Cicind Part 2
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Model Code for
Steel Chimneys
Revision 1 - 1999
Amendment A - March 2002
Copyright CICIND 1999,2002
ISBN 1-902998-16-2
Office ofThe Secretary, 14 The Chestnuts, Beechwood Park, Hemel Hempstead, Herts., HP3 ODZ, UK
Tel: +44 (0)1442 211204 Fax: +44 (0)1442 256155 e-mail: [email protected]
CICIND
Model Code for Steel Chimneys
REVISION 1 - 1999
TABLE OF CONTENTS
Foreword
o Introduction.,
7.2.3.3 Effect of fiuctuating part of
the wind-speed
0.1
Generai
0.2
0.3
Appendices and Commentaries
Philosophy
3
3
7.2.4.1 Generai principles
7.2.4.2 Estimation oftop amplitudes
1 Scope
7.2.4.3 Bending Moments due to
2 Fieid of Application
3 References
3
3
vortex shedding
4 Notations, Dnits and Definitions
4.1 Generai
4
4
4.2
4.3
Subscripts-Superscripts
Units
,
,
4
4
4.4
Definitions
5 Basis of Design and Safety Factors
5.1 Generai
"
_
_
7.2.5.2 Dynamic effects
7.2.6 The increase of wind effects by
nearby structures
'._
6
6
7.2.2 Wind Speed
,
7.2.2.2 Design wind speed "
7.2.2.3 The influence of topography
7.2.3 Wind load in direction of the wind
7
8
7.2.3.1 Wind load on'isolated chimneys
,'
Il
for damping
Earthquake loading
Thermal effects
7.5
Explosions
7.5.1 External expIosions
7.5.2 Internai explosions
7.6
12
12
12
"
12
12
12
_
__
InternaI effects goveming the chimney design ,
7.6.1 High temperature fiue gases
7.6.2 Fire
7.6.3 Chemical effects
_.. _
7.2.3,2 Mean hourly wind load ... ,
lO
7.3
7.4
7.2.2.1 Basic wind speed
7.2.6.2 Increase in cross-wind response
7.2.9.2 Damping devices ..............
6
6
lO
7.2.9.3 Special chimney designs
Stainless and alloy steels
'
7.2.6.1 Increase in along-wind load
6.3
7.2.1 Generai
lO
Il
11
Il
lO
7.2.8 The first and second natura! frequencies
7.2.9 Passive dynamic control
7.2.9.1 Aerodynamic stabilisers
Structural steels
"
9
9
4
5
5
5
6.2
7.1.1 Dustload (temporary load)
Wind
11
Generai
7.2.7 Damping ratio
6.1
7 Actions (Externai and InternaI)
7.1 Permanent Load
7.2.5 Ovalling
7.2.5.1 Static effects
4
,.4
5.2 Reliability differentiation
5.3 Partial Safety Factors
5.4 Cross-wind effects
6 Materiais
_
7.2
7.2.4 Vortex shedding
_.. _
12
, 12
12
12
8 Design of Structural Shell
8.1 Minimum thickness
13
13
8.2
R,equiredchecks
13
8.3
Carrying capacity of shell
13
DISCLAIMER
This CICIND Model Code is presented to the best of the know1edgeof its members as a guide only. CICIND is not, nor are any of its
members, to be held responsible for any failure a!leged or proved to be due to adherence to recommendations or acceptance of information
published by the association in a Model Code or in any other way.
Extracts from standards are reproduced with the permission of BSI under licence number PD\1999 1591.
Complete copies of the standard can be obtained by post from BSI Customer Services, 389 Chiswick High Road, London W4 4AL, UK
CICIND, Talacker 50, eH-800l, Zurich, Switzerland
Copyright by CICINO, Zurich
CICIND Model Code
page 2
8.4
8.5
8.3.1 Load factors and load combinations
13
9.2
Flanged connections
21
8.3.2 Second order effects
13
9.3
8.3.3 Biaxial stresses
13
The support at the base
9.3.1 Anchor bolts
21
21
8.3.4 Stability
Serviceability of shell
13
14
Fatigue check
8.5.1 Basic principles
8.5.2 Fatigue strength
8.6
14
14
14
9.3.2 Grouting
21
9.3.3 Temperature effects
lO Steel Iiners
21
11 Construction
21
21
11.1 Generai
21
8.5.3 Infiuence of high temperature
Allowance far cOITosion
14
14
11.2 Structural shell
21
11.3 Structural fianges and opening reinforcement
22
8.6.1 External corrosion allowance
19
11.4 Stiffening rings
22
8.6.2 Internai corrosion allowance
19
11.5 Base plate
22
19
19
11.6 Straightness '"
11.7 Erection tolerance
22
22
9 Design Details
9.1 Connections
9.1.1 GeneraI provisions
9.1.2 Bolted connections
9.1.2.1 Shear
19
19
19
12 Surface Protection
22
13 Openings
14 Guyed and Stayed Chimneys
14.1 Stayed chimneys
22
22
22
9.1.2.2 Bearing on connected surfaces
9.1.2.3 Tension
19
19
9.1.2.4 Combined loading
9.1.2.5 Deduction for holes
20
20
15 Protection Against Lightning
16 Access Ladders
22
22
20
17 Aircraft Warning Lights
22
9.1.3 Welded connections
9.1.3.1 Fullpenetration welds
9.1.3.2 Fillet welds
20
20
9.1.3.3 Weld testing
21
14.2 Guyed chimneys
22
CICIND Model Code
page3
e) Change of the meaning of certain regulations of the model code
where these are falsely expressed or obviously wrong.
FOREWORD
When it was formed in 1973, the "Comit Intemationa! des
Chemines IndustrielIes" (CICIND) adopted as a major goa! the
harmonisation of national codes for the design of industria!
chimneys. As a means to this end, a subcommittee was appointed in
1981, charged with drafting a proposaI far a mode! code far stee!
chimneys which reflected the current "state-of-the-art" and a
consensus of views, intemationa!Iy. This document was published in
1988, with Commentaries being published the following year.
Si.nce 1988, the science and technology of chimneys has advanced
and in 1995, CICIND appointed a committee to revise the Model
Code, recognising current best intemational practice and knowledge.
The committee comprises:
J. Roberts
B.N. Pritchard
Max Beaumont
Michael Beaumont
G. Berger
J. Bouten
R. Ghermandi
S. Ole Hansen
G. Pinfold
R.M. Warren
Great Britain - Chairman untii Jan. 1998
Great Britain - Chairman after Jan. 1998
Great Britain
Great Britain
Germany
The Netherlands
Italy
Denrnark
Great Britain
U.SA
Expert advice was received from:
B.J. Vickery (Canada)
H. van Koten (The Netherlands)
f) Definition of the meaning of certain regulations of the model
code which are so badly formulated that they could easily be
misinterpreted even by experts.
Certain information from the model code is repeated in the
commentaries when this simplifies the presentation of the ideas.
0.3 Philosophy
One of the main objectives of any code governing construction is the
creation of a model which resembles as far as possible, the rea!
situation. The model should be sufficiently "safe, simple and true". It
is very rarely that simplicity and truth are compatible, so a model
must be used which provides an optimum compromise between truth,
simplicity, safety and economy.
While the judgements of 'sufficiently true' and 'sufficient!y simple'
are subjective, 'sufficient!y safe' is capable of rational judgement.
This code interprets 'sufficiently safe' in terms of the socia! and
economie consequences of failure. It does this by comparing the
probabilities of failure far given safety factors during its design life
with the failure probabilities required to satisfy accepted socia! and
economie criteria. This leads to the development of safety factors
which ensure that a chimney will have a probability of failure during
its design lifetime between 10-3 and 10-4, depending upon its
reliability category.
CICIND has departed from generally accepted principles of
steelwork design and construction only when this was required by the
philosophy outlined above or by specific chimney requirements.
O. INTRODUCTION
1 SCOPE
0.1 Generai
This model code relates to the structural design and construction of
steel chimneys of circular cross-section, with a minimum height of
15m, with or without linings, and to the desigll and application of
linings to such chimneys where required. It also relates to chimneys
with a height less than 15m and a slendemess ratio more than 16.The
model code does not dea! with architectural or therma! aspects of
steel chimneys nor with their foundations, except insofar as they
affect the chimney's structural designoThe model code does not dea!
with those aspects of the design and construction of steelwork,
refractories and insulation which are not peculiar to chimneys.
Chimneys are required to carry vertically and discharge to the
atmosphere,gaseousproducts of combustion, chernicalwastegases, or
exhaust air or for the combustion(flaringofr) of industrialwaste gases.
This Model Code contains guide-lines which reflect the current state
ofart in the design and construcuon of steel chimneys. Nevertheless,
the design, fabrication and erection of steel chimneys require a
thorough knowledge of these structures, the properties of the
materials used, the actions occurring upon the structure and the
recognised rules of the relevant technologies. The design of steel
chimneys should therefore only be entrusted to appropriately
qualified and experienced engineers. The construction and erection
should be carried out by firrns competent in this class of work. At all
times the work should be under the direction of appropriately
qualified supervisors.
CICIND will continue to try to improve the understanding of the
behaviour of chimneys. Further revisions of this model code will
therefore be published from time to time.
0.2. Appendices and Commentaries
This Model Code is accompanied by extensive appendices and
commentaries. The appendices provide information which the
committee believes will be of use to a steel chimney designer, even
though its inclusion in a chimney design code could not be justified.
The commentaries have the following objectives:
a) Justification of the regulations of the model code.
b) Simplification of the use of the model code.
c) Understandi.ng of the meaning of the regulations of the
model code.
d) Documentation of the areas in the model code where the present
knowledge is sparse so that the regulations are possibly or
probably not optimal.
.
