Epower User Manual (Final)
Epower User Manual (Final)
SAFETY........................................................................................................................................................................... 3
EMC REQUIREMENTS ............................................................................................................................................... 4
STORAGE ....................................................................................................................................................................... 5
INSTALLATION ROOM .............................................................................................................................................. 5
PRELIMINARY OPERATIONS .................................................................................................................................. 5
CHECKING THE PACKING CASE ........................................................................................................................... 5
POSITIONING ............................................................................................................................................................. 6
SETTING UP THE ELECTRICAL SYSTEM ............................................................................................................. 7
PROTECTIONS .............................................................................................................................................................. 7
Inside the UPS. ......................................................................................................................................................... 7
UPS Input. ................................................................................................................................................................ 8
UPS output, Short circuits and selectivity. ............................................................................................................... 8
Differential................................................................................................................................................................ 8
CONNECTIONS............................................................................................................................................................. 9
MAINS AND LOAD CONNECTIONS ....................................................................................................................... 9
BATTERY CABINET ............................................................................................................................... 10
External battery cabinet.......................................................................................................................................... 10
REMOTE CONTROL AND SIGNALS ..................................................................................................................... 11
15-pin female marked REMOTE............................................................................................................................. 11
25-pin male marked RS232..................................................................................................................................... 11
CHECKING CONNECTIONS ................................................................................................................................... 11
START-UP PROCEDURE .......................................................................................................................................... 12
OPERATIONAL CHECK ........................................................................................................................................... 12
CUSTOMISATION .................................................................................................................................................... 12
MODES OF OPERATION .......................................................................................................................................... 13
BLOCK DIAGRAM .......................................................................................................................................................... 13
BLOCK DIAGRAM COMPONENTS ....................................................................................................................... 14
NORMAL OPERATION............................................................................................................................................ 14
BATTERY OPERATION .......................................................................................................................................... 15
OPERATION OF THE BY-PASS NETWORK .................................................................................................................... 15
BYPASS FOR MAINTENANCE SWMB ......................................................................................................................... 16
MAINTENANCE .......................................................................................................................................................... 16
SPECIFICATIONS....................................................................................................................................................... 17
SYSTEM..................................................................................................................................................................... 17
RECTIFIER INPUT (UPS STANDARD) ................................................................................................................. 17
RECTIFIER INPUT (UPS WITH HARMONIC REDUCTION FILTER) ................................................................ 18
RECTIFIER OUTPUT ............................................................................................................................................... 18
BATTERY .................................................................................................................................................................. 18
INVERTER OUTPUT ................................................................................................................................................ 19
BYPASS LINE ........................................................................................................................................................... 19
SIGNALLING PANEL FUNCTIONS ........................................................................................................................ 20
GENERAL DESCRIPTION ............................................................................................................................................... 20
Luminous warning lights: LED............................................................................................................................... 20
ALARM MESSAGES ................................................................................................................................................ 21
[1] DISTURBANCES ON BYPASS LINE ............................................................................................................... 21
[2] BY-PASS MANUAL, SWMB - ON or cable defect ............................................................................................ 21
[3] BYPASS VOLT. FAIL or SWBY, FSCR OFF .................................................................................................. 21
[4] MAIN LINE VOLTAGE FAIL or SWIN OFF .................................................................................................. 21
[5] PREALARM, LOW VOLTAGE ON BATTERY ................................................................................................ 21
[6] BATTERY DISCHARGED OR SWB OPEN..................................................................................................... 21
[7] LOW VOLT. SUPPLY or OVERLOAD [W..................................................................................................... 22
[8] OUTPUT OVERLOAD .................................................................................................................................... 22
[9] BY-PASS FOR VA OUTPUT < AUTO_OFF VALUE .................................................................................. 22
[10] INTERNAL FAULT:
number ................................................................................................................... 22
[11] TEMPORARY BYPASS, WAIT....................................................................................................................... 22
Page 1 of 44
Page 2 of 44
SAFETY
ATTENTION
This manual contains instructions concerning the installation and putting into operation of
the UPS. Read the manual carefully before carrying out installation, which must be done
by a trained person.
Because this manual contains essential information on the usage of the equipment, it
must be kept in a safe place and consulted before operating on the UPS.
SAFETY REGULATIONS
THE UPS MUST NOT BE USED UNLESS IT IS CONNECTED TO EARTH
The first connection to make is the connection between the grounding lead and
the terminal indicated with the symbol:
HIGH VOLTAGES ARE PRESENT INSIDE THE EQUIPMENT EVEN WHEN THE INPUT
AND BATTERY SWITCHES ARE OPEN, BESIDES IN THE THREEPHASE OUTPUT
VERSIONS A PART OF THE POWER CIRCUITS REMAINS CONNECTED TO THE
INPUT NEUTRAL.
All maintenance operations inside the UPS must be carried out only by trained personnel.
The Company reserves the right to make changes to the product described in this manual at any time and without notice for
reasons of improvement.
Page 3 of 44
EMC REQUIREMENTS
Uninterruptible Power Supply (UPS) "UPS " models, marked CE and used following
the instructions listed below, have the essential requirements to comply whit the EMC
directive 89/336 e 92/31 a 93/68 ECC.
Usage instructions.
The "UPS" are UPS dedicated to
industrial and commercial environment.
professional
usage
in
an
Page 4 of 44
STORAGE
The area used to store the equipment must have the following characteristics:
040C (32104C)
Temperature:
95% max
Relative humidity:
INSTALLATION ROOM
When choosing a suitable installation room, take note of the following:
avoid dusty areas,
check that the floor is strong enough to support the weight of the UPS and the battery cabinet (see paragraph
"DIMENSIONS AND WEIGHTS")
avoid rooms that are too narrow as this could make normal maintenance operations difficult
check the ambient temperature when the UPS is running. It should be between 0 and 40C
The UPS is able to function in an ambient temperature of between 0 and 40C. The recommended
operating temperature for the UPS and the batteries is between 20 and 25C. In fact, the average
operating life of the batteries is 4 years at an operating temperature of 20C, but if the operating
temperature is increased to 30C the life is halved.
do not position the machine in areas exposed to direct sun light or hot air.
