completely.
4. Remove the covers to allow access to the clutch fork assembly.
5. Place the clutch assembly in the lock position.
6. Measure the distance between the clutch and stop with feeler
gages, or equivalent.

CLUTCH FORK INSPECTION AND REPLACEMENT (TYPES UP5 AND UP6 ACTUATORS)
8 - 13

REPAIR AND REPLACEMENT PROCEDURES

7. If the gage shows less than 1.0 mm (0.04 in.), remove the clutch
fork assembly and measure the drag pins directly. Refer to Figure 8-6
for proper inspection of the clutch clearance and the drag pins.
8. Remove the push on rings at each end of the clevis pin at the top
of the clutch fork assembly.
9. Remove the clevis pin.
10. Remove the retaining rings at each end of the fork pivot shaft at
the bottom of the clutch fork assembly.
11. Remove the fork pivot shaft.
12. Remove the clutch fork assembly.
13. Normally, a drag pin measures 7.9 mm (0.31 in.) in diameter. If
the diameter measures less than 6.4 mm (0.25 in.), replace the clutch
fork assembly. The diameter is represented as x in Figure 8-6 and
must be between 6.4 and 7.9 mm (0.25 and 0.31 in.) to pass the
inspection.
14. If the drag pins pass the inspection, lubricate them with Plastilube
NLG-1, Grade 1.
15. Reverse Steps 12 through 8 to install the new clutch fork assembly.
ROLLER CHAIN ADJUSTMENT (TYPES UP5 AND UP6 ACTUATORS)
NOTE: Refer to Figure 8-7.

WARNING

Turn off the air supply and allow the pressure to bleed off completely before adjusting the chain. Do not attempt to connect or
disconnect the chain. Due to the risk of entanglement of body
parts, ABB recommends that replacement of the chain be done
only by ABB personnel.

AVERTISSEMENT

Interrompez le dbit dair et assurez-vous quil ny a plus

aucune pression avant dajuster la chane. Ne tentez pas de
fixer ou de retirer la chane. Compte tenu des risques
demmlement des membres, nous recommandons que seul
un employ de ABB procde au remplacement de la chane
conformment aux directives du fabricant.
The Types UP5 and UP6 actuators come with the roller chain
adjusted for proper operation in the manual mode. Should the slack in
the chain ever exceed -inch movement on either side (one inch
total), the chain needs adjusting.
1. Secure the driven load to prevent sudden movement of the actuator.

ROLLER CHAIN ADJUSTMENT (TYPES UP5 AND UP6 ACTUATORS)

8 - 14

REPAIR AND REPLACEMENT PROCEDURES

CHAIN ANCHOR
SET SCREW

SOCKET HEX HEAD

CAP SCREW FOR
CHAIN ADJUSTMENT

TP20090A .

Figure 8-7. Roller Chain Adjustment for

Types UP5 and UP6 Actuators
2. Place the actuator in the manual mode to prevent the load from
shifting.
3. Use the positioner integral shutoff and equalizing valve or the
solenoid equalizing valve to shut off the air supply.
4. Allow the air supply to subside completely.
5. Remove the covers to allow access to the roller chain assembly.
6. Loosen the setscrew in the chain anchor.
7. Turn the socket hex head cap screw clockwise to remove undue
chain slack (tighten chain).
NOTE: The suggested chain slack is between -inch and -inch
per side (-inch to one inch total).

8. After removing undue slack, tighten the setscrew in the chain

anchor. Replace the actuator cover.
9. Restore the air supply to the actuator.
OPTIONAL EQUIPMENT REPAIR/REPLACEMENT PROCEDURES
NOTE: Refer to the drawings in Appendix A for part numbers and
locations of optional equipment.

OPTIONAL EQUIPMENT REPAIR/REPLACEMENT PROCEDURES

8 - 15

REPAIR AND REPLACEMENT PROCEDURES

Reserve Air Tank Component Removal and Replacement (Types UP2 through UP6
Actuators)
The Types UP2 through UP6 actuators have trip valves and pressure
switch. Use these procedures if it is necessary to remove any of the
reserve air tank kit components.
Trip Valve Removal and Replacement
1. Place the actuator in the manual mode to prevent the load from
shifting.
2. Use the positioner integral shutoff and equalizing valve or the
solenoid equalizing valve to shut off the air supply.
3. Allow the air supply to subside completely.
4. Remove the covers necessary to allow access to the trip valve
(Types UP3 through UP6 actuators only).
5. Label and disconnect the air lines attached to the trip valve.
6. Remove the bolts holding the trip valve to the mounting bracket.
7. Remove the trip valve.
8. Reverse this procedure to install the new trip valve.
Pressure Switch Removal and Replacement
1. Place the actuator in the manual mode to prevent the load from
shifting.
2. Use the positioner integral shutoff and equalizing valve or the
solenoid equalizing valve to shut off the air supply.
3. Allow the air supply to subside completely.
4. Remove the covers necessary to allow access to the pressure
switch.
5. Label and disconnect the air lines attached to the pressure
switch.
6. Remove the pressure switch assembly from the mounting plate.
7. Remove the cover plate from the pressure switch housing.

OPTIONAL EQUIPMENT REPAIR/REPLACEMENT PROCEDURES

8 - 16

REPAIR AND REPLACEMENT PROCEDURES

8. Disconnect the red (normally open), black (common), and blue

(normally closed) wires from the microswitch in the pressure switch
housing.
9. Reverse this procedure to install the new pressure switch.
Air Failure Lock Component Removal and Replacement (Types UP1 and UP2 Actuators)
Use these procedures if it is necessary to remove or replace any of
the air failure lock components on Types UP1 and UP2 actuators.
Trip Valve Replacement
1. Place the actuator in the manual mode to prevent the load from
shifting.
2. Use the positioner integral shutoff and equalizing valve or the
solenoid equalizing valve to shut off the air supply.
3. Allow the air supply to subside completely.
4. Remove the covers (if necessary) to access the trip valve.
5. Remove and label the air lines from the trip valve.
6. Remove the two screws securing the trip valve to the mounting
bracket.
7. Remove the trip valve.
8. Reverse the procedure to install the new trip valve.
Latching Spring Return Cylinder Replacement
1. Place the actuator in the manual mode to prevent the load from
shifting.
2. Use the positioner integral shutoff and equalizing valve or the
solenoid equalizing valve to shut off the air supply.
3. Allow the air supply to subside completely.
4. Remove the covers (if necessary) to access the latching spring
return cylinder.
5. Remove the air line from the latching spring return cylinder.
6. Loosen the 0.500-20 hex jam nut holding the piston to the
adapter (Type UP1 actuator) or clevis arm (Type UP2 actuator).

OPTIONAL EQUIPMENT REPAIR/REPLACEMENT PROCEDURES

8 - 17

REPAIR AND REPLACEMENT PROCEDURES

7. For Type UP1 actuators, perform Step 7a. For Type UP2 actuators, perform Step 7b.
a. Remove the clevis pin and retaining ring holding the base of
the latching spring return cylinder to the mounting yoke.
b. Remove the retaining ring holding the base of the latching
spring return cylinder to the support stud.
8. Remove the latching spring return cylinder.
9. Reverse the procedure to install the new latching spring return
cylinder.
Automatic Mechanically Actuated Equalizing Valve Replacement
1. Place the actuator in the manual mode to prevent the load from
shifting.
2. Use the positioner integral shutoff and equalizing valve or the
solenoid equalizing valve to shut off the air supply.
3. Allow the air supply to subside completely.
4. Remove the covers (if necessary) to access the automatic
mechanically actuated equalizing valve.
5. Remove and label the air lines from ports 1 and 4 of the automatic mechanically actuated equalizing valve.
6. Remove the nut and washer holding the automatic mechanically
actuated equalizing valve to the mounting bracket.
7. Remove the automatic mechanically actuated equalizing valve.
8. To install the new automatic mechanically actuated equalizing
valve, reverse the procedure.
NOTE: Be sure the plug is installed in port 2 of the new automatic
mechanically actuated equalizing valve.

Air Failure Lock Component Removal and Replacement (Types UP3 through UP6
Actuators)
The Types UP3 and UP4 actuators have a trip valve and a lock valve.
Types UP5 and UP6 actuators have a trip valve and two lock valves.
Use these procedures if it is necessary to remove any of the air failure
lock components on Types UP3 through UP6 actuators.
Lock Valves Removal and Replacement
1. Place the actuator in the manual mode to prevent the load from
shifting.

OPTIONAL EQUIPMENT REPAIR/REPLACEMENT PROCEDURES

8 - 18

REPAIR AND REPLACEMENT PROCEDURES

2. Use the positioner integral shutoff and equalizing valve or the

solenoid equalizing valve to shut off the air supply.
3. Allow the air supply to subside completely.
4. Remove the covers necessary to allow access to the lock valves.
5. Label and disconnect the air lines attached to the lock valves.
6. Remove the bolts that hold the lock valves to the mounting
bracket.
7. Remove the lock valves.
8. Reverse this procedure to install the new lock valves.
Trip Valve Removal and Replacement
1. Place the actuator in the manual mode to prevent the load from
shifting.
2. Use the positioner integral shutoff and equalizing valve or the
solenoid equalizing valve to shut off the air supply.
3. Allow the air supply to subside completely.
4. Remove the covers necessary to allow access to the trip valve.
5. Label and remove the air lines attached to the trip valve.
6. Remove the bolts holding the trip valve to the mounting bracket.
7. Remove the trip valve.
8. Reverse this procedure to install the new trip valve.
Pressure Switch Removal and Replacement
1. Place the actuator in the manual mode to prevent the load from
shifting.
2. Use the positioner integral shutoff and equalizing valve or the
solenoid equalizing valve to shut off the air supply.
3. Allow the air supply to subside completely.
4. Remove the covers necessary to allow access to the pressure
switch.
5. Label and remove the air lines attached to the pressure switch.
6. Remove the pressure switch assembly from the lock and trip
valve mounting plate.

OPTIONAL EQUIPMENT REPAIR/REPLACEMENT PROCEDURES

8 - 19

REPAIR AND REPLACEMENT PROCEDURES

7. Remove the cover plate from the pressure switch housing.

8. Remove the red (normally open), black (common), and blue (normally closed) wires from the microswitch in the pressure switch housing.
9. Reverse this procedure to install the new pressure switch.
Alarm/Travel Switch Removal and Replacement
NOTE: Refer to Figure 3-19 and the drawings in Appendix A.

The alarm/travel switch design changed in April 2004. See figure

A-29 for details of the pre-2004 obsolete design. Parts are no longer
available for the old pre-2004 switch. Repair of the pre-2004 switch is
by replacement; use the replacement switch kit part number appropriate for UP actuator size listed in the following table.
If adding a new alarm/travel switch to a UP actuator that was originally supplied without the alarm/travel switch option, use the Add-On
switch kit part number appropriate for the actuator size listed in the
following table.
Table 8-5. UP Actuator Travel Switch Kits
UP Size

Replacement Switch Kit Part Number

UP1

5328745A3

UP2

5328932L3

UP3/4

5328787A2

UP5/6

5328962A3

UP ZSize

Add-On Switch Kit Part Number

UP1

5328745A2

UP2

5328932L4

UP3/4

5328787A1

UP5/6

5328962A1

The Add-On switch kits include the linkage necessary to connect the UP shaft to the
switch.

OPTIONAL EQUIPMENT REPAIR/REPLACEMENT PROCEDURES

8 - 20

REPAIR AND REPLACEMENT PROCEDURES

6. Remove the four mounting screws securing the travel switch unit
to the actuator frame mounting bracket.
7. Disconnect the linkage from the travel switch unit.
8. Remove the travel switch unit assembly from the actuator frame.
9. Replace the complete travel switch assembly.
10. Adjust the microswitches as outlined in Alarm/Travel Switch
Calibration in Section 4.
11. Reassemble the rest of the unit.
Pneumatic Shaft Position Transmitter Replacement (Types UP2 through UP6 Actuators)
NOTES:
1. The Pneumatic Shaft Position Transmitter is not available for
Type UP1 actuators.
2.

Refer to the drawings in Appendix A.

1. To prevent the load from shifting, place the actuator in the manual
mode.
2. Shut off the air supply to the pneumatic shaft position transmitter.
3. Allow the air supply to subside completely.
4. Remove the covers (if necessary) to allow access to the pneumatic shaft position transmitter.
5. Disconnect the S supply line from the pneumatic shaft position
transmitter.
6. Disconnect the O1 output line from the pneumatic shaft position
transmitter.
7. Disconnect the linkage from the pneumatic shaft position transmitter.
8. Remove the mounting bolts.
9. Reverse this procedure to install the new pneumatic position
shaft transmitter.
Strip Heater Replacement (Types UP2 through UP6 Actuators)
NOTES:
1. Strip heaters are not available for the Type UP1 actuator.
2.

Refer to the drawings in Appendix A.

1. Place the actuator in the manual mode to prevent the load from
shifting.
OPTIONAL EQUIPMENT REPAIR/REPLACEMENT PROCEDURES
8 - 21

REPAIR AND REPLACEMENT PROCEDURES

2. Use the positioner integral shutoff and equalizing valve or the

solenoid equalizing valve to shut off the air supply.
3. Allow the air supply to subside completely.
4. Remove the covers necessary to allow access to the strip heaters.
5. Remove the mounting screws holding the heaters in place.
6. Remove the mounting screws holding the harness to the actuator
frame.
7. Pull the heater assembly away from the actuator frame.
8. Remove the cover from the heater terminal block.
9. Disconnect the wiring harness.
10. Install the new heaters.
11. Reverse this procedure to put the unit back together.
Thermoswitch Replacement (Types UP2 through UP6 Actuators)
NOTES:
1. Strip heaters are not available for the Type UP1 actuator.
2.

Refer to the drawings in Appendix A.

1. Place the actuator in the manual mode to prevent the load from
shifting.
2. Use the positioner integral shutoff and equalizing valve or the
solenoid equalizing valve to shut off the air supply.
3. Allow the air supply to subside completely.
4. Remove the covers necessary to access the thermoswitch.
5. Slide the thermoswitch out of its mounting bracket.
6. Label the thermoswitch wires.
7. The new thermoswitch comes with a length of wire attached. Cut
the old thermoswitch wires at a point that leaves a length of wire
attached to the old thermoswitch that is shorter than that attached to
the new thermoswitch.
8. Splice the wires from the new thermoswitch to the wires cut in
Step 7.
9. Slide the new thermoswitch into the mounting bracket.

OPTIONAL EQUIPMENT REPAIR/REPLACEMENT PROCEDURES

8 - 22

REPAIR AND REPLACEMENT PROCEDURES

10. Replace the actuator covers.

Volume Booster Replacement (Type UP6 Actuators)
NOTE: Refer to the drawings in Appendix A.

1. Place the actuator in the manual mode to prevent the load from
shifting.
2. Use the positioner integral shutoff and equalizing valve or the
solenoid equalizing valve to shut off the air supply.
3. Allow the air supply to subside completely.
4. Remove the covers necessary to access the volume booster.
5. Label and disconnect the air lines connected to the volume
booster.
6. Remove the three bolts that secure the volume booster to its
mounting bracket. Do not remove the mounting bracket from the actuator.
7. Mount the new volume booster onto the mounting bracket with
the three bolts removed in Step 6.
8. Connect the air lines to the volume booster.
9. Replace the actuator covers.

OPTIONAL EQUIPMENT REPAIR/REPLACEMENT PROCEDURES

8 - 23

SECTION 9 - SUPPORT SERVICES

INTRODUCTION
ABB is ready to help in the use, application and repair of its products.
Contact your nearest sales office to make requests for sales, applications, installation, repair, overhaul and maintenance contract services.
The parts drawings in Appendix A cover the actuators. These drawings normally apply to the units furnished. However, there may be
individual differences in specific assemblies due to:
1. Design changes made since the printing of this product instruction.
2. Special design of equipment furnished to make it suitable for a
special application.
Therefore, when ordering individual parts, insure correct replacement
by specifying the complete nomenclature and series number of equipment for which parts are desired, and the title and number of the parts
drawing on which each part is illustrated.
REPLACEMENT PARTS
Recommended spare parts for each actuator assembly are listed in
the tables in Appendix A.
TRAINING
ABB has a modern training facility available for training your personnel. On-site training is also available. Contact a ABB sales office for
specific information and scheduling.
TECHNICAL DOCUMENTATION
Additional copies of this instruction as well as copies of other ABB
documents are available at the nearest sales office at a reasonable
charge.