The following items are not objectives of the CICIND commentaries:
2. FIELD OF APPLICATION
The model code is valid for alI steel chimneys of circular crosssection. However, the design rules have been formulated for self
supporting chimneys taller than 15m. For other chimneys
simplification may be acceptable.
Additiona! information
Commentaries.
is given
in the Appendices
and
3.REFERENCES
[1]
"ClCIND model code lor concrete chimneys - Part A,
The Shell", August 1998 CICINO, Zurich, Switzerland.
[2]
"Eurocode3.2: Design 01Steel Chimneys" ENV 1993-3-2: 1997
[3] Thom, H.C.S.: "Distribution 01 extreme winds over oceans"
Jouma1 of the Waterways, Harbors and Coasta! Engineering
Division. Proc. of the American Society of Civil Engineers,
February 1973.
[4] Vickery, B.J: "Wind loads and designlor chimneys", CICIND
REPORT, VoI. 14, No.2, 1998
[5] Eurocode I - Basis 01 Design and actions on structures Part 2-4: Actions on structures - Wind Actions ENV
1991-2-4: 1995
[6]
VanKoten, H: "A calculation methodlor thelatigue li/e 01steel
chimneys subject to cross-wind oscillations", CICIND
REPORT, Val. 14, No.2, 1998
CICIND Model Code
page4
[7]
Ruscheweyh, H.: "Experience with Vortex Excited Oscillations
oJ Steel Chimneys", CICIND REPORT, VoLlI, No.2, 1995
[8]
Ole Hansen, S: "Vortex - induced vwrations oJ line-like
structures", CICIND REPORT , VoI. 14, No.2, 1998
[9]
Van Koten, H: "Structural damping",
1977, Delft. The Netherlands
HERON report noA,
[11] Turner lG.: "Wind load stresses in steel chimneys",
REPORT, VoI. 12, No.2, 1996
[13] Bierruin, N.R.: "Mis-tunedMass
VoI. lO, No.2, 1994
CICIND
ofchimney vibration",
Dampers", CICIND REPORT,
[16] Bunz, G., Diepenberg, H. and Rendie, A.: "Influence offuei oil
characteristics and combustion conditions offlue gas properties
in W T boilers" Journal of the Institute of Fuel, Sept 1967
[17] Lech and Lewandowski: "Preverition of cold end corrosion in
industriai boilers" Corrosion, March 1979, Atlanta, U.S.A.
[18] Henseler, F.: "DesuljJhurisation Systems and their Effect on
Operational Conditions in Chimneys", CICIND REPORT, VoI.
3, No.2, 1987.
coatings
manual",
CICIND,
[20] Schulz, D.: "Die Stabilitat axial belasteter Zylinderschalen
Manteloffnungen ", Bauingenieur 51,1976.
mit
[21] "European Recommendations for Steel Construction: Buckling
of Cylinders" ECCS/CECM/EKS, 1984
[22] Bouwman, E.P.: "Bolted connections dynamically loaded in
tension".
Proceedings
ASCE, Journa1 of the Structural
Division, ST9,1982.
[23] "CICIND Model Code for Concrete Chimneys - Part C, Steel
Liners", December 1995 CICIND, Switzerland
4. NOTATIONS, UNITS ANO OEFINITIONS
4.1. Generai
The following 1ist shows on1y the princip1es by which the notations
and their meanings are related. The actual notations are mostly
explained in the text.
'Y- load factor
M - bending moment (Nm)
e - eccentricity (m)
h - height (m)
z - height above ground level (m)
d - diameter (m)
4.2. Subscripts-Superscripts
y - yield limit
k - characteristic value
[15] Ruscheweyh, H., Kammel, C. & Verwiebe, C. "Vibration
Contral by Passive Dampers - a Numerical and Experimental
Study of the Damping Effect of lnner Tubes lnside a Steel Stack
and a new dynamic vibration absorber" - CICIND REPORT
VoI. 12, No.2, 1996
Local factors
Cross-sectional forces
t - wall thickness (m)
[14] Warren, R.M. & Reid, S.L. "Shell to Flue Impact Dampingfor
Dual Wall and Multi-Flue Chimneys" - CICIND REPORT
VoL lO, NO.1, 1994
[19] "CICIND chimney protective
Zurich, Switzerland
wind-force (N/m)
Dimensions
[lO] Berger, G : "Measured damping decrements oJ steel chimneys
and their estimation taking account oJ their type", CICIND
REPORT, VoI. 15, No. l, 1999
[12] Hirsch, G.&Jozsa, M.: "Optimumcontrol
CICIND REPORT, VoI. lO, No.1, 1994
w-
*-
stress multiplied by load factor
cr - critical
4.3. Units
Generally, the units of the SI system are used.
Examples:
- m (metre) and mm (millimetre) for dimensions and
- MN (Meganewton) and N (Newton) for forces
- MPa for stresses
In those cases where other units are used, the relevant references
are given.
4.4. Definitions
The common names of parts of a steel chimney are explained in
commentary 1.
5. BASIS OF DESIGN ANO SAFETY FACTORS
5.1 Generai
The design of sections subject to permanent load and wind loads in
the wind direction is based upon ultimate limit state conditions, the
safety of the chimney being ensured by partial safety factors for loads
and materia!. The ultimate limit state considered is reached when any
part of the section is at the limit stress. The limit stress is defined as
either yield stress or critical buckling stress (whichever is least),
divided by the material safety factor. The calculation of the stress
distribution and the strength of the sections shall therefore be made
in accordance with the theory of elasticity.
The use of this procedure, combined with the partial safety factors
listed below will ensure that low cycle fatigue will not contribute to
failure of the ehimney.
In the design of details such as f1anges, ultimate limit state may take
aceount of plastic stress distribution
Safety in the case of response to vortex shedding is ensured by the
use in the fatigue calculations of a suitable Miner Number, a material
factor and a modelling factor.
Material properties
f - strength (MPa)
E - modulus of elasticity (GPa)
cr -
stress (MPa)
Loadings
T - temperature in centigrade
V - wind-speed (m/s)
5.2 Reliability differentiation
Different levels of reliability shall be adopted for chimneys, depending on
the possible economie and social consequences of their failure.
Two classes of reliability related to the consequenees of structural
failure are used - Normal and Critical, as defined below. The choice
of reIiability category shall be decided by the chimney owner and
relevant statutory authorities. Most chimneys will, however, be
regarded as of Normal reliability.
crCIND Model Code
page
Criticai chimneys - Chimneys erected in strategie Iocations, such as
nuclear power plants or in densely populated urban locations. Major
chimneys in industriai sites where the economie andlor sodaI
consequences of their failure would be very high.
Steel
Class De-oxidation
Grade
Min.
Yield stress in MPa for thickness (mm)
procedure
Notch
(2)
Toughness
(7)
Normal Chimneys - Al! norma! chimneys at industriai sites or other
locations. (Typically chimneys in industriai sites, power plants or
chimneys less than 100m tal! in urban locations, where any domestic
dwelling is outside the falling radius of the chimney).
k16
Fe360
2
75
235
+20
B
255
265
245
A
O
FUIFN
FN
355
335
345
315
235
-20
215
195
225
205
28
325
4028
28
delivery<11 in accorclance
Fe430
Fe510
Material safety factor for steel
Load faetors Table
for: 6.1 - Typical mechanical
properties
1.1
guarantied
(temperate zones)
(tropicaI storm zones)*
1.1
1.2
1.4
1.5
(temperate zone)
(tropical storm zones)*
1.1
1.2
1.5
1.6
4O<t<63 63<t<80 8O<t<100 JoulesC
(4)
5.3 Partial Safety
Factors
DD
B
D C
Normal Chimneys
- Permanent Ioad
- Guy rope pretension
- Wind Ioad in wind direction
- Wind Ioad in wind direction
Criticai Chimneys
- Permanent 1000
- Guy rope pretension
- Wind load in wind direction
- Wind load in wind direction
*
See literature (e.g. lit,(3.
16<t<40
with Euronorm
25-72
at
5.4 Cross-wind Effects (Vortex shedding)
Chimneys shall be designed to avoid movements across the wind
direction sufficient to cause failure or fatigue damage or to alarm
bystanders.
The code contains means of estimating the amplitude of movement
and consequent stress range due to crosswind Ioading. Limiting stress
ranges are given for various weld classifications and design lives. In
addition to a material safety factor 1.1, applied to fatigue category, a
modelling factor of 1.4 shall be applied to the Miner Number derived
in fatigue calculations for temperatures up to 200C and 1.5 for
temperatures between 200C and 400C.
To avoid aiarming personnel, the maximum permitted amplitude of
oscillations due to cross-wind effects or aerodynamic interference
shali be agreed between the owner and designer. This limit will be
govemed by the prominence and visibility of the chimney and the
frequency with which maximum amplitudes can be expected.
Guidance is given in Commentary 3.
6. MATERIALS
(1) The values given in the tabie for the tension test and the bend test
are valid for longitudinal specimens, except for strips, piates and
wide flats whose width exceeds or is equal to 600mm, from
which transverse specimens shall be taken.
(2) FU
= un-normalised
stee1, FN
= normalised
steel.
(4) A limit thickness of 36mm applies t6 sections and all products
using Fe 510 steel.
(7) Valid for normal sized V-notch ISO specimens for products up to
63mm thick; for thicker products, the values shali be agreed upon
when ordering. For products Iess than 10 mm thick, specimens of
a reduced width (but > 5mm) shaU be taken, the other
dimensions rernaining unchanged; the minimum notch toughness
shall be reduced in proportion to the area of th~ cross-section (Le.
to the width of the specirnen).
6.2.4. At ambient temperatures, caIculations
following properties of carbon steel:
shall be based on
6.1. Generai
The materials generalIy used for steel chimneys are described be!ow.
