WELD TEST REPORT: ULTRASONICS ‘ANE AND ADORESS OF TASPECTING COMPANY: CAMGRIDGE NOT SERVICES (ABINGTON HALL, CA¥ES. ORK LOCATION: ABINGTON ‘ATE OF TEST: 10.08.91 EFOKT REFERENCE NO: 3214-2 SmET 1 OF 1 SMEETS WELD IDENTIFICATION: 3324-1 MATERIAL: LOW CARBON STEEL, WALL THICKNESS: 25am {TYPE OF JOINT: SINGLE VEE BUTT PLATE. WELD PROCESS: sau PILL/TIG ROOT WELD PREPARATION: 60 INCLUDED ANGLE. {EXCESS WELD METAL: AS WELDED 2am ROOT FACE 2an ROOT GAP ULIRASONIC TEST INFORMATION ULTRSONIC FLAW DETECTOR: KRAUTKRANER ISM 2 - Serial No HOZ1 ‘AvcLe ‘SCANNING PROCEDURE, o 45° 4 accordance with cole oF specification e 70° pare LA BB.[ANE AND ADORESS OP INSPECTING COMPANY: CAMORIDGE NOT SERVICES ABINGTON HALL, CANES. Work LocarnoN: AanNaroN DATE oF Test REPORT REFERENCE NO: 32-1 sur 1 OP 1 SHEETS WaLD IDENTIFICATION: — 3324-2 MATERIAL: MELD STEEL, WALL THICKNESS: 25am ‘TYPE OF JOINT: SINGLE VEE BUTT PLATE WeLD PROCESS: MA PILL/TI0 ROOT WaLD PREPARATION: 60" INCLUDED ANGLE EXCESS WELD METAL! AS WELDED 2aa ROOT GAP 2am ROOT FACE ULTRASONIC TEST INFORMATION ULTRASONIC FLAW DETECTOR: KRAUIKRAMER USM 2 ~ Serial No KOZ phones = TPR Siz, rmguency ANGLE SCANNING ProceDUNE, ‘Min comp 10mm dia, Site o Single shear 10am din, Se 45° In accordance with code oF specification Single shear 10mm din, 5c 6° Single shear 10am din, 5 0° SENSITIVITY SETTING: {TWIN COMPRESSION SCAN ~ SENOLE SHEAR SOAN ANGLE - 2-3um OF GRASS AT MAXIMUM TESTING RANGE, ‘CALIBRATION PROCEDURE: TIME SASE CALIBRATED TO 100am RANGE ON V2.CAL BLOCK [SPECIFICATION OR CODE: WI CODE 438 ‘REPORT ‘ACCEPTASLE TO SPECIFICATIONWELD TEST REFORT: ULTRASCNICS [NAME AND ADDRESS OF INSPECTING COMPANY: CAMBRIDGE NOT SERVICES ‘ABINGTON HALL, CANES. WORK LOCATION: aBINETON DATE OF TEST: 10.08.91 REPORT REFERENCE NO: 3214-3 SBT 1 OF 1 SHEETS elo IDENTIFICATION: 3324-3 MATERIAL; WILD STEEL WALL THICKNESS: © 25am ‘TYPE OF JOINT: SINGLE VER BUTT PLATE WeLD PROCESS: MHA FILL/TIO ROOT WeLD PREPARATION: 60° INCLUDED ANGLE EXCESS WELD METAL: AS WADED 2am ROOT GAP ULTRASONIC TEST INFORMATION ULTRASONIC FLAW DETECTOR: KRAUTKRAMER USN 2 = Sorial No KO2L ROBES = TYPE SIZE REQUENCY ‘ANGE ——_SCANVIN PrOCEDUNE ‘Twin comp 10mm dia. Sie o Single sboar 10am dia, Sti 45° In accordance with code oF epecitication Single sheer 10mm dia. SM 6 Single shear 10m dia, SMe n ‘SeGTTIVITY SETFING: "TWIN COMPRESSION SCAX - IN ACOCRDANCE WITH ASME V ARTICLE 4, APP. B SINGLE SHEAR SCAN ANOLE ~ SPECIFICATION OR CODE: TW COLE 438 [RECORDING THRESHOLD LEVEL EVALUATE SIONALS ABOVE 20 DAC ror {ACCEPTABLE TO SPECIFICATION Issue 0191WELD TEST REPORT: FENETRANT TESTING [NAME AND ADDRESS OF INSPECTING COMPANY: CAMBRIDGE NOT SERVICES WORK LOCATION: ABINGTON REPORT REFERENCE NO: 3422-3, WELD IDENTIFICATION: 734-1 WALL THIOOESS: 120m weLD PROCESS: TIO DLCRSS WELD MOETAL: AS WELDED ‘TEST TNPORMATION WAGNETIC PARTICLE TEST NAGNETISING APPARATUS: DETECTING MEDIUM: accessontEs: ™ rio susan; ao DIRECTION + WIBAING CONDITIONS: SPECIFICATION oR PROCEDURE: N0 VISIBLE INDICATIONS ABINGTON HALL, CANES. DATE OF TEST: 10.06.91 suet 1 oF 4 WELD PREPARATION: FULL PEN TEE BUTT wwe oF Jone: = 7-J01KT PENETRANT TEST PENETRANT: COLOUR CONTRAST SOLVENT RENOVABLE, REOVER: SOLVENT REMOVER DEVELOPER: DRY FOWDER ACCESSORIES: Comract Tame: 5 MAINS DEVELOPMENT TIME: 10 mins ‘THI CODE mAa,/PEN 876ge WELD TEST REPORT: MAGNETIC PARTICLE INSPECTION [NAME AND ADURESS OF INSPECTING COMPANY: WORK, LOCATION: ABINGTON REPORT REFERENCE NO: Web IDBETEFICATION: WiLL TuICENESS: 1208 WaLD PROCESS: TIO [BACESS MELD METAL 3h22-2 THz As ee ‘Test IMFORUTION MAGNETIC PARTIOUR TEST MUGKETISING APPARATUS: ELECTOMAGKETIC YORE (Ac) DETECTING MEDIUM: PLUCRESCENT INK ‘ACCESSORIES: BURQUN CASTRO FLUX INDICATOR (TYPE 1) WA LIGHT [FIBLD STRENCTH: 3 CLEAR INDICATIONS (ON FLUX INDICATOR DIAGONAL 70 LONGITUDINAL Mic DIRECTION + AXIS OF WELD ‘VIEWING CONDITIONS: 10 LUX GH LESS 'SPBCIFICATION OR PROCEDURE: CAMBRIDGE NOT SERVICES ABIICTON HALL, CABS. DATE OF TEST: 10.08.91 mer 1 oP 1 MATERIAL: MILD STEEL ‘TPR OF JODMrs FULL PEN TaE BUTT WELD PREPARATION: © FULL PEN THE BOTT TR oF Jon: = T-OKNT REMOVER DEVELOPER + ACCESSORIES + COWACT TMs = DEVELOPMENT TIME 1” WE CODE MAC/PEN 876a6 WELD TEST REPORT: WAGNETIC PARTICLE INSPECTION NAME AND ADDRESS OP INSPECTING COMPANY: CAMBRIDGE NOT SERVICES {ABINGTON HALL, CANS. or, LOCATION: ABINGTON DATE OF TEST: 10.08.91, REPORT REFERENCE NO; 3422-1 ‘Sumer 1 oP 2 SHEETS WELD IDENTIFICATION: 7343 MATEREAL: ALUMINUM WALL THKORNESS: 12am ‘TveR OP JOINT: FULL, PEN TER BUTT WeLD PROCESS: 710 (WELD PREPARATION: FULL FIX THE BUTT EROESS WELD METAL: AS WELDED ‘Tver oF Jorn: = T-J0INT TEST INFORMATION WAGNETIC PARTICLE TEST PEETRART TEST AGNETISING APPARATUS: —FRODS PENETRANT + DETECTING MEDTOM: BLACK INK WIT WATE CONTRAST PAINT REMOVER + ACCESSORIES: DEVELOPER + FLELD STRENGTH: 5.3 AMPS AC ras per [ACCESSORIES + ‘== PROD SEPARATION ‘CONTACT TIME + DEVELOPMENT TIME AG DIRECTION + DIAGONAL TO LONGITUDINAL, ‘AXIS OF WELD \vrewree coxorTi0xs: SPECIFICATION OR PROCEDURE: TMI CODE MAG/PEN 876 serorr ACCEPTABLE T0 SPBCTPICKTION feeve 0191oak LocxTroN: ABINGTON REPORT REFERENCE, weLn rpertercaTtOw: MALL THICKNESS: Sam WELD PROCESS: Wx FILL/TIG ROOT EXCESS WELD METAL! WELD GROIRO FLUSH WITH PARENT MATERIAL 316-3 2-3) RADIOGRAPHTC INFORMATION KV of Tnotope : IRIDIUM 192 Focal spot or source aise + Focus oF source to fila distance : Reposure time + 1Set mine (555 0.02.1 Film: KODAK Industrex CX 10am x Screens : Pb = 0.12m FRONT AND BACK Developsent + Techatque + SWST Musber of exposures : 1 Iago Quality Indicator : 8S 3971 Seaitivity: 3% Denstey : mo: 2s ‘Specification oF Code of Practice = CAMERIDGE NOT SERVICES ABINGTON HALL, CANES. DATE OF TEST: 10.08.91 sumer 1 oF MATERIAL! MILD STEEL, {TYPE OF JOINT: SINGLE VEE BUTT PLATE WELD PREPARATION: 60° INCLIIDED ANGLE aan ROOT GNP 2am ROOT PACE ‘SuBsTS 2am ime 500m sins) oma, ‘STRNOARD,, TDME/TORERATURE PROCESSING 9 Fe15 3.0 ACCEPTABLE TO SPECIFICATIONWELD ‘TEST REPORT: RADTOGRAPHY NAME AND ADDRESS OF INSPECTING COMPANY: CAMBRIDGE NDT SERVICES ABINGTON MALL, CAMBS. ORK: LOCATION: ARWATON DATE OF TEST: 10.08.91 EFOKT REFERENCE NO: suET 1 OF 1 SMHETS WELD IDENTIFICATION: —4b2-2 MATERIAL: MILD STERL. Wau THEOOIESS: 12am ‘TWPS OF JOINT: SINGLE VEE BUTT PLATE WELD PROCESS: \OUA FILL/TIG ROOT WELD PREPARATION: 60" INcLDED ANGLE EXCESS WELD NSTAL! AS WELDED ‘2am ROOT GNP WET PARENT WATERIAL 2am ROOT PACE ‘RADIOGRAPHIC INFORMATION + AV oF Inotope + z70 KV Focal spot or source aixe : Jun x 3an Focus of source to file distance: 9l4an Reposure time: 25aAe Film: KODAK INDUSTREX CX 100m x Hoa Seresne : Pb = 0.12ma FRONT AND REAR Development ; STANDARD, TINE/TENPERATURE PROCESSING Techatque + DW ST uaber of exposures : 1 Ymage Quality Indicator; BS 3971 SALI Senaieivity : 2x Density + wap: 25 Pure + 3.0, Specification or Code of Practice : TW Code R/312 neroer ACCEPTABLE TO SPECIFICATION Welding Technology Issue 0191NAME AND ADDRESS OF INSPECTING COMPAVY: CAMBRIDGE NDT SERVICES ABINGTON HALL, CAMBS. Wonk LOCATION: ABINGTON DATE OF TEST: 10.08.91 REPORT REFERENCE NO: 3116-1 suet 1 OF 1 SHEETS Wein rDmertercarton: 442-1 MATERIAL: MILD STEEL WALL THICKHESS: 25am ‘TWE OF JOINT: SINGLE YEE BUTT PLATE WELD PROCESS: 100 WELD PREPARATION: 60° INCLUDED ANGLE EXCESS WELD METAL: AS WELDED 2an ROOT QAP 2am ROOT PACE RADIOGRAPHIC IHPORMATION + KV or Isotope : IRIDIUM 192 Focal spot or source size : dun x ime Focus or source to file distance : 500mm Rxposure time | NOuAn Pile: KOOAK INDUSTREX CX 10am x 40ma Screens | Pb O.1.2me FRONT AND REAR Development : STANDARD TIME/TENPERATURE PROCESSING Technique + SWE Nusber of exposures: Image Quality Indicator : BS 3971 9Fe 15 Sensitivity: 2x Density we: PLTE: 3.0 Specification or Code of Practice : WI Code