Branch Reinforcement Calculation

(Only highlighted data to be filled)

EC32EA
SPEC
Design conditions
As per LDT Design Temperature

Design Pressure

corrosion allowance (C)

RTF/06
Hot Tap Cal.ref no.
Dated: 18/05/2001

427.00 degrees
800.60 Fahrenheit
28.00 Kg/sqcm2
398.16 PSI
0.06 inches

Header information
Nominal Size
Outside diameter of header pipe
Material spec
Thickness
Allowable stress for header material from 31.3
Coeff from table 304.1 ( Pg. 20 - ANSI 31.3)
Quality factor from 31.3 (E)

inches
914.4
A106 GR.B
0.375 inches
18900.00 PSI (Pg. 154 ANSI 31.3)
0.40 Const.
1.00 Const.(Pg. 209 ANSI 31.3)

Branch information
Nominal Size
Outside diameter of branch pipe
Material spec
Thickness
Branch inclination
Allowable stress for branch material from 31.3
Co-eff. from table 304.1
Quality factor from 31.3 (E)
Mill tolerance
Min. thickness of main header (Th)
Min. thickness of branch header (Tb)
Pressure design thickness of main header (th)
Pressure design thickness of branch header (tb)

inches
508.00 inches
A106 GR.B
0.237 inches
90.00 degrees
1.57 radians
18900.00 PSI
0.40 Const.( Pg. 20 - ANSI 31.3)
1.00 Const.(Pg. 209 - ANSI 31.3)
0.01
0.371 inches
0.235 inches
9.59 inches
5.33 inches

Height of reinforcement zone outside run pipe (L4)

0.437

OR

Hence L4 (whichever is less)

0.437 inches

Effective length removed from pipe at branch (d1) /

Half width reinforcement zone (d2)
( Whichever is greater)

507.65

OR

Hence d2/d1

507.65 inches

tc (whichever is less)
Hence tc

0.17
OR
0.17 inches

Minimum leg dimension of fillet weld

0.23 inches

Reinforcement area required (A1)

4869.01 Sq. Inch

Reinforcement area available in run pipe (A2)

-4711.11 Sq. Inch

Reinforcement area available in run pipe (A3)

-4.50 Sq. Inch

Area of fillet welds(A4)

Available reinforcement area (A5)
RESULT
REINFORCEMENT IS REQUIRED
Incase additional reinforcement is required:

0.06 Sq. Inch

-4715.55 Sq. Inch

0.778 inches

254.31 inches

0.25

inches

Thickness of RF pad (Tr) - assume Std. Thk.

0.000 inches

Diameter of RF pad (assume )

0.000 inches

Allowable stress for RF pad from ANSI 31.3

### PSI

Area available in RF pad (A6)

0.00 Sq. Inch

tc - For RF pad

0.00 inches

Minimum leg dimension of fillet weld

0.00 inches

Area available in fillet welds (A7)

Available area (A8)
RESULT
REINFORCEMENT IS INSUFFICIENT

0.000 Sq. Inch

-4715.55 Sq. Inch

DATE : 22/05/2001

SHEET No:

CALC. BY: YSR

CHECKED BY :
PLANT /
UNIT No. : RPL

APPROVED BY:
CALC No. :

SPEC.: EC32EA
LINE SIZE :
Branch Reinforcement Calculation
(Only highlighted data to be filled)
SPEC
Branch dia/Header dia ratio (d/D)
Design conditions
As per LDT Design Temperature

Design Pressure

corrosion allowance (C)

Header information
Nominal Size
Outside diameter of header pipe
Material spec
Thickness
Allowable stress for header material from 31.3
Coeff from table 304.1 ( Pg. 20 - ANSI 31.3)
Quality factor from 31.3 (E)
Branch information
Nominal Size
Outside diameter of branch pipe
Material spec
Thickness
Branch inclination
Allowable stress for branch material from 31.3
Co-eff. from table 304.1
Quality factor from 31.3 (E)
Mill tolerance
Min. thickness of main header (Th)
Min. thickness of branch header (Tb)
Pressure design thickness of main header (th)

Hot Tap Cal.ref no.

Dated:
EC32EA
0.56
427.00 degrees
800.60 Fahrenheit
28.00 Kg/sqcm2
398.16 PSI
0.06 inches

10
36.00
A358 -316L
0.375
10800.00
0.40
0.85

inches
inches

8.00
20.00
A106 GR.B
0.375
90.00
1.57
10800.00
0.40
1.00

inches
inches

inches
PSI (Pg. 154 ANSI 31.3)
Const.
Const.(Pg. 209 ANSI 31.3)

inches
degrees
radians
PSI
See( Pg. 20 - ANSI 31.3)
See(Pg. 209 - ANSI 31.3)

0.01
0.371 inches
0.371 inches
0.77 inches

277403413.xls

Pressure design thickness of branch header (tb)

0.37 inches

Height of reinforcement zone outside run pipe (L4)

1.152

OR

Hence L4 (whichever is less)

0.778 inches

Effective length removed from pipe at branch (d1)

/Half width reinforcement zone (d2) ( Whichever is
greater)

19.38

Hence d2/d1

19.38 inches

OR

tc (whichever is less)
Hence tc

0.26
OR
0.25 inches

Minimum leg dimension of fillet weld

0.35 inches

Reinforcement area required (A1)

15.00 Sq. Inch

Reinforcement area available in run pipe (A2)

Reinforcement area available in run pipe (A3)

-8.97 Sq. Inch

-0.09 Sq. Inch

Area of fillet welds(A4)

0.13 Sq. Inch

Available reinforcement area (A5)

RESULT
REINFORCEMENT IS REQUIRED
Incase additional reinforcement is required:

-8.93 Sq. Inch

Thickness of RF pad (Tr) - assume Std. Thk.