INTRODUCTION
9-1

APPENDIX A - SPARE PARTS

INTRODUCTION
This appendix has spare parts information as it relates to the various
actuators. There are tables as well as figures illustrating the part numbers, descriptions and locations of these parts. It includes complete
spare parts kits and option kits.
Each figure has the corresponding ABB engineering drawing number
printed in its lower right-hand corner. Use this number if requesting a
full-size copy of that drawing. The engineering drawings include the
NEMA 4X versions of the actuators as well as the standard versions
included in this appendix.
Type UP1 Actuators
Refer to Tables A-1 through A-7; and Figures A-1 through A-5 for
spare parts information for Type UP1 actuators.
Table A-1. UP1 with Positioner, Figure A-1 (Drawing No. 5328573)
Item

Qty

5328574_1

Part No.
Lever

Description

5328575_1

Vane actuator

4-4CBI2-B

Elbow

5328576_3

Brake arm

Refer to Table A-2

Positioner

5328577_3

Mounting plate

5328578_3

FrameLong-lok

1963353_ _01

Label, universal, CSA

197452_3

Long-lok set screw

1963302_1

Scale

5328585_1

Insert

Plain Zn plated steel washer (0.500 x 1.250 x 0.083)

1963302_2

Scale

Hex head Zn plated steel cap screw (0.250-20 x 0.750)

Ext lockwasher Zn plated steel hex keps (0.250-20)

61 cm (24 in.)

R1021-0022

0.250 OD x 0.040 wall Al tubing with polyethylene jacket

Hex head Zn plated steel cap screw (0.375-16 x 0.750)

Zn plated steel reg spring lockwasher (0.375)

Hex head Zn plated steel cap screw (0.375-16 x 1.250)

1963318_ _

Nameplate

1962207_1

Styleplate

NLJHA21000

Hex full nut (0.250-20)

INTRODUCTION
A-1

SPARE PARTS

Table A-1. UP1 with Positioner, Figure A-1 (Drawing No. 5328573) (continued)
Item

Qty

452219_8

Part No.
Seal screw

Description

NTCHA11000

Flat washer (0.250)

NBJAU21010

0.250-20 hex washer head screw (whiz lock)

Figure A-1. UP1 with Positioner, Tables A-1 and A-2 (Sheet 1 of 3)

Type UP1 Actuators

A-2

SPARE PARTS

Figure A-1. UP1 with Positioner, Tables A-1 and A-2 (Sheet 2 of 3)
Table A-2. UP1 Positioners, Figure A-1
Type

Item 5

Type

Item 5

Type

Item 5

UP1_A

AV1121_3

UP1_C

AV2321_3

UP1_U

UP1_A

AV1221_3

UP1_D

AV3321_3

UP1_W

V18345-202_52_001

UP1_Y

V18348-201_33_0110

UP1_Z

V18348-201_43_0110

V18345-202_42_001

Type UP1 Actuators

A-3

SPARE PARTS

Figure A-1. UP1 with Positioner, Tables A-1 and A-2 (Sheet 3 of 3)

Type UP1 Actuators

A-4

SPARE PARTS

Table A-3. UP1 with Solenoid Valve, Figure A-2 (Drawing No. 5328581)
Item

Qty

Part No.
5328574_1

Description
Lever

5328575_1

Vane actuator

4-4FBI2-B

Straight fitting

Refer to Table A-4

Solenoid valve

5328577_3

Mounting plate

4-4CBI2-B

Elbow

5328578_3

Frame

5328576_3

Brake arm

5328580_1

Plate

4-4DBI2-B

Elbow

195161_

Needle valve

197452_3

Long-lok set screw

1963302_1

Scale

5328585_1

Insert

Hex head Zn plated steel cap screw (0.375-16 x 0.750)

Zn plated steel reg spring lockwasher (0.375)

Plain Zn plated steel washer (0.500 x 1.250 x 0.083)

Hex head Zn plated steel cap screw (0.250-20 x 0.750)

Ext lockwasher Zn plated steel hex keps (0.250-20)

4-4-4RBI2-B

Male run tee

RRS-B

Male tee

Hex head Zn plated steel cap screw (0.375-16 x 1.250)

84 cm (33 in.)

R1021-0022

0.25 OD Al tubing polyethylene jacket

1963318_ _

Nameplate

1962207_1

Styleplate

1963353_ _01

Label, universal, CSA

1963302_2

Scale

Table A-4. UP1 Solenoid Valves, Figure A-2

Type

Item 5

Type

Item 5

UP1_5

5322137_8 (120 VAC), single coil

UP1_9

1951672_2 (115/125 VDC), dual coil

UP1_6

5322137_9 (115/125 VDC), single coil

UP1_F

5322137_10 (220VAC at 50 Hz/240

VAC at 60 Hz), single coil

UP1_8

1951672_1 (120 VAC), dual coil

UP1_G

1951672_3 (220VAC at 50 Hz/240 VAC

5328801A1

Bracket, support

NNBAC21000

Nut Hex-Ext Washer 1/4-20

NAUAC21012

Bolt Hex Hd-Fin 1/4-20 x 3/4

NBAAC13008

Hex Soc Hd Cap Scr 6-32 x 1/2

NHSAC16014

Sem Slt Pan Int 10-32 x 7/8

NHSAC16005

Sem Slt Pan Int 10-32 x 5/16

040D101T10

5/16-18 x 5/8 Screw Cap Hex Hd

085D516T10

5/16 Spring Lock Washer

150A164U01

Conduit nipple #502

114B026U01

1/2 Protection cap

172A049U91

Conduit plug recessed Hd 3/4

SD-50-3016

UP10 w/cast encl travel SW

Type UP1 Actuators

A-8

Part No.

Description

SPARE PARTS

NC
S1
NO

NC
S2
NO

NC
S3
NO

NC
S4
NO

9 6

1
13

11 12
(4 PLACES)

4
7
2 3

8
7 3
2

86
2
10

TP20469A_1

Figure A-3. UP1 Alarm/Travel Switch Kit, Table A-5

Type UP1 Actuators

A-9

SPARE PARTS

Table A-6. UP1 Air Failure Lock Kit, Figure A-4 (Kit No. 5328826 _1)
Item

Qty

5329023_1

Part No.
Rack gear assembly

Description

5329022_1

Saddle

5328811_1

Toggle assembly

5328810_1

Toggle link assembly

5328753_1

Spacer

5328816_1

Center pivot

5328818_1

Adapter

5328726_1

Drive link

5328725_1

Eccentric assembly

Semi-fin stainless steel reg hex (0.375-16) full nut

Hex socket head steel cap screw (0.375-16 x 0.875)

5328751_1

Hand lever

5328763_1

Hand lock clamp

5328721_1

Clevis pin

5327327_3

Adapter

5328766_1

Rack cover

5328728_1

Locking rack

5328730_1

Rack plate

5328729_1

Mounting yoke

197164_37

Retaining ring

1951589_2

Air valve

1951589_1

Air valve

1951610_1

Air cylinder

197120_8

Elastic stop nut

197259_1

Hex lock nut

1951606_1

3-way valve

5328788_1

Mounting bracket

4-4CB12-B

Male elbow

4-4FB12-B

Male connector

4-4-4RB12-B

Male run tee

NPT brass tee

NPT brass close nipple

5328825_1

Felt washer

197745_1

Extension spring

1.2 m (4.0 ft)

R1021-0022

0.250 OD x 0.040 Wall Al tubing

1951041_2

Pan head stainless steel machine screw (0.164-32 x 0.188)

Pan head ph Zn plated steel rolok (0.190-32 x 0.625)

Hex head Zn plated steel cap screw (0.250-20 x 1.000)

Hex socket head Zn plated steel cap screw (0.190-32 x 0.500)

Hex socket head Zn plated steel cap screw (.0250-20 x 0.750)

Type UP1 Actuators

A - 10

1
8

NPT socket head pipe plug

SPARE PARTS

Table A-6. UP1 Air Failure Lock Kit, Figure A-4 (Kit No. 5328826 _1) (continued)
Item

Qty

Part No.

Pan head Zn plated steel sems int (0.190-32 x 0.625)

Description

Zn plated steel reg spring lockwasher (0.250)

Steel milled stud (0.375-16 x 1.500)

Hex head Zn plated steel cap screw (0.250-20 x 0.750)

Ext lockwasher Zn plated steel hex keps (0.250-20)

Plain Zn plated steel washer (0.312 x 0.734 x 0.065)

Semi-fin Zn plated steel reg hex jam nut (0.500-20)

1224-00

Zn plated steel shakeproof lockwasher

Pan head Zn plated steel threaded ctg type 1 screw (0.190-32 x

1.500)

3 x 5 cotton draw string bag

5328826

No. 24

Carton

Hex socket head stainless steel cap screw (0.250-20 x 1.250)

4CBI2-B

Male elbow

197164_31

Retaining ring

1963318_ _

Nameplate

Zn plated steel reg spring lockwasher (0.375)

3053306

Zn plated steel reg spring lockwasher (0.190)

1
8

NPT brass pipe plug

Type UP1 Actuators

A - 11

SPARE PARTS

Figure A-4. UP1 Air Failure Lock Kit, Table A-6 (Sheet 1 of 2)

Figure A-4. UP1 Air Failure Lock Kit, Table A-6 (Sheet 2 of 2)

Type UP1 Actuators

A - 12

SPARE PARTS

Table A-7. UP1 Rotary Vane Seal Repair

Kit, Figure 8-1 (Kit No. 258244 _1)
Item

Qty

341816_212

Part No.

O-ring (shaft)

Description

1951631_425

O-ring (vane)

A/R

199354_1

Lubricant

A/R

199926_1

Sealant

Type UP2 Actuators

Refer to Tables A-8 through A-16, and Figures A-5 through A-11 for
spare parts information for Type UP2 actuators.

Table A-8. UP2 Actuator with Positioner, Figure A-5 (Drawing No. 5328874)
Item

Qty

Part No.

Description

5329141_1

Side cover

5328642_3

Case assembly

5328838_1

Vane actuator

5328862_1

Spacer

5328863_1

Spacer

5328860_2

Brake plate

5328871_1

Cover plate

5328864_1

Drive plate

197452_4

Set screw, locking

Refer to Table A-9

Positioner

5328868_2

Shaft assembly

4-4CBI2-B

Male elbow

5329157_2

Top cover

6613970_1

Link lock fastener

5328869_2

Shaft extension

5328872_1

Cover plate

5328841_1

Drive lever

19981_30

Plug button

19981_1

Plug button

1963485_1

Scale

5328873_1

Pointer

5328845_1

Brake arm

1963318_ _

Nameplate

67125_15

Rubber grommet

19981_11

Plug button

19981_31

Plug button

Type UP2 Actuators

A - 13

SPARE PARTS

Table A-8. UP2 Actuator with Positioner, Figure A-5 (Drawing No. 5328874) (continued)
Item

Qty

5328862_2

Part No.
Spacer

Description

1951611_2

Shaft seal

1951611_1

Shaft seal

1943785_4

Cable tie

1951569_9

Plug button

1114-00

Zn plated steel shakeproof lockwasher

Hex head Zn plated steel cap screw (.0250-20 x 0.375)

NIDAC09005

Pan head sems ext (0.112)

Hex head Zn plated steel cap screw (0.250-20 x 1.250)

Hex socket head stainless steel cap screw (.0250-20 x 1.250)

Hex head Zn plated steel cap screw (0.500-13 x 1.000)

Hex head Zn plated steel cap screw (0.500-13 x 2.250)

1963485_2

Scale

Ext lockwasher Zn plated steel hex keps nut (0.250-20)

Semi-fin Zn plated steel heavy hex full nut (0.500-13)

Zn plated steel reg spring lockwasher (0.500)

Plain Zn plated steel washer (0.562 x 1.375 x 0.109)

Round head Zn plated steel threaded frmg screw type U

(0.060 x 0.188)

132 cm (52 in.)

R1021-0022

0.250 OD x 0.040 wall Al tubing with polyethylene jacket

Pan head Zn plated steel sems int (0.138-32 x 0.437)

Zn plated steel hex nut (0.138-32)

5328865_1

Retainer

Hex socket head Zn plated steel cap screw (0.250-20 x

1.500)

Plain Zn plated steel washer (0.281 x 0.625 x 0.065)

Semi-fin Zn plated steel reg hex full nut (0.250-20)

Hex socket head stainless steel cap screw (0.112-40 x 0.250)

Stainless steel reg spring lockwasher (0.112)

5328914_1

Transfer shaft bushing

4-4FBI2-B

Male connector

1963353_ _

Label, universal, CSA

NTMHA21000

Int sems lockwasher (0.250)

NBAHA21016

Hex socket head screw (0.250-20)

NTCHA11000

Flat washer (0.250)

NNBHA21000

Hex keps nut (0.250-20)

MF274-593

Warning label

1964034_1

Ground label

NNBAC16000

Hex keps nut (0.190)

NOTE:
1. Older models have plastic covers. To order a plastic side cover, use part no. 5328660_1. To order a plastic top cover, use part no.
5328670_1.

Type UP2 Actuators

A - 14

SPARE PARTS

Table A-9. UP2 Positioners,

Figure A-5
Type

Item 5

UP2_A

AV1121_3

UP2_B

AV1221_3

UP2_C

AV2321_3

UP2_D

AV3321_3

UP2_U

V18345-202_4

UP2_W

V18345-202_5

UP2_Y

V18348-201_3

UP2_Z

V18348-201_4

Figure A-5. UP2 with Positioner, Tables A-8 and A-9 (Sheet 1 of 3)

Type UP2 Actuators

A - 15

SPARE PARTS

Figure A-5. UP2 with Positioner, Tables A-8 and A-9 (Sheet 2 of 3)

Figure A-5. UP2 with Positioner, Tables A-8 and A-9 (Sheet 3 of 3)

Type UP2 Actuators

A - 16

SPARE PARTS

Table A-10. UP2 with Solenoid Valve,

Figure A-6 (Drawing No. 5328891)
Item

Qty

5329141_1

Part No.
Side cover

Description

5328642_3

Case assembly

5328838_1

Vane actuator

5328862_1

Spacer

5328863_1

Spacer

5328860_1

Brake plate

5328871_1

Cover plate

5328864_1

Drive plate

Refer to Table A-11

Solenoid valve

5328868_2

Shaft assembly

4-4CBI2-B

Male elbow

5329157_2

Top cover

6613970_1

Link lock fastener

5328869_2

Shaft extension

5328872_1

Cover plate

1951611_1

Shaft seal

5328841_1

Drive lever

19981_30

Plug button

19981_1

Plug button

5328865_1

Retainer

1963485_1

Scale

5328873_1

Pointer

5328845_1

Brake arm

1963318_ _

Nameplate

1951611_2

Shaft seal

67125_15

Rubber grommet

19981_31

Plug button

19981_11

Plug button

5328862_2

Spacer

5328580_1

Mounting plate

195161_

Needle valve

RRS-B

Male pipe tee

4-4DBI2-B

Female elbow

4-4-4RBI2-B

Male run tee

1963485_2

Scale

2.1 m (7.0 ft)

R1021-0022

0.250 OD x 0.040 Wall Al tubing

NIDAC09005

Pan head sems ext (0.112)

Hex head Zn plated steel cap screw (0.250-20 x 0.750)

Hex head Zn plated steel cap screw (.0250-20 x 1.250)

Hex head Zn plated steel cap screw (0.250-20 x 0.375)

Type UP2 Actuators

A - 17

SPARE PARTS

Table A-10. UP2 with Solenoid Valve,

Figure A-6 (Drawing No. 5328891) (continued)
Item

Qty

Part No.

Hex socket head stainless steel cap screw (0.250-20 x 1.250)

Description

Hex head Zn plated steel cap screw (0.500-13 x 1.000)

Hex head Zn plated steel cap screw (0.500-13 x 2.250)

1951569_9

Plug button

Ext lockwasher Zn plated steel hex keps nut (0.250-20)

Semi-fin Zn plated steel heavy hex full nut (0.500-13)

Zn plated steel reg spring lockwasher (0.500)

Plain Zn plated steel washer (0.562 x 1.375 x 0.109)

Round head Zn plated steel threaded frmg screw type U (0.060

x 0.188)

1214-00

Zn plated steel shakeproof lockwasher

Pan head Zn plated steel sems int (0.138-32 x 0.437)

Zn plated steel hex nut (0.138-32)

Hex socket head stainless steel cap screw (0.112-40 x 0.250)

Stainless steel reg spring lockwasher (0.112)

Hex socket head Zn plated steel cap screw (0.250-20 x 1.500)

Plain Zn plated steel washer (0.281 x 0.625 x 0.065)

Semi-fin Zn plated steel Reg hex full nut (0.250-20)

5328914_1

Transfer shaft bearing

1963353_ _01

Label, universal, CSA

197452_4

Set screw

MF274-593

Warning label

1964034_1

Ground label

60 Hz), single coil

UP2_G

1951672_3 (220VAC at 50 Hz/240 VAC at 60

Hz), dual coil

SPARE PARTS

Table A-12. UP2 Alarm/Travel Switch Kit, Figure A-7 (Kit No. 5328932_1)
Item

Qty

5328596A1

Part No.
Arm, drive

Description

5328931A1

Linkage assembly

1963318A10

Nameplate

NHSAC16010

SEM SLT PAN INT 10-32 x 5/8

008H008T10

SOC HD SCR 6-32 x 1/2

DWGE5328932

Alarm unit dwg

155C003U01

Alarm/travel SW-UP1,2,5,6-4SW

040D010T10

5/16-18 x 5/8 SCR CAP HEX HD

085D516T10

5/16 Spring lock washer

172A049U01

Conduit plug recessed HD 3/4

150A164U01

Conduit nipple #502

114B026U01

1/2 Protection cap

Table A-13. UP2 Pneumatic Shaft Position Transmitter Kit,

Figure A-8 (Kit No. 5328936 _2/3)
Item

Qty

Part No.