In order to keep the temperature of the installation room within the field of values mentioned above, it will be necessary
to install a system for eliminating dissipated heat (the value of the kW/kcal dissipated by the UPS is indicated in the
paragraph "SPECIFICATIONS). The following methods can be used:
natural ventilation;
forced ventilation, recommended if the exterior temperature is lower (e.g. 20C) than the temperature at which you
wish to run the UPS (e.g. 25C);
air conditioning system, recommended if the exterior temperature is higher (e.g.s.30C) than the temperature set
for running the UPS (e.g.s.25C).
PRELIMINARY OPERATIONS
CHECKING THE PACKING CASE
When you receive the UPS check that the packing case has not been damaged during transportation. If the packing case
damaged, please contact the service assistance.
Be careful when removing the packing materials so as not to scratch the UPS cabinet. The equipment must be handled
with care as it could be damaged if it is dropped or banged.
Page 5 of 44
POSITIONING
You should bear in mind the following points when positioning the UPS:
a space of at least one meter must be kept in front of the machine to leave plenty of room for maintenance
operations.
a space of at least 20 cm. must be left between the back of the UPS and the wall so as not to block the flow of air
from the fans, and at least 40 cm. for maintenance operations on the fans.
no objects must be placed on the top of the machine.
The AC-DC INPUT/OUTPUT cables may enter from the bottom or from the back of the UPS.
--UPS 1040kVA
Page 6 of 44
--UPS 60 80kVA
------------------------------------------------------------------------------------------------------------------------------------------------
Page 7 of 44
Internal protections
UPS
automatic breakers
switch
Battery fuse
By-pass fuse
Type
[kVA]
Input
rectifier
SWMB
Max.Input
Output
Current
Current
[A]
[A]
SWIN
SWBY
FB1/2
FSCR
10
40A(3P) type C
40A(3P) type C
32A(3P)
32A(10x38)
18
Nominal
14
15
40A(3P) type C
40A(3P) type C
32A(3P)
50A(14x51)
28
22
20
40A(3P) type C
40A(3P) type C
32A(3P)
50A(22x58)
37
29
30
80A(3P) type C
80A(3P) type C
63A(3P)
80A(22x58)
55
43
40
80A(3P) type C
80A(3P) type C
63A(3P)
100A(22x58)
72
58
60
125A(3P) type C
125A(3P) type C
100A(3P)
160A(NH0)
100
87
80
125A(3P) type C
125A(3P) type C
100A(3P)
160A(NH0)
125
115
UPS Input.
When selecting the protections to install at the input of the continuity group, you must take into consideration the
maximum current absorbed in the two operating conditions:
In "NORMAL OPERATION", from the main line via the rectifier, the max input current is the one indicated in
the table. The automatic breaker is present at the rectifier input, as shown in the table, "SWIN".
"BY-PASS OPERATION", straight from the by-pass line, the max. value of the current is restricted by
intervention of the automatic breaker SWBY.
UPS output, Short circuits and selectivity.
Nominal current, In, output from the UPS is the one indicated in the table "output current".
Short circuit
When a fault occurs on the load, i.e. a short circuit, the UPS protects itself by restricting the value and the duration of
the supplied current (short circuit current). These values also depend on the operating status of the unit at the time of the
fault. We must distinguish between two situations:
UPS in NORMAL OPERATION
the load is immediately switched onto the by-pass line, guaranteeing, before the fuses intervene, the
circuit current values indicated in SPECIFICATION BY_PASS LINE paragraph.
UPS in BATTERY OPERATION
The UPS protects itself by supplying an output current approximately double the nominal current for 0,1s.
Selectivity
In NORMAL OPERATION selectivity is carried out with a type gG fuse indicated in the line one of the table, if you
want to guarantee selectivity when operating by battery also see the line two of the table.
[KVA]
max. current Fuse gG in UPS output
[A]
1) for selectivity in NORMAL OPERATION
2) for selectivity in BATTERY OPERATION
10
15
20
30
40
60
80
6
10
6
10
10
16
12
32
16
35
20
50
25
50
Differential
In the standard version, where there is no separation transformer on the by-pass line, the neutral output from the mains
is connected to the output from the UPS.
INPUT NEUTRAL CONNECTED TO OUTPUT NEUTRAL
THE ELECTRICAL SYSTEMS LOCATED UPSTREAM AND DOWNSTREAM OF THE UPS ARE IDENTICAL
Page 8 of 44
When operating in the presence of mains voltage, a differential breaker installed at the input intervenes because the
output circuit is not isolated from the input circuit.
When operating without mains voltage (battery feeding) the input differential breaker intervenes only if it is able to switch
on as a result of leakage current without voltage at its poles (for example a differential with an auxiliary relay is not
suitable). In any case it is always possible to install more differential breakers at the output, possibly coordinated with
those at the input.
The differential switch located upstream must have the following characteristics:
a minimum differential current of
300mA (to avoid inappropriate interventions)
class A or class B
delay greater or equal to 0,1s
CONNECTIONS
To ascertain the position of the components mentioned in this paragraph see FIG. of the Appendix.
The following operations are to be performed with the UPS disconnected from the mains and all the equipment
switches open (control lever down). Remove the panel covering the switches.
THE FIRST CONNECTION TO MAKE IS THE GROUNDING LEAD TO THE TERMINAL MARKED 'PE'.
THE UPS CANNOT OPERATE WITHOUT CONNECTION TO THE GROUNDING SYSTEM.
kVA
10
15
20
30
40
60
80
L1
terminal L1B
L2
terminal L2B
L3
terminal L3B
N
terminal N
Neutral cable is indispensable.
Page 9 of 44
BATTERY CABINET
For the versions with inner batteries, it is necessary to insert the fuse in
equipment in the position A (1Kit battery present), or in position A+B. (2
Kit batteries present)
1 first battery kit
2 second battery kit
KVA
10
15
20
30
40
60
80
BATTERY
+/(mmq)
6(10)
6(35)
16(50)
16(50)
25(50)
35(70)
50(70)
Page 10 of 44
CHECKING CONNECTIONS
After connecting the INPUT/OUT and terminal wires to the terminals of the UPS and before repositioning the switch
covers panel, check to make sure that:
all the input/output terminals are tightly screwed;
all fuse holders have a fuse inserted and are in the closed position;
the input/output protection wire (yellow/green earth wire) is correctly connected
the internal panel is connected to the yellow/green uni-potential cable coming from the earth bar located on the base
of the equipment.