R/312 serorr ACCEPTABLE TO SPECIFICATION ‘Welaing Technology ‘Issue 0191WELD TEST REPORT: ULTRASONICS [NAME AND ADDRESS OF INSPECTING COMPANY: CAMBRIDGE NOT SERVICES samncTOt WiLL, CARs. sore Locartx: asin DATE OF TST! 10.08.51 rarorr RaPaRDCE No; 320-2 just ip 1 cm ‘WELD IDENTIFICATION: 3324-1 ‘MATERIAL: LOW CARBON STEEL Wau. GOSS; en {076 oF Jone: eva vam BUTT PLATE exo Process: mu FILL/ri0 moot MELD PEPARATION: [QO TRELIDID 0 Tes WaLD METAL: AS LORD PROBES «TYPE SIZE [FREQUENCY ‘ava. scaxtna Procenuns [Court] ‘win comp 30am dia, 5M o Single shear 10mm dia, Silla 45" In accordance with code or specification Single sheer 10m dia, Siz Co Single sheer 10m dia, Siz nm Wetting Technology Issue 0191-2A- WELD TEST REPORT: ULTRASONICS [NAME AND ADDRESS OF INSPECTING COMPANY: CAMBRIDGE NOT SERVICES ABINGTON HALL. CAMBS. WORK LOCATION: ABINGTON DATE OF TEST: NO OAT REPORT REFERENCE NO: 3214-1 sumer 1 OF 1 SHRETS WELD IoENrIPicATION: 3324-2 MATERIAL: MILD STL, WALL THICKNESS: 2500 ‘TYPE OF JOINT: SINGLE VER BUTT PLATE WELD PROCESS: MA FILL/TIG ROOT (WELD PREPARATION: = EXCESS WELD METAL: AS WELDED YLTMMSONIC TEST INFORMATION ULTRASONIC FLAW DETECTOR: KRAUIKRAMER USM 2 - Serial No KO21 Pees TYPE. SIZE ‘MREQUENCY ‘avcus scamnina Proceune eourLaea) win comp oun din, Siz o Single sheer 10am dia, 5M 45" In accordance with code oF specification Single shear 10am dia. SMe o Single sheer 10am dia, Sit: n SENSITIVITY SETTING: "MIN COMPRESSION SAK ~ SINGLE SHEAR SCAN ANOLE - 2-Jan OP GRASS AT NAXIMIM TESTING RANGE CALIBRATION PROCEDURE: TIME BASE CALTERATED TO 100an RANGE ON V2 CAL BLOCK SPECIFICATION OR CODE: TW CONE 438 RERORT ACCEPTABLE TO SPECIFICATION Wetaing Technology Issue 0191eww TEST REFORT: ULaASCMICS [NAME AND ACDRESS OF INSPECTING COMPANY: CAMBRIDGE NOT SERVICES ABINGTON HALL, CANS. ORK LOCATION: ABINGTON ATE OF TEST: 10.08.91 [REPORT REFERENCE NO: 3214-3 ‘SURE 1 OP 1 SHEETS WELD IDENTIFICATION: 3824-3 MATERIAL: MELD STH, WALL THIGOBSS: 25am ‘Tree OF JOLT: SINGLE VEE BUTT PLATE WELD PROCESS; MUA FILL /TIG ROOT WeLD PREPARATION: ‘RXOBSS WELD METAL: AS WELDED ‘2am ROOT FACIE UUMMSONIC THOT INFORMATION ULTRASONIC FLAW DETECTOR: KRAUIKRAMER USN 2 ~ SerLal Yo KO21 cots Tre aime muquay «ANOLE ozane Procenna[ IPL] xn emp tom dias me o Sige shear 10m ia, Ste Ws accordance with cole epeiticenton Strate sheer ot o pape renl oe a Welding Technology Issue 0191WELD TEST REFORT: PENETRANT TESTING [NAME AND ADDRESS OF INSPECTING COMPANY: CAMBRIDGE NOT SERVICES sont Locarzo anancre EFORT REFEREICE NO: 322-3 WELD IDENTIFICATION: — 734-1. au. raxcoess: aa] vio