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Welding Trafo Sizing

This document contains design calculations for welding transformers to supply welding sockets at Substation 1 and Substation 2. It lists the welding sockets, their locations, number of sockets, assumed load per socket, demand factor, and calculated KVA demand for each distribution board and substation. The total KVA demand is calculated along with diversity factors. It is concluded that two 125KVA welding transformers, one for each substation, will be required to supply the welding loads.

Uploaded by

Pramod B.Wankhade
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© © All Rights Reserved
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209 views3 pages

Welding Trafo Sizing

This document contains design calculations for welding transformers to supply welding sockets at Substation 1 and Substation 2. It lists the welding sockets, their locations, number of sockets, assumed load per socket, demand factor, and calculated KVA demand for each distribution board and substation. The total KVA demand is calculated along with diversity factors. It is concluded that two 125KVA welding transformers, one for each substation, will be required to supply the welding loads.

Uploaded by

Pramod B.Wankhade
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CLIENT CONSULTANT CONTRACTOR PROJECT:

PACKAGE-II :
DOC. NAME : DESIGN CALCULATION SHEET FOR WELDING TRANSFORMER
DOCUMENT NO. -

FEDFROM

REV.- 02

FEEDERNO.

LOOPFROM
FEDTO
EQUIPMENTTAG EQUIPMENTTAG

TOTAL
NO.OF
SOCKET
(Nos)

AREA

CONNECTED
LOAD(KVA)
CONSIDER

DEMAND
FACTOR

KVADEMAND
OFWS@30%
D.F.

0.3

2.10

WELDING DISTRIBUTION BOARD AT SUBSTATION-1


WS1_SS1
SS1_WDB_F1
WS1_SS1

WS2_SS1

WS1_TH2
SS1_WDB_F2

SUBSTATION1
GROUNDFLOOR
SUBSTATION1
FIRSTFLOOR

0.3

2.10

TH2_EL+952.000

0.3

2.10

WS1_TH2

WS2_TH2

TH2_EL+957.963

0.3

2.10

WS2_TH2

WS3_TH2

TH2_EL+961.500

0.3

2.10

WS1_SBLDG

SBLDG_EL+981.800

0.3

2.10

SBLDG_EL+961.500

0.3

2.10

TDH_EL+957.000

0.3

2.10

TDH_EL+965.000

0.3

2.10

TH2A_EL+954.070

0.3

2.10

SS1_WDB_F3
WS1_SBLDG

WS2_SBLDG

WS1_TDH
SS1_WDB_F4
WS1_TDH

WS2_TDH

WS1_TH2A
SS1_WDB_F5
SUBSTATION1
WELDINGDISTRIBUTION
BOARD

WS1_TH2A

WS2_TH2A

TH2A_EL+948.800

0.3

2.10

WS2_TH2A

WS3_TH2A

TH2A_EL+946.600

0.3

2.10

C0719_EL+981.014

0.3

2.10

C0719_EL+981.095

0.3

2.10

WS1_C0719
SS1_WDB_F6

WS1_C0719

WS2_C0719

WS2_C0719

WS3_C0719

C0719_EL+980.500

0.3

2.10

TH1_EL+984.850

0.3

2.10

TH1_EL+980.500

0.3

2.10

DFDS_EL+001.500

0.3

2.10

DFDS_EL+001.500

0.3

2.10

WS_WBD_SS1

ONWDBPANEL

0.3

2.10

WS1_PS1

PS1_EL+945.275

0.3

2.10

0.3

WS1_TH1
SS1_WDB_F7
WS1_TH1

WS2_TH1

WS1_DFDS1
SS1_WDB_F8
WS1_DFDS1
SS1_WDB_F9

WS2_DFDS1

SS1_WDB_F12
WS1_PS1

WS2_PS1

PS1_EL+939.800

TOTALKVADEMAND

2.10
46.20

DIVERSITYFACTOR(40%)

0.4

DEMANDDUETOWELDINGSOCKET

18.48

ADDBELTVULCANIZINGMACHINE
SUBSTATION1
WELDINGDISTRIBUTION SS1_WDB_F10
BOARD

WS_TDH_BELTVULCANIZING
MACHINE

WS_TDH_BELT
VALUMACHINE

65.06

TOTALKVADEMAND

DOC.NO.EL00051A,REV01

0.80

104.09
104.09

DIVERSITYFACTOR(50%)

0.50

DEMANDDUETOWELDINGSOCKET

52.05

NETDEMAND

70.53

1OF3

FEDFROM

FEEDERNO.