Description

AV112000

Pneumatic shaft position transmitter for Type UP2_AC___ (kit

no. 5328936_2)

AV122000

Pneumatic shaft position transmitter for Type UP2_BD___ (kit

no. 5328936_3)

5312449_21

Connecting link

5328846_2

Positioner mounting bracket

19934_110

Spacer

197120_5

Elastic stop nut

1963318_ _

Nameplate

1951041_1

NPT socket head pipe plug

4-4-4RBI2-B

male run tee

Hex head Zn plated steel cap screw (0.250-20 x 1.000)

Ext lockwasher Zn plated steel hex keps nut (0.250-20)

Hex head Zn plated steel cap screw (0.190-32 x 1.375)

1210-00

Zn plated steel shakeproof lockwasher

15 cm (6 in.)

R1021-0022

0.250 OD x 0.040 wall Al tubing w/polyethylene jacket

FORM MP290

Warning tag

5328936

No. 24

Carton

5329040_1

Link mounting bracket

Stainless steel roll pin (0.094 dia x 0.438)

Plain Zn plated steel washer (0.203 x 0.406 x 0.040)

Hex head Zn plated steel cap screw (0.190-32 x 0.750)

19934_107

Spacer

NTMHA21000

Int sems lockwasher (0.250)

Type UP2 Actuators

A - 21

SPARE PARTS

Table A-13. UP2 Pneumatic Shaft Position Transmitter Kit,

Figure A-8 (Kit No. 5328936 _2/3)
Item

Qty

NBAHA21016

Part No.

Hex socket head screw (0.250-20)

Description

NTCHA11000

Flat washer (0.250)

NNBHA21000

Hex keps nut (0.250-20)

Figure A-8. UP2 with Pneumatic Shaft Position Transmitter, Table A-13 (Sheet 2 of 2)
Table A-14. UP2 Air Failure Lock Kit,
Figure A-9 (Kit No. 5328925 _1)
Item

Qty

Part No.

Description

1951609_1

5328917_1

Manual lock

5328863_2

Spacer

5328938_1

Transfer shaft assembly

5328909_1

Bulkhead fitting

197164_37

Retaining ring

5328915_1

Lever

1941718_1

Conduit gasket

5328918_1

197164_50

Retaining ring

5328929_1

Eccentric assembly

NNBHA21000

Hex keps nut (0.250-20)

5328912_1

Link

Type UP2 Actuators

A - 25

SPARE PARTS

Table A-14. UP2 Air Failure Lock Kit,

Figure A-9 (Kit No. 5328925 _1) (continued)
Item

Qty

5328861_1

Part No.
Rack cover

Description

5328921_1

Rack

5328910_1

Rack gear

5328922_1

Sector plate

5328927_1

Eccentric assembly

1951589_2

Air valve

5328788_1

Mounting bracket

1951606_1

3-way valve

5328911_1

Support stud

1951610_1

Air cylinder

5328919_1

Clevis arm

5327327_3

Adapter

197745_1

Extension spring

4-4-4RBI2-B

Male run tee

4CB12-B

Male elbow

4-4CB12-B

Male elbow

street elbow

1951589_1

Air valve

197120_10

Elastic stop nut

1963487_1

Label

Plain Zn plated steel washer (0.0312 x 0.734 x 0.065)

1.8 m (6.0 ft)

R1021-0022

0.250 OD x 0.040 wall Al tubing

close brass nipple

195273_

Tee

Pan head stainless steel cap screw (0.164-32 x 0.188)

NAUHA21006

Hex head cap screw (0.250-20)

NAUHA21032

Hex head cap screw (0.250-20)

Hex head Zn plated steel cap screw (0.250-20 x 0.500)

Pan head Zn plated steel machine screw (0.190-32 x 0.875)

Hex socket head Zn plated steel cap screw (0.250-20 x 1.500)

1
8

brass pipe plug

6618445_2

Nylon washer

Hex head Zn plated steel cap screw (0.250-20 x 0.750)

Plain Zn plated steel flat washer (0.250 x 0.562 x 0.065)

Hex socket head Zn plated steel cap screw (0.250-20 x 1.000)

Rolled split spacer cem

Pan head Zn plated steel machine screw (0.164-32 x 2.750)

1963318_ _

Nameplate

NTJHA15030

Spring lockwasher (0.500)

NLHHA29000

Hex jam nut (0.500-13)

Type UP2 Actuators

A - 26

SPARE PARTS

Table A-14. UP2 Air Failure Lock Kit,

Figure A-9 (Kit No. 5328925 _1) (continued)
Item

Qty

Part No.

Cotton draw string bag 7.6 x 12.7 cm (3.0 x 5.0 in.)

Description

5328925

NTMHA21000

Int lockwasher (0.250)

Semi-fin Zn plated steel reg hex jam nut (0.500-20)

3053306

Ext lockwasher Zn plated steel hex keps (0.164-32)

NLJHA21000

Hex nut (0.250-20)

1
8

brass pipe plug

Figure A-9. UP2 with Air Failure Lock, Table A-14 (Sheet 1 of 2)

Type UP2 Actuators

A - 27

SPARE PARTS

Figure A-9. UP2 with Air Failure Lock, Table A-14 (Sheet 2 of 2)

Type UP2 Actuators

A - 28

SPARE PARTS

Table A-15. UP2 Reserve Air Tank Kit, Figure A-10 (Kit No. 5328925 _2)
Item

Qty

5328642_4

Part No.
Case assembly

Description

5328788_1

Mounting bracket

1951606_1

3-way pneumatic valve

1941099_2

Pressure switch

1941147_1

molded bushing

5328782_1

Air failure lock harness

194956_3

Terminal block

5329189_1

Terminal designation assembly

5329190_1

Switch mounting plate

67125_15

Rubber grommet

4-4-4SBI2-B

Male branch tee

4-4CBI2-B

Male elbow

1951609_1

Bulkhead fitting

1941817_1

Conduit gasket

1951712_1

Check valve

1963318_ _

Universal nameplate

1963489_4

Designation plate

1951785_5

20.8 liter (5.5 gallon) air tank assembly (Fig. B-11)

4-4FBI2-B

Male connector

1951608_1

Shutoff valve

1963478_1

Instruction plate

NIDAC13008

Pan head ext sems (0.138)

NIDAC13012

Pan head ext sems (0.138)

NBJAC16010

Hex washer head screw (0.190)

NTMAC19000

Int lockwasher (0.190)

NBZAC17014

Pan head screw (0.190-24)

NAUAC21006

Hex cap screw (0.250)

NTLAC25000

Ext lockwasher (0.250)

NBJAC21008

Hex whiz lock (0.250)

NTLAC50000

Ext lockwasher (0.500)

NPT brass street elbow

NPT brass tee

NPT x 1.250 long brass nipple

3 m (10 ft)

R1021-0022

0.250 OD x 0.040 wall Al tubing with black poly jacket

C3053544 - sh3 Print

Type UP2 Actuators

A - 29

SPARE PARTS

6.50

Figure A-10. UP2 Reserve Air Tank Kit, Table A-15 (Sheet 1 of 2)

Type UP2 Actuators

A - 30

SPARE PARTS

Figure A-10. UP2 Reserve Air Tank Kit, Table A-15 (Sheet 2 of 2)

Type UP2 Actuators

A - 31

SPARE PARTS

Table A-16. UP2 Rotary Vane Seal Repair Kit,

Figure 8-1 (Kit No. 258244 _2)
Item

Qty

341816_218

Part No.

O-ring (shaft)

Description

1951631_443

O-ring (vane)

A/R

199354_1

Lubricant

A/R

199926_1

Sealant

Table A-17. UP2 Heater Kits, Figure A-11 (Kit Nos. 5328935 _1/2)
Item

Qty

Part No.

Description

6612345_2

Desig plate assembly

194956_3

Terminal block

1943825_8

Terminal lug

19934_87

Spacer

1943002_1

Strip heater (500 W) for 120 VAC operation

1943002_2

Strip heater (500 W) for 240 VAC operation

662460_1

Thermoswitch

195105_10

Tube clamp

1941401_2

Solderless terminal

197118_2

Conduit connector

NBZHA13012

Pan head stainless steel screw (0.138)

NNBAC13000

Hex keps nut (0.138-32)

36 cm (14 in.)

5318366_1U

Fiberglass insulation

NBZHA16010

Pan head stainless steel screw (0.190)

NNBHA16000

Stainless steel hex keps (0.190)

NBZHA16020

Pan head stainless steel machine screw (0.190-32)

5328935

No. 84

Mailer

1.2 m (4.0 ft)

R2049-0100

14 AWG natural leadwire

NTCHA09000

Plain stainless steel washer (0.190)

195105_6

Tube clamp

1943825_11

Terminal lug

NBZHA13016

Pan head stainless steel sems ext (0.138)

1963318_ _

Nameplate

197496 _6

Sealing washer

197496 _10

Sealing washer

Refer to Tables A-18 through A-31. Figures A-12 through A-19, for
spare parts information for Types UP3 and UP4 actuators.

Table A-18. UP3 and UP4 with Positioner, Figure A-12

(Drawing No. 5328749)
Item

Qty

Part No.

Description

Refer to sheets 1 and 2 of Figure A-12.

5328740_3

Frame Assembly

197730_1

Cotter pin

1951569_9

Plug button

194956_17

Terminal block

1947271_2

Desig plate

197743_3

Ty-wrap

Refer to Tables A-19, A-20, 8-1, 8-2

and Figures 8-2 and 8-3

Cylinder assembly

5328779_1

Arm and shaft assembly

Zn plated roll pin (0.500 dia x 3.500)

5328735_1

Drive pin

5328774_1

Roller bearing

197164_75

Retaining ring

5328737_1

Retainer plate

5328789_1

Spring plunger

5328732_1

Spring keeper

5328785_1

Spring

5328733_1

Spring guide

5328734_1

Cam

5328754_3

Support panel

5328747_1

Split nut

5328736_1

Operator rod

5328738_1

H wheel shaft
Positioner

Refer to Table A-19, A-20

Refer to Table A-19

Desig plate

194956_7

Terminal block

5328770_1

Clevis pin

Refer to Table A-19

1951407_1

Male connector

5328718_1

Bearing support

5328771_1

Clevis

(0.500-13 x 0.625)

Hex head Zn plated steel cap screw

(0.250-20 x 3.000)

Refer to Table A-19

NPT brass street elbow

Refer to Table A-19

NPT x 1.250 long brass nipple

Hex head Zn plated steel cap screw

(0.250-20 x 0.500)

Hex head Zn plated steel machine screw

(0.250-20 x 0.750)

Semi-fin Zn plated steel heavy hex full nut

(0.500-13)

Hex head Zn plated steel cap screw

(0.500-13 x 1.500)

1224-00

Zn plated steel shakeproof lockwasher

Refer to Table A-19

1943825_1

Terminal lug

Hex jam nut (1.000-14)

Hex nut (0.750-16)

Refer to Table A-19

R1021-0022

0.250 OD x 0.040 wall Al tubing with polyethylene jacket

5400313_1

Mounting plate

SSP-68

Zn plated steel rivet

Pan head Zn plated steel machine screw

(0.138-32 x 1.000)

Pan head Zn plated steel machine screw

(0.138-32 x 0.625)

5329067_1

Stop plate

5329066_1

Shaft extension

1214-00

Zn plated steel shakeproof int lockwasher

5320156_1

Spring

Types UP3 AND UP4 Actuators

A - 36

Description

SPARE PARTS

Table A-18. UP3 and UP4 with Positioner, Figure A-12

(Drawing No. 5328749) (continued)
Item

Qty

5329065_1

Part No.
Shaft seal

Description

NPT brass tee

NPT brass pipe plug

MDP spiral pin (0.188 dia x 1.000)

1963503_1

Designation label

1963503_2

Designation label

1963503_3

Designation label

1963503_4

Designation label

Ext lockwasher Zn plated steel hex keps

(0.250-20)

Refer to Table A-19

R2041-0030

18 AWG white leadwire

Refer to Table A-19

A/R

Refer to Table A-19

4VBI2-B

45 male elbow

Refer to Table A-19

NPT brass elbow

197120_5

Elastic stop nut

19734_45

Small washer

R2041-0010

18 AWG black leadwire

6634752_1

Shim

Indented hex washer Zn plated steel

(0.250-20 x 0.500)

5311459_1

Handle valve

Zn plated steel roll pin (0.125 x 0.750)

4808-09-01-4102

Stainless steel shakeproof lockwasher

Plain Zn plated steel washer (0.188 x 0.438 x

0.049)

1114-00

Zn plated steel shakeproof lockwasher

Pan head Zn plated steel machine screw

(0.164-32 x 0.625)

Refer to Table A-19

A/R

1943825_3

Terminal lug

1963353_ _ 01

Label, universal, CSA

Refer to Table A-19

1951408_1

Male elbow

22 AWG black leadwire

100

NNBAC20000

Hex keps nut (0.250-28)

101

R2041-1581

22 AWG blue leadwire

Types UP3 AND UP4 Actuators

A - 37

SPARE PARTS

Table A-18. UP3 and UP4 with Positioner, Figure A-12

(Drawing No. 5328749) (continued)
Item

Qty

111

76.2 cm (30.0 in.)

Part No.

112
120

Description

R2041-1700

22 AWG green leadwire

Refer to Table A-20, A-12 Sheet 4

TZIDC Mtg. Kit

5313297_2

Washer

Refer to sheet 3 of Figure A-12

5328792_1

Handle

198517_2

Handle and ratchet assembly

5328759_8

Side cover

1963339_1

Scale

5328609_2

Pointer

5328759_7

Side cover

5329164_2

Top cover assembly

1962207_1

Style plate

5328797_1

Operating lever

5324259_1

Hand/auto nameplate

198531_1

Woodruff key

1963339_2

Scale

NRNHA19016

Spiral pin (0.188)

4.3 m (14.0 ft)

1951480_1U

Sealing strip

NAUHA21008

Hex cap screw (0.250-20)

NTJHA11030

Spring lockwasher (0.250)

6.3 cm (2.5 in.)

R9410-0025

Vinyl tape (0.250 X 0.375)

NOTE:
1. Older models have plastic covers. To order a plastic side cover, user part nos. 5328759_2 (Item 9). To order a plastic top cover, use
part no. 5328795_1 (Item 10).

