P.

CODE: 27144
RR SET : 1
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
IV.B.TECH - I SEMESTER SUPPLEMENTARY EXAMINATIONS NOV/DEC, 2009
UN-CONVENTIONAL MACHINING PROCESSES
(Common to ME, MEP)
Time: 3hours Max.Marks:80
Answer any FIVE questions
All questions carry equal marks
---
1. a) List out the variables which govern the selection of modern machining processes.
b) With the help of a line diagram explain the constructional features of the horn used in
ultrasonic machining process. [8+8]

2. a) Explain the influence of size and shape of the abrasive grit on the dimensional accuracy of
component produced in abrasive jet machining.
b) Derive equation for metal removal rate in Electro Chemical machining. [8+8]

3. a) Explain the basic principle of metal removal in chemical machining. Discuss the influence of
etchants on rate of metal removal.
b) With the help of a line diagram explain the process of electro-chemical grinding.
[8+8]

4. a) With the help of a line diagram explain the constructional features of a wire cut electric
discharge machine.
b) Discuss the basic mechanism of metal removal in electric discharge machining.
[8+8]

5. a) Explain the factors to be considered while selecting tool electrone in electric discharge
machining.
b) Discuss how the direction and intensity of electron beam is controlled. [8+8]

6. a) List out the process parameters of plasma arc machining and explain their influence on metal
removal rate.
b) List out the applications of laser beam machining. [8+8]

7. a) Explain the advantages and applications of liquid forging.

b) With the help of a suitable sketch explain radial extrusion process. [8+8]

8. Write short note on any two of the following

a) Explorate forming.
b) Electric discharge grinding.
c) Economic aspects of ECM [5+5+6]

***********
 P.CODE: 27144
RR SET : 2
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
IV.B.TECH - I SEMESTER SUPPLEMENTARY EXAMINATIONS NOV/DEC, 2009
UN-CONVENTIONAL MACHINING PROCESSES
(Common to ME, MEP)
Time: 3hours Max.Marks:80
Answer any FIVE questions
All questions carry equal marks
---

1. a) Explain the basic principle of metal removal in chemical machining. Discuss the influence of
etchants on rate of metal removal.
b) With the help of a line diagram explain the process of electro-chemical grinding.
[8+8]

2. a) With the help of a line diagram explain the constructional features of a wire cut electric
discharge machine.
b) Discuss the basic mechanism of metal removal in electric discharge machining.
[8+8]
3. a) Explain the factors to be considered while selecting tool electrone in electric discharge
machining.
b) Discuss how the direction and intensity of electron beam is controlled. [8+8]

4. a) List out the process parameters of plasma arc machining and explain their influence on metal
removal rate.
b) List out the applications of laser beam machining. [8+8]

5. a) Explain the advantages and applications of liquid forging.

b) With the help of a suitable sketch explain radial extrusion process. [8+8]

6. Write short note on any two of the following

a) Explorate forming.
b) Electric discharge grinding.
c) Economic aspects of ECM [5+5+6]

7. a) List out the variables which govern the selection of modern machining processes.
b) With the help of a line diagram explain the constructional features of the horn used in
ultrasonic machining process. [8+8]

8. a) Explain the influence of size and shape of the abrasive grit on the dimensional accuracy of
component produced in abrasive jet machining.
b) Derive equation for metal removal rate in Electro Chemical machining. [8+8]

***********
 P.CODE: 27144
RR SET :3
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
IV.B.TECH - I SEMESTER SUPPLEMENTARY EXAMINATIONS NOV/DEC, 2009
UN-CONVENTIONAL MACHINING PROCESSES
(Common to ME, MEP)
Time: 3hours Max.Marks:80
Answer any FIVE questions
All questions carry equal marks
---

1. a) Explain the factors to be considered while selecting tool electrone in electric discharge
machining.
b) Discuss how the direction and intensity of electron beam is controlled. [8+8]

2. a) List out the process parameters of plasma arc machining and explain their influence on metal
removal rate.
b) List out the applications of laser beam machining. [8+8]

3. a) Explain the advantages and applications of liquid forging.

b) With the help of a suitable sketch explain radial extrusion process. [8+8]

4. Write short note on any two of the following

a) Explorate forming.
b) Electric discharge grinding.
c) Economic aspects of ECM [5+5+6]

5. a) List out the variables which govern the selection of modern machining processes.
b) With the help of a line diagram explain the constructional features of the horn used in
ultrasonic machining process. [8+8]

6. a) Explain the influence of size and shape of the abrasive grit on the dimensional accuracy of
component produced in abrasive jet machining.
b) Derive equation for metal removal rate in Electro Chemical machining. [8+8]

7. a) Explain the basic principle of metal removal in chemical machining. Discuss the influence of
etchants on rate of metal removal.
b) With the help of a line diagram explain the process of electro-chemical grinding.
[8+8]
8. a) With the help of a line diagram explain the constructional features of a wire cut electric
discharge machine.
b) Discuss the basic mechanism of metal removal in electric discharge machining.
[8+8]
***********
 P.CODE: 27144
RR SET :4
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
IV.B.TECH - I SEMESTER SUPPLEMENTARY EXAMINATIONS NOV/DEC, 2009
UN-CONVENTIONAL MACHINING PROCESSES
(Common to ME, MEP)
Time: 3hours Max.Marks:80
Answer any FIVE questions
All questions carry equal marks
---

1. a) Explain the advantages and applications of liquid forging.

b) With the help of a suitable sketch explain radial extrusion process. [8+8]

2. Write short note on any two of the following

a) Explorate forming.
b) Electric discharge grinding.
c) Economic aspects of ECM [5+5+6]

3. a) List out the variables which govern the selection of modern machining processes.
b) With the help of a line diagram explain the constructional features of the horn used in
ultrasonic machining process. [8+8]

4. a) Explain the influence of size and shape of the abrasive grit on the dimensional accuracy of
component produced in abrasive jet machining.
b) Derive equation for metal removal rate in Electro Chemical machining. [8+8]

5. a) Explain the basic principle of metal removal in chemical machining. Discuss the influence of
etchants on rate of metal removal.
b) With the help of a line diagram explain the process of electro-chemical grinding.
[8+8]
6. a) With the help of a line diagram explain the constructional features of a wire cut electric
discharge machine.
b) Discuss the basic mechanism of metal removal in electric discharge machining.
[8+8]
7. a) Explain the factors to be considered while selecting tool electrone in electric discharge
machining.
b) Discuss how the direction and intensity of electron beam is controlled. [8+8]

8. a) List out the process parameters of plasma arc machining and explain their influence on metal
removal rate.
b) List out the applications of laser beam machining. [8+8]

***********