Special steels can be used providing that they are preciseIy specified
and that their characteristics, such as yieid stress, tensiIe strength,
ductility and weldability, enable the Model Code to be put into
application. In zones where bearing elements are subjected to tension
as a resu!t of extemalIoads or in zones of three-dimensional stress,
the ductility requirements, in addition to the rninimum strength
values, shall be considered.
= 8.0 Mg!m3
density'Y.:
(wide flats and plates)
Mg/m3
(other steel products)
Modulus of elasticity E (tension, compression, bending)
= 210GPa
Shear modu!us: G
= 81 GPa
Poisson ratio: v
= 0.3
Coefficient of thermal expansion Cl': = 1.2IQ-5/OC
= 7.85
6.2. Structural Steels
6.2.1 The mechanical properties and the chemical composition of
structural steeli>shall comply with local national standards.
6.2.2. For the most commonly used grades of steel, Fe 360, Fe 430
and Fe 510, Table 6.1 gives the mechanical properties. Steel grade
ASTM A36 has similar properties to Fe 360.
6.2.3. The limit stresses of stee1 are equal to the yie1d stress of the
steel used, divided by the material factor 1.1: Le. fk
= fy/1.1
The yield stresses of structural stee!s at normal ambient temperature
are given in table 6.1. The yield stresses at high temperatures are
given in Table 6.2.
6.2.5 At
temperatures T between 200C and 400C the properties of
steel shall be varied as follows:
Yie!d stress: (see Table 6.2)
T
fy,T= fy {1
767 .loge (T /1750)
Youngs modulus:(see Table 6.3)
ET = E {l + (15.9 .1O-5)T - (34.5.10-7)1'2
+ (11.8 1O-9)T3 - (17.2 1O-12)'f4}
Thermal expansion: ALI L
= 1.2
10-5. T mlm (1 oODe
T ~ SOOC)
CICIND Model Code
page 6
When the meta! temperature is below acid dew point for prolonged
periods, the performance of low copper alloy steels in contact with
flue gases is sirnilar to that of carbon steel.
153
197
169
214
323
1.000
275
355
235
179
231
251
0.832
0.717
242
255
295
276
178
152
250
208
220
195
269
166
178
188
284
0.778
214
229
312
183
196
162
138
209
0.647
230
Fe430
FeSteel
510
207
, Steel
Grade
Grade
0.880
Steel
Grade
fYT
fYT/fyfyT
fyT/1.1
fyT/1.1
fyT
Where stainless or alloy steel components are connected to carbon
steel, bolted connections are preferred.ln arder to avoidaccelerated
corrosion due to galvanic action, such eonneetions should include
insulating gaskets. WeIded connections are pennitted, provided
specialist metallurgical controi is exercised with regard to weld
procedures, eIectrode selection, etc.
Care should be taken to use the correct eoefficient of expansion for
the grade and temperature of the steel being considered.
Table 6.2 - Yield stresses of structural steel in MPa
(thicknesses t,.;; 16mm)
7. ACTIONS (EXTERNAL ANO INTERNAL)
Note
7.1. Permanent
1) For thicknesses greater than 16mm the yield stress fy shall be
reduced according to Table 6.1.
The permanent load shall include the weight of alI pern1anent
constructions, fittings, Iinings, flues, insulation, present and future
loads including corrosion allowance.
2) For temperatures higher than 350C alloy steels should be
considered.
7.1.1. Oust load (temporary
3) Special attention should be paid to the modulus of elasticity at
high temperatures for stainless steel.
4) Linear interpolation is acceptable
Temperature C
ET
in GPa
20
200
250
210
202
198
300
192
350
400
185
174
Table 6.3 - Young's Modulus of structural steel at
high temperatures
6.3. Stainless
load
and alloy steels
When metal temperatures are expected to exceed 400C, stainless or
alloy steels should be used.
Ordinary stainless steels (including high molybdenum stainless steel)
have poor corrosion resistance in the presence of condensing
sulphuric or other acids in the range of concentrations
and
temperatures normally found within chirnneys. These materials are
therefore not recommended in chirnneys buming fuels containing
suIphur under conditions of "medium" or "high" chemiealload, see
paragraph 7.6.3.
When metal temperatures
and condensate
suIphuric
acid
eoncentrations are expected to be Iess than 65C and 5% respectiveIy,
the corrosion rates of high molybdenum stainless steels, such as
ASTM Type 316L, are acceptable. Such conditions can be expected
on the external surface at the top (over a height of about 3 diameters)
of any chimney handling high sulphur flue gases.
(Note: the conditions downstream of a fiue gas scrubber or the
presence of chIorides in the condensate will radicalIy increase the
corrosion rate, possibly rendering these stainiess steels unsuitable for
these applications.)
Ordinary stainless steels are not suitable for use in contact with flue
gases containing alkalis.
In cases where it is not possible to avoid high chemical load on the
internai face of the structural shell, see paragraph 7.6.3, the use of a
protective coating may be considered (see lit[19]). Alternatively, a
steel liner or liners, possibly of titanium or high nickel alloy, is a
possible solution. See section lO on Steel Liners.
Low copper alloy steels have good resistance to atmospheric
corrosion, except in a marine environment or other environment
where chIorides are present. These steels also show some corrosion
improvement over carbon steel when in contaet with flue gases where
acid condensation of SOiS03 (not of HCL condensation)
is
intermittent only (e.g. during shutdowns of a stack in intermittent
service, its metal temperature being normally above acid dew point).
load )
On some process plants there can be a carry over of ash or dust
burden. This may adhere to the interior surface of the structural shell
or liner and cause an additionai dead load. Such cases should be
investigated at the design stage, the calculated load shall be added to
the permanent load calculated in 7.1 above.
7.2. Wind
7.2.1 Generai
The wind load on a chimney depends in the first instance upon the
magnitude of the wind speeds in the area in which the chirnney is to
be ereeted and their variation with height. Apart from that the wind
loads, in the direction of the wind or perpendicular to that direction,
will be influenced by some or alI of the following:
a) loeal topography
b) the level of turbulence
c) the presence of nearby structures, including chimneys
d) the air density
e) the value of the drag coefficient (shape faetor)
f)
the values of the natural frequeneies of oscillation
g) the amount of structural damping and mass present
h) the configuration of the first few mode shapes
i)
the effeet of Iadders, platforms, pipes etc.
7.2.2. Wind speed
7.2.2. 1. Basic wind speed
The determination of the effective wind pressure is based on the basic
wind speed.
The basic wind speed Vb, appropriate to the location where the
chimney is to be erected, is defined as follows: It is the mean hourly
speed, measured 10m above ground level in open flat country,
without obstructions, at the chimney location, which occurs on
average once every 50 years.
The value of the basic wind must be taken from meteorological
measurement. An indication of values of the basic wind speeds for
various countries may be obtained from the Commentary No.3.
Where the terrain of the location of the chimney is hiUy or built-up,
measurements for the determination of Vb should be taken as near as
possible at a pIace which is flat and open. However, in some very
hill y areas, where flat ground is rare, Vb is sometimes measured at the
chimney location and includes the "Topographical factor".
CICINO Model Code
page 7
7.2.2.2. Design wind speed
'stpo
downwnd
The basis for the determination of the wind Ioads is the design wind
speed which equals the basic wind speed corrected by three factors
taking into eonsideration the height of the ehirnney, the topography
of its surroundings and the existenee of adjaeent objeets. These three
faetors are: the height faetor k(z), the topographieal faetor kt and the
interferenee faetor ki.
W'rd _
x+
x-
CR!5T
The design wind-speed is determined by the following expression:
... (7.1)
where:
= height
mean wind speed at elevation z (m/s)
Z.D
lO
above ground level (m)
Vb = basie wind speed (m/s)
k(z)
ZlLe
1.5
= hourIy
V(z)
0.05
= Height
faetor
0.5
= (z/IO)'"
0.14. This value has been chosen sinee many ehirnneys are in
open terrain or.projeet well above the surrounding buildings.
kt
topographieal faetOf (see 7.2.2.3)
kj
interferenee faetor (see 7.2.6.1)
o.Z
0.1
UP WIND -
Ifthe suitability of a different value of [(X] ean be proved (together with
an appropriate scale faetor), it may be used (see Commentary C3.l.3).
-l5
-lO
-o.s
I o
DOWN WIND
0.5
1.5
r.
Z.O
z.s
0.05
7.2.2.3 The influence of topography
Figure 7.1 - Factor
Clause 7.2.2.2 requires the determination of a topographieal faetor kt
to account for the increase of mean windspeed over hills and
esearpments in otherwise reiativeIy f1at terrain (Le. it is not for use in
mountainous regions). It should be eonsidered for-Ioeations closer
than half of the length of the hilI siope from the crest or 1.5 times the
height of the cUff.
W'rd _
's' for cliffs and escarpments
For certain topographical situations, a method for the determination
of kt is given in the following.
do_nd
> 0.3
kl = 1 + 0.6 . s
for q,
kt = 1
far 0.05
kt
+ 2 . s . q,
=1
for q,
x+
llel> 0.05
teST
< q, < 0.3
< 0.05
ZlLe
2.0
LS
Table 7.1 - Values of kt
Where:<l>
distance
ofeonsidered
erest
7.2
from
Figs.
7.1 in&
= faetor
height
ofslope
position
ehimney
upwindobtained
WL
in from
the wind
direetion
(see Figs. 7.1
hillehimney
or
esearpment
& 7.2)
zsx = effective Iength of the upwind siope, defined in tabie 7.2
H
Le
(Il
\I
C"
CI!