Table A-19. UP3 and UP4 _Positioners and Unique Items, Figure A-12
Type

Item 7

Item 23

Item 24

Item 27

Item 35

Item 36

Item 39

Items 40,80

UP3_A0

5328775_1

UP3_AA

5328775_1

AV112100

1947271_8

Omit

AV112110

1947271_8

Omit

UP3_AB

5328775_1

AV112120

1947271_8

Omit

UP3_AC

5328775_1

AV112100

1947271_8

Omit

UP3_B0

5328775_1

AV122100

1947271_8

Omit

UP3_BA

5328775_1

AV122110

1947271_8

Omit

UP3_BB

5328775_1

AV122120

1947271_8

Omit

UP3_BD

5328775_1

AV122100

1947271_8

Omit

UP3_C0

5328775_1

AV232100

1947271_8

Omit

UP3_CA

5328775_1

AV232110

1947271_8

Omit

UP3_CB

5328775_1

AV232120

1947271_8

Omit

UP3_D0

5328775_1

AV332100

1947271_8

Omit

UP3_DA

5328775_1

AV332110

1947271_8

Omit

UP3_DB

5328775_1

AV332120

1947271_8

Omit

Types UP3 AND UP4 Actuators

A - 38

SPARE PARTS

Table A-19. UP3 and UP4 _Positioners and Unique Items, Figure A-12 (continued)
Item 7

Item 23

Item 24

Item 27

Item 35

Item 36

Item 39

Items 40,80

UP3_E0

Type

5328775_1

AV442100

1947271_9

Omit

UP4_A0

5328769_1

AV112100

1947271_8

Omit

UP4_AA

5328769_1

AV112110

1947271_8

Omit

UP4_AB

5328769_1

AV112120

1947271_8

Omit

UP4_AC

5328769_1

AV112100

1947271_8

Omit

UP4_B0

5328769_1

AV122100

1947271_8

Omit

UP4_BA

5328769_1

AV122110

1947271_8

Omit

UP4_BB

5328769_1

AV122120

1947271_8

Omit

UP4_BD

5328769_1

AV122100

1947271_8

Omit

UP4_C0

5328769_1

AV232100

1947271_8

Omit

UP4_CA

5328769_1

AV232110

1947271_8

Omit

UP4_CB

5328769_1

AV232120

1947271_8

Omit

UP4_D0

5328769_1

AV332100

1947271_8

Omit

UP4_DA

5328769_1

AV332110

1947271_8

Omit

UP4_DB

5328769_1

AV332120

1947271_8

Omit

UP4_E0

5328769_1

AV442100

1947271_9

Omit

Table A-19. UP3 and UP4 Positioners and Unique Items, Figure A-12
Type

Item 41

Items 47, 81

Item 48 Item 54

Item 57

Items 75, 76

UP3_A0

Omit

UP3_AA

Omit

UP3_AB

Omit

UP3_AC

UP3_B0
UP3_BA

Items 91, 98 Item 93

0.3 m (1.0 ft)

Omit

Types UP3 AND UP4 Actuators

A - 39

SPARE PARTS

Table A-19. UP3 and UP4 Positioners and Unique Items, Figure A-12 (continued)
Item 41

Items 47, 81

Item 57

Items 75, 76

UP4_BB

Type

Item 99

Item 107

Item 108

Item 109

Item 110

Item 111

Omit

0.5 m (1.7 ft)

UP3_BD

Omit

UP3_C0

Omit

0.8 m (2.5 ft)

Omit

0.8 m (2.5 ft)

Omit

0.5 m (1.7 ft)

UP3_CA

Omit

0.8 m (2.5 ft)

0.8 m (2.5 ft) 0.8 m (2.5 ft) 0.5 m (1.7 ft)

UP3_CB

Omit

0.8 m (2.5 ft)

Omit

0.5 m (1.7 ft)

UP3_D0

Omit

0.8 m (2.5 ft)

Omit

0.8 m (2.5 ft)

Omit

0.5 m (1.7 ft)

UP3_DA

Omit

0.8 m (2.5 ft)

0.8 m (2.5 ft) 0.8 m (2.5 ft) 0.5 m (1.7 ft)

UP3_DB

Omit

0.8 m (2.5 ft)

UP3_E0

Omit

0.8 m (2.5 ft)

0.8 m (2.5 ft) 0.8 m (2.5 ft) 0.5 m (1.7 ft)

Omit

Omit
Omit

0.5 m (1.7 ft)

Omit

UP4_B0 2.1 m (7.0 ft)

Omit

UP4_BA 2.1 m (7.0 ft)

0.8 m (2.5 ft)

Types UP3 AND UP4 Actuators

A - 40

0.8 m (2.5 ft) 0.8 m (2.5 ft) 0.5 m (1.7 ft)

SPARE PARTS

Table A-19. UP3 and UP4 Positioners and Unique Items, Figure A-12 (continued)
Item 107

Item 108

Item 109

Item 110

Item 111

UP4_DB 2.1 m (7.0 ft) 0.8 m (2.5 ft)

Type

Item 94

Item 99

0.8 m (2.5 ft)

Omit

0.5 m (1.7 ft)

UP4_E0 2.1 m (7.0 ft) 0.8 m (2.5 ft)

0.8 m (2.5 ft)

0.8 m (2.5 ft) 0.8 m (2.5 ft) 0.5 m (1.7 ft)

Table A-20. UP3 and UP4 TZIDC Positioners, Figure A-12 (continued)
Drive Type

Cylinder
Item 7

Positioner
Item 23

Mounting Kit
Item 112

Mounting
Plate
Item 58

Remaining
Variable
Items Same As:

UP3_U0

5328775_1

V18345-2022420001

258656_1

Omit

UP3_ _0

UP3_UB

5328775_1

V18345-2022421001

258656_1

Omit

UP3_ _0

UP3_W0

5328775_1

V18345-2022520001

258656_1

Omit

UP3_ _0

UP3_WB

5328775_1

V18345-2022521001

258656_1

Omit

UP3_ _0

UP3_Y0

5328775_1

V18348-201233000110

258656_1

Omit

UP3_ _0

UP3_YB

5328775_1

V18348-201233100110

258656_1

Omit

UP3_ _0

UP3_Z0

5328775_1

V18348-201243000110

258656_1

Omit

UP3_ _0

UP3_ZB

5328775_1

V18348-201243100110

258656_1

Omit

UP3_ _0

UP4_U0

5328769_1

V18345-2022420001

258656_1

Omit

UP4_ _0

UP4_UB

5328769_1

V18345-2022421001

258656_1

Omit

UP4_ _0

UP4_W0

5328769_1

V18345-2022520001

258656_1

Omit

UP4_ _0

UP4_WB

5328769_1

V18345-2022521001

258656_1

Omit

UP4_ _0

UP4_Y0

5328769_1

V18348-201233000110

258656_1

Omit

UP4_ _0

UP4_YB

5328769_1

V18348-201233100110

258656_1

Omit

UP4_ _0

UP4_Z0

5328769_1

V18348-201243000110

258656_1

Omit

UP4_ _0

UP4_ZB

5328769_1

V18348-201243100110

258656_1

Figure A-13 (Drawing No. 5328799)
Item

Qty

Part No.

Description

Refer to sheet 1 of Figure A-13.

5328740_3

Frame assembly

197730_1

Cotter pin

1951569_9

Plug button

194956_17

Terminal block

1947271_2

Desig plate

197743_3

Ty-wrap

Refer to Tables
A-19,A-20,8-1,8-2
and Figs 8-2,8-3,

Cylinder assembly

5328779_1

Arm and shaft assembly

Zn plated roll pin (0.500 dia x 3.500)

5328735_1

Drive pin

5328774_1

Roller bearing

197164_75

Retaining ring

5328737_1

Retainer plate

5328789_1

Spring plunger

5328732_1

Spring keeper

5328785_1

Spring

5328733_1

Spring guide

5328734_1

Cam

5328754_3

Support panel

5328747_1

Split nut

5328736_1

Operator rod

5328738_1

H wheel shaft

Refer to Table A-22

Solenoid valve

Refer to Table A-22

Design plate

194956_7

Terminal block

5328770 _1

Clevis pin

Refer to Table A-22

1951407_1

Male connector

5328718 _1

Bearing support

5328771_1

Clevis

5328800 _1

Cover plate

5313297_1

Washer

5313299_1

Thrust bearing

5400313_1

Mounting plate

1951608_1

Shut off valve

1951609_1

Bulkhead fitting

19981_31

Plug button

197676_1

Ground screw

197675_1

Washer

Types UP3 AND UP4 Actuators

A - 46

SPARE PARTS

Table A-21. UP3 and UP4 with Solenoid Valve

Figure A-13 (Drawing No. 5328799) (continued)
Item

Qty

Refer to Table A-22

4CBI2-B

Part No.
Male elbow

Description

Refer to Table A-22

4-4CBI2-B

Male elbow

Refer to Table A-22

4FBI2-B

Male connector

Refer to Table A-22

4-4FBI2-B

Male connector

Hex head Zn plated steel cap screw (0.500-13 x 0.625)

Pan head Zn plated steel machine screw (0.136-32 x 1.000)

Pan head Zn plated steel machine screw (0.136-32 x 0.625)

Hex head Zn plated steel cap screw (0.250-20 x 3.000)

Refer to Table A-22

NPT x 1.250 brass nipple

Refer to Table A-22

NPT brass street elbow

Hex head Zn plated steel cap screw (0.250-20 x 0.500)

NBJAC21012

Hex washer head screw (0.250-20)

Semi-fin Zn plated steel heavy hex full nut (0.500-13)

Hex head Zn plated steel cap screw (0.500-13 x 1.500)

1224-00

Zn plated steel shakeproof lockwasher

A/R

6634752_1

Shim, as required

Hex jam nut (1.000-14)

Hex nut (0.750-16)

SSP-68

Zn plated steel rivet

Refer to Table A-22

NPT brass elbow

Refer to Table A-22

R1021-0022

0.250 OD x 0.040 wall Al tubing with polyethylene jacket

1963318_ _

Nameplate

5328793_1

Sleeve

5328765_2

Cover gasket

Refer to Table A-22

R2041-1594

14 AWG black leadwire

195273_

NPT brass tee

Refer to Table A-22

1943825_7

Terminal lug

Refer to Table A-22

1941401_2

Solderless terminal

194879-

Insulating bushing

1963478_1

Instruction plate

NPT brass pipe plug

MDP spiral pin (0.188 DIA x 1.000)

1963503_1

Designation label

1963503_2

Designation label

1963503_3

Designation label

1963503_4

Designation label

1114-00

Shakeproof int lockwasher

Ext lockwasher Zn plated steel hex keps (0.250-20)

R9090-0030

Spiral wrap

4VBI2-B

R9021-0050

0.500 OD x 0.062 wall nylon with polyester tubing

5313297_2

Washer

120

Refer to Table A-22

8 x ) brass reducing bushing

Refer to sheet 2 of Figure A-13.

5328792_1

Handle

198517_2

Handle and ratchet assembly

5328759_8

Side cover

1963339_1

Scale

5328609_2

Pointer

5328759_7

Side cover

101

5329164_2

Top cover assembly

1962207_1

Style plate

5328797_1

Operating lever

5324259_1

Hand/auto nameplate

198531_1

Woodruff key

1963339_2

Scale

NRNHA19016

MDP spiral pin (0.188)

4.3 m (14.0 ft)

1951480_1U

Sealing strip

NAUHA21008

Hex cap screw (0.250-20)

20 x 33 cm (8 x 13 in.) poly bag

NTJHA11030

Spring lockwasher (0.250)

6.3 cm (2.5 in.) R9410-0025

Vinyl tape

NOTE:
1. Older models have plastic covers. To order a plastic side cover, user part nos. 5328759_2 (Item 9). To order a plastic top cover, use part
no. 5328795_1 (Item 10).

Types UP3 AND UP4 Actuators

A - 48

SPARE PARTS

Figure A-13. UP3 and UP4 with Solenoid Valve, Tables A-21 and A-22 (Sheet 1 of 2)

Types UP3 AND UP4 Actuators

A - 49

SPARE PARTS

Figure A-13. UP3 and UP4 with Solenoid Valve, Tables A-21 and A-22 (Sheet 2 of 2)

Types UP3 AND UP4 Actuators

A - 50

SPARE PARTS

Table A-22. UP3 and UP4 with Solenoid Valves and Unique Items, Figure A-13
Item 24

Items 27,
48, 79

Item
39

Items 40, 47,

58, 85

Items
41, 48

120 VAC

1947271_1

1 req

2 req

Omit

1 req

5322137_2

115/125 VDC

1947271_1

1 req

2 req

Omit

1 req

5328775_1

1951433_1

120 VAC

1947271_6

1 req

2 req

Omit

1 req

5328775_1

1951433_2

115/125 VDC

1947271_6

1 req

2 req

Omit

1 req

UP3_F

5328775_1

5322137_6

220/240 VAC

1947271_1

1 req

2 req

Omit

1 req

UP3_G

5328775_1

1951433_5

220/240 VAC

1947271_6

1 req

2 req

Omit

1 req

UP4_5

5328769_1

1951013_1

120 VAC

1947271_1

2 req

Omit

1 req

Omit

UP4_6

5328769_1

1951013_3

115/125 VDC

1947271_1

2 req

Omit

1 req

Omit

UP4_8

5328769_1

1951135_1

120 VAC

1947271_6

2 req

Omit

1 req

Omit

UP4_9

5328769_1

1951135_2

115/125 VDC

1947271_6

2 req

Omit

1 req

Omit

UP4_F

5328769_1

1951013_2

220/240 VAC

1947271_1

2 req

Omit

1 req

Omit

UP4_G

5328769_1

1951135_4

220/240 VAC

1947271_6

2 req

Omit

1 req

Omit

Type

Item 42

Item 59

Items 65,
66

2 req

1 req

Omit

Type

Item 7

Item 23

UP3_5

5328775_1

5322137_3

UP3_6

5328775_1

UP3_8
UP3_9

Rating

Item 63

UP3_G

2 req

2.4 m (8.0 ft)

366 cm (144 in.)

Omit

2 req

1.5 m (5.0 ft)

Types UP3 AND UP4 Actuators

A - 51

SPARE PARTS

Figure A-14. UP3 and UP4 with Alarm/Travel Switches, Table A-23
Table A-23. UP3 and UP4 Alarm/Travel Switch Kit,
Figure A-14
Item

Qty

5328786B1

Part No.
Wiring Harness

Description

154C003U01

Alarm Unit

19934A208

Spacer

5312449A13

Connecting Link

5328596A2

Arm

DWGE5328787

Kit, xmtr SWS

NIEAC16008

Sem Hex Hd Ext 10-32 x 1/2

085f010S31

#10 Int Tooth Washer

NBMAC16012

Hex Ind Mach Scr 10-32 x 3/4

NBAAC13008

Hex Soc Hd Cap Scr 6-32 x 1/2

150A164U01

Conduit nipple #502

355C647U03

Mtg. plate travel SW UP3/UP4

Types UP3 AND UP4 Actuators

A - 52

SPARE PARTS

Table A-23. UP3 and UP4 Alarm/Travel Switch Kit,

Figure A-14
Item

Qty

355C647U04

Part No.

Mtg. plate travel SW UP3/4

Description

040D010T10

5/16-18 x 5/8 SCR CAP HEX HD

085D516T10

5/16 Spring lock washer

NNBAC21000

NUT HEX-EXT WSHR 1/4-20

NAUAC21010

Bolt, HEX HD FIN

Table A-24. UP3 and UP4 Pneumatic Shaft Position Transmitter Kits,
Figure A-15 (Kit Nos. 5328798 _315/327)
Item

Qty

5329089_1

Part No.
Clevis pin

Description

5312449_10

Connecting link

5329090_1

Drive lever

197120_5

Elastic stop nut

AV112000

Shaft position transmitter for kit no. 5328798_315

AV122000

Shaft position transmitter for kit no. 5328798_327

5329144_1

Mounting plate

Zn plated steel cotter pin (0.063 dia x 0.375)

1963318_ _

Nameplate

Brass hex head pipe plug (-18 NPT)

5329091_1

Pointer

FORM MP290

Warning tag

1945750_1

Pull plug

5400307_1

Airline connector assembly

195167_4

-18 male connector

195171_3

-18 male run tee

NTMHA21000

Int shakeproof lockwasher (0.250)

NBAHA21016

Hex socket head screw (0.250-20)

NBJAU21010

Hex wshr head screw (0.250-20)

NNBHA21000

Hex keps nut (0.250-20)

NBPAC16014

Slotted hex head screw (0.190-32)

Types UP3 AND UP4 Actuators

A - 53

SPARE PARTS

Figure A-15. UP3 and UP4 Pneumatic Shaft Position Transmitter, Table A-24
Table A-25. UP3 Air Failure Lock Kits,
Figure A-16 (Kit Nos. 5328781 _1/2)
Item

Qty

1951607_1

Trip valve

1941099_2

Pressure switch

1951606_1

3-way valve

1941147_1

molded bushing

1951608_1

Shutoff valve for UP3 with positioner (kit no. 5328781_1)

Omit for UP3 with solenoid valve (kit no. 5328781_2)

Omit

Part No.

