ASSAB PM 23 SuperClean Brochure English PDF
ASSAB PM 23 SuperClean Brochure English PDF
ASSAB PM 23 SuperClean
REFERENCE STANDARD
ASSAB DF-2
ARNE
ASSAB DF-3
AISI
WNr.
JIS
O1
(1.2510)
(SKS 3)
O1
(1.2510)
(SKS 3)
ASSAB XW-5
SVERKER 3
D6 (D3)
(1.2436)
(SKD 2)
ASSAB XW-10
RIGOR
A2
1.2363
SKD 12
ASSAB XW-41
SVERKER 21
D2
1.2379
SKD 11
D2
1.2379
SKD 11
ASSAB XW-42
CARMO
CARMO
1.2358
CALMAX
CALMAX
1.2358
CALDIE
CALDIE
ASSAB 88
SLEIPNER
ASSAB PM 23 SUPERCLEAN
VANADIS 23 SUPERCLEAN
(M3:2)
1.3395
SKH 53
ASSAB PM 30 SUPERCLEAN
VANADIS 30 SUPERCLEAN
(M3:2 + Co)
1.3294
SKH 40
ASSAB PM 60 SUPERCLEAN
VANADIS 60 SUPERCLEAN
VANADIS 6 SUPERCLEAN
VANADIS 6 SUPERCLEAN
VANADIS 10 SUPERCLEAN
VANADIS 10 SUPERCLEAN
VANCRON 40 SUPERCLEAN
VANCRON 40 SUPERCLEAN
ELMAX SUPERCLEAN
ELMAX SUPERCLEAN
1.3292
ASSAB 618
P20 Mod.
1.2738
ASSAB 618 HH
P20 Mod.
1.2738
ASSAB 618 T
P20 Mod.
1.2738 Mod.
IMPAX SUPREME
P20 Mod.
1.2738
ASSAB 718 HH
IMPAX HH
P20 Mod.
1.2738
NIMAX
NIMAX
MIRRAX 40
MIRRAX 40
VIDAR 1 ESR
VIDAR 1 ESR
UNIMAX
UNIMAX
CORRAX
CORRAX
ASSAB 2083
420 Mod.
H11
1.2343
SKD 6
420
1.2083
SUS 420J2
STAVAX ESR
STAVAX ESR
420 Mod.
1.2083 ESR
SUS 420J2
MIRRAX ESR
MIRRAX ESR
420 Mod.
POLMAX
POLMAX
RAMAX HH
RAMAX HH
ROYALLOY
ROYALLOY
1.2714
SKT 4
1.2714
SKT 4
H13
1.2344
SKD 61
H13 Premium
1.2344 ESR
SKD 61
420 F Mod.
PRODAX
ASSAB PT18
ASSAB MMXL
ASSAB MM40
ALVAR 14
ALVAR 14
ASSAB 2714
ASSAB 8407 2M
ORVAR 2M
ORVAR SUPREME
DIEVAR
DIEVAR
HOTVAR
HOTVAR
QRO 90 SUPREME
QRO 90 SUPREME
ASSAB 705
4340
1.6582
SNCM8
ASSAB 709
4140
1.7225
SCM4
ASSAB 760
1050
1.1730
S50C
ASSAB PM 23 SuperClean
General
For toolmaking
Machinability
Heat treatment
C
1.28
Cr
4.2
Mo
5.0
W
6.4
V
3.1
Standard spec.
Delivery condition
Colour code
Violet
Grinding
Dimensional stability during heat treatment
Surface treatment
Tool making with highly alloyed tool steels means
that machining and heat treatment are often more
of a problem than with the lower alloy grades.
This can, of course, raise the cost of tool making.
The powder manufacturing route used for
ASSAB PM 23 SuperClean means that its
machinability is superior to that of similar
conventionally produced grades and some highly
alloyed cold work tool steels.
The dimensional stability of ASSAB PM 23 SuperClean
during heat treatment is excellent and predictable
compared to conventionally produced high alloy
steels. This, coupled with its high hardness, good
toughness and high temperature tempering, means
that ASSAB PM 23 SuperClean is very suitable for
surface coating, in particular for PVD.