D.Z
0.1
Ld
= actuallength
of upwind siope in the wind direetion
-l5
-lO
le='-u
o.s
lA
I-S
2.0
2.5
of downwind siope in wind direction
Figure 7.2 - Factor
Shallaw slape (0.05
xlLe
DOWNWIND
UPWIND
actualIength
< < 0.3)
<f>
Steep slape (q,
le
's' far hills and ridges
> 0.3)
= H / 0.3
Figures
Table 7.2 - Values of Le
7.1 and 7.2 from ENV 1991-2-4 - "Eurocode 1 - Basis of
design and actions on structures - wind actions"
C1CIND Mode! Code
page 6
7.2.3. Wind load in the direction of the wind
7.2.3.1. Wind load on isolated chimneys
(For group interlerence effects, see 7.2.6)
The design wind load w(z) per unit height z is determined by the
following expression:
w(z) = wm(z) G (N/m)
.u
1.0
(7.2)
where:
wm(z) = mean hourly wind load per unit height, see formula 7.3
G
= the
gust faetor, see 7.2.3.3
108
7.2.3.2. Mean hourly wind load
Re
___
____
7.2.3.2.1. Main formula
with helical vanes
smooth
Figure 7.3
The mean wind load per unit height is:
u. (7.3)
7.2.3.3 Effect of fluctuating part of the wind-speed
The infiuence of the fiuctuating part ean be found by multiplying with
the gust factor G.
where:
Pa
V(z)
CD
d(z)
= density of air,
= wind speed at
height z, see 7.2.2.2 (m/s)
= shape faetor, see
= outside diameter
Note: Far z < 10m, wm(z)
see 7.2.3.2.2 (kg/m3)
= gust
faetor
= 1 + 2
g . i . /{B
... (7.5)
where:
7.2.3.2.3
of the chirnney at height z (m)
g = peak faetor = J(2 .logeut)
uT=3600fl
= wm(10)
0.577
J(2.logeut)
J (1+ :~)
7.2.3.2.2. Air density
At sea level in temperate climates, the density of air Pais to be taken as:
i = turbulence intensity = 0.311 - 0.089 loglO h
B = baekground turbulence
Pa
+ (E . S I m
= 1.25 kg/m3
Momentary variations in the density due to atmospherie
need not be taken into aeeount.
ehanges
The air density relevant to a ehirnney site at an altitude hl (m) can be
found from the expression:
Pa = 1.25 - (h 1 /8000) kg/m3
u. (7.4)
7.2.3.2.3. Shape factor
The shape faetor CD depends on the Reynolds number Re of the
ehimney (see Fig. 7.3), where Re = 6.9.104 V . d, in which
V = V(z) is the mean wind speed at the top of the ehirnney in rnfs and
d is the diameter in m.
= energy
{l
+ (h /265)0.63} -0.88
density spectrum =
123 (f1/Vb) hO.21
{1 + (330 f1 IVb)2 h.42]}0.83
S = size reduction factor
= {l + [5.78
(fl
I Vb )1.14. hO.98J)-0.88
~ = the structural plus aerodynamie damping expressed as a
fraction of critical damping (see 7.2.7)
fl = sthe natural frequency in S-I of the chimney oscillating
in its first mode
h = height of chimney in metres
7.2.4 Vortex shedding
eD
CD
= 1.2 -
ifRe<3lOS
1.2
CD=07
1.36 {log Re - 5.48)
if 3 . 105 < Re
ifRe>7
< 7 . 105
105
for ehimneys with helical vanes CD = 1.4 (see figure 7.3}. CD is
applied to the outer diameter of the chirnney in the vaned portion and
not the outer dirnension of the vanes.
For attachments, inc1uding ladders, etc., the area presented to the
wind for each member must use a foree eoefficient of 1.2 for cireular
rnembers and 2.0 for structural shapes. Typicallengths
ladder rnembers have been taken into aecount.
and widths of
7.2.4.1 Generai Principles
Forees due to vortex shedding cause eross wind response of a
chimney. The frequency (f) at which vortices are shed is related to
diameter (d) and wind velocity (V) by the expression:
St=fd/V
where St = Strouhal number
... (7.6)
The Strouhal number decreases with decreasing distanee (A) of nearby
chimneys in a row arrangement. Far Nd > 15 the Strouhal number is
0.2 and far different distances this number is as shown in fig. 7.6
page 9
CICINO Model Code
Significant amplitudes usually only occur when the shedding
frequeney. (whieh inereases as the wind speed rises) eo-incides with
a structural frequency. This oecurs at the critical wind speed (Vcr)
which is derived by the following expression:
... (7.7)
Normally onIy the first mode structural frequeney (fl) is relevant.
However, for slender chimneys with very low first criticaI windspeed, the response to second mode vibration (at frequency f2) should
alsa be studied.
No significant movernent due to vortex shedding will be found if the
critical wind-speed exceeds 1.2 X the design wind-speed at the top of
the chimney.
The cross-wind movements depend strong1y on the mass and
darnping of the chimney. A major deterrnining property is the
dirnensionless "Scruton number" defined as:
Se = 4.
where:
'TI".l11o cl ccr
... (7.8)
p.dl
The approximate maximum value of y can be expressed in terms of
two quantities, Cl and ez as follows:... (7.9)
where
dI
= rnean
Cl
= 0.08
Cz
Kp
= 1.5 when
diameter over top third of chimney height
{l -
(t .IIlo) I (K . P.
0.16.p . d3.C,2/(K .
= 4 when
{JCl
{JCI
K.
= Kamax. (1 -
Kamax
= 1.5
=
f m(z) u~ (z) dz
l11o.St4.h)
ClZ + czZ} > 0.04
+ J ClZ + czZ}
< 0.04
3. I)
when Re ~ 1()5
= (5.075
+J
dZ)}
- 0.715. 10g1ORe) when 105
1.0
< Re ~
5.105
when Re> 5. 1()5
l11o=
= .02
c.
J u~(z)dz
= (0.07
Pa
= air density = 1.25kg/m3
dI
= the
Ul
(z)
cl cr
h
mode shape of the first resonance frequency
= 1; = damping
= the
- 0.01 .1ogIORe)
= .01
diameter (averaged over the top third)
= the
when Re ~ 105
< Re ~
when Re>
106
106
The value assumed for minirnum loeal turbulence intensity (I) shall
be as liste~ in Tab1e 7.3.
ratio (see Table 7.4)
height of the chimney
when 1()5
Chimney Location
Open Sea or Lake shore with at
Ali other terrain Categories
least 5km fetch upwind of water, or
If the Scruton number is less than 5, cross-wind oscillations could be
violent. The addition of stabilisers or damping deviees (see 7.2.9 and
7.2.10) is mandatory in this case.
If the Scruton number is greater than 5, the designer rnay choose
between providing stabilisers or damping devices (see 7.2.9 and
7.2.10), or estimating (per 7.2.4.2) the chimney's response and
resulting stresses, ensuring these stresses remain within the 1imits of
fatigue per 8.5 and that movement does not exceed the limits agreed
per Section 5.4.
7.2.4.2 Estimation of cross-wind amplitudes due to
vortex shedding
The method described in this section for estimating amplitudes
depends upon parameters
such as structura1 damping and
atmospheric turbu1ence, whose va1ues are not known with certainty.
The results of the ealeulation should, therefore be treated with care
and shou1d not be assumed to be accurate.
The top amplitude (y) of a chimney moving across the wind beeause
of vortex shedding depends upon:-
smooth flat country without obstacles
Vcr
..;;10m/s
>10mls
..;;7m/s
> 7m/s
0.1
0.1
Table 7.3
7.2.4.3 Bending Moments due to vortex shedding
In deriving the bending moments associated with the maximurn
response amplitude of a chimney due to vortex shedding, the
associated inertial force per unit length [F(z)] should be used.
F(z)
= (2
Where: m(z)
y(z)
fn
'TI"
fn)Z. m(z) . y(z)
... (7.10)
= mass per unit length at height z
= maximum amplitude at height z
= natural frequency of nth mode
The Scruton Number Sc (see 7.2.4.1 above)
In deriving the fundamental mode maximum amplitude at height z
from the maximum amplitude at the chimney top (per 7.2.4.2), a
parabolic mode shape may be assumed.
The Strouhal Number St (see 7.2.4.1 above)
7.2.5. Ovalling
The Reynolds Number Re
- see 7.2.3.2.3)
(= 6.9 . 104
V . d)
The local minimum atrnospheric turbulence intensity (I), see
Table 7.3
The chimney's own movement, rnaking the behaviour non
linear
7.2.5.1 Static effect
The uneven wind pressure distribution around the circumference of a
circular cylinder causes bending moments acting on vertical crosssections of the shaft. The bending moments have a maximum value of:
M
= 0.08
X w5 sec (z) X d2(z) (Nrnlm)
... (7.11)
CICIND Model Code
page 10
Where Ws sec is the wind pressure at~ight
(z) averaged over 5 sec
(m/s). Note the assumption that 5 secgust windspeed (m/s) at height
z = 1.4 V(z) is safe at alI heights.
7.2.5.2 Dynamic effect
Due to vortex excitation ovalling vibl'ation of the shell can occur.
These vibl'ations ean be expected ifthe frequency of the vortices
(f = 2 V . St I d) coincides with an ovalling frequency of the shelI.