Description

5328782_1

Air failure lock harness

1951589_1

Air valve

5328788_1

Mounting bracket

4-4FBI2-B

Male connector

4-4CBI2-B

Male elbow

4-4-4RBI2-B

Male run tee

Brass tee ( NPT)

4CBI2-B

Male elbow

1951609_1

Bulkhead fitting

Types UP3 AND UP4 Actuators

A - 54

SPARE PARTS

Table A-25. UP3 Air Failure Lock Kits,

Figure A-16 (Kit Nos. 5328781 _1/2) (continued)
Item

Qty

5328674_1

Part No.
Valve mounting bracket

Description

1963318_ _

Nameplate

4 m (13 ft)

R1021-0022

0.250 OD x 0.040 wall tubing

Brass street elbow ( NPT)

5327327_3

Adaptor

Pan head Zn plated steel machine screw (0.190-24 x 0.875)

Hex head Zn plated steel cap screw (0.250-20 x 0.875)

Hex head Zn plated steel cap screw (0.250-20 x 4.000)

Ext lockwasher Zn plated steel hex keps (0.250-20)

1210-00

Zn plated steel shakeproof lockwasher

Brass pipe plug ( NPT)

Close brass nipple ( NPT)

I-P81-20

Instruction

Cotton drawstring bag

5328781

No. 100

Carton

Brass reducing bushing ( x

Brass pipe plug (

3053306

1
8

NPT)

Types UP3 AND UP4 Actuators

A - 55

SPARE PARTS

Figure A-16. UP3 with Air Failure Lock, Table A-25

Types UP3 AND UP4 Actuators

A - 56

SPARE PARTS

Table A-26. UP4 Air Failure Lock Kits, Figure A-17 (Kit Nos. 5328781 _3/4)
Item

Qty

1951607_1

Trip valve

1941099_2

Pressure switch

1951606_1

3-way valve

1941147_1

molded bushing

5328781_3

Shutoff valve for UP4 with positioner (kit no. 5328781_3)

Omit for UP4 with solenoid valve (kit no. 5328781_4)

Air failure lock harness

Omit

Part No.

Description

5328782_1

1951589_1

Air valve

5328788_1

Mounting bracket

4-4FBI2-B

Male connector

4-4CBI2-B

Male elbow

4-4-4RBI2-B

Male run tee

Brass tee ( NPT)

1951408_1

Male elbow

1951609_1

Bulkhead fitting

5328674_1

Valve mounting bracket

1963318_ _

Nameplate

0.9 m (3 ft)

R1021-0022

0.250 OD x 0.040 wall tubing

1951407_1

Male connector

5327327_3

Adaptor

Pan head Zn plated steel machine screw (0.190-24 x 0.875)

Hex head Zn plated steel cap screw (0.250-20 x 0.875)

Hex head Zn plated steel cap screw (0.250-20 x 4.000)

Ext lockwasher Zn plated steel hex keps (0.250-20)

1210-00

Zn plated steel shakeproof lockwasher

Brass pipe plug ( NPT)

Close brass nipple ( NPT)

I-P81-20

Instruction

Cotton drawstring bag

5328781

No. 100

Carton

NPT brass street elbow

Brass pipe plug (

3053306

NPT brass elbow

NPT x 1.250 long brass nipple

2.9 m (9.5 ft)

R9021-0050

0.500 OD x 0.062 wall polyester reinforced nylon tubing

NPT x 2.000 long brass nipple

NPT x 1.500 long brass nipple

1
8

NPT)

Types UP3 AND UP4 Actuators

A - 57

SPARE PARTS

Figure A-17. UP4 with Air Failure Lock, Table A-26

Types UP3 AND UP4 Actuators

A - 58

SPARE PARTS

Table A-27. UP3 Reserve Air Tank Kits, Figure A-18 (Kit Nos. 5328781 _31/32)
Item

Qty

1951712_1

Check valve

1941099_2

Pressure switch

1951606_1

3-way pneumatic valve

1941147_1

molded bushing

1951608_1

Shut-off valve for UP3 with positioner (kit no. 5328787_31)

Omit for UP3 with solenoid valve (kit no. 5328787_32)

5328782_1

Air failure lock harness

Omit
6

Part No.

Description

5328788_1

Mounting bracket

4-4FB12-B

Male connector

4-4CB12-B

Male elbow

4-4-4SB12-B

Male branch tee

NPT brass tee

4CB12-B

Male elbow

1951609_1

Bulkhead fitting

5328674_1

Valve mounting bracket

1963318_ _

Universal nameplate

4 m (13 ft)

R1021-0022

0.250 OD x 0.040 wall Al tubing with black poly jacket

NBZAC17014

Pan head screw (0.190-24)

NAUAC21016

Hex cap screw (0.250-20)

NTCAC11000

Flat washer (0.250)

NNBAC21000

Hex keps nut (0.250-20)

NTMAC19000

Int sems lockwasher (0.190)

C3053544-Sh 1

NPT brass elbow

NPT x 1.250 long brass nipple

1941817_1

Conduit gasket

1963489_4

Designation plate

1951785_8

30.3 liter (8.0 gallon) air tank assembly (Fig. B-12)

1963478_1

Shut-off valve for UP3 with positioner (kit no. 5328787_31)

Omit for UP3 with solenoid valve (kit no. 5328787_32)

Omit

Types UP3 AND UP4 Actuators

A - 59

SPARE PARTS

Figure A-18. UP3 with Reserve Air Tank, Table A-27

Table A-28. UP4 Reserve Air Tank Kits, Figure A-19 (Kit Nos. 5328781 _41/42)
Item

Qty

1951712_1

Part No.
Check valve

Description

1941099_2

Pressure switch

1951606_1

3-way pneumatic valve

1941147_1

molded bushing

1951608_1

Shut-off valve for UP4 with positioner (kit no. 5328787_41)

Omit for UP4 with solenoid valve (kit no. 5328787_42)

Air failure lock harness

Omit
6

5328782_1

5328788_1

Mounting bracket

4-4FB12-B

Male connector

4-4CB12-B

Male elbow

4-4-4SB12-B

Male branch tee

NPT brass tee

1951408_1

Male elbow

1951609_1

Bulkhead fitting

5328674_1

Valve mounting bracket

1963318_ _

Universal nameplate

Types UP3 AND UP4 Actuators

A - 60

SPARE PARTS

Table A-28. UP4 Reserve Air Tank Kits, Figure A-19 (Kit Nos. 5328781 _41/42) (continued)
Item

Qty

0.9 m (3.0 ft)

R1021-0022

0.250 OD X 0.040 wall Al tubing with black poly jacket

1951407_1

Male connector

NBZAC17014

Pan head screw (0.190-24)

NAUAC21016

Hex cap screw (0.250-20)

NTCAC11000

Flat washer (0.250)

NNBAC21000

Hex keps nut (0.250-20)

NTMAC19000

Int sems lockwasher (0.190)

NPT brass street elbow

C3053544-Sh 1

NPT brass elbow

NPT X 1.250L brass nipple

3.1 m (10.0 ft)

R9021-0050

0.500 OD X 0.062 wall poly reinforced black nylon tubing

NPT X 1.500L brass nipple

1941817_1

Conduit gasket

1963489_4

Designation plate

1951785_8

30.0 liter (8.0 gallon) air tank assembly (Fig. B-12)

1963478_1

Shut-off valve for UP3 with positioner (kit no. 5328787_31)

Omit for UP3 with solenoid valve (kit no. 5328787_32)

Omit

Part No.

Description

Types UP3 AND UP4 Actuators

A - 61

SPARE PARTS

Figure A-19. UP4 with Reserve Air Tank, Table A-28

Table A-29. UP3 and UP4 Heater Kits, Figure A-20
Item

Qty

1943825_11

Part No.
Stud terminal

Description

1943825_8

Stud terminal

195586_1

Plastic clamp

1941401_2

Solderless terminal

1943785_3

Cable tie

662460_1

Thermoswitch

195105_10

Tube clamp

2.9 m (9.5 ft)

5318366_1U

Fiberglass insulation

197118_2

Conduit connector

19934_87

Spacer

1943002_1

Strip heater for 120 VAC operation

1943002_2

Strip heater for 240 VAC operation

1963318_

Nameplate

4.6 m (15.0 ft)

R2049-0100

14 AWG natural leadwire

Pan head Zn plated steel sems int (0.190-32 x 0.375)

NTKAC19000

Shakeproof lockwasher (0.190)

Types UP3 AND UP4 Actuators

A - 62

SPARE PARTS

Table A-29. UP3 and UP4 Heater Kits, Figure A-20 (continued)
Item

Qty

2.1 m (7.0 ft)

24
25

Part No.

Description

NBZAC16016

0.190-32 pan head screw

R9090-0030

Spiral wrapping

5328784

No. 17

Carton

Figure A-20. UP3 and UP4 with Heater, Table A-29

Table A-30. UP3 Cylinder Spare Parts Kit, Figure 8-2 (Kit No. 258240 _1)
Qty

Part No.

Description

Qty

Part No.

Description

1951416_256

O-ring

1951401_1

Wiper ring

5328773_1

Piston

A/R

199354_1

Lubricant

195825_15

O-ring

No. 62A

Carton

1951399_214

O-ring

258240

1951416_218

O-ring

Types UP3 AND UP4 Actuators

A - 63

SPARE PARTS

Table A-31. UP4 Cylinder Spare Parts Kit, Figure 8-3 (Part No. 258241 _1)
Qty

Part No.

Description

Qty

Part No.

Description

5311428_41

O-ring

195852_1

Wiper ring

195825_9

O-ring

5311428_24

O-ring

5328768_15

Piston

A/R

199354_1

Lubricant

1951359_220

O-ring

No. 39

Carton

195851_1

Back up ring

258241

Types UP5 and UP6 Actuators

Refer to Tables A-32 through A-46, and Figures A-21 through A-28 for
spare parts information for Types UP5 and UP6 actuators.
Table A-32. UP5 and UP6 with Positioner, Figure A-21 (Drawing No. 5328960)
Item

Qty

6631317_1

Part No.
Operating lever

Description

5328953_2

Gear carrier

1963318_ _

Nameplate

Refer to Table
A-32&A-33

19981_31

Plug button

5328877_1

Frame

5328890_1

Support panel

1951612_1

bulkhead fitting

1951408_1

Elbow

194956_8

Terminal block

Refer to Table
A-32&A-33

1947578_3

Desig plate

5328905_2

Bottom side cover

197743_3

Ty-wrap

1951611_4

Shaft seal

197120_22

Elastic stop nut

198517_2

Ratchet assembly

5325349_1

Clutch lever

1951611_3

Shaft seal

5328930_1

Pointer

5328934_2

Drive shaft

5328967_2

Top side cover

Refer to Table
A-32&A-33

R2041-0030

18 AWG white leadwire

241

5329162_1

Top cover assembly

5329067_1

Stop plate

Types UP5 and UP6 Actuators

A - 64

SPARE PARTS

Table A-32. UP5 and UP6 with Positioner, Figure A-21 (Drawing No. 5328960) (continued)
Item

Qty

5329010_1

Part No.
Roller chain

Description

5324693_2

Bushing

5328956_2

Chain sector

197754_1

Retaining ring

197164_275

Retaining ring

193221_1

Bearing

197105_4

Alemite fitting

198512_2

Key

1963488_1

Scale

5329008_1

Chain anchor

197730_1

Cotter pin

5311459_1

Valve handle

5329059_1

Top side cover

Refer to Tables
A-33, 8-3, 8-4 and
Figures 8-4 and
8-5

Cylinder

1947271_2

Desig plate

194956_17

Terminal block

197676_1

Ground screw

197675_1

Washer

5328949_1

Bolt plate

1951569_5

Button plug

5328889_1

Clevis pin

1963489_2

Desig plate

1963489_1

Desig plate

1951569_4

Button plug

5329083_1

Shaft extension

Pan head Zn plated steel sems ext (0.190-32 x 0.438)

5328436_1

Cap screw

198531_1

Woodruff key

5328892_1

Instruction plate

5328765_2

Gasket

19934_135

Spacer

Refer to Tables
A-32 & A-33

Positioner

Hex head Zn plated steel cap screw (0.625-11 x 2.750)

Semi-fin steel reg hex full nut (0.625-11)

Zn plated steel reg spring lockwasher (0.625)

Hex head Zn plated steel cap screw (0.250-20 x 0.500)

Indented hex washer, Zn plated steel threaded cutting screw

(0.250-20 x 0.500)

Types UP5 and UP6 Actuators

A - 65

SPARE PARTS

Table A-32. UP5 and UP6 with Positioner, Figure A-21 (Drawing No. 5328960) (continued)
Item

Qty

Pan head Zn plated steel machine screw (0.138-32 x 1.000)

SSP-68

Zn plated steel rivet

Zn plated steel roll pin (0.125 x 0.750)

Plain Zn plated steel washer (0.812 x 1.469 x 0.134)

Zn plated steel type 1 groove pin (0.250 dia x 1.250)

Pan head Zn plated steel machine screw (0.164-32 x 0.625)

Hex socket head steel cap screw (0.625-11 x 3.500)

Soc hex hdls Zn plated steel set screw (0.190-32 x 0.312)

4808-09-01-4102 Stainless steel shakeproof lockwasher

Zn plated steel washer (0.188 x 0.433 x 0.049)

8OBI2-B

Female branch tee

Refer to Tables

8-8CBI2-B

Elbow

Refer to Tables

5323705_1

Elbow

A-32 & A-33

Part No.

Types UP5 and UP6 Actuators

A - 66

Description

8 -18 NPT pipe plug

SPARE PARTS

Figure A-21. UP5 and UP6 with Positioner, Tables A-32, A-32 and A-33 (Sheet 1 of 3)

Types UP5 and UP6 Actuators

A - 67

SPARE PARTS

Figure A-21. UP5 and UP6 with Positioner, Tables A-32, A-32 and A-33 (Sheet 2 of 3)

Types UP5 and UP6 Actuators

A - 68

SPARE PARTS

Figure A-21. Kit Adding TZIDC Positioner & Boosters to UP5/UP6 (Kit Item 110, P/N 258657-1
(Sheet 3 of 3)
Types UP5 and UP6 Actuators
A - 69

SPARE PARTS

Table A-32. UP5 and UP6 with Positioner, Figure A-21

(Drawing No. 5328960) (continued)
Item

Qty

Refer to Tables

Part No.

Refer to Tables

Description

4-4FBI2-B

Male connector

1951609_1

Bulkhead fitting

4CBI2-B

Elbow

5328905_1

Bottom side cover

1951407_1

Male connector

5328957_1

Positioner drive rod

5311759_1

Ball joint

5328968_1

Stud

Refer to Tables

Brass coupling (

Refer to Tables

Brass close nipple (

Refer to Tables

1943825_1

Terminal lug

Refer to Tables

R2041-0010

18 AWG black leadwire

183 cm (72 in.)

R9021-0050

0.500 OD nylon tubing

Refer to Tables

R1021-0022

0.250 OD x 0.040 wall Al tubing

Zn plated steel spring lockwasher (0.750)

5328902_1

Crank arm

1963488_2

Scale

Poly bag

100

Refer to Table
A-32 A-32

1943825_3

Terminal lug

101

1114-00

Zn plated steel shakeproof int lockwasher

102

Refer to Table
A-32

1947578_4

Desig plate

103

1206-00

Zn plated steel shakeproof int lockwasher

104

A-32 & A-32

A-32 & A-32
A-32 & A-32

A-32 & A-32

A-32 & A-32
A-32 & A-32
A-32 & A-32

A-32 & A-32

10.4 m (34.0 ft) 1951480 _1U

8 )

Sealing strip

109

1963353_ _

Label, universal, CSA

110

258657-1

TZIDC Mounting Kti with Boosters and Manifold

NOTE:
1. Older models have plastic top covers. To order a plastic top cover, use Part No. 5329053_1.

Table A-33. UP5 and UP6 Positioners and Unique Items, Figure A-21
Type

Item 4 Item 10

Item 23

Item 42

Item 60

Item 79

Item 80 Item 81

UP5_A

7 req

1 req

Omit

5328952_1

AV1121_0

1 req

2 req

1 req

UP5_B

7 req

1 req

Omit

5328952_1

AV1221_0

1 req

2 req

1 req

UP5_C

8 req

1 req

46 cm (18 in.)

5328952_1

AV2321_0

1 req

2 req

Omit

UP5_D

8 req

1 req

46 cm (18 in.)

5328952_1

AV3321_0

1 req

2 req

Omit

UP5_E

8 req

Omit

91 cm (36 in.)

5328952_1

AV442100

1 req

2 req

Omit

UP6_A

7 req

1 req

Omit

5328945_1

AV1121_0

3 req

Omit

1 req

Types UP5 and UP6 Actuators

A - 70

SPARE PARTS

Table A-33. UP5 and UP6 Positioners and Unique Items, Figure A-21 (continued)
Type

Item 82 Item 83

Items 89,90

Item 91

Item 92

Item 94

Item
100

Item
102

Omit

5328945_1

AV1221_0

3 req

Omit

1 req

UP6_B

7 req

1 req

UP6_C

8 req

1 req

46 cm (18 in.) 5328945_1

AV2321_0

3 req

Omit

UP6_D

8 req

1 req

46 cm (18 in.) 5328945_1

AV3321_0

3 req

Omit

UP6_E

8 req

Omit

91 cm (36 in.) 5328945_1

AV442100

3 req

Omit

UP5_A

1 req

Omit

38 cm (15 in.)