0.375 inches

Diameter of RF pad (assume )

Allowable stress for RF pad from ANSI 31.3
Area available in RF pad (A6)

16.000 inches
10800.00 PSI
-1.50 Sq. Inch

tc - For RF pad

0.19 inches

Minimum leg dimension of fillet weld

0.27 inches

Area available in fillet welds (A7)

Available area (A8)

0.070 Sq. Inch

-10.36 Sq. Inch

RESULT
REINFORCEMENT IS INSUFFICIENT

277403413.xls

SHEET No:

JOB No:

1OF2

22960

FILE No:

Fahrenheit

PSI (Pg. 154 ANSI 31.3)

Const.(Pg. 209 ANSI 31.3)

See( Pg. 20 - ANSI 31.3)

See(Pg. 209 - ANSI 31.3)

277403413.xls

0.778 inches

10.31 inches

0.25

inches

277403413.xls

CALCULATION SHEET
DATE : 9/12/2003
CALC. BY: YSR

PLANT /
UNIT No. : RPL

CHECKED BY :

YSR

APPROVED BY:

SS

CALC No. :

RF PAD

LINE SIZE :

4X8

SPEC.: EC14EA(TEMP 150DegreeC To -29DegreeC)

LINE:J1312-312-PA393
Branch Reinforcement Calculation

(Full Sleeve for HOT TAP)

(Only highlighted data to be filled)

EC14EA

SPEC
Branch dia/Header dia ratio (d/D)

0.29

Design conditions
As per LDT Design Temperature

232.00 degrees
449.60 Fahrenheit

Design Pressure

3.50 Kg/sqcm2
49.77 PSI

corrosion allowance (C)

0.06 inches

Header information
Nominal Size

70 inches

Outside diameter of header pipe

70.00 inches

Material spec

A671 CB6013

Thickness

0.750 inches

Allowable stress for header material from 31.3

17500.00 PSI (Pg. 154 ANSI 31.3)

Coeff from table 304.1 ( Pg. 20 - ANSI 31.3)

0.40 Const.

Quality factor from 31.3 (E)

0.85 Const.(Pg. 209 ANSI 31.3

Branch information
Nominal Size

20.00 inches

Outside diameter of branch pipe

20.00 inches

Material spec

A671 CB6013

Thickness

0.37480315 inches

Branch inclination

07/24/2015

90.00 degrees

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1.57 radians

Allowable stress for branch material from 31.3

17500.00 PSI

Co-eff. from table 304.1

0.40 See( Pg. 20 - ANSI 31.3)

Quality factor from 31.3 (E)

0.85 See(Pg. 209 - ANSI 31.3)

Mill tolerance

0.125

Min. thickness of main header (Th)

0.656 inches

Min. thickness of branch header (Tb)

0.328 inches

Pressure design thickness of main header (th)

0.12 inches

Pressure design thickness of branch header (tb)

0.03 inches

Height of reinforcement zone outside run pipe (L4)

1.414

OR

Hence L4 (whichever is less)

1.414 inches

Effective length removed from pipe at branch (d1) /Half

width reinforcement zone (d2) ( Whichever is greater)

19.47

Hence d2/d1
tc (whichever is less)

19.47 inches
0.26
OR

OR

Hence tc
Minimum leg dimension of fillet weld

0.25 inches
0.35 inches

Reinforcement area required (A1)

2.28 Sq. Inch

Reinforcement area available in run pipe (A2)

9.28 Sq. Inch

Reinforcement area available in run pipe (A3)

0.66 Sq. Inch

Area of fillet welds(A4)

0.13 Sq. Inch

Available reinforcement area (A5)

10.06 Sq. Inch

RESULT
NO ADDITIONAL REINFORCEMENT IS REQD.
Incase additional reinforcement is required:
Thickness of RF pad (Tr) - assume Std. Thk.
Diameter of RF pad (assume )

0.750 inches
30.000 inches

Allowable stress for RF pad from ANSI 31.3

17500.00 PSI

Area available in RF pad (A6)

7.50 Sq. Inch

tc - For RF pad
Minimum leg dimension of fillet weld

0.38 inches
0.53 inches

Area available in fillet welds (A7)

0.281 Sq. Inch

Available area (A8)

17.84 Sq. Inch

RESULT
REINFORCEMENT WITH ASSUMED RF PAD SIZE IS O.K

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SHEET No:

1 OF 2

JOB No:

22960

FCO No:

CPP-195

PSI (Pg. 154 ANSI 31.3)

Const.(Pg. 209 ANSI 31.3)

07/24/2015

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See( Pg. 20 - ANSI 31.3)

See(Pg. 209 - ANSI 31.3)

1.484 inches
10.59 inches

0.25

07/24/2015

inches

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