process: [rz EXCESS WELD YETAL: AS WALDED ‘TEST INPOWATION PENETRANT "TEST wacverio PARTICLE TEST PENETRAWT: COLOUR CONTRAST SOLVENT NAGNETISING APPARATUS: RENOVABLE, eTRCTING MEDIUM: ‘ewovan: ouvir newoven|gouvenr now agusds [wer pevexoPen] necessentes: wa DEVELOPER: ORY POWDER, FIELD STRENGTH: ‘ACCESSORIES: CONTACT ‘TEM: 5 MING 10-30 sine Devevormext time: [10 wine —Approx{30 man] WAG DIRECTION + \VEBWING CONDITIONS: [acne 500 1iK-co00 DAYLIGHT) SPECIPICATION OR PROCEDURE: THI CODE AG/PEN 876 erore 10 APPARENT FLAKS Welding Technology Issue 0191“m~ WELD TEST REFORT: MAGNETIC PARTICLE INSPECTION ANE AND ADDRESS OF INSPECTING COMPANY: WORK LOCATION: ABINGTON ont REFERENCE Woy 382-2 ven ERTIFICATION: 73-2 va merous: ve Process: ACESS WELD MEAL AS WELDED “sr inpaTieN waaurric parezce Test TAQKETSING APPARATUS; HLACIROWAGETIC vor (46) DereeriNe mora: ALADRESCINT 1K ACCESSORIES: OTL TYFE BRASS PLUX INDICATOR (TYPE 1) UVA LIGHT FIELD STRENGTH: 3 CLEAR INDICATIONS (FLUX INDICATOR DIAGONAL TO LONGITUDINAL ‘CAMGRIDGE NOT SERVICES. ABINGTON HALL, CAND. DATE OF TEST: 10.08.93 smer 1 oF 1 MATERIAL: MILD STEEL ‘TOPE OF JOINT: FULL PEN TER BUTT WOLD PREPARATION: FULL PIO THE BUTT ‘ree o Jorn: = T-s0rNT ‘sur PENETRANT TEST ‘PENETRANT + REMOVER DevELOPER + ACCESSORIES + CONTACT TIME DEVELOPMENT TIME: NIA RAG DINECTION ; 90° TO AXIS OF YoU LHC] ‘VEBWING CONDITIONS: 10 LIX OR LESS SPECIPIOATION OR PROCEDURE: [binck Lier T¥TENSETY 0.Bahi/c=] lav Won SURFACE "THE CODE MAG/PmH 876 Welding Technology Issue 0191~~ WELD TST REPORT: HAGNETIC PARTICLE INSPECTION [NAME AND ADDRESS OF INSPECTING COMPAMY: CAMBRIDGE NOT SERVICES ‘ABINGTON TALL, CARS. Worx LOCATION: ABLNGTON DATE OF TEST: 10.08.91 REPORT REFERENCE NO: 922-1 sur 1 OF 2 SHEETS WOLD IDENTIFICATION: 734-3 MATERIAL: ALUMINIUM wait. TuxcKwess: (an) ‘TYPE OF JOINT: PULL PEN TRE BUTT wad Process: WELD PREPARATION: FULL PEN THE BUTT ACESS WELD METAL: AS WRLDED {PE OF Jom: = T-OINT ‘TEST INFORMATION YRONG_MOT_ NETO NAGNETIC PARTICLE TEST PENETRANT TEST WWGNETESING APPARATUS; RODS PRNETRANT + DETBCTING MEDIUM: BLACK INK WITH WHIT, cowrmasr PALIT ENOVER + ACCESSORIES: DEVELOPER: FIELD STRENGTH: 5.3 AMPS. AC ras por ACCESSORIES. ‘am PROD SEPAKATION ‘onracr TM ‘DEVELOPMENT TIME 1n4o DIREGTION : IN LINE WITH PRODUCTION corrcrs, vipxina coxorttoys: — [AINiNuN 500 UU - 6000 Daruxar SPECIFICATION OR PROCEDURE: TW CODE MAG/PEN 876 REPORT ‘ACOEPIABLE TO SPECIFICATION Welding Technology Issue 0191=f (WELD TEST REPORT: RADIOGRAPHY [XANE AND AUDHESS OF INSPECTING COMPANY CAMGRIDGE NUT SERVICES. ABINGTON HALL, CAMBS. or LocATION