Omit

UP5_B

1 req

Omit

38 cm (15 in.)

Omit

UP5_C

Omit

1 req

4 req

46 cm (18 in.)

Omit

UP5_D

Omit

1 req

4 req

46 cm (18 in.)

Omit

UP5_E

Omit

1 req

5 req

137 cm (54 in.)

Omit

5 req

1 req

UP6_A

1 req

Omit

38 cm (15 in.)

Omit

UP6_B

1 req

Omit

38 cm (15 in.)

Omit

UP6_C

Omit

4 req

46 cm (18 in.)

Omit

UP6_D

Omit

4 req

46 cm (18 in.)

Omit

UP6_E

Omit

1 req

5 req

137 cm (54 in.)

Omit

5 req

1 req

Table A-34. UP5/UP6 With TZIDC Positioners and Unique Items, ref. Figure A-21, Sheets. 1-3)
Drive Type

Cylinder
Item 42

Positioner
Item 60

Mounting Kit
Item 110

Remaining
Variable
Items Same As:

UP5_U0

5328952_1

V18345-2022420001

258657_1

UP5_ _A

UP5_UB

5328952_1

V18345-2022421001

258657_1

UP5_ _A

UP5_W0

5328952_1

V18345-2022520001

258657_1

UP5_ _A

UP5_WB

5328952_1

V18345-2022521001

258657_1

UP5_ _A

UP5_Y0

5328952_1

V18348-201233000110

258657_1

UP5_ _A

UP5_YB

5328952_1

V18348-201233100110

258657_1

UP5_ _A

UP5_Z0

5328952_1

V18348-201243000110

258657_1

UP5_ _A

UP5_ZB

5328952_1

V18348-201243100110

258657_1

UP5_ _A

UP6_U0

5328945_1

V18345-2022420001

258657_1

UP6_ _A

UP6_UB

5328945_1

V18345-2022421001

258657_1

UP6_ _A

UP6_W0

5328945_1

V18345-2022520001

258657_1

UP6_ _A

UP6_WB

5328945_1

V18345-2022521001

258657_1

UP6_ _A

UP6_Y0

5328945_1

V18348-201233000110

258657_1

UP6_ _A

UP6_YB

5328945_1

V18348-201233100110

258657_1

UP6_ _A

UP6_Z0

5328945_1

V18348-201243000110

258657_1

UP6_ _A

UP6_ZB

5328945_1

V18348-201243100110

258657_1

UP6_ _A

Table A-35. UP5 and UP6 with Solenoid Valve,

Figure A-22 (Drawing No. 5328961)
Item

Qty

Part No.
6631317_1

Description
Operating lever

Types UP5 and UP6 Actuators

A - 71

SPARE PARTS

Table A-35. UP5 and UP6 with Solenoid Valve,

Figure A-22 (Drawing No. 5328961) (continued)
Item

Qty

5328953_2

Part No.
Gear carrier

Description

1963318_ _

Nameplate

19981_31

Plug button

5328877_1

Frame

5328890_1

Support panel

1951612_1

bulkhead fitting

Refer to Table A-36

8-8CBI2-B

Elbow

194956_8

Terminal block

Refer to Table A-36

Desig plate

5328905_1

Bottom side cover

197743_3

Ty-wrap

1951611_4

Shaft seal

197120_22

Elastic stop nut

198517_2

Ratchet assembly

5325349_1

Clutch lever

1951611_3

Shaft seal

5328930_1

Pointer

5328934_2

Drive shaft

5328967_2

Top side cover

1963478_1

Instruction plate

241

5329162_1

Top cover assembly

5329010_1

Roller chain

5324693_2

Bushing

5328956_2

Chain sector

197754_1

Retaining ring

197164_275

Retaining ring

193221_1

Bearing

197105_4

Alemite fitting

198512_2

Key

1963488_1

Scale

5329008_1

Chain anchor

197730_1

Cotter pin

5329059_1

Top side cover

Refer to Tables
Cylinder
A-36, 8-3, 8-4 and
Figures 8-4 and
8-5

1947271_2

Desig plate

194956_17

Terminal block

197676_1

Ground screw

197675_1

Washer

Types UP5 and UP6 Actuators

A - 72

SPARE PARTS

Table A-35. UP5 and UP6 with Solenoid Valve,

Figure A-22 (Drawing No. 5328961) (continued)
Item

Qty

5328949_1

Bolt plate

1951569_5

Button plug

5328889_1

Clevis pin

1963489_2

Desig plate

1963489_1

Desig plate

1951608_1

Shut off valve

Refer to Table A-36

1943825_8

Terminal lug

1941401_2

Solderless terminal

5328436_1

Cap screw

198531_1

Woodruff key

Refer to Table
A-36

Solenoid valve

Refer to Table A-36

5323705_1

Elbow

5328435_1

Mounting plate

140 cm (55 in.)

R9021-0050

0.500 OD nylon tubing

Hex head Zn plated steel cap screw (0.625-11 x 2.750)

Semi-fin steel reg hex full nut (0.625-11)

Zn plated steel reg spring lockwasher (0.625)

Hex head Zn plated steel cap screw (0.250-20 x 0.500)

Indented hex washer, Zn plated steel threaded cutting screw

(0.250-20 x 0.500)

Pan head Zn plated steel machine screw (0.138-32 x 1.000)

SSP-68

Zn plated steel rivet

152 cm (60 in.)

R1021-0022

0.250 OD Al tubing

Plain Zn plated steel washer (0.812 x 1.469 x 0.134)

Zn plated steel type 1 groove pin (0.250 dia x 1.250)

Zn plated steel reg spring lockwasher (0.750)

Refer to Table A-36

91 cm (36 in.)

77
78
79

Part No.

Description

8 NPT brass coupling

Hex socket head steel cap screw (0.625-11 x 3.500)

Soc hex hdls Zn plated steel set screw (0.190-32 x 0.312)

R2041-1594

14 AWG black leadwire

Pan head Zn plated steel machine screw (0.250-20 x 0.750)

Ext lockwasher Zn plated steel hex keps (0.250-20)

Refer to Table A-36

488907_9

Grommet

4-4FBI2-B

Male connector

Refer to Table A-36

Brass close nipple ( 3 8 )

8-4OBI2-B

Female branch tee

5328902_1

Crank arm

1963488_2

Scale

8 x 13 poly bag

Types UP5 and UP6 Actuators

A - 73

SPARE PARTS

Table A-35. UP5 and UP6 with Solenoid Valve,

Figure A-22 (Drawing No. 5328961) (continued)
Item

Qty

1214-00

Part No.

Zn plated steel shakeproof int lockwasher

Description

1206-00

Zn plated steel shakeproof int lockwasher

9.5 m (34.0 ft)

1951480_1U

Sealing strip

1963353_ _01

Label, universal, CSA

NOTE:
1. Older models have plastic top covers. To order a plastic top cover, use Part No. 5329053_1.

Table A-36. UP5 and UP6 Solenoid Valves and Unique Items, Figure A-22
Type

Voltage

Item 8

Item 10

Item 42

Items
53, 54

Item 57

Item
58

Item
73

Item
79

Item
81

UP5_5

120 VAC

1 req

1947578_1

5328952_1

2 req

1951013_1

5 req

1 req

UP5_6

115/125 VDC

1 req

1947578_1

5328952_1

2 req

1951013_3

5 req

1 req

UP5_8

120 VAC

1 req

1947711_1

5328952_1

4 req

1951135_1

5 req

1 req

2 req

1 req

UP5_9

115/125 VDC

1 req

1947711_1

5328952_1

4 req

1951135_2

5 req

1 req

2 req

1 req

UP5_F

220/240 VAC

1 req

1947578_1

5328952_1

2 req

1951013_2

5 req

1 req

UP5_G

220/240 VAC

1 req

1947711_1

5328952_1

4 req

1951135_4

5 req

1 req

2 req

1 req

UP6_5

120 VAC

3 req

1947578_1

5328945_1

2 req

1951013_1

3 req

Omit

1 req

Omit

UP6_6

115/125 VDC

3 req

1947578_1

5328945_1

2 req

1951013_3

3 req

Omit

1 req

Omit

UP6_8

120 VAC

3 req

1947711_1

5328945_1

4 req

1951135_1

3 req

Omit

2 req

Omit

UP6_9

115/125 VDC

3 req

1947711_1

5328945_1

4 req

1951135_2

3 req

Omit

2 req

Omit

UP6_F

220/240 VAC

3 req

1947578_1

5328945_1

2 req

1951013_2

3 req

Omit

1 req

Omit

UP6_G

220/240 VAC

3 req

1947711_1

5328945_1

4 req

1951135_4

3 req

Omit

2 req

Omit

Types UP5 and UP6 Actuators

A - 74

SPARE PARTS

Figure A-22. UP5 and UP6 with Solenoid Valve, Tables A-35 and A-36 (Sheet 1 of 2)

Types UP5 and UP6 Actuators

A - 75

SPARE PARTS

Figure A-22. UP5 and UP6 with Solenoid Valve, Tables A-35 and A-36 (Sheet 2 of 2)

Types UP5 and UP6 Actuators

A - 76

SPARE PARTS

Figure A-23. UP5 and UP6 with Alarm/Travel Switches, Table A-38 (sheet 1 of 2)

Types UP5 and UP6 Actuators

A - 77

SPARE PARTS

Figure A-23. UP5 and UP6 with Alarm/Travel Switches, Table A-38 (Sheet 2 of 2)

Types UP5 and UP6 Actuators

A - 78

SPARE PARTS

Table A-37. UP5 and UP6 Pneumatic Shaft Position

Transmitter Kit, Figure A-24 (Kit No. 5328963 _1)
Item

Qty

1951609_1

Part No.
Bulkhead fitting

Description

5311759_1

Ball joint

5328958_1

Transmitter drive rod

1114-00

Zn plated steel shakeproof lockwasher

Pan head Zn plated steel cap screw (0.250-20 x 0.500)

4-4CBI2-B

Male elbow

4-4FBI2-B

Male connector

4-4-4RBI2-B

Male run tee

122 cm (4 ft)

R1021-0022

0.250 OD x 0.040 wall Al tubing

FORM MP290

Warning tag

-18 NPT brass pipe plug

197120_5

Elastic stop nut

AV1_2000

Positioner assembly

1963318_ _

Nameplate

No. 24

Carton

5328963

Ext lockwasher Zn plated steel hex keps (0.250-28)

1210-00

Zn plated steel shakeproof lockwasher

Table A-38. UP5 and UP6 Alarm/Travel Switch Kit, Figure A-23 (Kit No. 5328962_1)
Item

Qty

Part No.

Description

19934A208

Spacer

NBZAC16016

Screw, SLT PAN HD 10-32 x 1

5328596A2

Arm

5312449A12

Connecting Link

155C003U01

Alarm/Travel SW-UP1.2.5.6-4SW

NIEAC16008

SEM HEX HD EXT 10-32 x 1/2

NBAAC13008

HEX SOC HD CAP SCR 6-32 x 1/2

5328933A1

Wiring Harness

085F020S31

#10 INT tooth washer

1963318A10

Nameplate

085D516T10

5/16 Spring lock washer

150A164U01

Conduit nipple #502

355C647U01

Mtg. plate travel SW UP3-6

040D010T10

5/16-18 screw CAP HEX HD

DWGE5328962

UP5/6 drive

Types UP5 and UP6 Actuators

A - 79

SPARE PARTS

Figure A-24. UP5 and UP6 with Pneumatic Shaft Position Transmitter, Table A-37 (Sheet 1 of 2)

Types UP5 and UP6 Actuators

A - 80

SPARE PARTS

Figure 24. UP5 and UP6 with Pneumatic Shaft Position Transmitter, Table A-37 (Sheet 2 of 2)

Types UP5 and UP6 Actuators

A - 81

SPARE PARTS

Table A-39. UP5 and UP6 with Positioner Air Failure

Lock Kit, Figure A-25 (Kit No. 5328964 _1)
Item

Qty

Part No.
1941099_2

Description
Pressure switch

1941147_1

molded bushing

1951608_1

Shutoff valve

5328959_1

Valve mounting bracket

5318451_2

3-way pneumatic valve

1963478_1

Instruction plate

1951609_1

Bulkhead fitting

5328782_2

Air failure lock harness

1951589_1

Air valve

1963318_ _

Nameplate

NPT brass tee

Brass reducing bushing ( x )

4-4CBI2-B

Male elbow

1951407_1

Male connector

8-8CBI2-B

Male elbow

4-4-4SBI2-B

Male branch tee

NPT brass close nipple

Brass reducing bushing

4-4FBI2-B

Male connector

4.3 m (14.0 ft)

R9021-0050

OD nylon tubing

4.3 m (14.0 ft)

R1021-0022

0.250 OD x 0.040 wall Al tubing

Hex head Zn plated steel cap screw (0.250-20 x 1.000)

Ext lockwasher Zn plated steel hex keps (0.250-20)

std brass pipe plug

Cotton draw string bag

No. 100

Carton

5328964

Plain Zn plated steel washer (0.312 x 0.734 x 0.065)

3053306

Types UP5 and UP6 Actuators

A - 82

8 brass pipe plug

SPARE PARTS

Table A-40. UP5 and UP6 with Solenoid Valve Air

Failure Lock Kit, Figure A-25
(Kit No. 5328964 _2)
Item

Qty

1941099_2

Part No.
Pressure switch

Description

1941147_1

molded bushing

5328959_1

Valve mounting bracket

5318451_2

3-way pneumatic valve

1963478_1

Instruction plate

1951609_1

Bulkhead fitting

5328782_2

Air failure lock harness

1951589_1

Air valve

1963318_ _

Nameplate

NPT brass tee

Brass reducing bushing ( x )

4-4CBI2-B

Male elbow

1951407_1

Male connector

8-8CBI2-B

Male elbow

4-4-4SBI2-B

Male branch tee

NPT brass close nipple

Brass reducing bushing ( 3 8

4-4FBI2-B

Male connector

4.3 m (14.0 ft)

R9021-0050

OD nylon tubing

4.3 m (14.0 ft)

R1021-0022

0.250 OD x 0.040 wall Al tubing

Hex head Zn plated steel cap screw (0.250-20 x 1.000)

Ext lockwasher Zn plated steel hex keps (0.250-20)

std brass pipe plug

Cotton draw string bag

No. 100

Carton

5328964

Plain Zn plated steel washer (0.312 x 0.734 x 0.065)

3053306

x )

8 brass pipe plug

Types UP5 and UP6 Actuators

A - 83

5318451 _2

3-way pneumatic valve

1963478 _1

Instruction plate

1951609 _1

Bulkhead fitting

5328782 _1

Air failure lock harness

1951712 _1

Check valve

1963318 _ _

Universal nameplate

NPT brass tee

( x ) brass reducing bushing

4-4CB12-B

Male elbow

1951407 _1

Male connector

8-8CB12-B

Male elbow

4-4-4SB12-B

Male branch tee

NPT brass close nipple

4-4FB12-B

Male connector for UP5 and UP6 with positioner (kit no.
5328964_ _1). Omit for UP5 and UP6 with solenoid valve (kit
no. 5328964_ _2).

4.3 m (14 ft)

R9021-0050

0.500 OD nylon tubing

4.3 m (14 ft)

R1021-0022

0.250 OD x 0.040 wall tubing

NAUAC21016

Hex cap screw (0.250-20)

NNBAC21000

Hex keps nut (0.250-20)

NPT brass tee

NPT brass close nipple

1951408 _1

Male elbow

NTCAC11000

Flat washer (0.250)

1941817 _1

Conduit gasket

1941817 _3

Conduit gasket

1951612 _1

Bulkhead fitting

1963489 _4

Designation plate

1951785 _8

30.3 liter (8.0 gallon) air tank assembly for UP5

(kit no. 5328964 _ 5 _) (Fig. B-11).

1951785 _17

64.4 liter (17.0 gallon) air tank assembly for UP6

(kit no. 5328964 _ 6 _ ) (Fig. B-12)

C3053544-Sh2

Types UP5 and UP6 Actuators

A - 86

3
8 x ) brass reducing bushing for UP5 and UP6 with positioner (kit no. 5328964_ _1). Omit for UP5 and UP6 with solenoid valve (kit no. 5328964_ _2).

SPARE PARTS

Figure A-26. UP5 and UP6 with Reserve Air Tank, Table A-41 (Sheet 1 of 2)

Types UP5 and UP6 Actuators

A - 87

SPARE PARTS

Figure A-26. UP5 and UP6 with Reserve Air Tank, Table A-41 (Sheet 2 of 2)

Types UP5 and UP6 Actuators

A - 88

SPARE PARTS

Table A-42. UP5 Cylinder Spare Parts Kit, Figure 8-4 (Kit No. 258241 _1)
Qty

Part No.