Page 11 of 44
START-UP PROCEDURE
After completing the electrical connection as indicated above and putting the internal panel into position, proceed to
start up the UPS as follows:
feed line
close the switches located in input of the continuity unit,
battery cabinet (if present)
close the battery cabinet switches (first check the polarity of the connection),
UPS
Close the following UPS switches (the code is given on the switch cover panel):
SWIN input switch, SWBY by-pass line switch, SWOUT output switch.
NOTE: the SWMB switch must be left open, during normal operation. The SWMB is closed only in order to directly
feed the mains load excluding the UPS, e.g. for maintenance purposes (see chapter OPERATING MODES).
After you have carried out the above-mentioned operations, you will immediately hear the hum of the fans, and for about
one minute, the noise of the buzzer. Press button 1 twice, select the language and then press button 8, to return to the base
menu. The message NORMAL OPERATION will appear.
Carry out the battery test manually: press button 3 on the display panel, and then button 2 (BATTERY TEST). When
the test is finished and the UPS is correctly started up, with the battery connected, the green IN LED (INPUT) and the
green OUT LED (OUTPUT) lights should be lit without flashing.
The message NORMAL OPERATION should appear on the first line of the panel. The model of the UPS, according to
the following code, will appear on the second line in the left-hand corner:
OPERATIONAL CHECK
After completing the start-up operations and waiting for at least four hours to allow the batteries to charge, with the UPS in
normal operation, a Mains failure simulation may be carried out using the switch positioned above the continuity unit. You
will immediately hear the sound of the buzzer (with 5=ON)1 while on the Signal and Commands Panel the green
LED OUT .and the yellow LED are lit without flashing.
Check that the power supply to the UPS is working. In this situation, Mains power failure, the energy supplied to the
load is that which has previously been accumulated in the batteries
After a few minutes with the power supplied by the batteries you can return to normal operation condition by closing
the input switch. The control Panel will indicate this by turning on the green LEDs IN and OUT. The re-charging of the
batteries will happen automatically.
CUSTOMISATION
By inserting the access code 436215, using the COMMAND PANEL ( from the main MENU press keys 3
"COMMANDS" and then 5 " CUSTOMISING" ), it is possible to alter some of the electric parameters pre-set in the
factory, within a certain field.
It is possible to customize the following values:
value of the NOMINAL OUTPUT VOLTAGE,
voltage field and the frequency of acceptance on the BY-PASS line,
BATTERY parameters, pre-alarm for final battery discharge,
power shut-off lower than a set value (AUTO-OFF power),
daily scheduled shut-off (AUTO-OFF time)
RS232 port,
identification number of the UPS.
The procedure to follow and the fields to be modified are shown in the chapter SIGNAL PANEL DESCRIPTION
1
Check the status of the buzzer, in the second line on the right of the display panel:
5=OFF buzzer disabled,
5=ON buzzer enabled,
press button 5 to change the status.
Page 12 of 44
MODES OF OPERATION
BLOCK DIAGRAM
Page 13 of 44
NORMAL OPERATION
MAINS present, equipment powered. The switches SWIN, SWOUT, SWBY are closed. SWMB is open.
The connected equipment is powered by
the inverter which receives the necessary
energy from the mains through the
rectifier.
The RECTIFIER charges the battery at
the same time.
On the control panel the green LEDS
MAINS and OUTPUT are lit.
In presence of a mains power failure, the output load remains fed by the UPS that uses the energy
stored in the batteries.
Page 14 of 44
BATTERY OPERATION
MAINS off, equipment powered. The switches SWIN, SWOUT, SWBY and SWB are closed.
The UPS is in this operating condition when
MAINS power is lacking in a blackout or is
no longer in an acceptable range (over or
under voltage).
In this phase of operation the energy
required by the connected equipment is
supplied by the battery, previously charged.
On the alphanumerical PANEL on the front
of the UPS is displayed the time provided
for residual AUTONOMY, calculated on
the basis of the power delivered and the
charge status of the batteries.
NOTE. The value displayed is approximate since the power required can change during discharge.
IT IS POSSIBLE TO INCREASE DURATION BY DISCONNECTING SOME OF THE CONNECTED
EQUIPMENT.
The green LEDs for OUTPUT (steady light) are lit on the panel and the yellow LED for the battery (STEADY LIGHT)
at the moment of mains failure sounds the buzzer intermittently.
When the remaining time drops below the preset value as LOW BATTERY alarm, the buzzer increases in frequency
while the yellow BATTERY LED goes to flashing. Under this condition it is wise to save any work under way. When
the mains failure continues and the battery exhausts its energy, the UPS cuts off power to the loads.
Upon return of mains power, the UPS recharges the batteries automatically.
Page 15 of 44
Status I
NORMAL OPERATION
Status II
SWMB switch closed (the control logic
automatically disables the inverter).
Status III
All machine switches open. Only the SWMB switch is
kept closed (by-pass maintenance line).The signal panel
remains off. With the load powered through the
maintenance line (during maintenance) any disturbance
such as a blackout on the power line of the UPS would
have repercussions on the powered equipment (under this
condition the operation batteries are deactivated).
When the maintenance operations are concluded restart the UPS: close SWIN, SWBY, SWOUT and then open
SWMB. The UPS will return to NORMAL OPERATION.
MAINTENANCE
CAUTION
Maintenance inside the UPS should only be done by qualified personnel. Inside the equipment there
are voltages even with the input and battery switches open. Removal of the side panels of the UPS by unqualified
personnel can cause harm to the operator and damage the equipment.
Preventive Maintenance
The only components of the UPS which require periodic checking are the blowers and batteries.
- Blowers should be checked for correct operation periodically.
- Batteries.
CAUTION Any battery replacement should be done by qualified personnel. For disposal of the
replaced parts it is obligatory to deliver them to one of the special consortiums for disposal by recycling. Batteries are
classified 'toxic waste' by law. The system automatically checks battery efficiency every 24 hours and gives an alarm
when it finds efficiency very much lower than that calculated on the basis of memorized capacity (see key menu 3.2
BATTERY TEST). Battery life depends on operating temperature and the number of charging and discharging cycles
performed. Battery life when used at 20C is approximately 3 to 5 years while duration is halved if operating
temperature goes to 30C. Capacity is not constant but increases after a few charging and discharging cycles, then
remains constant for several hundred cycles and finally decreases.