Applications
ASSAB PM 23 SuperClean is especially suitable for
blanking and forming of thinner work materials
where a mixed (adhesive-abrasive) or abrasive type
of wear is encountered, and where the risk for
plastic deformation of the working surfaces of the
tool is high.
TYPICAL applications
Blanking of medium to high carbon steels
Blanking of harder materials such as hardened or
cold rolled strip steels
Cutting tools, e.g., gear cutting tools,
broaches, taps
Plastics mould tooling subjected to abrasive wear
Semiconductor IC mould tooling, e.g., cavity bar,
cull block
Plastics processing parts, e.g., feed screws, barrel
liners, nozzles, screw tips, non-return check ring
valves, pellitiser blades, granulator knives
ASSAB PM 23 SuperClean
Properties
Physical properties
Bending strength
Temperature
20C
400C
600C
Density
kg/m3
7 980
7 870
7 805
230 000
205 000
184 000
Thermal
conductivity
W/m C
24
28
27
Specific heat
J/kg C
420
510
600
Modulus of elasticity
MPa
Original dimension: 6 mm
Specimen size: 5 mm
Tempering: 3 x 1 h at 560C
Bend strength (MPa)
6000
Deflection (mm)
6
5000
4000
3000
2000
1000
56
58
60
62
64
Hardness (HRC)
66
68
Temperature range
Coefficient (C-1)
20 - 100C
10.8 x 10 -6
20 - 200C
11.1 x 10 -6
20 - 300C
11.4 x 10 -6
IMPACT strength
20 - 400C
11.8 x 10 -6
20 - 500C
12.1 x 10 -6
20 - 550C
12.3 x 10 -6
Rmb
Reb
Deflection
Original dimensions: 9 x 12 mm
Specimen size: 7 x 10 x 55 mm
Specimen type: Unnotched
Tempering: 3 x 1 h at 560C
120
67
90
64
60
61
30
58
5000
4000
3000
Rc0.2
2000
1000
55
60
Hardness (HRC)
55
950
65
1000
1050
1100
1150
1200
ASSAB PM 23 SuperClean
Heat treatment
Soft annealing
Protect the steel and heat through to 850 - 900C.
Cool in the furnace at 10C/h to 700C, then freely
in air.
Stress relieving
After rough machining, the tool should be heated
through to 600 - 700C, holding time 2 hours.
Cool slowly to 500C, then freely in air.
Hardening
Preheating temperature: 450 - 500C and 850 - 900C
Austenitising temperature: 1050 - 1180C according
to the desired final hardness, see diagram below
The tool should be protected against decarburisation
and oxidation during hardening.
Quenching media
Hardness obtained after hardening at different
austenitising temperatures and tempering
3 times for 1 hour at 560C
Hardness
HRC
Austenitising temp.
C
58
60
62
64
66
1020
1060
1100
1140
1180
ASSAB PM 23 SuperClean
CCT graph
Austenitising temperature 1080C. Holding time 30 minutes.
ASSAB PM 23 SuperClean
Tempering
Dimensional changes
Dimensional changes after hardening and
tempering.
Heat treatment: Austenitising between
1050 - 1130C and tempering 3 x 1 h at 560C
Specimen size: 80 x 80 x 80 mm and
100 x 100 x 25 mm
Dimensional changes: Growth in length, width and
thickness +0.03% to +0.13%
Hot hardness
Sub-zero treatment
Parts requiring maximum dimensional stability
should be sub-zero treated, otherwise volume
changes may arise.
ASSAB PM 23 SuperClean
Machining recommendations
The cutting data below are to be considered as
guiding values and as starting points for developing
your own best practice.
