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Metrology and Surface Engineering

This syllabus covers metrology and surface engineering over 7 units. Unit I introduces tolerance systems including allowance, fits, and standards. Unit II covers linear measurement tools like micrometers and dial indicators. Unit III discusses optical measuring instruments like microscopes and interferometers. Unit IV focuses on surface roughness measurement using profilometers and indicators. Unit V examines measurement through mechanical, electrical, electronic, and pneumatic comparators. Unit VI is about screw thread measurement of parameters. Unit VII presents surface treatments including mechanical, thermal, deposition, plating, and coating techniques. The textbook and references provide further information on dimensional metrology, surface engineering with lasers, corrosion resistance, and precision engineering.

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204 views

Metrology and Surface Engineering

This syllabus covers metrology and surface engineering over 7 units. Unit I introduces tolerance systems including allowance, fits, and standards. Unit II covers linear measurement tools like micrometers and dial indicators. Unit III discusses optical measuring instruments like microscopes and interferometers. Unit IV focuses on surface roughness measurement using profilometers and indicators. Unit V examines measurement through mechanical, electrical, electronic, and pneumatic comparators. Unit VI is about screw thread measurement of parameters. Unit VII presents surface treatments including mechanical, thermal, deposition, plating, and coating techniques. The textbook and references provide further information on dimensional metrology, surface engineering with lasers, corrosion resistance, and precision engineering.

Uploaded by

nveman
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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SYLLABUS : METROLOGY AND SURFACE

ENGINEERING
UNIT-I: SYSTEM OF LIMITS AND FITS:
Introduction, normal size, tolerance limits, deviations, allowance, fits and their types
unilateral tolerance system, hole and shaft basis systems interchangeability and
selective assembly. Indian standard Institution system British standard system,
International standard system for plain ad screwed work.
UNIT-II: LINEAR MEASUREMENT:
Length standard, line and end standard, slip gauges calibration of the slip gauges,
dial indicator, micrometers.
MEASUREMENT OF ANGLES AND TAPERS: Different methods Bevel protractor
angle slip gauges spirit levels sine bar sine plate, rollers and spheres used to
determine the tapers.
LIMIT GAUGES: Taylors principle Design of go and No go gauges, plug ring, snap,
gap, taper, profile and gauges.
UNIT-III: OPTICAL MEASURING INSTRUMENTS:
Tool makers microscope and its uses collimators, optical projector optical flats
and their uses, interferometer.
FLAT SURFACE MEASUREMENT: Measurement of flat surfaces instruments used
straight edges surface plates optical flat and auto collimator.
UNIT-IV: SURFACE ROUGHNESS MEASUREMENT:
Differences between surface roughness and surface waviness Numerical
assessment of surface finish CLA, R, R.M.S values Rz values, Rz value, Methods
of measurement of surface finish profilograph. Talysurf, ISI symbols for indication
of surface finish.
UNIT V: MESUREMENT THROUGH COMPARATORS:
Comparators - mechanical, Electrical and Electronic comparators, pneumatic
comparators and their uses in mass production.
UNIT VI: SCREWTHREAD MEASUREMENT:
Element of measurement errors in screw threads measurement of effective
diameter, angle of thread and thread pitch, profile thread gauges.
UNIT VII: SURFACE ENGINEERING:
Surface texture and properties, surface cleaning techniques, surface integrity, wear
and its measurements. Lubricants and its selection for reducing wear, principles of
corrosion and remedial measures. Laser applications for surface modifications.
UNIT VII: SURFACE TREATMENTS:
Mechanical surface treatment and coating, casehardening and surface coating,
thermal spraying, Vapour deposition, Diffusion coating, Electro plating, Electroless
plating and Electro formatting, Ceramic, Organic and Diamond coating
TEXT BOOKS:
1. Manufacturing Engineering and Technology, Serope Kalpakjian and steven R.
Schmid.Ed. 4, Person publications. 2001.
2. Metrology and Measurement, Anand Bewoor, Vinay A. Kulkarni, TMH. 2009.

3. Principles of Engineering Metrology, R. Rahendra, JAICO publications, 2008.


REFERENCES:
1. Fundamentals of Dimensional Metrology, 4e, Connie Dotson, Thomson, 2003.
2. Surface engineering with Lasers/ Dehosson J.T.
3. Surface engineering for corrosion and wear resistance / JR Davis / Woodhead
publishers.
4. Precision Engineering and Manufacturing / R.L. Murty / Newage publications,
2009.

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