Battery maintenance should include:
- Holding operating temperature in the range 20-25C.
- During the first month of use carry out two or three charge/discharge cycles.
- After the first month of use perform this operation every six months.
The battery should be changed if necessary only by qualified personnel. To eliminate replaced parts it is obligatory to
deliver them to one of the special consortiums for disposal by recycling. The batteries are classified toxic waste by law.
Page 16 of 44
SPECIFICATIONS
SYSTEM
THREEPHASE OUTPUT
10
90
88
0.89
800
496
15
90
88
1.33
1100
682
20
30
40
0.5-0.8 IND.
0.81 IND.
10.8 CAP.
0.50.8 CAP.
computer
91
91
92
89
89
90
1.58
2.37
2.78
1400
2000
2400
868
1240
1488
60
80
92
91
4.17
3600
2232
92
91
5.57
4800
2976
100.
200,000 hours.
three tension free exchange contacts (battery low, battery discharging, bypass/fault); output 12Vdc 80mA(max)
EPO and bypass
RS232/C
0 40 C
95 % (without condensate)
1000 m at rated power An (-1% An for each 100m over 1000 m) max 4000 m
forced ventilation (fan speed function of the load)
4854
5360
5362
IP20
RAL 7035 Grey light
bottom / rear
front/upper/right left side
Safety EN 50091-1,Electromagnetic Compatibility EMC EN 50091-2 Liv.A
(*) To calculate the air flow rate the following formula can be used: Q (m3/h) = 3.1+pdiss(kcal) / (ta-te) (C)
Pdiss is the power dissipated expressed in kcal in the installation environment by all the installed equipment. ta=ambient
temperature, te=outside temperature. To allow for losses the value taken should be increased by 10%. In the table in the appendix is
shown an example of flow rate allowing a (ta-te) of 5C.
STANDARD)
THREEPHASE OUTPUT
10
15
18
28
20
30
40
400V 3PHASE
3
20 %
50 / 60 Hz auto learning
4565
0100% 10 sec
37
55
72
30 %
0.8
60
80
108
130
Page 17 of 44
10
16
15
20
30
40
400V 3PHASE
3
20 %
50 / 60 Hz auto learning
4565
0100% 10 sec
24
33
50
65
load 100%
distortion 8%
50%
12%
30%
25%
0%
30%
Vinput 100%
distortion 8%
86%
5%
114%
11%
60
97
p.f. 0.9
0.94
0.96
1
p.f. 0.9
0.94
0.84
80
117
RECTIFIER OUTPUT
THREEPHASE OUTPUT
charge voltage
10
15
20
30
40
60
battery type 1 and 2 : V =435Vdc (2.26 x el.)
type 3:
V =424Vdc (2.2 x el.)
type 0:
to default the values are equal to type 1 and 2.
Value adjustable V =400460Vdc
battery type 1 and 2 : V (%recharge <95%)=445Vdc (2.3 x el.)
type 3:
V (%recharge <95%)=460Vdc (2.4 x el.)
type 0:
to default the values are equal to type 1 and 2.
Value adjustable V =400460V
445 Vdc
< 1%
445Vdc
80
20
30
40
60
80
120
160
24
36
48
72
96
140
180
BATTERY
THREEPHASE OUTPUT
10
15
20
30
40
60
80
Maintenance-free sealed lead-acid
192
battery type 1,2 and 3: Vmin=346 0A output battery current
Vmin=316 out. battery current=Ah capacity of the battery
Vmin=306 >
type 0 :
default Vmin=320Vdc; sectable Vmin=300360V
0.2A x C10
6
12
16
9/
60%
9/
70%
19 /
60%
19 /
70%
35 /
60%
35 /
70%
35 /
80%
Page 18 of 44
INVERTER OUTPUT
THREEPHASE OUTPUT
10
8
15
12
14
22
20
16
30
40
24
32
3+N
400
29
43
58
200-244 V (control panel)
3 1
60
48
80
64
87
115
91
0.05 %
2 % ( settable 1 % on the control panel)
110/125/150% rated current 300 / 10 / 1
2 In
91
92
92
92
93
93
10
14
15
22
sinusoidal
3
1
2
1%
3%
8%
1%
5 % into 10 ms
the same of the input
BYPASS LINE
THREEPHASE OUTPUT
20
29
30
40
60
43
58
87
400
3+N
15 % ( settable 10 % , 25 % from control panel)
50 / 60 Hz (auto learning )
2 % (settable 1%, 5 % from control panel)
0 ms
80
115
1 ms
1.5
1.7
2.4
10
14
1.6
1.8
2.5
10
15
1.5
1.6
1.5
1.3
1.7
1.7
1.7
1.4
2
2.4
2.5
2.4
10
10
10
8
14
15
14
12
BACKFEED PROTECTION
harmonic reduction filter
insulation transformer on bypass line ( external cabinet)
1.2
1.3
1.8
8
11
Page 19 of 44
Page 20 of 44
Acoustic Signal
The acoustic signal sounds intermittently and pauses for about 2 seconds under all conditions different from normal
operation, i.e. different from the condition in which only the two green LED signals IN and OUT are lit.
The sound is intermittent without break when the LED BATT is flashing.
The acoustic signal never operates if it has been excluded with key 5, also it does not operate when the system was
stopped by the AUTO-OFF function.
Its enablement status is visible in the basic menu: 5=ON indicates enablement and 5=OFF indicates exclusion.
Exclusion with key 5 is possible in all menus where the same key is not used for other functions.
Enablement is possible only in the basic menu.
Under normal operating conditions, without special requests for information or entry of commands with the keys or from
the RS232 remote line, the LCD viewer shows basic messages referred to even with the basic menu or menu 0 or
NORMAL menu names. It is possible to obtain other information or enter commands, acceding to submenus by pressing
keys from 1 to 8 with appropriate sequences. With each key pressed there is a brief sound while the change of messages
takes place only when an enabled key is pressed. Key functions in the menu 0 are suggested by the symbols associated
while in other submenus they are indicated explicitly by the message. For some particular functions it is necessary to refer
to the manual. Return to menu 0, in addition to being possible by pressing keys, takes place automatically also two
minutes after the last pressing of a key.