Milling
Face and square shoulder milling
Turning
Cutting data
parameters
Cutting speed
(vc)
m/min
Feed (f)
mm/r
Depth of cut (ap)
mm
Carbide
designation
ISO
Turning
with HSS
Rough milling
Fine milling
Cutting speed
(vc)
m/min
80 - 130
130 - 160
0.2 - 0.4
0.1 - 0.2
2-4
K20, P20
Coated carbide*
K15, P15
Coated carbide*
or cermet*
Rough
turning
Fine
turning
Fine
turning
Feed (f z)
mm/tooth
110 - 160
160 - 210
12 - 15
0.2 - 0.4
0.05 - 0.2
0.05 - 0.3
2-4
0.5 - 2
0.5 - 3
K20
P10
P10 - P20
Coated
Coated carbide*
carbide*
or cermet*
or cermet*
Cutting data
parameters
Carbide
designation
ISO
* Use a CVD coating
End milling
Solid
carbide
Carbide
indexable
insert
High speed
steel
40 - 50
90 - 110
5 - 81
0.01 - 0.22
0.06 - 0.22
0.01 - 0.32
K15
P10 - P20
Coated carbide3
or cermet3
Cutting speed
(vc)
m/min
DRILLING
Feed (f z)
mm/tooth
Feed (f)
mm/r
10 - 12*
0.05 - 0.10
5 - 10
10 - 12*
0.10 - 0.20
10 - 15
10 - 12
0.20 - 0.25
15 - 20
10 - 12*
0.25 - 0.35
Carbide
designation
ISO
1
GRINDING
Wheel recommendation
Carbide drill
Type of drill
Cutting data
parameters
Cutting speed
(vc)
m/min
Feed (f)
mm/r
Indexable
insert
Solid
carbide
Carbide
tip1
120 - 150
60 - 80
30 - 40
0.05 - 0.152
0.10 - 0.253
0.15 - 0.254
Soft annealed
condition
Hardened
condition
Face grinding
straight wheel
A 46 HV
Face grinding
segments
A 36 GV
A 46 GV
Cylindrical grinding
A 60 KV
Internal grinding
A 60 JV
Profile grinding
A 100 IV
Type of grinding
ASSAB PM 23 SuperClean
Surface treatment
Nitriding
A brief immersion in a special salt bath to
produce a nitrided diffusion zone of 2 - 20 m is
recommended. This reduces the friction on the
nitrided surface of punches and has various other
advantages.
Further information
For further information, i.e., steel selection, heat
treatment, application and availability, please
contact our ASSAB office nearest to you.
ASSAB PM 23 SuperClean
PVD
Physical vapour deposition, PVD, is a method of
applying a wear-resistant coating at temperatures
between 200 - 500C. As ASSAB PM 23 SuperClean
is high temperature tempered at 560C, there is no
danger of dimensional changes during PVD coating.
CVD
Chemical vapour deposition, CVD, is used for
applying wear-resistant surface coatings at a
temperature of around 1000C. It is recommended
that the tools should be separately hardened
and tempered in a vacuum furnace after surface
treatment.
ASSAB PM 23 SuperClean
10
Hardness/
Resistance
to plastic
deformation
Resistance to
Machinability
Grindability
Dimension
stability
Abrasive
wear
Adhesive
wear
Toughness/
gross
cracking
ASSAB PM 23 SuperClean
Qingdao
ASSAB Tooling (Qingdao)
Co., Ltd.
Tel : +86 532 8752 9999
Fax : +86 532 8752 9588
[email protected]
Shanghai
ASSAB Tooling Technology
(Shanghai) Co., Ltd.
Tel : +86 21 2416 9688
Fax : +86 21 5442 4244
[email protected]
Suzhou*
ASSAB Tooling Technology (Shanghai)
Co., Ltd. - Suzhou Branch
Tel : +86 512 6900 0161
Fax : +86 512 6252 9227
[email protected]
Tianjin*
ASSAB Tooling (Beijing) Co., Ltd.,
Tianjin Branch
Tel : +86 22 2370 7808
Fax : +86 22 2370 7806
[email protected]
Wuhan
ASSAB Tooling Technology
(Shanghai) Co., Ltd., Wuhan Branch
Tel : +86 27 6930 0156
Fax : +86 27 6934 6326
[email protected]
Xiamen
ASSAB Tooling (Xiamen) Co., Ltd.
Tel : +86 592 562 4678
Fax : +86 592 568 3703
[email protected]
Xi'an*
ASSAB Tooling (Beijing) Co., Ltd.,
Xi'an Branch
Tel : +86 29 8525 5139
Fax : +86 29 8526 2080
[email protected]
Yantai*
ASSAB Tooling (Qingdao) Co., Ltd.