The fundamenta1
determined by:
ovalling
frequency
of unstiffened
shells
f[ = (0.5 t/d2).~
Where E
Substituting typical
windspeed is then
values
Vcr=6,500.t/d
of E and p"
top thil'd
the associated
m/s
d3 t
7.2.6.1 Effect on wind load in the wind direction
When interference effeets al'e expected from a nearby strueture, the
design windspeed per equation 7.1 used to determine the wind load
should be increased by a faetor ~ as defined below:a) Where the height of the interfering strueture is less than half the
ehimney height, ki = 1.0
b) Where the height of the interfering structure is > half ehimney
height and it is approximate1y eylindrical in shape, kj is
determined from fig. 7.5 as foliows:-
critical
... (7.13)
These vibrations can be reduced sufficiently by stiffening rings. The
distance between stiffeners shall not exceed 9 d. The associated
moment of inertia of the stiffening ring section (together with the
participating 1ength of shell) about its centroid (see fig 7.4) must be
larger than:
1= 1.75.10--5
Interferenee effects, caused by the preslmce of a nearby structure
upwind of a chimney, can significantly increase the chimney's quasi
statie wind load in the wind direction, described in 7.2.3 and its
response, normal to the wind direction, described in 7.2.4. li the
interfering structure is itself a chimney, its own l'esponse when
downwind of the new ehimney should be checked.
is
... (7.12)
= Youngs Modulus of the stee1 sheli
t = the average sheli thickness (in m) .over the
d = the shell diametel' (in m)
p, = density of shell materia1
7.2.6. The increase of wind effects by nearby structures
m4
::r----.------I
... (7.14)
3.5
For closer spacing this value of I may be reduced proportionately.
Note - These spacing and minimum ''l'' requirements should
not be eonfused with those of stiffeners sometimes required
as reinforcement lO l'esist the statie ovalling effeet (7.2.5.1) or
to prevent loeal buckling, either during transportlerection or
as a resu1t of the design wind load (8.3.4).
The partieipating length of the shell = J(d. t), but its area must not
exceed that of the stiffener ring (see Fig. 7.4).
e Il
I .
~!
d/2
II
II I
I
t
Centroid of
stiffener and
participating
shell
<t
10
15
aI d
20
30
distance of chimney down-wind from the interfering
structure (centre to centre)
diameter of the interferenee strueture
Fig. 7.5 - Effect of interference on downwind loading
7.2.6.2 Effect on cross-wind response
When an approximately cylindrical structure (e.g. another chimney)
is upwind and within 15 diameters of a chimney of similar or smaller
height, aerodynarnic "Wake Interference" effects ean considel'ably
inerease the downwind chimney's cross-wind response (the diameter
concemed being that of the interfering struetul'e). The increase is not
yet fully understood, but is thought to be due to inereases in both lift
coefficient
and negative
aerodynamic
damping.
Note that
aerodynamic stabilisers (e.g. helical spoilers) are ineffective in
eontrolling l'esponse in eases of wake interference.
For a spacing ratio (ald) greater than lO, the magnification factor !CC,
applied to response ampHtude, calculated per equation (7.12), may be
estimated as follows:For ald> 15 :-!cc = 1.0
For ald = 10 :-!cc = 1.5
linear interpolation is perrnitted
For a spacing ratio (ald) less than lO there is a risk of very large
increases in amplitude. In these cireurnstanees the chimney's struetul'al
damping should be inereased (e.g_ by the use of a tuned maSS damper)
to ensure that the Scruton Number exceeds 25. At this value of Scruton
Number, the amplitude of response is expected to be minimal.
Figure 7.4
The assoeiated critical windspeed and value of "ez" in equation
(7.12) inerease with decreasing values of alci, due to a reduetion in
the value of the Stouhal Number. This can be important in the design
of a tuned mass damper. Fig. 7.6 shows the relationship between
Strouhal Number and ald.
page 11
CICIND Model Code
7.2.8 The first and second natural frequencies
Strouhal number
The first naturaI frequency should preferably be caIculated with a
computer program. Care must be taken to include for the effects of
any supporting structure. Assuming a chimney is on a rigid support,
its first natural frequency may be calculated by dividing il into a
suitable number of sections using the formula (for the first mode):
0.2
... (7.16)
0.1
in which:
10
15
A
d
----
..-_ ratio distance - diameter
When the interfering structure or chimney is less than 2 diameters
away, "InlerferenceGllopirig"
cm causeeven greater increases in
the chimney's response. Probably the best solutions in this case
. would be either to fit tuned mass dampers, or to connect structurally,
the chimney to the interfering structure, using an energy absorbing
connection system.
The structural damping ratio
damping is given in table 7.4.
(t = cl ccr)
Type of chimney
withut
Damping
aerodynamic
Ratio
Lined with re:~actory concrete
Lined with brickwork
I.<26
I.>28
Coupled group
0.006
0.002
0.004
Chimney with tuned mass damper
(O.02min) see Appendix 2
Table 7.4
Notes: If rotation of foundation decreases the first natural frequency
more than about 10% the foundation is considered to be soft
and the damping ratio may be increased by 0.0005.
length Iliner diameter
*-
In order to ensure impact damping the gap between the
liner and its restraint should not be greater than SOmmo
The damping for wind loading in wind direction can be increased by
the aerodynamic damping:
. 10-6. V I (f, . t)
... (7.15)
in which:
V is, for wind loading in wind direction, the wind speed V(z) at the
top of the chimney (7.2.2.2)
Where
= Young's
Modulus
= mass
per unit length
When a chimney stands alone, its cross-wind vibrations can usually
be reduced by aerodynamic stabilizers. The useful effect of three
continuous helical vanes has been proved on many steel chimneys.
The radiai width of the vanes must be 10% of the diameter. Tbe pitch
of the vanes should be 5 D. The vanes must be fitted over at least the
upper 1/3 of the height. Tbe extra wind drag due to the vanes must be
considered (see 7.2.3.2.3).
Aerodynarnic stabilisers will not reduce the wind interference effects
of nearby chimneys or structures.
7.2.9.2. Damping devices
Damping devices are attached to a chimney to increase its structural
damping, thereby significant1y reducing the cross-wind and alongwind vibrations, inc1uding the effects of aerodynamic interference by
other nearby towers or chimneys. Damping devices should he
designed to avoid the need for their frequent routine maintenance.
Most such dampei:s are mounted near the top of the chimney. Because
of their profile and small size, the associated increase in wind drag is
minimised. Tbe use of damping devices, therefore, has been proved
to be beneficial in the design of steel chimneys and they can be safely
retro-fitted without incurring significant increase in wind drag loads.
t is the thickness of the wall in the top third.
Tuned mass dampers provide an extra mass, coupled to the chimney
by an energy absorbing medium, which absorbs the wind induced
energy. Tuned mass dampers have proven effective in reducing selfgenerated along wind and cross-wind vibrations and also the effect of
nearby chimneys or structures.
Where chimneys are lined, t = total mass per square metre over the
top third (kgJm2) divided by 7850 kglm3
Other chimney damping devices such as hanging chains have also
been successfully used.
= O for
cross-wind loading
f, is the fundamental natural frequency (7.2.8)
(-~
... (7.17)
7.2.9.1 Aerodynamic stabilizers
chimneys with steelliners":-
Accurate estimation of the second natura! frequency requires the use of
a finite element structural program with a dynarnic capability or other
advanced computer program. For a chimney with constant diameter
and thickness, however, the following expression may be used:-
Steel chimneys must be designed to suppress excessive cross-wind
movement. Several options are available to the designer.
0.002
0.003
. 0.005
0.015
Unlined, externally insulated
is tbe deftection of the same section due to the force equal to
gravity acting norma! to the centre-line at the mass centre (m).
7.2.9 Passive Oynamic Contrai
Unlined, uninsulated
cl ccr = 2.7
I = Moment of inertia of cross section
7.2.7 Damping ratio
= liner
is the mass of the section including the lining or
covering (in kg)
is the value of gravitationa! acceleration (m/s2)
Figure 7.6 - The reduction 01 Strouhal Number caused by
aerodynamic interference
I.
ms
page
CICINO Model Code
12
7.2.10 Special chimney designs for damping
7.6.2. Fire
Wind tunnel tests, confirmed by analytical means and field experience,
have allowed dual-wall and multiflue chimneys to be designed using
shell-to-shell impact damping, which otherwise would require
aerodynamic stabilisers or mass dampers (see ref. [14] & [15]).
The risk of a chimney fire should be assessed. Chimney fires can be
caused by ignition of:
Future special chimney designs and damping devices may prove
effective in preventing excessive wind induced vibrations. These
should have been proven initially by wind tunnel tests and finally by
field experience before being universally adopted.
7.3. Earthquake loading
The stress due to wind loading on a steel chimney is usually more
than the earthquake stress and, consequently, normal steel chimneys
can resist earthquakes with an intensity of up to modified Mercalli
scale 10 without serious damage. However, in cases where a heavy
mass (e.g. a water tank or a heavy lining) is fitted to the upper pomon
of the chimney, a special investigation must be made (tanks are
outside the scope of the model code). Guyed chimneys must also be
subject to special investigation.
7.4. Thermal effects
When a chimney is restrained from adopting a deformed shape in
response to differenti al expansion, bending stresses wilI be
introduced n the shell. These deformations can be large when a
single unlined chimney carries f1ue gases from two or more sources
at significantly different temperatures or if a single side entry source
introduces gases at very high temperatures. In addition, the resulting
differenti al metal temperature will introduce secondary thermal
stresses. 1Ypical cases of such restraint are to be found in stayed and
guyed chimneys. More information on the derivation of those stresses
may be obtained from the CICIND Model Code for Concrete
Chimneys - Part C: 8teel Liners.
1) Unbumed fuel carried over from the associated boiler or furnace.
2) Where the associated fumace is in petrochernical service,
unburned hydrocarbon carryover following a furnace tube rupture.
3) Soot, sulphur and other deposits.
During chimney fires, the radiant heat loss to atrnosphere from a bare
steel chimney is often sufficient to maintain its temperature at a
reasonable leve!. By contrast an externally insulated steel chimney or
a bare steel chimney cIose to a reflective surface will quickly buckle
during a fire. In such cases, if the risk of internai fire is significant, a
refractory concrete internal liner should be installed to provide a
degree of fire protection. Typically, a castable refractory lining
followng the requirements of Appendix 3 will provide sufficient fire
protection for most situations.