ALARM MESSAGES
A list is given below of the alarm messages displayed on the first line of the display panel, the alarm number in
brackets shows the priority level.
[1] DISTURBANCES ON BYPASS LINE
Alarm present when there are disturbances on the bypass line of the voltage peaks or harmonic distortions type, while
voltage and frequency are correct. CAUTION. In this case the inverter is not synchronized with the bypass line, hence if
the bypass is forced with the switch SWMB or the remote controls or panel there could be wrong switching between
voltages in counter phase.
[2] BY-PASS MANUAL, SWMB - ON or cable defect
Manual BY-PASS SWMB Switch inserted and therefore return to normal operation is prevented. Load is fed by the
input of the BY-PASS line and therefore isn't secured by the continuity unit. cable defect" only for UPS in parallel
version, logic has revealed an error in signals exchanged between the UPSs connected in parallel, and has therefore
switched the entire system to BY-PASS.
[ 3] BYPASS VOLT. FAIL or SWBY, FSCR OFF
Alarm is present if:
- bypass line input voltage is wrong,
- bypass line turn-on switch SWBY is open,
- SCR fuse of the bypass line is open or burnt out following output short circuit.
[4] MAIN LINE VOLTAGE FAIL or SWIN OFF
Input voltage is wrong and battery is discharging.
The alarm appears if:
- input voltage or frequency are without range ,
- SWIN power switch is open,
- the rectifier does not recognize the voltage due to internal anomaly;
[5] PREALARM, LOW VOLTAGE ON BATTERY
The alarm is present if:
- the battery voltage is lower than calculated to supply approximately 5 minutes duration or the residual ;
- autonomy time is lower than the time set for the pre-alarm.
[6] BATTERY DISCHARGED OR SWB OPEN
The logic of the UPS has carried out A BATTERY TEST, during presence of mains feeding, the voltage of the battery
was lower than the estimated value (see menu 3,2 BATTERY TEST).
Page 21 of 44
Page 22 of 44
NORMAL OPERATION
OUT=100%VA BATT=100%Ah
5=ON
In the basic menu the upper line presents a signaling message to describe the present status while the lower line
indicates model, apparent power measurement by percentage output by the inverter or bypass line, charging status of the
battery or time expected for duration of battery.
The viewer permits display of a single phrase at a time, hence a priority is established according to which the most
important message is displayed, while other information is entrusted to the interpretation of the internal codes.
Under all operating conditions, after two minutes from the last command with the keys, the viewer returns to BASIC
MENU in which are presented the signaling messages for operating status.
Page 23 of 44
NORMAL OPERATION:
signaling message to indicate that all parts of the unit are operating correctly.
_ 10:
Example of identifying initials of the type of unit with 10kVA rated power.
OUT = 100%VA:
Example of indication of the percentage of power absorbed by the load at output when the inverter is operating.
The initials OUT change to BY when the load is not powered by the inverter but by the mains through the bypass line. All
the indication OUT=100%VA changes to OUT=SWMB when load is powered through line of maintenance bypass switch,
hence it is not possible to supply measurement of the output load current.
The value 100%VA supplied in the example is taken from the measurement of the output current. The number indicates
the output current with the value relative to the absolute rated value and the value indicated is the greater of effective
current or peak current.
BATT=100%Ah:
Example of indication of present status of battery recharges percentage. The value 100%Ah is taken from measurement
of the charging current and the time elapsed in recharging.
The number indicates the percentage of recharge based on the information of the capacity of the connected battery and the
amount of charge used during battery operation. The system remains automatically on quick charge for the entire time
necessary to supply the battery with the quantity of charge lost during discharge.
The indication %Ah changes to min. during operation in absence of mains power supply or with battery discharged. In
this case the numerical value refers to the remaining minutes of operation calculated on the basis of the current
delivered by the battery and the charge status thereof.
NOTE
The autonomy indicated is calculated on the basis of measurement of the discharge current at that moment, the value
memorized for the capacity of the connected battery and the value memorized for the percentage of charge preceding the
discharge. The autonomy value shown is always approximate because of the large number of factors involved.
If large differences are noted between the expected value and the real time of a discharge with steady load, check the
memorized battery data and its status.
5=0N:
Example of the indication for sound alarm enablement status; in case of exclusion, the indication changes to 5=OFF.
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n0%Ah = 100
Page 25 of 44
2000-01-12
Example of indication of date memorized for day when the unit was
activated for the first time.
The above data constitute the HISTORY and remain memorized even with the unit turned off and cannot be zeroed.
OUT=100,100,100%Arms
OUT=230,230,230Vln
OUT=100,100,100%Apk
Pressing key 2 causes return to preceding menu 2,2. Key 1 returns to basic menu.
BY=230,230,230Vln
OUT=220,220,220Vln
OUT=100,100,100Apk
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Page 27 of 44
and is 436215.
Access to the CUSTOMISING menu using the code must prevent unauthorized persons from modifying the operation
parameters of the machine. Code isn't required again for 2 minutes after its first insertion.
Only with the insertion of the correct code can you have access to the following menu, otherwise you are returned to
the main menu.
1=Stby 2=RATED OUTPUT VOLTAGE 3=BATTERY
4=PREALARM
6=AUTO-OFF 7=others
[1=Stby only on enabled UPS)
By pressing key 7 you get the second part of the menu:
2=BY. VOLT. RANGE 3=BY. FREQ. RANGE
4=Conf. 5=RS232 6=ECHO 7=IDENT.
In the 2 cases by pressing one of the keys 2, 3, 4, 5 you have access to the following operative sub-menus, while with
key 8 "", you are returned to menu 2 of base.
NOTE: the Sub-menu' 1 is visible and enabled only for UPSs with the function STANDBY ON.
Key menu 3, 5, code, 1: CUSTOMIZING OPERATION IN STANDBY ON (only on enabled UPS)
ADJUSTMENT:
Stby=0
7=-, 8=+
Code= 436215. You can exit the menu by pressing a key different from 7 and 8.
By pressing key 8 STBY=1 the UPS switches itself to " normal operation " in STANDBY-ON mode and vice versa by
pressing 7.
