Octagonal Gazebo Plans: 2400mm Diameter
Octagonal Gazebo Plans: 2400mm Diameter
timber is not particularly important either, as this template will be discarded once the
posts have been concreted into the ground.
Measure carefully and mark the centers of each piece of timber (fig 1) and drill a 3.5mm
diameter hole all the way through the center mark.
Stack the four pieces of timber on top of
one another. Hammer a nail (100mm x
3.5mm) into the center hole and through
the four pieces of timber we will call the
template boards.
Fan the template boards out using the nail
the middle as the axis pivot (fig 2). Rotate
the timber template boards around until
all ends are all an equal distance apart.
Each piece of timber should be at 45
degrees to one another.
in
posts are marked. Check that the pencil line on the last post is level with the line on the first post.
If not, go around again with the level and find the discrepancies.
Trimming the posts
Cut off the top of the posts where you have marked, with a circular saw.
If the circular saw does not cut all the way through the post, finish the cut off with a handsaw.
Make sure you have firm footing and if necessary, erect a scaffold about 600mm off the ground.
Head Beams
For the head beams you will need eight pieces of timber 100x100 and 1000mm long. (Rough
sawn treated pine, suitable for outside use.)
Pencil a square line at one end of the beam with your set square as on the diagram below and
then pencil another line 22.5 degrees from the first.
Take 8 lengths of 100x50 sawn treated lumber approximately 2000mm long from which the rafters
will be cut.
Cut one piece to the dimensions of the diagram above
and then use that piece as a template to mark and cut
the other seven.
Once all rafters are cut, you will need someone to give a
hand to assemble them.
Start by nailing two opposing rafters to the hub whilst
laying them flat on the ground.
Nail with 90mm galvanized jolt head nails and drill first if
necessary.
Place a scaffold plank (approx 2600mm or longer) on top
of the gazebo beams and spanning the gazebo close to
the center.
One person will need to be up on the scaffold plank with
another to pass up the two opposing rafters nailed to the
hub.
While the person on the scaffold plank balances the first
two opposing rafters, the other can fix the birds-mouth
(see drawing above) end of the rafters to the beam, central over the post.
Once the rafter is nailed in place, attach an angle clip (see fig.3) for added strength on top of the
beam and against the rafter, one each side and fix with 50mm galvanized clouts (flathead) nails.
The next rafter can then be put into place followed by an opposing rafter, and so on until all eight
are in place and firmly fixed.
Laying the Roof Boards
The roof is constructed of 150mm x 25mm sawn
(undressed) treated pine timber, a timber commonly
used for fencing, and readily available at any
merchants.
You will need 65 meters in random lengths of this.
Always cut the longest boards first, so the off cuts can
be utilized for the smaller boards.
Firstly, put two pencil marks (square off the board)
1060mm apart along the edge of one of the random
lengths of 150x25 timber (fig 8).
On those two pencil marks, pencil another line inward
at 20 degrees.
Set the blade on your circular saw to 11 degrees and
cut along the pencil lines.
You now have your first roof board, and you will need
eight at this length.
Cut the rest of the roof boards to the following lengths, the measurement being the longest point.
8@ 1060mm (already cut); 8@ 980mm; 8@ 900mm; 8@ 820mm; 8@ 740mm;
8@ 660mm; 8@ 580mm; 8@ 500mm; 8@ 420mm; 8@ 340mm; 8@ 260mm;
8@ 180mm; 8@ 100mm;
When all the roof boards are cut (104 in total), take the first board (one of the 1060mm longest
boards) and place it on top of the rafters in a position so that the two ends are sitting on the
center of the rafters and both ends of the roof boards are equal distance from the bottom of the
rafters.
Temporarily tack this board in place and then proceed with the next 1060mm board, butting up
tight to the first board and tacking to the next rafter.
Continue this action around the perimeter of the gazebo roof.
On the first boards only, a 25mm thick fillet or packer will need to be inserted under the bottom
edge of the board and on the rafter in order to raise it to the same pitch as the rest of the
following roof boards. (See fig 9.)
The rafter pitch is 40 degrees, but because all the roof boards lower edges are raised to sit on the
roof boards beneath them, the roof board pitch will be more like 30 degrees.
When the first row of boards (the eight 1060mm bds) are in place with the fillets or packers
inserted, (fig 9) and are all equal distance up from the ends of the rafters, and all joining in the
center of the rafters, then nail them in place onto the rafters.
From here on it gets easier.
Get one of the next longest roof boards (980mm) and lay it on one of the first fixed boards so that
the ends line up flush with the lower board ends.
Check both boards are parallel. Nail in place.
Continue this around the perimeter and so on, until all the roof boards are fixed in place.
The last row of boards (at the very top) might need a trim to ensure they fit snuggly against the
hub at the apex of the gazebo.
Drill and screw roof boards together where the span exceeds 500mm.
The Handrail
Handrail, top and bottom rails
You will need 14 pieces of timber 100x50 sawn treated pine approximately 900mm long. These
are the top and bottom rails.
Cut one end off at an angle of 22.5 degrees and then measure back 810mm and do the same the
other end. (See fig 10.)
On one side only, pencil two lines 25mm apart along the length in the center of the rails as per fig
10.
Set the blade on your circular saw to a depth of 20mm and do repeated cuts along and between
the two pencil lines.
Clean out with a chisel.
This will give you a rebated groove 25mm wide x 20mm deep along the center on one side of
each rail.
Handrail palings
You will need 40 lengths of 150x25 timber (the same timber as used on the roof) Any pattern of
your choice can be implemented.
The pattern in (fig 11) is just one idea.
Make the pattern on one piece of paling and use that as a template to do the rest.
Fitting the handrail
Fit the palings into the rebated grooves in the top and bottom rails.
This is best done by laying the top and bottom rails on the ground and then inserting the palings
into the grooves.
The number of palings will not work out exactly, so one of the palings will need to be marked and
ripped (cut) down.
When one section is finished, tie a rope around each
end so the palings will not fall out while that section is
being installed.
Nail each section in, 100mm off the ground and fix the
rails to the posts with 90mm galvanized jolt head nails.
Do this to all seven sections.
One section (section eight) is not made, as this is the
point of entry into the gazebo.
Have fun!
Author: Les Kenny
Editor: Maree Anderson