7.6.3. Chemical effects
Limited exposure lo acid corrosion conditions can be permitted in
chimneys which, for most of the rime, are safe from chernical attack.
Providing the flue gas does not contan significant concentrations of
halogens (see notes (4) & (5) below) the degree of chemicaIload is
defined in Table 7.5.
Degreeof
chemicalload
Operating hours per year when
temperature of the surface in contact with flue
gases is below estimated acid dew point +10C
low
<25
medium
25 -100
>100
high
7.5. Explosions
Degree of chemicalload
7.5.1. External explosions
The resistance of steel chimneys to external explosions is very high.
If such explosions can occur in the direct vicinity such that
strengthening for this reason is required, it is outside the scope of this
model code.
7.5.2. InternaI explosions
Internal explosions can occur due to the ignition of soot or explosive
gases in the chimney. They are not normally a cause for concern in
the design of a steel chimney. The Cl CIND Model Code for Concrete
Chimneys - Part B, Brickwork Linings provides a reference for the
likely magnitude of explosion overpressures.
7.6. InternaI effects governing the chimney design
7.6.1. High temperature flue gases
In the case of bare steel chimneys, having neither an intemalliner nor
external insulation, the metal temperature can be assumed to be about
rnidway between ambient air temperature and that of the flue gas over the
range of fiue gas velocities between 5m1s and 15m/s. For flue gas
velocities faster than 15m/s or for steel stacks equipped with either a liner
or external insulation, heat transfer calculations shall be made to
deterrnine the maximum metaI temperature of the structuraI shell. These
calculations shall assume stili air and highest anticipated air temperature.
Consideration must be given to the effects of oxidation when the
material being used is cIose to its temperature limit. This is especially
so with gas turbine exhausts, where levels of excess air can be greater
than those normally experienced. This problem may not be solved
solely by an increase in corrosion allowance as the environment may
be polluted by the corrosion product. Expert advice should be sought
on the choice of suitable materia!.
Table 7.5
for gases containing sulphur oxides
Notes:
1) The operating hours in table 7.3 are valid for an 803 content of 15
ppm. For different values of 803 content, the hours given vary
inversely with 503 content. When the 503 content is not known,
chimney design should be based upon a minimum 503 content
amounting to 2% of the 502 content in the flue gas.
2) In assessing the number of hours during which a chimney is
subject to chernicalload, account should be taken of start-up and
shut-down periods when the flue gas temperature is below its acid
dew point.
3) While a steel chimney may generally be at a temperature above
acid dew point, care should be taken to prevent small areas being
subject to local cooling and therefore being at risk of localised
acid corrosion. Local cooling may be due to:
air leaks
fin cooling of flanges, spoilers or other attachments
cooling through support points
downdraft effects at top of the chimney
4) The presence of chlorides or fluorides in the f1ue gas condensate
can radically increase corrosion rates. Estimation of the corrosion
rate in these circumstances depends upon a number of complex
factors and would require the advice of a corrosion expert in each
individual case. However, in the absence of such advice, provided
the concentrations of HCl < 30mg/m3 or of HF < 5mg/m3 and if
the operating time below acid dew point does not exceed 25 hours
per year, the degree of chernicalload may be regarded as "low".
5) Regardless of temperatures, chemical load shall be considered
"high" if halogen concentrations exceed the following limits:
Hydrogen fluoride: 0.025% by weight (300 mg/m3 at 20C and 1
bar pressure)
CICINO Model Code
page
13
and:
EIementary ch1orine: 0.1 % by weight (1300 mglm3 at 20C and
l bar pressure)
Hydrogen chIoride: 0.1 % by weight (1300 mg/m3 at 20C and l
bar pressure)
6) Saturated or condensing flue gas conditions downstream of a flue
gas desulphurisation system shall always be considered as
causing "High" chemicalload.
8. DESIGN OF STRUCTURAL
h
N
=
=
E I
height of the chimney (m)
tota! axialioad at the base of the shell
(without Ioad factor) (N)
stiffness of the cross section at the base of
the chimney (Nm2)
The second arder moment
Mll
SHELL
= M[
MI is
CI
Mll is
approximateIy detennined
from:-
+ 132/8)
the wind moment at any particular leve!.
8.1 Minimum thickness
Where
At the time of construction the minimum thickness of the shell of
carbon steel chimneys shall be 5mm, including the corrosion
allowance.
This simplified approximation
Nh/N<O.l
may only be used when
Where Nh is the design value of the tota! verticalioad
the shelI.
13
< 0.8
and
at the top of
8.2. Required checks
8.3.3. Biaxial stresses
The steel shell of a chimney shall be checked for:
In areas subjected to biaxial stresses e.g. due to bending moments and
ovalling, the carrying capacity check shall be based on
carrying capacity
serviceabiIity
fatigue (uniess the chimney is fitted with an effective
dynamic contraI)
h'
The carrying capacity check shall prove that the forces resulting from
the working loads multiplied by the Ioad factors do not exceed the
resistance of the shell. The check should comprise both the strength and
stability proof. The calcuiations shali be carried out for the 'corroded
thickness of the steel (without corrosion alIowance). The serviceability
shall be checked under working loads without Ioad factors .
A fatigue check shall be carried out if movement due to vortex
shedding is expected (see 7.2.4).
Far unstiffened chimneys with a ratio of L/R > 50 (where L = height
of chimney and R = radius), stresses may be safely calculated
assuming beam theory, tlexural stresses being added vectorially to
ovalling stresses. Far unstiffened chimneys (Le. chimneys without
stiffening rings or substantial flanged joints) having L/R < 50, shell
theory or finite element modelling should be used, considering
tlexural and ovalling stresses simultaneously. This will lead to
reduction in compression stress at the chimney base or immediateIy
above changes in chimney diameter, but will increase compression
stresses elsewhere. Similarly, this will lead to increases in tensile
stresses at the base and immediately above a change in chimney
diameter, which will be important in deriving bolt tensions.
The increase in tensile stress in these regions may be approximated
by the expression:tensile stress per shell theory _
tensile stress per beam theory - l
8.3.4. Stability
.The proof of stability of the shell is given if the critical buckling
stress divided by 1.1 is greater than the sum of longitudinal stresses
due to bending and compression:
00
(61 [(L/R) . (t/R)]}
(8.4)
where:
er*N,
"1m
erk
fy
.
erer
(8.3)
er*B
normal and bending compressive stress at
ultimate limit state
= material [actor = 1.10
= criticai buckling stress
= (1.0 - 0.4.1.2)fy when .~ J2
h. (8.5a)
= 0.75 fyl .2
when .> J2
...(8.5b)
= yield strength of steel at design temperature
= J fyl (Cl. erer)
. (8.6)
= critical elastic buckling stress = 0.605 E tlr ... (8.7)
= Young's modulus of steel at design temperature
= corroded plate thickness
= radius of the structural shell of the chimney at
section considered
8.3. Carrying capacity of shell
Cl.Ner*N
er*N
8.3.1. Load factors and load combinations
The chimney shell shall be designed to resist stresses resulting from
the weight of the chimney and the effect of wind multipli ed by the
Ioad factors "(:
(eri'i)
= (eri*)
fk
h. (8.1)
where:
erj*
fk
= stresses muItip!ied by
= limit stress of steel
Ioad factors
8.3.2. Second order effect
The effect of the dispiacement of the Ioad application points due to
deformations (second order effect) shali be taken into consideration
if the parameter 13 0.6, where:-
>
13 = h (N
lE
1)5
h'
(8.2)
+ Cl.Ber*B
+ er*B
N
.,. (8.8)
CICINO Model Code
page 14
When imperfections w are smaller than 0.0l! (Fig. 8.1):
nN = 0.83/(1
and;
+ r 1100t)O.5
nN=O.70/(1+r/l00t)0.5
aB
==
0.189
+ 0.811
for r/t,;;; 212
... (8.9a)
forr/t>212
... (8.9b)
Where M*
aN
If the imperfections (w) are between 0.011 and 0.021 (see Fig. 8.1) the
above formulae may be used if nj is substituted for a:
nl = n [1.5
Imperfections
The amplitude of movement varies, with maximum movement on1y
representing a small proportion of the total number of cycles. The
effect of fatigue due to al! of the load eycles can be expressed by
considering the factored Miner Number M*:-
- w I 0.021]
... (8.9c)
(w) greater than 0.021 shal! not be permitted.
Stiffeners may be used to increase the shell's resistance tobuckling.
Guidance on the design of such stiffeners is given in CICIND Model
Code for Concrete Chimneys - Part C - Steel Liners.
= 'Y. M = 'Y(O'max/O'wn)k(logeN)-kh
Where:-
umax =
The maximum stress range due to vortex shedding
Uwn
The fatigue strength after N cycles (see figs. 8.2
the (positive) exponent of the fatigue curves. for steel, k
=
=
'Y
Modelling safety factor = 1.4
(for temperatures up to 200C)
Determines the 10ad vs. cycles relationship
& 8.3)
= (VerI
=3
8)1.2
If the faetored Miner Number (M*) is less than 0.2 no craeking will
oceur during the required lifetime. Nevertheless, oeeasionally
movement amplitude may be sufficient to cause alarm. In such cases
the amplitude lirnitation of Section 5.4 may governo
f.4.v;t
----B~
STRESS RANGE baR
[N/mm'!
1000
500
Figure 8.1
8.4. Serviceability
of shell
100
The downwind deflection from the centreline of the structural shell
under maximum design wind load must be calculated and reported.
As long as the carrying capacity stresses in the structural shell, or any
liners, is not exceeded, no limit is placed on downwind deflection.
50
So as not to alarm bystanders, the amplitude of deflection from the
chimney centreline caused by vortex shedding shall not be greater
than the limit agreed per Section 5.4 of this model code.