Tel : +86 535 693 4100
Fax : +86 535 693 4200
[email protected]
INDONESIA
Jakarta - Head Office
PT. ASSAB Steels Indonesia
Tel : +62 21 461 1314
Fax : +62 21 461 1306/
+62 21 461 1309
[email protected]
Bandung*
PT. ASSAB Steels Indonesia
Tel : +62 22 5234 017
Fax : +62 22 5234 020
[email protected]
Cikarang*
PT. ASSAB Steels Indonesia
Tel : +62 21 461 1314
Fax : +62 21 461 1306/
+62 21 461 1309
[email protected]
Medan*
PT. ASSAB Steels Indonesia
Tel : +62 61 8477 935
Fax : +62 61 8477 936
[email protected]
Semarang*
PT. ASSAB Steels Indonesia
Tel : +62 24 7071 2574/
+62 24 7658 4803
Fax : +62 24 674 7145
[email protected]
Surabaya
PT. ASSAB Steels Indonesia
Tel : +62 31 849 9606
Fax : +62 31 843 2040
[email protected]
Tangerang*
PT. ASSAB Steels Indonesia
Tel : +62 21 5316 0795
Fax : +62 21 5316 0794
[email protected]
JAPAN
Tokyo - Head Office*
Bohler-Uddeholm KK
Tel : +81 3 5226 3771
Fax : +81 3 5226 6110
[email protected]
Fukuroi
Bohler-Uddeholm KK
Tel : +81 538 43 9240
Fax : +81 538 43 9244
[email protected]
Nagoya*
Bohler-Uddeholm KK
Tel : +81 52 979 5081
Fax : +81 52 933 6461
[email protected]
Osaka*
Bohler-Uddeholm KK
Tel : +81 6 6307 7621
Fax : +81 6 6307 7627
[email protected]
KOREA
Incheon - Head Office
ASSAB Steels (Korea) Co., Ltd.
Tel : +82 32 821 4300
Fax : +82 32 821 3311
[email protected]
Busan
ASSAB Steels (Korea) Co., Ltd.
Tel : +82 51 831 3315
Fax : +82 51 831 3319
[email protected]
Daegu
ASSAB Steels (Korea) Co., Ltd.
Tel : +82 53 384 3315
Fax : +82 53 384 3317
[email protected]
MALAYSIA
Kuala Lumpur - Head Office
ASSAB Steels (Malaysia) Sdn. Bhd.
Tel : +60 3 6189 0022
Fax : +60 3 6189 0044/55
[email protected]
Northern Branch
ASSAB Steels (Malaysia) Sdn. Bhd.
Tel : +60 4 507 2020
Fax : +60 4 507 6323
[email protected]
Southern Branch
ASSAB Steels (Malaysia) Sdn. Bhd.
Tel : +60 7 598 0011
Fax : +60 7 599 4890
[email protected]
PHILIPPINES
Laguna
ASSAB Pacific Pte Ltd Philippine Branch
Tel : +63 49 539 0441 to 0442
Fax : +63 49 539 1075
[email protected]
SINGAPORE
ASSAB Steels Singapore (Pte) Ltd
Tel : +65 6862 2200
Fax : +65 6862 0162
[email protected]
TAIWAN
Taipei - Head Office
ASSAB Steels Taiwan Co., Ltd.
Tel : +886 2 2299 2849
Fax : +886 2 2299 0147
[email protected]
Kaoshiung
ASSAB Steels Taiwan Co., Ltd.
Tel : +886 7 624 6600
Fax : +886 7 624 0012
[email protected]
Nantou
ASSAB Steels Taiwan Co., Ltd.
Tel : +886 49 225 1702
Fax : +886 49 225 3173
[email protected]
THAILAND
ASSAB Steels (Thailand) Ltd
Tel : +66 2 757 5017
Fax : +66 2 385 5943
[email protected]
VIETNAM
ASSAB Steels (Vietnam) Co. Ltd
Tel : +84 61 8899 099
Fax : +84 61 8899 191
[email protected]
* Sales office
11