The command remains memorized, even during a shut-down due to lack of feed.
Key menu 3, 5, code, 2: CUSTOMIZING RATED OUTPUT VOLTAGE
RATED OUTPUT VOLTAGE =
ADJUSTMENT:
225Vln
7=-, 8=+
code 436215. You can exit the menu by pressing a key different from 7 and 8.
Keys 7 and 8 are used to reduce or increase the rated output voltage in the range from 200V to 244V with increments of
1V.
In the example, the rated output voltage has been set for 225V measured between phase and neutral 'ln'.
Note that even in the systems only the voltage between phase and neutral 'Vln' is in referred to.
The value set in the example changes operation of the inverter so as to have output voltage of 225V between phase and
neutral, during normal operation.
In addition, the reference voltage for the range of acceptance of the input voltage of the bypass line is also set at
225Vln. The range of acceptance of the power supply voltage remains unchanged and cannot be changed.
Key menu 3, 5, code ,3: BATTERY CUSTOMIZING
code 436215.
Keys 2/3 require to choose type.
BATTERY Type=1
Capacity=15Ah
Adjustment:2-/3+ 5/6=-/+10
7=-,8=+
Page 28 of 44
With keys 5, 6, 7 and 8 it is possible to decrease or increase the value of the capacity of the
battery contained in memory, with variations of 10 units or of 1 unit, in a field from 1 to 9998
Ah.
You must insert the nominal capacity value of the battery connected. This is usually also printed on the container of the
battery itself.
All machines supplied complete with battery, are customized in the factory.
In the case of machines supplied without batteries it is necessary to insert the correct values, otherwise the system uses
value of 12Ah.
With keys 2 and 3 it is possible to decrease or increase the identification value of the type of battery.
In the case of batteries with high discharge intensity you must pass from a value of 1 (normally predetermined for
normal batteries) to a value of 2, value 3 is used for lead-acid no sealed batteries.
By choosing type 0 and pressing key 4 again it is possible instead to set the following values manually:
32 batteries UPS:
Vb_min=320
Vb_ch=435
Adjustment: 2-/3+ ,
5-/6+
Vb_max=445
7=-,8=+
Vb_min=360 Vb_ch=489
Vb_max=500
Adjustment: 2-/3+ ,
5-/6+
7=-,8=+
Vb_min (end discharge voltage) =337405V
Vb_ch(maintenance voltage) = 450510V
Vb_max(charge voltage) = 488510V
40 batteries UPS:
Vb_min=400
Vb_ch=543
Vb_max=555
Adjustment: 2-/3+ ,
5-/6+
7=-,8=+
Vb_min (end discharge voltage) =374450V
Vb_ch(maintenance voltage) = 500566
Vb_max(charge voltage) = 542566V
The checking system uses data concerning the capacity and type of battery for:
automatic check by the inverter of the efficiency of the battery;
calculation of estimate of residual autonomy time;
calculation of levels of battery voltage to activate the pre-alarm and afterwards the shut-down;
establishing best value for the recharging current.
Key menu 3, 5, code 4: PREALARM CUSTOMIZING
(306Vmin, 345Vp)
ADJUSTMENT:
Prealarm
5 min.
7=-, 8=+
code = 436215. You can exit the menu by pressing a key different from 7 and 8.
Vmin= minimum voltage of the battery ;
Vp= voltage of the discharge pre-alarm ( these two values of voltage Vmin and Vp aren't fixed
values, but are a function of battery discharging Vp= Vmin+5V+10*(current of the
battery [A]/capacity of the battery[Ah])
With keys 7 and 8 it is possible to decrease or increase the time required to activate the pre-alarm before the system
lock itself due to the complete discharge of the battery. Variations of a minute are possible within a field ranging from
2 to 254 minutes. The pre-alarm signal activates itself when the estimated remaining time is less than the value set for the
pre-alarm or when the battery voltage is lower than the value Vp of the pre-alarm voltage. It is important to allow a broad
safety margin when using the pre-alarm function, since the value of autonomy required cannot foresee possible increases
in absorption for the output load, and cannot take into consideration unexpected and unforeseen faults in the battery, such
as, for example faulty single elements or connections.
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The system does not start the "off procedure" because it waits to charge the battery over 60%.
When the alarm 22 is present, if the input main line voltage is present and the battery charge is higher than 60%, or if the
system is in battery operation, there is the display of:
AUTO-OFF Timer: Toff=20:00', Ton= 7:00'
M100, OUT=100%VA 0FF: 4 min,
5=ON
Moreover the "prealarm low battery" remote alarm contact switches on alarm position.
In the case of status displayed above, the systems continue to operate for the next 4 minutes, after those it switches on
bypass.
In UPSs type with the standby-on function, after the deactivation, the output voltage is absent, in the other
UPS versions, if the input voltage of the by-pass line is present, the output voltage also remains present.
When the time is equal to Ton(7:00) the UPS return in normal operation.
Key menu 3, 5, code, 7, 2: BYPASS VOLTAGE RANGE CUSTOMIZING
BY. VOLTAGE RANGE
ADJUSTMENT:
= +/- 10%
7=-, 8=+
Access to the menu BYPASS VOLTAGE RANGE CUSTOMIZING begins with the key sequence 3, 5, requires the
code 436215 and the keys 7 and 2. The code is not required for 2 minutes after its first previous entry.
To leave the menu press a key different from 7 or 8. Keys 7 and 8 are used to reduce or increase the percentage of the
range of acceptance of the voltage at the bypass line input. The choice is between the values: 10%, 15% or 20% of the
value set for RATED OUTPUT VOLTAGE.
Key menu 3, 5, code, 7, 3: BYPASS FREQUENCY RANGE CUSTOMIZING
BY. FREQUENCY RANGE
ADJUSTMENT:
= +/- 10%
7=-, 8=+
Access to the BYPASS FREQUENCY RANGE CUSTOMIZING menu begins with key sequence 3, 5, requires the
code 436215 and then keys 7 and 3. The code is not required for 2 minutes after its first previous entry.
To leave the menu press any key other than 7 and 8. Keys 7 and 8 are used to reduce or increase the percentage of the
range of acceptance of voltage at the bypass line input. The choice is between 1% and 5% for rated value of the
system of 50Hz or 60Hz. Rated frequency of the system can only be selected inside the unit.