8.5. Fatigue check
5
The fatigue check shall ascertain that the movement due to vortex
shedding does not result in the initiation and gradual propagation of
cracks in the material, especially near welds, thus resulting finally in
the failure of a weakened section. The fatigue of the material depends
essentially on:
= (umax-
U mio)
the constructional details
The influence of the grade of stee! as well as that of the
ratio are negligible.
uminI U max
A
V
f
108
N
Figure 8.2 - Fatigue strength of the base materia I
with respect to the fatigue categories defined in Figure 8.3
8.5.3. Influence
of high temperatures
8.6. Allowance
for corrosion
4Ver/V
The design wind veloeity V(z) at the top of
the ehimney
For a free-standing chimney with steel liner(s), the internai corrosion
aIlowance only applies to the internai face ofthe liner(s). The internaI
The number of load eycles in the eross-wind
ealculated from:N
107
OF STRESS CYCLES
Allowance for corrosion shall be the sum of the external (CE) and
intemal (CI) allowances given in tables 8. I and 8.2. This total
allowance shall be added to the thickness of the shell required to
satisfy the specified limits of stress and deflection. Internai fianges
shaIl have corrosion aIlowance C! and external flanges corrosion
allowanee CE on ali exposed surfaces. The allowances Iisted in tabies
8.1 and 8.2 are for a 20 year lifetime of the chimney. For longer
planned lifetimes, the corrosion allowanees should be increased
proportionally. For temporary chimneys, expected to be in service far
less than olle year, values af CE and CI = O are permissible, except in
eonditions of high chernical load, when a corrosion allowance of
3mm is required.
8.5.2. Fatigue strength
where:-
The few results available show that at 200C fatigue growth rates
may be higher than at room temperature, but at 400C growth rates
are lower than at room temperature. Unless more detailed results
become available the modelIing safety factor shal! be increased to
1.50 in the range of metal temperatures between 200 to 400C.
the number of stress cycles N
the stress range Au
106 W
NUMBER
8.5.1. Basic principles
1.26
direetion
107 X TX fX AX e-A2
T
The required lifetime of the chimney in years
The resonance frequency
ean be
page
CICIND Model Code
Il
1
Details
71
112
Detail
50
902Type
243position
125
80
Sketch
Detail
Catel!orv
(see
notes) of theConstructionlll
in flat
of
welding;
Description
Butt
weld
made
from
one OUI
sidefrom both
Bun weld
Buttmade
weldon
carried
Butt
a permanen!
Transverse
splices
in
shell.
Transverse
splices
in
shell.
Transverse
splices
in
shell.
sides.
only
backing
strip.
Transverse splices in shell.
No.~
k'
8 t'~'
~"J
Figure 8.3 - Fatigue resistance of typical details
(continued on pages 16, 17 and 18)
From ENV 1993-3-2 : 1997 -
"Eurocode 3: Design of Steel Structures -
Part 3.2 -
Chimneys"
Notes to Fig. 8.3
Type of welding:
l.
4.
butt weld: - welded one side only
5.
T - joint by double-bevel butt weld
- developed root, cap pass counter welding
6.
T - joint by double Y - butt weld with broad root face
- evenly machined surface in stress direction.
7.
T - joint with specia1 quality double fillet weld
8.
T - joint double fillet welds
butt welds, when high quality has to be acheived
and verified:
2.
butt weld: - developed root, cap pass counter welding
3.
butt weld:
- welded one side only
- through-welding
of seam root and piane surfaces
- secured on opposite side by auxiliary welding aid
e.g. weld-pool backing ceramics or copper rail
15
CICIND Model Code
paga 16
i'I
~ ~~
weld
80
112 scam5
lo83 8despription
wcld.strcsses pamllel lo tbe weld. scc:
112
~ ~~ in .heUatUc:hments
125
I5107
and2
$Cc dcscriplion
scc
de.criplion
wilh
sec
$CCde.criplion
scc
dcsc:riplioR
Longitudinal
splicc
automatic
Wilhsec
shear
flow
conlinuous
longitudin&!
~
Lonlitudinal
T ransv~l'I~
sptic~
with
ltr=1SCI
pan.1l~1 splicc with IU'CSSCI
Ito4
CDntinUOUS
Ionlitudinal
attactuncnt
to
lh~
w~ld.
sce
case
No.
6
(InulSVCnc
ataclunc:nt
scc:
also
No,
B)17
case. this
No.case
7. 8,
wilh
Slr=$sespcrpcndicular
to cue
thccontinuoul
pcrpcndiClilar
lo 16.
thc
w~ld
sc:c
No.
continuous
longitudinal
attachments
T nsnsvcrse continuous attachments
Sce casCl No, 11. 12. 13.
, lI
l~~
~
-t} -m/
til
-Efm/
1.1
L2
CICINO Model Code
page 17
l112Il
Sto 7
90
I~I
t>
[1 mm
t s tl'1lllSVcrsc
12mm
Continuous
atlAc:hmcnt
12.1 I
80
s 12 mm
Conlinuous
12.2
71
13.1
80
tl'1lllSVcrsc atlAc:hmcnt
t>
12 mm
5 to 8
l,
12 mm
5
13.2
lO
71
t> [2mm
Short tr:onsvcne
AtlAchmcnt
(IlIso for c:ontinuous transversc
attachmcnls with inlcnnittcnt \O;clds)
~~ >,'I
-;
T
.!
. t
14.1
71
14.2
S6
6 or 7
14.3
36
Croc:iform joints with partial
pcnctl'lltion wclds
e<o.~
l
~
IS
Effec:t of weldcd conncclion
material
90
,I
Sto 8
16.1 I
90
Cl
IS
Sto 8
16.2
71
lS <
lIt
60
Sto 8
16.3 I
56
<
.
\~
It
Longitudinal
atlAc:hmcnts
on base
CICINO Model Code
paga 18
<
,,\'\
100 rom
~
100 mm
..-::-
cs::
,
/1
-~
l~,-
~
othc:r
,. as 11. 11
-I3 ~attac:luncnts)
SO
36
,
45
to
8.!...--?
(also
S6
forl:!continuous
Il StoS
transvcrsc
71
71
al u14
Il,
t90
attachmcnts
\Vith intennittentI wclds)
Footing
I~,.. ,, O:,S 11..I,J$ 1:2
lRcW'o!'l:ling.p1atc:.(withor
>s 2S
:!Swilh~ butt
t~
~ Iwcld with mlet wcld
f 1':Footing
without
~~
1
l
41)
~
lI
Short lon&ituinal attac:hmcnts
Flangcconneetion
conncction wilh
withbuttiillct
welds
Flangc
wcld
page 19
CICIND Model Code
face of the outer shell requires no corrosion allowance, provided a
weather-tight cover is titted over the air space(s) between the liner(s)
and the outer shell.
8.6.1. External corrosion aflowance
corrosion
9.1. Connections
9.1.1. Generai provisions
paintedcarbonsteel
paintedcarbonsteelunderinsulationlcladding
unprotectedcarbonsteel
unprotected"corten"or simiiarsteel
unprotectedstainlesssteel
Table 8.1. External
9. DESIGN DETAILS
allowance
Connections shall be calculated on the basis of forces at least as great
as the design forces of the parts they connect e.g. the carrying
capacity check shall be carried out with the same load factors and
load combinations as described under 8.3.1.
Omm
1mm
3mm
1mm
Omm
9.1.2. Bolted connections
The carrying capacity of boIted connections
regard to tension and shear or bearing.
(CE)
shall be checked with
Note:
9.1.2.1. Shear
The extemal corrosion allowances quoted in Table 8.1 are suitable for
a normal environment. When a chimney is sited in an aggressive
environment, caused by industrial pollution, nearby chimneys or
close proximity to the sea, consideration should be given to
increasing these allowances .
8.6.2. Internai corrosion allowance
Usual temperature
of metal in contact
with flue gas
<65C
65C-345C
... (9.1)
The values of limit shear stress are given in Table 9.1.
Chemical
load per
table 7.5
Internai
corrosion allowance
strength of bolts
5.6
6.8
8.8
10.9
low
medium
high
notapplicable{chem.Ioadalways"high'?'
notapplicable(chem.loadalways"high")*
corroslonallowanceinapproprlate,
use other
materlal'
low
medium
high
> 345C
The shear stresses multiplied by the load factors shalI not exceed the
limit shear stress divided by resistance factor = l. I :
low
medium
high
bolt grade
250
600
500
1000
800
300
400
200
500
400
minimum
value of theTutensile
Tul1.1
4.6
182
227
278
364
455
2mm**
4mm+
corrosionallowanceinappropriate,
use other
materlal+
Table 9.1 Umit shear stress
(TU) in MPa.
1mm
2mm
corrosionallowanceinappropriate,
use other
material
The design shear stress T* relates to the gross area or to the nett area,
depending on whether the shear pIane is in the unthreaded or
threaded part of the bolL
9.1.2.2. Bearing on connected surfaces
Table 8.2 internai corrosion allowance (CI) - for carbon
only (for chimneys handling flue gases)
steel
The design stress on connecting parts shall not exceed the minimum
value of the tensile strength of the connected parts multiplied by 1.45:
Notes:
**
... (9.2)
Provided acid concentration in the condensate is less than 5% and
chloride concentration
does not exceed 30mg/M3,
high
molybdenum stainless steel (such as ASTM Type 316L) is
suitable within this temperature lirnit, using a corrosion allowance
of 3mm for a 20 year life. These conditions are, however, unlikely
to be met in a chimney downstream of a FGD system, generating
condensing gases. In these circumstances great care is required in
the protection of the gas face of the chimney or its Iiner, e.g. by
cladding with a suitable high nickel alloy or titanium or by the
application of a suitable organic coating. For further guidance, see
the CICIND Chimney Coatings Manual.
In conditions
improvement
when contact
duration (e.g.
