Perfecting Six Sigma Through Process Management
Perfecting Six Sigma Through Process Management
Process Management
Rohit Ramaswamy
STAT-A-MATRIX Inc.
PROCESS
STRATEGY
PROCESS
FUNCTIONS
• Products and services for customers are not produced by functions,
but by processes that tend to cross functional lines
• Some of these processes tend to be the way the customers identify
with the company
• Functions are (or should be) the residence and building place
for competencies
• Process capabilities and competencies are the key leverage points
in order to achieve strategy (the desired state of the organization)
www.statamatrix.com.com 800-472-6477 [email protected]
Improvement
Process
Management
Design
Outcomes
• Provide consistent service to the customer
• Provide direction for improvement activities
• Hold the gains created by improvement activities
• Manage process quality with a link to strategic objectives
Improvement
Process
Management
Design
Example
Discussion Questions
1. In what way is process management likely to help HRI?
Develop Initiate
Identify Market and
Service and Bill
Market Sell to
Provider Manage Customers
Needs Companies
Relationships Policies
Develop Initiate
Identify Market and
Service and Bill
Market Sell to
Provider Manage Customers
Needs Companies
Relationships Policies
Provide
Quotations
Processing Distribution Scheduling Finance
P1. Receive IOF
from fax machine
P3. Communicate
Provider Option and
S1. Look up Provider
Facilities Option to
Date on form indexed by
DISTRIBUTION and
Provider Team.
START DATE
SPECIALIST D1. Look up Provider F2. Look up Provider
Team on form indexed Team Cost on form
by Provider Option indexed by Provider
Team and Total
P4. Transcribe Customer
Discount Rate (%)
Name Order No. Term of
Service from IOF to QFS
D2. Look up Facilities
Group on form indexed S2. Look up Facilities
by Facilities Option. Date on form indexed by
Facilities Group.
D5. Deliver to
Customer
Develop Initiate
Identify Market and
Service and Bill
Market Sell to
Provider Manage Customers
Needs Companies
Relationships Policies
L 2
Provide Initiate Manage Process Output
Quotations Policies Policies
Provide
and Input Measures
Quotations
Processing Distribution Scheduling Finance
P1. Receive IOF
from fax machine
P3. Communicate
Provider Option and
S1. Look up Provider
Facilities Option to
Date on form indexed by
DISTRIBUTION and
Provider Team.
START DATE
L3 Process Measures
SPECIALIST D1. Look up Provider F2. Look up Provider
Team on form indexed Team Cost on form
by Provider Option indexed by Provider
Team and Total
P4. Transcribe Customer
Discount Rate (%)
Name Order No. Term of
Service from IOF to QFS
D2. Look up Facilities
Group on form indexed S2. Look up Facilities
by Facilities Option. Date on form indexed by
Facilities Group.
D5. Deliver to
Customer
Definition of Measures
The linked measures illustrate basic cause-and-effect relationships
in the organization
y = f (x1, x2, …)
• In improvement (DMAIC), we identify the key x’s to
reduce variation in the y
• In design, we carefully set specifications on the x’s so that
we get the desired y
• In process management, we monitor and control the x’s to
assure we will get the desired y
www.statamatrix.com.com 800-472-6477 [email protected]
Process Management
Senior Leaders
(Champions)
Process Management Improvement/Design Projects
Teams
Process Owners
Help build process management system and are responsible for
lower level process improvement and results
• Identify, define, and link key business processes from
level 2 to daily work level
• Identify, define, and link measurements so that top-level
measures are linked to lower level process measures
• Develop process management tools for ongoing
process monitoring
• Review process data and measures, recognize patterns in
the data and respond appropriately
• Link process management to standardization, DMAIC
improvement, and DMADV design (redesign) projects
www.statamatrix.com.com 800-472-6477 [email protected]
Process Champions
Drive the building of the process management system and
maintain focus on strategic objectives and goals
• Define roles and responsibilities
• Define high-level rollout plan
• Identify key business measures and build dashboards
• Establish and map core processes and relationship to key
business measures
• Monitor overall organization and core process performance
Develop Initiate
Identify Market and 50
Relationships Policies 10
11
13
15
17
19
21
23
25
Revenue from Premiums
50
40
30
20
10
11
13
15
17
19
21
23
25
Costs
DISTRIBUTION and S ec .5 , p. 3 (or Sec.3, p.11, or 2, 5, 7, 8, 10, Sec. 5, p.3 index ed by P ro vider Te am .
Group on form indexed S2. Look up Facilities rec eive d from COST S PECIALIS T
on QFS
1.4 UCL=1.395
Individual Value
1.3
Mean=1.241
90
UCL=87.32 1.1
LCL=1.086
Individual V alue
0 5 10 15 20 25
80
week May 1 June 2 July 3 Aug 4 Oct 1
Mean=75.62
1.15
LCL=63.92 UCL=1.120
60 1.05
Individual Value
0 10 20 0.95
month 10/02 08/03
0.85 Mean=0.8412
0.75
0.65
0.55 LCL=0.5625
0.45 1
0 5 10 15 20 25
week May 1 June 2 July 3 Aug 4 Oct 1
Cycle time from RFQ to initiate policy (avg. # days) Number of complaints u-chart (subgroups = calls received)
24 1
22 1
0.003
Sample Mean
20 1
UCL=19.04 UCL=0.002725
18
16
Mean=15.38
Sample Count
14
12 LCL=11.71 0.002
1
10 1
1 1 U=0.001737
Week 0 May 1 June 2 July 3 Aug 4 Oct 1
0.001
15 1
UCL=13.45
LCL=7.48E-04
Sample Range
10
0.000
R=6.36
5
0 5 10 15 20 25
0 LCL=0
week May 1 June 2 July 3 Aug 4 Oct 1
process management
P2. Communicate Discount Rate on form
Company Name to indexed by Company
COST SPECIALIST Name and Term of
Service
P3. Communicate
Provider Option and
x1
Discount Rate (%)
point)
P8. Deliver QFS to
DISTRIBUTION
D5. Deliver to
Customer
y1=cycle Individuals Supervisor to
time Control chart investigate
y2
(each quote any special
= one data cause
point)
y2=errors P-chart Supervisor to
IDed by investigate
customer any special
cause
Pareto chart
of monthly Any error
errors occurring
more than 4
times per
month is to
be worked
www.statamatrix.com.com 800-472-6477 [email protected] on and
improved
© 2008 STAT-A-MATRIX and Oriel Incorporated. All rights reserved. 43
Process Management
Discussion Questions
1. How can HRI use the process monitoring data to meet the
strategic organizational goals (increased revenue, reduced
costs, and improved customer satisfaction)?
L1 A
A B C D E
L2 DA DB DC DD DE Middle-Out Approach
L3 Customer Customer
Process management system can be aligned Lack full alignment with strategy
with customers and business needs
Middle-Out
Some process goals may conflict
Oriel Background
• Founded in 1983 as Joiner Associates; became Oriel
Incorporated in 1997; became part of The SAM Group in
December 2001
• We help organizations improve business performance
• Mission: To be driven by passion for mutual success