ABINGTON DATE oF TEST: 10.08.91 evORT RapmNce No: 3116-3, curt 1 opt sims vein ieriricarion: 42-3 YATIRIAL: MOLD STEEL WALL THORNS: an ‘TE OF JoneT; ST¥GLe VER BUTT PLATE WELD PROCESS: WA FILL/FIO ROOT WELD PREPARATION: 60 INCLUDED ANGLE EXCESS WELD METAL: WELD GROUND PLES TH PAREET MATERIAL am ROOT FACE BADIOGRAPHIC INFORMATION + AV of Isotope : IRIDIUM 192 ~ Focal apot or source sine: 2am x tae Focus or source to file distance: 500m Beporure tine 1 SSek mins (555 0.Bq.mins) Pile: MOOAK Industrex CK 1088 x 9Oes Screens + Pb - 0.12ma FRONT AND BACK Developsent : STANDARD, TINE/TEXPERATURE PROCESSING Technique + SWSE Nunber of exposures : 1 Inge Gality indicator; wT 9 FIG Sensitivity: versity : we: 25 Pum: 3.0 ‘Specification or Code of Practice : THI Code 4/312, ‘eront Jesus 0191[ANE AND ADDRESS OF INSPECTING COMPANY: CAMBRIDGE NOT SERVICES ABINGTON WALL, CAMBS, tone Leceriox:aonncre DATE OF TEST: 10,08,51 rerorr nerace so: [s0 Ra] suet 1 oi sms veto remeirscition: Maz arena: xD Sram, au, THORS; 2am {PE OF on: SiNcLs VaR RUT? PLATE ip PROCESS; tou FILL/TIO ROOT WELD PREPARATION: GO" INELADED ANGLE EXCESS WLD TAL: AS WELDED vom rane wens “an 1007 FACE {MoromArHTG mERATTON + WV or Tactope : 770 6V [GUO MTG FoR WATER TarGONSS)] foc secs eeleoee nie, Sor Sen fooucr-eouce'to fin aimee 1 film yowure tine ¢ 25h ibe + HOAK DHCUSTEK CX 1mm x Noun foremis | = O.12me MNT A BEAR Develogaent : STAWAID, TIME/TOO ERATURE PROCESSING Teonigee 1982 Number of exposures : 1 =— ay Mie ae Sensitivity: Density + wu: 2.5, PLATE: 3.0 ‘Specification or Code of Practice : WI Code R/312 seront [ACCEPTABLE TO SPECIFICATION Welding Technology Issue 0191~m- WELD TEST REPORT: RADIOGRAPHY ANE AND ADDRESS OF INSPECTING COMPANY: CAMBRIDGE NOT SERVICES [ABINGTON HALL, CAMBS. Work LocaTzon: ABINGTON Dare OF TEST: 10.08.91 REPORT REFERENCE NO: 3136-1, sumer 1 OP 1 SMaers WELD IDENTIFICATION: —42~1 MATERIAL: MILD STEEL WALL THICKNESS: 25am ‘Twwe OF JOMNT: SINGLE VER BUTT PLATE WELD PROCESS: 114 WOLD PREPARATION: 60° INCLUDED ANGLE PXCESS WELD METAL: AS WELDED 23am ROOT GAP 2mm HOOT FACE [RADIOGRAPHIC INFORWATION + HV or Iotope + IRIDIUN 192 Focal spot or source size: 2am x aa Focus or source to fila distance Iaywure tie + on Film + KODAK INDUSTRI CX 10mm x 40am Screens i Pb = 0.1mm FRONT AND REAR Development : STANDARD TIME/TEWPERATURE PROCESSING ‘Technique 5 SHS Number of exposures : 1 Image Quality Indicator : BS 3971 9Fe 15 Senaitivity : ak Density : ew 25 PATE: 3,0, ‘Specification or Code of Practice : TWI Code R/312 7 ACCEPTABLE TO SPECIFICATION Welding Technology Issue 0191