Key menu 3, 5, code, 7, 4 : MODEM CUSTOMIZING
PREALARM BEFORE STOPPING
ADJUSTMENT:
= 100min..
7=-, 8=+
Access to the menu MODEM CUSTOMIZING begins with the key sequence 3, 5, requires the code 436215 and then
keys 7 and 4. The code is not required for 2 minutes after its first previous entry.
To leave the menu press a key different from 7, 8, 5, 6.
Keys 7 and 8 are used to reduce or increase the control value for modem operation, the range is from 0 to 5 and 0 is
default value.
Value 0 = the pin n. 20 ( DTR ) of RS232 connector is set to low level (-12V) to inhibit the operation of a
connected modem.
NOTE: when a remote control panel is connected to the RS232 connector, instead of a modem, the value MUST BE
SET to 0 otherwise the remote panel does not operate.
Value 1= the pin n. 20 ( DTR ) of RS232 connector is set to high level (+12V) to enable the operation of answer
for a connected modem. (Remember that with this value a connected remote panel does not operate).
Value 2= the pin n. 20 ( DTR ) of RS232 connector is set to high level (+12V) to enable the operation of answer
and automatic calling for a connected modem.
When the automatic calling is set, 30 seconds after all "INTERNAL FAULT n" alarm the system gives to the modem
the command "ATD" followed by the memorized "Dial" number.
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The modem must be previously set to recognize the "HAYES" command and to dial numbers with pulses or tones as
required by the used telephone line.
After the ATD and Dial number, the system send to the modem the memorized "Send" number and a copy of the panel
display with a=..... code and date/time.
For example, if Dial = 123456, Send = 456789, 30 seconds after starting of alarm "Internal Fault 5" the system sends
to modem:
ATD123456.
The system, after receiving the message "CONNECT" from modem, sends to the modem the message:
UPS 456789
INTERNAL FAULT
M100, OUT=100%VA, BATT= 78%Ah, 5=On a=00200300 1994-12-21, 13:24:28
The system sends also the sequence to close connection:
+++
ATH
As last the system put on low level the DTR signal for 0.5 sec.
In case of busy line or modem not giving the response "CONNECT", the system wait 5 minute than repeats again the
commands ATD...... in order to try another phone call. The system continues to try calling every 5 minutes until it
receives the response "CONNECT" from modem or the alarm conduction disappears.
Value 3= like value 2 with the automatic calling for any kind of alarm.
Value 4= like value 2 with the automatic calling only with alarm 10 (Internal Fault) but with sending of display
message only after received the character "}".
This operation can be used for avoiding the loss of a message, because the system sends its message only after
receiving the special character}" that can send only by a computer.
Value 5= like value 4 with the automatic calling for any kind of alarm.
Key menu 3, 5, code, 7, 4, 5 (6) : Modem 'Dial /Send' CUSTOMIZING.
MODEM dial n.=6543210///////// <=2..3=>
ADJUSTEMENT: (5=dial, 6=send) 7=-, 8=+
Access to the menu "MODEM 'Dial /Send' CUSTOMIZING" begins with the key sequence 3, 5, requires the code
436215 and the keys 7, 4, 5, or 6. To have the optional code make a request complete of machine serial number.
The code is not required for 2 minutes after its first previous entry.
To leave the menu press a key different from 7, 8, 5, 6, 2, 3.
Keys 7 and 8 are used to reduce or increase the digit on which the cursor points.
The cursor position is shown in the first time by the symbol "_", its position can be moved left with key 2 and right with
key 3. The digits can be set in the range 0, 1, 2 ... 9, /. The symbol / indicates a digit inhibited.
The correct setting requires only number starting from left. All number inserted after a "/ " are ignored.
A setting of "0123/45" will be recognized only as number 0123. Selecting the 35746 menu or pushing the key 6 when
the 35745 menu is active, it is possible to adjust the "send" number.
Key menu 3, 5, code, 7, 5: RS232 CUSTOMIZING
RS232: 8bit,no parity,1b.stop, baud=9600
ADJUSTMENT:
7=-, 8=+
Access to the RS232 CUSTOMIZING menu begins with key sequence 3, 5, requires the code 436215 and then keys 7 and
5. The code is not required for 2 minutes after its first previous entry. To leave the menu press any key other than 7 and 8.
Keys 7 and 8 are used to reduce or increase baud transmission speed. The choice is among 1200, 2400, 4800 and 9600.
Key menu 3, 5, code, 7, 6: ECHO CUSTOMIZING
ECHO ON RS232:
ADJUSTMENT:
= 1
7=-, 8=+
Access to the ECHO CUSTOMIZING menu begins with key sequence 3, 5, requires the code 436215 and then keys 7
and 5. The code is not required for 2 minutes after its first previous entry. To leave the menu press any key other than
Page 32 of 44
7 and 8. Keys 7 and 8 are used to reduce or increase the check value of the ECHO function. The choice is between 0
and 1. 0 is starting value. When 1 is selected the ECHO function is activated. The ECHO function is useful for
automatically sending to the serial outlet RS232 the same message as appears on the panel viewer.
Automatic sending occurs for each alarm or change in viewer content.
Using this function it is possible to automatically print all messages through a printer connected to the RS232 outlet.
The message includes:
- copying the characters on the viewer
- copying the internal code a=FFFF-FFFF
- date and hour of activation of the message.
NOTE: the ECHO must be set to 0 when using some special software to receive information from UPS by a computer,
because in that case the message must be sent only under computer control.
Key menu 3, 5, code, 7, 7: IDENT. CUSTOMIZING
IDENT. = 0
ADJUSTMENT:
7=-, 8=+
Access to the IDENT. CUSTOMIZING menu begins with key sequence 3, 5, requires the code 436215 and then keys
7 and 8. The code is not required for 2 minutes after its first previous entry. To leave the menu press any key other than
7 and 8. Keys 7 and 8 are used to reduce or increase the identification number of a single unit in case of systems using
several UPS units connected to a single RS232 serial line.
The basic number is 0 and can be changed among values from 0 to 7.
Key menu 3, 6: INVERTER-OFF/BYPASS
INVERTER OFF AND BYPASS COMMAND = 47263
IT SHUTS OFF, IF BYPASS LINE IS NOT OK
Access to the INVERTER OFF AND BYPASS COMMAND menu begins with key sequence 3, 6 of the basic menu.