Description

Qty

Part No.

Description

5311428_41

O-ring

195852_1

Wiper ring

195825_9

O-ring

5311428_24

O-ring

5328768_1

Piston

A/R

199354_1

Lubricant

1951359_220

O-ring

No. 39

Carton

195851_1

Back up ring

258241

Table A-43. UP6 Cylinder Spare Parts Kit, Figure 8-5 (Kit No. 258242 _1)
Qty

Part No.

Description

Qty

Part No.

Description

5311428_39

O-ring

5311428_24

O-ring

5328941_1

Piston

195852_1

Wiper ring

195825_9

O-ring

A/R

199354_1

Lubricant

195851_1

Back up ring

No. 18

Carton

1951359_220

O-ring

258242

Table A-44. UP5 and UP6 Heater Kits, Figure A-27 (Kit Nos. 5328965 _1/3)
Item

Qty

662460_1

Thermoswitch

1941401_2

Solderless terminal

195105_10

Tube clamp

1943825_8

Stud terminal

197118_2

Conduit connector

1943825_11

Stud terminal

1943002_1

Strip heater for 120 VAC operation (kit no. 5328965_1)

1943002_2

Strip heater for 240 VAC operation (kit no. 5328965_3)

19934_87

Spacer

Part No.

2.6 m (28.0 ft ) 5318366_1U

1963318_ _

Description

Fiberglass insulation
Nameplate

3 m (10 ft)

R2049-0100

14 AWG natural leadwire

Pan head Zn plated steel sems int (0.190-32 x 0.375)

NBZAC21016

slotted pan head screw (0.250-20)

NTKAC25000

Shakeproof lockwasher (0.250)

5328965

No. 17

Carton

Table A-45. UP6 Volume Boosters Kit, Figure A-28 (Kit No. 5329155)
Item

Qty

5328566_1

Part No.
Mounting plate

Description

5329020_1

Mounting bracket

5328021_2

Volume booster

5328018_1

Supply manifold

Types UP5 and UP6 Actuators

A - 89

SPARE PARTS

Table A-45. UP6 Volume Boosters Kit, Figure A-28 (Kit No. 5329155) (continued)
Item

Qty

5328018_2

Part No.
Supply manifold

Description

5329016_1

Bottom flange

5329017_1

Top flange

1951772_1

Hose fitting (male)

1951773_1

Hose fitting (female)

5328013_1

SAE/NPT male elbow

5328014_1

SAE/NPT male connector

5323705_1

Elbow

1951407_1

Male connector

195426_1

brass close nipple

195153_

brass tee

1951408_1

Male elbow

195137_

90_ street elbow

1963318_ _

Nameplate

A/R

197743_3

Ty-wrap

-14 NPT brass pipe plug

6.1 m (20.0 ft)

R9025-0033

0.750 ID black synthetic rubber hose with textile braid

reinforcement

2.4 m (8.0 ft)

R9021-0050

0.062 wall x 0.500 OD polyester reinforced nylon tubing

A/R

NPTAC18032

Cherry N rivet

NIEAC16008

Hex sems ext (0.190-32)

A - 92

SPARE PARTS

Figure A-28. UP6 Actuators with Volume Boosters, Table A-45

Types UP5 and UP6 Actuators

A - 93

SPARE PARTS

PARTS KITS FOR ALL Actuators

Alarm/Travel Switch Kits.
The UP alarm/switch travel design changed in April 2004. Repair of
the pre-2004 switch is by replacement; use the replacement switch kit
part number appropriate to the UP actuator size listed in the following
table.
If adding a new limit switch to a UP actuator, use the Add-On switch
kit part number appropriate for the actuator size listed in the following
table. The Add-On switch kits include the linkage necessary to connect the UP lever to the switch.
Table A-46. Alarm/Travel Switch Kits for UP Actuators

PARTS KITS FOR ALL Actuators

A - 94

UP Size

Replacement Switch Kit Part Number

UP1

5328745A3

UP2

5328932L3

UP3/4

5328787A2

UP5/6

5328962A3

UP Size

Add-On Switch Kit Part Number

UP1

5328745A2

UP2

5328932L4

UP3/4

5328787A1

UP5/6

5328962A1

APPENDIX B - DIMENSION DRAWINGS

DIMENSION DRAWINGS
HAND AND ACTUATOR LINKAGE
LEVER MAY BE MOUNTED AT
ANY ANGLE (SEE NOTE 2)

C
L

296.2
11.66

609.6
24.00
(SEE NOTE 1)

14.2
0.56

90 TRAVEL
546.1
21.50
12.7 DIA
0.50
(3 HOLES)

304.8
12.00
RAD

127.0
152.4 5.00
177.8 6.00
RAD
7.00 RAD
RAD

393.7
15.50
203.2
8.00
(SEE NOTE 1)

MIN. MOUNTING
BOLT EXTENSION 22.4
0.88
ABOVE FLOOR
153.9
6.06

C
L ROTARY
ACTUATOR
SHAFT
330.2
13.00
368.3
14.50

13.5 WIDE 16.5 LONG

0.53 WIDE 0.65 LONG
4 SLOTS FOR 0.5 BOLTS
SAE GR. 5 CARBON STEEL.
TORQUE TO 54.2 6.8 NM
(40 5 FT-LB).
127.0
5.00
(SEE NOTE 1)

52.3
2.06

124.0
4.88

DIMENSIONS

NOTES:
1. MINIMUM CLEARANCE FOR ADJUSTMENT, INSPECTION, MAINTENANCE AND OPERATION REQUIRED.

MILLIMETERS
INCHES

2. AFTER POSITIONING ACTUATOR LEVER, TORQUE TWO 0.375 IN. SOCKET HEAD CAP SCREWS TO 74.6 2.7 NM (55 2 FT-LB).
3. MAXIMUM AMBIENT TEMPERATURE LIMIT = 82C (180F). SOME ACTUATOR/POSITIONER COMBINATIONS MAY HAVE A SLIGHTLY
LOWER MAXIMUM AMBIENT TEMPERATURE LIMIT. REFER TO THE APPROPIATE POSITIONER SPECIFICATION.

TP20114B .

Figure B-1. Type UP1 Actuator with Positioner

DIMENSION DRAWINGS
B-1

DIMENSION DRAWINGS

HAND AND ACTUATOR

LINKAGE LEVER MAY BE CL
MOUNTED AT ANY ANGLE
(SEE NOTE 2)

99.6
3.92

296.2
11.66

609.6
24.00
(SEE NOTE 1)

14.2
0.56
90
TRAVEL

12.7 DIA
0.50
(3 HOLES)

546.1
21.50
304.8
12.00
RAD

APPROX
76.2
3.00

MIN. MOUNTING
22.4
BOLT EXTENSION 0.88
ABOVE FLOOR

127.0
152.4 5.00
177.8 6.00 RAD
7.00 RAD
RAD

393.7
15.50

13.5 WIDE 16.5 LONG

0.53 WIDE 0.65 LONG
4 SLOTS FOR 0.5 BOLTS,
SAE GR. 5 CARBON STEEL.
TORQUE TO 54.2 6.8 NM
(40 5 FT-LB).

203.2
8.00
(SEE NOTE 1)
153.9
6.06

330.2
13.00

CL ACTUATOR
SHAFT

52.3
2.06

127.0
5.00
(SEE NOTE 1)

368.3
14.50

124.0
4.88
DIMENSIONS
MILLIMETERS
INCHES

NOTES:
1. MINIMUM CLEARANCE FOR ADJUSTMENT, INSPECTION, MAINTENANCE AND OPERATION REQUIRED.
2. AFTER POSITIONING ACTUATOR LEVER, TORQUE TWO 0.375 IN. SOCKET HEAD CAP SCREWS TO 74.6 2.7 NM (55 2 FT-LB).
3. MAXIMUM AMBIENT TEMPERATURE LIMIT = 82C (180F). SOME ACTUATOR/POSITIONER COMBINATIONS MAY HAVE A SLIGHTLY LOWER
MAXIMUM AMBIENT TEMPERATURE LIMIT. REFER TO THE APPROPRIATE POSITIONER SPECIFICATION.

TP20115B .

Figure B-2. Type UP1 Actuator with Positioner and Air Failure Lock

HAND AND ACTUATOR

LINKAGE LEVER MAY
BE MOUNTED AT ANY
ANGLE (NOTE 2)

546.1
21.50

FOR 0.50 IN. 22.2

CONDUIT 0.88 DIA
CONNECTOR
MINIMUM
MOUNTING
22.4
BOLT
0.88
EXTENSION
ABOVE FLOOR

153.9
6.06
330.2
13.00

47.2
1.86
CL ACTUATOR
SHAFT
368.3
14.50

609.6
24.00
(NOTE 1)

127.0
152.4
177.8 6.00 5.00
7.00 RAD RAD
RAD

393.7
15.50
203.2
8.00
(NOTE 1)

343.7
13.53

1 4.2
0 .5 6

90
TRAVEL

304.8
12.00
RAD

HAND AND ACTUATOR

CL LINKAGE LEVER

13.5 WIDE 16.5 LONG

0.53 WIDE 0.65 LONG
4 SLOTS FOR 0.5 BOLTS,
SAE GR. 5 CARBON STEEL.
TORQUE TO 54.2 6.8 NM
(40 5 FT-LB)

12.7 DIA
0.50
(3 HOLES)

81.8
3.22

DIMENSIONS

127.0
5.00
(NOTE 1)

52.3
2.06

124.0
4.88

MILLIMETERS
INCHES

NOTES:
1. MINIMUM CLEARANCE FOR ADJUSTMENT, INSPECTION, MAINTENANCE AND OPERATION REQUIRED.
2. AFTER POSITIONING ACTUATOR LEVER, TORQUE TWO 0.375 in. SOCKET HEAD CAP SCREWS TO 67.8 6.8 NM
(50 5 FT-LB).
3. MAXIMUM AMBIENT TEMPERATURE LIMIT = 82C (180F). SOME ACTUATOR/POSITIONER COMBINATIONS MAY
HAVE A SLIGHTLY LOWER MAXIMUM AMBIENT TEMPERATURE LIMIT. REFER TO THE APPROPRIATE
POSITIONER SPECIFICATION.

Figure B-3. Type UP1 Actuator with Positioner and/or Alarm/Travel Switches

DIMENSION DRAWINGS
B-2

TP20113B .

DIMENSION DRAWINGS

POSITION
INDICATOR

HAND AND ACTUATOR

LINKAGE LEVER MAY BE
MOUNTED AT ANY ANGLE
(NOTE 2)

B
A

HAND AND ACTUATOR

LINKAGE LEVER

321.6
12.66

14.2
0.56

90
TRAVEL

543.1
21.38
304.8
12.00
RAD

127.0
152.4
177.8 6.00 5.00
7.00 RAD RAD
RAD

393.7
15.50

13.5 WIDE 16.5 LONG

0.53 WIDE 0.65 LONG

12.7 DIA
0.50
(3 HOLES)

4 SLOTS FOR 0.5 BOLTS,

SAE GR. 5 CARBON STEEL.
TORQUE TO 54.2 6.8 NM
(40 5 FT-LB)

153.9
6.06

MINIMUM
MOUNTING BOLT 22.4
EXTENSION 0.88
ABOVE FLOOR

457.2
18.00
(NOTE 1)

CL ACTUATOR

330.2
13.00
376.9
14.84

SHAFT
368.3
14.50

127.0
5.00
(NOTE 1)

52.3
2.06

124.0
4.88

DIMENSIONS
MILLIMETERS
INCHES

TP20110B .

Figure B-4. Type UP1 Actuator with Solenoid Valve

ACTUATOR LINKAGE
LEVER MAY BE
MOUNTED AT ANY
ANGLE (NOTE 2)

HAND AND ACTUATOR

LINKAGE LEVER
321.5
12.66

94.0
3.70

457.2
18.00
(NOTE 1)

14.2
0.56

90
TRAVEL

12.7 DIA
0.50
(3 HOLES)

543.1
21.38
304.8
12.00
RAD

127.0
177.8 152.4 5.00
7.00 6.00 RAD
RAD RAD

393.7
15.50
13.5 WIDE 16.5 LONG
0.53 WIDE 0.65 LONG
4 SLOTS FOR 0.5 BOLTS,
SAE GR. 5 CARBON STEEL.
TORQUE TO 54.2 6.8 NM
(40 5 FT-LB)

153.9
6.06

MINIMUM
MOUNTING
BOLT
EXTENSION
ABOVE FLOOR

CL ACTUATOR

22.4
0.88

330.2
13.00

SHAFT
368.3
14.50
376.9
14.84

127.0
5.00
(NOTE 1)

52.3
2.06

124.0
4.88

DIMENSIONS
MILLIMETERS
INCHES

TP20112B .

Figure B-5. Type UP1 Actuator with Solenoid Valve and Air Failure Lock

DIMENSION DRAWINGS

B-3

DIMENSION DRAWINGS

Figure B-6. Type UP1 Actuator with Solenoid Valve and/or Alarm/Travel Switches

Figure B-7. Type UP2 Actuator with Type AV

Positioner or Solenoid Valve

DIMENSION DRAWINGS
B-4

DIMENSION DRAWINGS

254.0
10.00

SEE NOTE 1

190.2
7.49

254.0
10.00
(SEE NOTE 1)

660.4
26.00

322.1
12.68

495.3
19.50
173.2
6.82

345.5
13.64

DIMENSIONS
MILLIMETERS
INCHES

21.8
0.86

25.4 DIA
1.00
(3 HOLES)

90 TRAVEL
279.4 RAD
11.00

127.0
5.00

197.1
7.76
254.0
10.00

ACTUATOR
LEVER MAY
BE ON EITHER
SIDE AND AT
14 INTERVALS
25.4
1.00

1177.3
46.35

778.8
30.66

38.1
1.50

31.8
1.25
609.6
24.00
SEE NOTE 1)

MINIMUM
MOUNTING
BOLT EXTENSION
ABOVE FLOOR

288.8
11.37
641.4
25.25

577.9
22.75

457.2
18.00
(SEE NOTE 1)

83.8
3.30

77.7
3.06
63.0
2.48
89.2
3.51

AFC

V1
E1

33.5
1.32
266.7
10.50
0.75 in. Dia. Bolts (4)
ASTM A193, GR. B5 or equiv
Torque to 130+ 5 ft.lbs. (176

NOTES:
1. MINIMUM CLEARANCE FOR ADJUSTMENTS, INSPECTION, MAINTENANCE AND OPERATION REQUIRED.

2 MAXIMUM AMBIENT TEMPERATURE LIMIT = 82 C (180 F). SOME ACTUATOR/POSITIONER COMBINATIONS MAY HAVE A SLIGHTLY LOWER MAXIMUM
AMBIENT TEMPERATURE LIMIT. REFER TO THE APPROPRIATE POSITIONER SPECIFICATION.
3. NO OTHER WIRES SHALL BE IN CONDUIT USED FOR TYPE UP[3,4]# [C,D,E] SIGNAL.
4. IF SHIELDED CABLE IS USED, SHIELD GROUNDING SHOULD BE CONSISTENT WITH SYSTEM REQUIREMENTS.
5. AFTER MOUNTING ACTUATOR IN PLACE, BUT BEFORE TIGHTENING MOUNTING BOLTS, SHIM SO THAT MOUNTING BOLTS, WHEN TIGHTENED, WILL
NOT WARP FRAME. TEST BY NOTING FREEDOM OF ACTUATOR LEVER SHAFT WITH PISTON ROD CLEVIS PIN REMOVED SO THAT
TP20127C .
PISTON IS DISCONNECTED.

Figure B-8. Types UP3 and UP4 Actuators (Page 1 of 2)

DIMENSION DRAWINGS

B-5

DIMENSION DRAWINGS

DIMENSIONS
MILLIMETERS
INCHES

PNEUMATIC
SHAFT POSITION
TRANSMITTER

SUPPLY
CONNECTION S
NPT 345 KPA
(50 PSIG) MAX

S
O2

V1
E1

OUTPUT SIGNAL
CONNECTION O2
NPT

A FC
E2

540.8
21.29

609.6
24.0
TP20261B .