LOOPFROM
FEDTO
EQUIPMENTTAG EQUIPMENTTAG

TOTAL
NO.OF
SOCKET
(Nos)

AREA

CONNECTED
LOAD(KVA)
CONSIDER

DEMAND
FACTOR

KVADEMAND
OFWS@30%
D.F.

WELDING DISTRIBUTION BOARD AT SUBSTATION-2


WS1_SS2
SS2_WDB_F1
SUBSTATION2
WELDINGDISTRIBUTION
BOARD
SS2_WDB_F2
SS2_WDB_F3

TH5_WDB_F1

WS1_SS2

WS2_SS2

TRANSFERHOUSETH5
WELDINGDISTRIBUTION
BOARD
TH5_WDB_F5

2.10

WS_WBD_SS2

ONWDBPANEL

0.3

2.10

WS1_TH5

TH5_EL+768.000

0.3

2.10

WS1_TH5

WS2_TH5

TH5_EL+773.900

0.3

2.10

WS2_TH5

WS3_C0727

TDH_EL+965.000

0.3

2.10

CO727_EL+744.238

0.3

2.10

CO727_EL+754.349

0.3

2.10

WS1_C0727

WS2_C0727

WS2_C0727

WS3_C0727

CO727_EL+767.077

0.3

2.10

TH3_EL+726.900

0.3

2.10

WS1_TH3

WS2_TH3

TH3_EL+723.600

0.3

2.10

WS2_TH3

WS3_TH3

TH3_EL+731.100

0.3

2.10

TH3_EL+738.600

0.3

2.10

WS1_TH3

WS2_PS2

PS2_EL+734.305

0.3

2.10

WS2_PS2

WS3_PS2

PS2_EL+725.060

0.3

2.10

TH4_EL+775.200

0.3

2.10

WS1_TH4
WS1_TH4

WS2_TH4

TH4_EL+770.000

0.3

2.10

WS2_TH4

WS3_TH4

TH4_EL+754.000

0.3

2.10

0.3

2.10

0.3

2.10

TH6_EL+762.753

0.3

2.10

TH6_EL+769.718

0.3

2.10

WS1_C07272

WS2_C07272

WS2_C07272

WS3_TH6

WS1_TH6

CO727
2_EL+769.718
CO727
2_EL+765.946

CO727
WS2_CO7271
1_EL+765.946

WS1_TH6

WS1_SS3

TH5_WDB_F9

2.10

0.3

TH5_WDB_F7

TH5_WDB_F8

2.10

0.3

WS1_C07272
TH5_WDB_F6

0.3

WS1_TH3
TH5_WDB_F4

TH5_EL+773.900

WS1_TH3
TH5_WDB_F3

WDB_TH5

WS1_C0727
TH5_WDB_F2

SUBSTATION2
GROUNDFLOOR
SUBSTATION2
FIRSTFLOOR

0.3

2.10

SS3_EL+723.60

0.3

2.10

WS1_SS3

WS2_DFDS2

DFDS2_EL+001.500

0.3

2.10

WS2_DFDS2

WS3_DFDS2

DFDS2_EL+001.500

0.3

2.10

WS_WBD_TH5

ONWDBPANEL

0.3

2.10

WS1_TS

TS_EL+766.733

0.3

2.10

0.3

2.10

TOTALKVADEMAND
DIVERSITYFACTOR(40%)
DEMANDDUETOWELDINGSOCKET
ADDBELTVULCANIZINGMACHINE

63.00
0.4
25.2

TH5_WDB_F12
WS1_TS

TRANSFERHOUSETH5
WELDINGDISTRIBUTION TH5_WDB_F10
BOARD
TRANSFERHOUSETH5
WELDINGDISTRIBUTION TH5_WDB_F13
BOARD

WS2_TS

TS_EL+769.890

WS_PS2_BELTVULCANIZING
MACHINE

WS_PS2_BELTVALU
MACHINE

65.06

0.8

52.05

WS_TH5_BELTVULCANIZING
MACHINE

WS_PS2_BELTVALU
MACHINE

65.06

0.8

52.05

TOTALKVADEMAND
DIVERSITYFACTOR(50%)
DEMANDDUETOWELDINGSOCKET

104.09
0.40
41.64

NETDEMAND

66.84

Note:For250aweldingm/ctypicalinputkvaof7isconsiderfromAdorWeldingM/Cdata(attched)
KVA=Vulcanisingmachine45.54kw/0.7(P.F.)&Demandfactor0.8considered&DiversityFactor0.4

DOC.NO.EL00051A,REV01

2OF3

NOTE:- Hence from above calcuation it is conculded that the welding transformer for SS-1 & SS-2
shall be 415/433V, 125kVA each.

DOC.NO.EL00051A,REV01

3OF3

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