To leave the menu press key 8 or any key with a sequence other than that indicated.
Pressing keys 1, 7, 2, 6 and 3 in succession as shown on the viewer activates the bypass command and shuts off the
inverter.
This command is mostly useful if sent through an RS232 remote connection if it is desired to deactivate only the power
circuits while keeping the control circuit alive.
The action following the command is executed with a few minutes of delay to allow for cancellations.
When this command is active the viewer shows the alarm BYPASS COMMAND ACTIVE; 8=DISACTIVATION. To
return to normal operation even after shutting off the system it is necessary to cancel the command with key 8 or
sending the key code through the RS232.
NOTE. To mask the code of the command, 47263, you must insert code 436213, in the CUSTOMISING menu on the
panel (keys 3,5). Repeat the operation to display the code.
Key menu 3, 7: TOTAL SYSTEM SHUT-OFF COMMAND.
TOTAL SYSTEM SHUT-OFF COMMAND = 47263
WARNING, THE OUTPUT VOLTAGE WILL BE OFF
Exit from the menu is obtained by pressing key 8 or any other key with a different sequence from that indicated. By
pressing keys 4, 7, 2, 6, 3, one after the other, as shown on the display, the activation of the command for the
SYSTEM OFF is obtained. When this control is active, the display presents the alarm
SYSTEM OFF COMMAND ACTIVE ; 8=DISACTIVE.
The action following the command is carried out with a few seconds of delay to permit possible cancellations. This
control is useful in the event of an emergency to obtain complete deactivation, operating from a distance through line
RS232. To reactivate the UPS close SWBY or, if required, press button 8 on the local or remote panel.
NOTE. To mask the code of the command, 47263, you must insert code 436213, in the CUSTOMISING menu on the
panel (keys 3,5). Repeat the operation to display the code.
Page 33 of 44
Access to the RECORDED EVENTS menu is with key 4 of the basic menu.
Press key 1 to return to the basic menu.
Key 2 activates the sub menu MEASUREMENT OF RECORDED VOLTAGES.
Keys 3, 4 and 5 remain with normal functions.
Key 6 activates the sub menu 4, 6 RECORDED CODES and permits exchange of the alarm message memorized with
display of the status codes corresponding to the moment of the memorized event and vice versa.
The status codes permit thorough analysis of the event. For interpretation see the menu of the key 7 INTERNAL
CODES and the table of memorized codes.
Keys 7 and 8 secure display of the events preceding and following the event displayed. For example by pressing 7 the
indication n=100 changes to n=99 and the 'memorized alarm message' of the previous event is shown.
The parts of the menu are:
memorized alarm message
a=FFFF-FFFF
n=100
1992,12,31/14:45:50
OUT=230,230,230Vln n
OUT=100,100,100Apk
Access to the menu 3-PHASE VOLTAGE MEASUREMENT is with key 2 from menu 4,2,2.
Press key 2 to return to menu 4,2,2; key 1 to return to basic menu.
In the example, n35 (flashing)
indicates that the measurements shown are for the status of recorded event 35.
The meaning of the measurements is identical to those of menu 2.
Key menu 4, 6: RECORDED CODES
s=FFFF c=FFFF b=FFFF r=FFFF-FF i=FFFF-FF
a=FFFF-FFFF; n=100, 1992,12,31/14:45:50
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Access to the menu RECORDED CODES is with key 6 from menu 4 RECORDED EVENTS and menus 4,2; 4,22;
4,2,2,2, i.e. those of recorded measurements.
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The figures of the 6 groups of the first menu are memorized upon each event, hence are useful for having information on
the internal status present and past. The other figures of the other groups are not memorized.
The first 6 groups contain variables related to:
s=system c=output load, b=bypass, r=rectifier and battery, i=inverter, a)alarms.
The next 10 groups are related to:
e=input, g=general, u=output, y=bypass, j=inverter, k=load, v=voltages, p=peripherals, l=LED, m=memory.
Each figure of the various groups supplies the status of 4 or information or variables, e.g. to the first figure of the group
s=.... correspond:
(with 1 if true, 0 if false) high system temperature
(with 2 if true, 0 if false) initialization error
(with 4 if true, 0 if false) remote shut-down command active
(with 8 if true, 0 if false) auxiliary input on system card active.
When s=F.... is read, hence the first figure of the group s is F. Since in the hexadecimal system F = 1 + 2 + 4 + 8, it
is inferred that:
1=system temperature is high
2=initialization correct
4=remote shutoff command active
8=auxiliary input on system card active
In practice the information supplied is: system temperature high =TRUE, when the first figure is 1 or 3 or 5 or 7 or 9
or B or D or F. Use the table of memorized internal codes for complete interpretation.
NORMAL OPERATION
OUT=100%VA BATT.=100%Ah
5=ON
Access to the menu NORMAL is with key 8 from menu 1 HELP and from all the other menus in which no other function
is provided. In addition, the system returns AUTOMATICALLY to the menu NORMAL, i.e. the basic menu, always
after two minutes after last pressing a key. All functions are those explained for the basic menu.
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APPENDIX
LAY-OUT
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DIMENSION WEIGHT
THREEPHASE OUTPUT
P
p.f.0.8
[KVA]
10
15
20
30
40
60
80
phase
input
cabinet
output
3+N
3+N
3+N
3+N
3+N
3+N
3+N
3+N
3+N
3+N
3+N
3+N
3+N
3+N
L/W
[mm]
555(825)
555(825)
555(825)
555(825)
555(825)
800(1070)
800(1070)
A(B)
A(B)
A(B)
A(B)
A(B)
A(B)
A(B)
Dimension
P/D
[mm]
720
720
720
720
720
740
740
H
[mm]
1220
1220
1220
1220
1220
1400
1400
Weight
[kg]
200(280)
220(315)
230(325)
330(435)
330(435)
520(665)
555(700)
(Values among brackets for versions with harmonics reduction filter only)
BATTERY CABINET
.battery cabinet
.battery cabinet
L/|W[mm]
470
No. of 12V battery
32
16
P/D[mm]
780
H[mm]
1200
Battery capacity
[Ah]
38
100
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