Figure B-9. Types UP3 and UP4 Actuators (Page 2 of 2)

446.0 RAD
17.56 406.4 RAD

254.0
10.00
(SEE NOTE 1)

16.00 304.8 RAD

12.00

827.0
32.56

254.0
10.00
(SEE NOTE 1)
33.5
1.32

90 TRAVEL

1365.0
53.74

987.6
38.88

28.4 MM (1.12 IN.) DIA.

4 HOLES FOR 1.00 BOLTS,
ASTM 354 GR. BD, TORQUE
TO 542.3 27.1 NM
(400 20 FT-LB).

609.6
24.00
(SEE NOTE 1)

ACTUATOR LEVER
MAY BE LOCATED
ON EITHER SIDE
AND AT 1115'
INTERVALS

31.8 DIA
1.25

379.5
14.94
419.1
16.50

759.0
29.88
838.2
33.00

31.8
1.25

44.5 MM (1.75 IN.)

MIN TO 60.2 MM
(2.37 IN.) MAX
MOUNTING BOLT
EXTENSION
ABOVE FLOOR

19.1
0.75
609.6
24.00
(SEE NOTE 1)

520.7
20.50
599.9
23.62

NOTES:
1. MINIMUM CLEARANCE FOR ADJUSTMENTS, INSPECTION, MAINTENANCE AND OPERATION REQUIRED.

119.6
39.6 4.71
1.56
DIMENSIONS
MILLIMETERS
INCHES

2. MAXIMUM AMBIENT TEMPERATURE LIMIT = 82C (180F). SOME ACTUATOR/POSITIONER COMBINATIONS MAY HAVE A SLIGHTLY LOWER MAXIMUM
AMBIENT TEMPERATURE LIMIT. REFER TO THE APPROPRIATE POSITIONER SPECIFICATION.
3. NO OTHER WIRES SHALL BE IN CONDUIT USED FOR TYPE UP[5,6] [C,D,E] SIGNAL.
4. IF SHIELDED CABLE IS USED, SHIELD GROUNDING SHOULD BE CONSISTENT WITH SYSTEM REQUIREMENTS.
5. AFTER MOUNTING ACTUATOR IN PLACE, BUT BEFORE TIGHTENING MOUNTING BOLTS, SHIM SO THAT MOUNTING BOLTS, WHEN TIGHTENED, WILL NOT
WARP FRAME. TEST BY NOTING FREEDOM OF ACTUATOR LEVER SHAFT WITH PISTON ROD CLEVIS PIN REMOVED SO THAT PISTON IS DISCONNECTED.
TP20117B .

Figure B-10. Types UP5 and UP6 Actuators

DIMENSION DRAWINGS
B-6

DIMENSION DRAWINGS

DIMENSIONS
MILLIMETERS
INCHES

254.0
10.00

-14 NPT
2 PLACES

101.6
4.00

254.0
10.00
45

158.8
6.25

25.4
1.00

228.6
9.00

38.1
1.50

6.35
0.25

30
206.4
8.13

457.2
18.00

TP20411A .

Figure B-11. 20.8 LIter (5.5 Gallon) Reserve Air Tank

Option for Type UP2 Actuators

203.2
8.00

15.9 33.3 4 SLOTS

0.63 1.31

152.4
6.00

304.8 DIA
12.00

DIMENSIONS
MILLIMETERS
INCHES

247.7
9.75

MALE ELBOW

228.6
9.00

MALE
ELBOW

482.6
19.00

203.2
8.00

TP36331A .

Figure B-12. 30.3 Liter (8.0 Gallon) Reserve Air Tank Option
for Types UP3, UP4 and UP5 Actuators

DIMENSION DRAWINGS

B-7

DIMENSION DRAWINGS

254.0
10.00

508.0
20.00

16.0 33.3 4 SLOTS

0.63 1.31

152.4 304.80
6.00 12.00

276.4
10.88

552.5
21.75
939.8
37.00

190.5
7.50

DIMENSIONS
MILLIMETERS
INCHES

381.0
15.00

1-11 NPT
3 PLACES

1 - 11 NPT
2 PLACES

30
228.6
9.00

-18 NPT
1 PLACE

-14 NPT
3 PLACES

4.8 TYP
0.19

203.2
8.00

Figure B-13. 64.4 Liter (17.0 Gallon) Reserve Air Tank for Type UP6 Actuators

DIMENSION DRAWINGS
B-8

TP20428A .

ABB Limited
Process Automation
Oldends Lane
Stonehouse
Gloucestershire GL 10 3TA

Note
We reserve the right to make technical changes or modify the contents of this
document without prior notice. With regard to purchase orders, the agreed
particulars shall prevail. ABB does not accept any responsibility whatsoever for
potential errors or possible lack of information in this document.

Tel: +44 (0)1453 826 661

Fax: +44 (0)1453 829 671

We reserve all rights in this document and in the subject matter and illustrations
contained therein. Any reproduction, disclosure to third parties or utilization of its
contents in whole or in parts - is forbidden without prior written consent of ABB.

ABB Inc.
Process Automation
125 East County Line Road
Warminster, PA 18974-4995 USA
Phone: +1 215 674 6001
Fax: +1 215 674 7183

www.abb.com/instrumentation

Created in USA (June, 2011)

OI/UP_06-11

Ptr4300 Sme v11 Servicemanual
88% (8)
Ptr4300 Sme v11 Servicemanual
494 pages
Manual of V9 Modular Patient Monitor
No ratings yet
Manual of V9 Modular Patient Monitor
105 pages
M850 User Manual
100% (1)
M850 User Manual
115 pages
Q Series User's Manual English Version PDF
100% (1)
Q Series User's Manual English Version PDF
248 pages
Fare Quote Overview Sabre
100% (1)
Fare Quote Overview Sabre
6 pages
Operator Manual For XL-200 With ISE - v2014.03 PDF
86% (14)
Operator Manual For XL-200 With ISE - v2014.03 PDF
456 pages
Machining Center VS 40 Instruction Manual: Seiki - Seicos 16M/18M Specification
No ratings yet
Machining Center VS 40 Instruction Manual: Seiki - Seicos 16M/18M Specification
46 pages
Manual of M7000 Veterinary Monitor
100% (1)
Manual of M7000 Veterinary Monitor
89 pages
Dehyquart Au 35
0% (1)
Dehyquart Au 35
2 pages
086-1140-09 ATLAS-202 OPERATION
No ratings yet
086-1140-09 ATLAS-202 OPERATION
156 pages
OI_UP-EN_D
No ratings yet
OI_UP-EN_D
238 pages
ABB AV2123000 Positioner User Manual
No ratings yet
ABB AV2123000 Positioner User Manual
126 pages
SRA - 8601A 1 en 2
No ratings yet
SRA - 8601A 1 en 2
36 pages
Olivetti d16-200 Operation Manual
No ratings yet
Olivetti d16-200 Operation Manual
122 pages
ACS HP Series Battery Charger Quick Start Guide
No ratings yet
ACS HP Series Battery Charger Quick Start Guide
24 pages
Ecg Series (Ethercat) (1mb)
No ratings yet
Ecg Series (Ethercat) (1mb)
60 pages
Ecg Series (2mb)
No ratings yet
Ecg Series (2mb)
110 pages
DeviceNet Slave Module
No ratings yet
DeviceNet Slave Module
81 pages
02111837-Ih-3plus&Ih-12plus Service Manual - en - v1.0 (A6)
No ratings yet
02111837-Ih-3plus&Ih-12plus Service Manual - en - v1.0 (A6)
68 pages
Automation Manual
No ratings yet
Automation Manual
357 pages
ECG Series (IO-Link) (1MB)
No ratings yet
ECG Series (IO-Link) (1MB)
69 pages
Ab - Ac LPVT - User Manual - en - 02
No ratings yet
Ab - Ac LPVT - User Manual - en - 02
83 pages
DENTIOⅢ INSTALLATION MANUAL140321 - 영문
No ratings yet
DENTIOⅢ INSTALLATION MANUAL140321 - 영문
51 pages
CONTEG - Operating Manual v3 2 EN
100% (1)
CONTEG - Operating Manual v3 2 EN
94 pages
Ma - DR - f5 Servo Inst A 20097575 - en PDF
No ratings yet
Ma - DR - f5 Servo Inst A 20097575 - en PDF
32 pages
AM681UU0022 - 10K - 3in - Type-E Head Catcher Lee
No ratings yet
AM681UU0022 - 10K - 3in - Type-E Head Catcher Lee
28 pages
M880 User Manual
No ratings yet
M880 User Manual
103 pages
Ignition Coil Tester: Operating Manual
No ratings yet
Ignition Coil Tester: Operating Manual
28 pages
En SCR Thyro PX Operating Manual
No ratings yet
En SCR Thyro PX Operating Manual
109 pages
004 User Manual NR-F350
No ratings yet
004 User Manual NR-F350
76 pages
Manual Cpu 205 PDF
No ratings yet
Manual Cpu 205 PDF
530 pages
Veri-Q PREP M16 G2-16TU: User Manual
No ratings yet
Veri-Q PREP M16 G2-16TU: User Manual
37 pages
SM-Keypad Plus User Guide Issue 2
No ratings yet
SM-Keypad Plus User Guide Issue 2
38 pages
User’s Guide
No ratings yet
User’s Guide
100 pages
System Configuration Guide
No ratings yet
System Configuration Guide
18 pages
BR Iom VF-W Atx Eng r01 1
No ratings yet
BR Iom VF-W Atx Eng r01 1
68 pages
EMU200A UEN Ver14 202308
No ratings yet
EMU200A UEN Ver14 202308
69 pages
Datasheet
No ratings yet
Datasheet
70 pages
Automation Direct - Direct Soft 32 - User Manual
No ratings yet
Automation Direct - Direct Soft 32 - User Manual
173 pages
SVM-7500 - EngSM - NIHON KOHDEN
100% (1)
SVM-7500 - EngSM - NIHON KOHDEN
143 pages
Manual Bomba Sk600II
No ratings yet
Manual Bomba Sk600II
47 pages
D1user PDF
No ratings yet
D1user PDF
348 pages
Hybrid Recorder: Al3000 Series (Multi-Point Type)
No ratings yet
Hybrid Recorder: Al3000 Series (Multi-Point Type)
116 pages
Operating Instructions - Iqam - GB - 2019-11 - Vers01
No ratings yet
Operating Instructions - Iqam - GB - 2019-11 - Vers01
32 pages
Operator Manual Topographic Modeling System
No ratings yet
Operator Manual Topographic Modeling System
166 pages
REF610 TRM 755310ENd IEC PDF
No ratings yet
REF610 TRM 755310ENd IEC PDF
172 pages
SIEMENS M60 SEPAC Manual
No ratings yet
SIEMENS M60 SEPAC Manual
375 pages
SVM 7500 EngSM - 0634 901070D
No ratings yet
SVM 7500 EngSM - 0634 901070D
143 pages
Ah3000 Chino Recorder Manual
No ratings yet
Ah3000 Chino Recorder Manual
119 pages
Amf 370k S Iom en 1
No ratings yet
Amf 370k S Iom en 1
86 pages
SG5.0-10RS-UEN-Ver20-202408
No ratings yet
SG5.0-10RS-UEN-Ver20-202408
134 pages
Anritsu S362E
No ratings yet
Anritsu S362E
112 pages
Mutoh1204 PDF
No ratings yet
Mutoh1204 PDF
345 pages
FGRC Series (1MB)
No ratings yet
FGRC Series (1MB)
25 pages
Manual of M7000 Veterinary Monitor PDF
No ratings yet
Manual of M7000 Veterinary Monitor PDF
89 pages
8VZZ001288T2120 A en SPlus Operations 2.1 SP2 Release Notes
100% (1)
8VZZ001288T2120 A en SPlus Operations 2.1 SP2 Release Notes
50 pages
Abb Actuador Up
No ratings yet
Abb Actuador Up
247 pages
Operator'S Manual: Fanuc Devicenet Board
100% (1)
Operator'S Manual: Fanuc Devicenet Board
124 pages
Chainsaw Operator's Manual: Chainsaw Safety, Maintenance and Cross-cutting Techniques
From Everand
Chainsaw Operator's Manual: Chainsaw Safety, Maintenance and Cross-cutting Techniques
ForestWorks
5/5 (1)
Safe Use of Smart Devices in Systems Important to Safety in Nuclear Power Plants
From Everand
Safe Use of Smart Devices in Systems Important to Safety in Nuclear Power Plants
IAEA
No ratings yet
FAR/AIM Study Guide Complete Review for the ASA Federal Aviation Regulations and Aeronautical Information for Pilots
From Everand
FAR/AIM Study Guide Complete Review for the ASA Federal Aviation Regulations and Aeronautical Information for Pilots
Mike L Turner
No ratings yet
CHST Study Guide Construction Health and Safety Technician Exam – Proven Tips and Practice Questions to Pass with Confidence
From Everand
CHST Study Guide Construction Health and Safety Technician Exam – Proven Tips and Practice Questions to Pass with Confidence
Mike L Turner
No ratings yet
Lyceum of The Phils V CA G.R. No. 101897
No ratings yet
Lyceum of The Phils V CA G.R. No. 101897
6 pages
C Cimos
No ratings yet
C Cimos
540 pages
FH Ident-Profil 76 en-US
No ratings yet
FH Ident-Profil 76 en-US
138 pages
Well Known TM
No ratings yet
Well Known TM
4 pages
Breathing Pilot (eRAN18.1 - 01)
No ratings yet
Breathing Pilot (eRAN18.1 - 01)
31 pages
Emerald Spire Player's Guide
No ratings yet
Emerald Spire Player's Guide
13 pages
Sub: Reply To Examination Report Dated On: 24/10/2016 17:47:32 Ref: Application Number-3293995
No ratings yet
Sub: Reply To Examination Report Dated On: 24/10/2016 17:47:32 Ref: Application Number-3293995
19 pages
Memcor MBR MemPulse Br 45 D03567 En
No ratings yet
Memcor MBR MemPulse Br 45 D03567 En
4 pages
Using Adams Insight With ADAMSView
No ratings yet
Using Adams Insight With ADAMSView
48 pages
Law On Intellectual Property Right
No ratings yet
Law On Intellectual Property Right
2 pages
Commvault Risk Analysis
No ratings yet
Commvault Risk Analysis
22 pages
Agartha - Ordeal by Water PDF
No ratings yet
Agartha - Ordeal by Water PDF
33 pages
Ana L. Ang vs. Torribio Teodoro (G.R. No. 48226, 14 December 1942)
100% (2)
Ana L. Ang vs. Torribio Teodoro (G.R. No. 48226, 14 December 1942)
3 pages
Swift Cat7 mt798 Faqs 20181026
No ratings yet
Swift Cat7 mt798 Faqs 20181026
23 pages
Texas Tech Dissertation Guidelines
100% (2)
Texas Tech Dissertation Guidelines
6 pages
LOCTITE LB 8713 en - GL
No ratings yet
LOCTITE LB 8713 en - GL
2 pages
Chapter 12
No ratings yet
Chapter 12
38 pages
B09 Ang v. Teodoro, GR L-48226, 14 December 1942, en Banc, Ozaeta (J) - MORA PDF
No ratings yet
B09 Ang v. Teodoro, GR L-48226, 14 December 1942, en Banc, Ozaeta (J) - MORA PDF
3 pages
BSC3153 Nokia GSM/EDGE BSS, Rel. BSS13, BSC and TCSM, Rel. S13, Product Documentation, v.1
No ratings yet
BSC3153 Nokia GSM/EDGE BSS, Rel. BSS13, BSC and TCSM, Rel. S13, Product Documentation, v.1
27 pages
Cadbury Case Study
No ratings yet
Cadbury Case Study
10 pages
Calcium Peroxide: Product Safety Summary
No ratings yet
Calcium Peroxide: Product Safety Summary
5 pages
Manual Monitoring Relay SIRIUS Monitoring Devices
No ratings yet
Manual Monitoring Relay SIRIUS Monitoring Devices
392 pages
MEAD JOHNSON and COMPANY, Petitioner
No ratings yet
MEAD JOHNSON and COMPANY, Petitioner
2 pages
Release Notes - Open Text Extended ECM For SAP Solutions 9.8.0
No ratings yet
Release Notes - Open Text Extended ECM For SAP Solutions 9.8.0
24 pages
Citigroup, Inc., G.R. No. 205409, June 13, 2018
No ratings yet
Citigroup, Inc., G.R. No. 205409, June 13, 2018
2 pages
Global Source 2012-04 - Gifts & Premiums
100% (1)
Global Source 2012-04 - Gifts & Premiums
311 pages
Get 5 Steps to a 5: AP Computer Science Principles 2023 (5 Steps to a 5), Elite Student Edition Julie Schacht Sway free all chapters
No ratings yet
Get 5 Steps to a 5: AP Computer Science Principles 2023 (5 Steps to a 5), Elite Student Edition Julie Schacht Sway free all chapters
66 pages
LTE PCI Planning Guide
No ratings yet
LTE PCI Planning Guide
33 pages