Choo, 1998: Environmental Scanning As Information Seeking and Organizational Learning
Choo, 1998: Environmental Scanning As Information Seeking and Organizational Learning
learning
production, logistics, communication and others, can be considered operations. The reason is all of
them use some inputs like materials or information either on a person to person basis or through a
flow line. They are required to use some process and convert them into outputs usable in the next
stage of the value chain. For example, when an invoice is received for payment, it contains
information about a material or a service, the person who needed it, the price to be paid, the
supplier, transportation, insurance, quantity, tax to be paid, etc. The bills payable section will have
to verify data regarding the above, seek inspection reports from the quality control
department/user department to certify the bill for payment. Before actual payment is made
verification of the terms of payment, availability of funds etc are done You will notice that
information is sought or given, materials received and transferred, papers/instructions are received
/ issued for initiating activities. All these are also operations. However, for our study we will limit
our focus to operations involving manufacture. We identify a set of specialized techniques call
them tools which can be standardized for ease of implementation and control.
Implementation of Operations Implementation is the process of executing the planned operations.
Estimating, routing and loading are the planning processes and dispatching and progressing are
processes which are conducted while the manufacturing is going on. We call the former planning
and the latter controlling function. Put together they are considered implementation. Estimating
gives the quantities to be made at each workstation depending on the sales forecast, provision for
buffer stock, quantities bought out, or services outsourced, likely shortfalls etc. It is done on the
basis of capacity. The next step, routing, determines the sequence of operations and the machines
that do them so that work flow as determined by the processes is smooth resulting in minimum
inventory. Scheduling is mainly concerned with allocating time slots for different jobs. It specifies
as to when jobs start and end at particular workstations. The purpose is to prevent imbalances
among work centers and utilize labour hours in such a way that established lead times are
maintained. Dispatching is concerned with actually moving the materials with tools, jigs and
fixtures to specific machines along with drawings and ensuring inspections at specific nodes, so
that the materials move in the supply chain, Expediting is mainly to ensure that all the above are
being done properly. Reports are generated and any bottleneck that gets created is removed.
Tools for implementation GANTT charts are used to record progress comparing the actual against
the planned activities and keep track of the flow of the material. Line balancing and line of balance
are two more tools to ensure that machining centers are loaded as uniformly as possible to
prevent build up stocks at intermediate stages. Simulation models are used to predict utilization of
machines and production levels. Various inventory models help us to determine when to order and
how many to order and also give us an insight to the risks and opportunities that come up for our
consideration. Proper maintenance and analysis of records help us to see the gaps that have crept
into the operations system. Learning that happens across functions will make the tools used more
realistically and increase efficiency. Much ERP software, especially SAP have many modules
that store, sort and analyze data and make them available to the staff across the globe in many
plants enabling managers to streamline their operations. Software specific to functions,
applications or organization can be obtained. Microsoft Operations Manager 2005 is a useful tool in
this regard.
Ans.2
Definition of Forecasting:
Forecasting is an art because subjective assessment coupled with
historical and contemporary
judgment is required to improve the accuracy of forecasts. It is a science
because wide variety of
numerical methods are used to obtain a number or several numbers and f
urther analysed using
mathematical models to ascertain the accuracy of forecast.
b. Benefits of forecasting:
Forecasting basically helps to overcome the uncertainty about the
demand and thus provides a
workable solution. Without the forecast, no production function can be
taken up. Hence, it can be
stated that forecasting helps to:
Improve employee relations
Improve materials management
the losses that would occur because of poor forecasting would decrease
as more efforts are put in
for forecasting. Hence, higher the efforts, lower will be the losses. Because
effort is a direct function
of forecasting, this cost goes up with increase in the forecasting efforts.
d. List the forecasting methods based on the context or focus:
The forecasting methods can be classified based on the context or focus.
The different forecasting
methods are discussed below. Based on the type of database, the
forecasting methods can be
classified into 2.
They are:
Quantitative (Statistical forecasting)
Qualitative (Subjective estimation)
Based on the forecast time period, the forecasting methods can be
classified into 3.
They are:
Short range up to 1 year
Medium range 1 to 3 years
Long range 5 years or more
Based on the methodology, the forecasting methods can be classified into
3. They are:
Time series methods
Causal methods
Predictive methods (Qualitative methods)
Ans 3.
a. Data gathering:
All relevant information concerned with the product and the parts that go
to make it are collected.
The concerns at this stage are the raw materials used, its dimensions,
characteristics, availability,
lead time, price, mode of transport, storage, and the rate of consumption.
All questions regarding
each of them are asked. The available information I s recorded and when
information is not available,
tags can be attached for information gathering at a later date. No
information should be considered
unimportant or irrelevant. It will be advantageous to record the source of
information. Classification
will be helpful.
b. Analysis and valuation of functions:
The function of each part is listed. They are categorised as basic functions
and secondary functions.
The description should be cryptic two or three words. If there are many
functions that any part has
to perform weightage may be given to each of them. Considered with
the cost of the part and the
weight, each function gets a value attached to it. Table 14.2 depicts a brief
about the key questions,
techniques, and tasks that need to be performed in step 2.
c. Idea generation and evaluation of substitutes:
Having collected the data and analysed them and knowing the relative
importance of the functions,
the next step is to identify the material or process that is amenable to the
application of value
engineering. Since there are a number of factors to be considered and to
break away from the
conventional thinking, brain storming is preferred. Ideas are allowed to be
submitted to the group for
discussion. A few of them will turn out to be worth more detailed
evaluation.
d. Implementation and regulation:
The decision taken after evaluation is conveyed to the top management
and clearances are obtained
for implementation. Teams are formed for each implementation and
concerned persons are involved
and educated about the impending change. Their cooperation is
necessary for the change to be
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effective. If any small changes are necessary when a few trials are taken,
they should be considered.
After successful implementation, the change material change or the
process change becomes the
As the items move along the line, the work is progressed intermittently and
leaves the line as a finished product. Typically the objective is, to divide the work
content equally among the workstations so that the workstations are loaded as
evenly as possible. This is known as balancing. Firstly, if such a balance is not
achieved, a certain amount of inefficiency will arise because some stations will
have more work to perform than others, and all the stations are expected to
process same number of items per period of time. Secondly, unequal work
content at different workstations leads to unequal work distribution and also
formation of queue of items. Hence, to ensure a smooth flow, all the
workstations are given the same time to process the items. The entire line
typically, on a manual or power-driven conveyor moves from workstation to
workstation at a constant rate. The time required to complete the work allotted
to each station is known as the service time and the time available at each
station is known as the cycle time, normally longer than the service time.
The cycle time includes both the productive as well as the non-productive
time along with idle time if any. Non productive time includes time for
movement, handling and inspection time. The manner in which the work content
is allocated to the station is influenced by the technological sequence of the
assembly and expressed by precedence requirements, that is, one operation
must be completed before the other operation can start. Such constraints limit
C=
1
1
Where,
c = cycle time in hours per unit,
r = desired output rate in units per hour
Theoretical minimum number of workstations:
TM =
t
C
Idle time nc t
Where, n = number of stations, and c = cycle time
Total time required to assemble oneunitt
(%) Efficiency =
t (100)
C
Ranked positional weight Choose the available task for which the sum of
following task times is the longest
Shortest task time Choose the available task with the shortest task time
Least number of following tasks - Choose the available task with the least
number of following tasks.