The design bearing stress 0".[ relates to the area obtained by
multip1ying the diameter d of the shank by the thickness of the
connected parto Regardless of any preload, the limit stress O"[.u is valid
for edge distances greater or equal 2d in the direction of stress.
Grade
of low chemical load, "Corten" stee1 shows some
of corrosiOTIresistance over carboTI steel, especially
with condensing 80f803 is intermittent or of short
during repeated shut-downs).
+ In these circumstances, ordinary stainless steels (including high
molybdenum
stainless steel) have little better corrosion
resistance than carbon steel and are, therefore not recommended.
lf carbon steel is used in chimneys subject to high chemicalloacl,
it will require protection by an appropriate coating. For further
guidance, see the CICIND Chimney Coatings Manual.
O"1,u/1.1
Fe 360
575
525
Fe 430
690
625
Fe 510
815
740
Table 9.2 - Limit bearing
stress
O"/,u
in MPa
9.1.2.3. Tension
The limit state is described:
O"*t.s;; O"t.ul
for
O" t.u
1.1
see table 9.3
= 0.73
O"u.B
... (9.3)
CICINO Model Code
page20
9.1.3. Welded connections
800
400
600
800
1000
730
640
580
Minimum
value of
no!
not recommended
500
Umit
tensile
stress
O"~u
0"t,uf1.1
of
preloaded
bolts
O"u,B
The welding standard considered appropriate far steel chirnneys is
higher than the minimum standard a!lowed far other welded
products. An acceptable standard is discussed in 9.1.3.3 below.
ensile strength
9.1.3.1. FuI! penetration welds
lf the quality of the weld is at least equa! to that of the parent meta!,
full penetration welds have the same resistance as the connected
parts. In this case, no particular checks are necessary. Partial
penetration welds shaIl be taken as fillet welds and calculated as
such. Full penetration
welds connecting plates of different
thicknesses have a resistance equal at least to that of the thinnest
plate. Partial penetration of butt welds shall not be permitted.
Table 9.3
Limit tensile
Notel
stress
O"t,u
in MPa.
The stresses given in Tables 9.2 and 9.3 are for ambient
temperatures. For stresses at elevated temperatures refer to
the factors in column 2 of Table 6.2.
The tensile stress
O"t
shall be calculated on the nett section.
9.1.3.2. Fillet welds
Regardless of the direction of stress, the two design stresses
(Js * for fillet welds shaIl be checked:
- in the throat section a-a:
Owing to their considerable susceptibility to fatigue, connections that
use bolts in tension shall be rnade with pretensioned high strength bolts.
9.1.2.4. Combined loading
lf the extemalloading
results in a combination of tensile stress (Jt
and shear stress ,,* in the bolt, the carrying capacity shaIl be checked
for the condition:
(,,* hu)2
+ (Jt*/ (Jt,u)2,;;;1.0
430
Fe 510
grade
Fe 360
(J w
- in the contact section s-s:
* ~ (J w.u /
(Js
* ,;;;(Ts,u
1.1
/1.1
(J w
* and
= 0.455 (J uE
= 0.636 fy
where (TuE is the guarantied minimum va!ue of the tensile strength of
the weld meta! and fy the yield stress of the parent materia!.
180
165
Throat
165
150
255
250
. section
Contact
section
230
230
uo,u/11
uw,u
11.1
O"w,u
us,u
'" (9.4)
This check is not necessary if:
or
"*~0.2,,u
(Jt*,;;;0.2(Jt,u
... (9 5)
9.1.2.5. Deduction for holes
Table 9.4. Limit stresses
For parts subjected to tension, the following two conditions shall be
checked:
-
in the gross section. the stress shaIl not exceed the yield stress fy
in the nett section, the stress shall not exceed 80% <ofthe tensile
strength (Ju
Full penetration K weld,
symmetric or not
Partial penetration
K weld, to be calculated
as a fillet weld
uw,u and us,u for fillet
welds in MPa
The yield stress, tensile strength, strain at failure and notch toughness of
the weld meta! shall exceed rninimum values for parent ma~riaI, and,
failing a specific agreement, shall be at least equa! to those of Fe5IO.
vaIues given in table 9.4 are valid for electrodes with properties
of steel Fe 510.
(T W,u
Butt welds of plates of different thicknesses
.up =a+3 mm::::1.6a
Design sections
of fillet weld
Design throat thickness
for submergecl arc
welding
aup
page 21
CICIND Model Code
9.1.3.3 Weld Testing
f
\
While a minimum, taken at random, of 10% of butt we1ds and fillet
welds shall be tested, the weld testing procedures and quality levels shall
be agreed by the client and the builder. The recommendations of leveIs
'C' ofISa 5817 "Arc-weIdedjoints in steeI - guidance on quality IeveIs
and imperfections" shouId be used, but subject to agreement between the
client and builder, Iocal codes may be substituted.
Note
The fatigue categories listed in fig. 8.3 assume welds are made
to ISO 5817 Ievel 'C' quality standards. If Iocal codes are
used, the weId categories may require appropriate adjustment.
9.2 Flanged
It should be noted that the change of the type of connection to one
with profiIed contact areas may reduce the damping ratio used in
estimating aIong and across-wind respanse. The fitting of gaskets to
the flanges of structural sheIls is not permitted.
9.3. The support
Self-supporting stee! chimneys are normalIy based on a reinforced
concrete foundation or a steel structure. The foundation or structure
is Ioaded by an overtuming moment, norma! force and shear force
through the base plate and anchor bolts.
9.3.1. Anchor
connections
The use of high strength bolts is recommended. The centres between
the boIts should be between 4db and IOdb, where db is the diameter of
the bolt. However, a distance of 5db is recommended as larger
spacings resuIt in excessively thick flanges. The rninimum bolt
diameter shouId be db = 16mm. The stress in the bolts shall be
calcuIated taking consideration of the eccentricity of the loading
transrnitted by the shell.
at the base
bolts
When fatigue due to vortex shedding is anticipated anchor bolts
should be prestressed. Measures must be taken to ensure that the
prestressing is not Iost during the lifetime of the chimney. An
anchorage device shalI be attached to the OOttom end of the bolt.
The maximum bolt stress should not exceed 73% of the tensile
strength of the materiaI of anchor bolt. Alternative satisfactory
methods may be used at the designer's discretion when no response
to vortex shedding is anticipated.
9.3.2. Grouting
tl
After the chimney has been erected and plumbed (with the use of
steeI shims which remain in position) the space between the base
plate and concrete foundation must be fiUed with norishrink grout.
The compressive strength of the grout must be equaI to or greater
than the compressive strength of the concrete.
Z;(Zb.f'
d
(m)
9.3.3 Temperature
effects
Consideration must be given to the effect that radiant or conducted
heat will have upon a concrete foundation. This is particularIy
relevant to chimneys serving gas turbines or other high temperature
exhaust systems.
(m)
!'l)
mI
There is the ;>ossibility of the foundation being damaged if an
adequate heat barrier is not instaIled. In the majority of situations
insuIation to contain or deflect radiant hea~ will suffice.
Fig. 9.2.1 Nonnal f/ange
.., (9.6)
10. STEEL LINERS
... (9.7)
where:
Steel Iiners inside stee! chimneys shall be designed to satisfy the
requirements of CICIND Model Code far Concrete Chimneys Part C - Steel Liners. Advice on the design of steeI liners in steeI
chimneys is given in Appendix 3 to this Model Code.
dUR is the fatigue strength for category 35 MPa
11. CONSTRUCTION
In the case of along wind: Z*b
In the case of cross-vibration
Zb,f= Zfa/w
= Z* a/w
~ 0.73 CTu,bAn
(fatigue):
~ ACTRAn/1.1
An is the stress section of the bolt
If the fatigue load Zf is greater than the fatigue strength divided by
1.1O, a joint with contact areas shall be used (see !it. [22] and fig.
9.2.2). The pretension of the boIts should provide a sufficient force
ZA to prevent the fatigue in the OOltmateriaI:
11.1 Generai
The following will be observed during shop and site construction as
appropriate.
11.2. Structural
ZA = 0.73 (J'u.bAn . w/a ~ Zf
.tZf
.., (9.7)
Bolt
shell
The tolerances in the fabrication of the shelI shalI be as folIows:
Flat plate prior to rolIing shalI be laid out and squared to within
:!:lmm in Iength, width and on each diagona!.
A chimney section, with flanges welded in pIace, shalI be fabricated
within a tolerance of 3mm on circumference and diagonal. If
possible, these measurements shalI be made while the sheIl's axis is
verticaI. If this is not possible, the shelI shall be adequately braced.
Peaking of a cylinder from a true circIe at weld seams shaIi not
exceed 3mm, as measured by a 450mm long template, centred at the
weld and cut to the cyIinder's design radius. Other imperfections
shaIi be within the lirnits stated in section 8.3.4 of this model code
and assumed by the designer.
a-w
I w
Fig. 9.2.2 Prestressed frange, suitable for vibrating conditions
Vertical butt weld seams shall be staggered a minimum of 200mm
from eachother.
Misalignment between plates shalI not exceed lmm.
CICIND Model Code
page 22
11.3 Structural Flanges and opening reinforcement
These shall be fully welded to the structural
welding shall not be aIlowed.
shell. Intermittent
Flanges shall be flat and normal to the chimney axis. Before bOlting, the
maximum gap width on the line of the sheIl, between matching pairs of
flanges, shall be lmm. Before bolting, the gap at the outer edges of the
flanges shall not exceed 1.5mm per l00rnm width of flange.
Note: These toleranees may be ignored if the flanges are bolted together
before they are welded to their respective shell sections. Their orientation
shall be marked prior to their being disrnantled after welding.
11.4 Stiffening Rings
If the design permits the use of interrnittent
exposed to weatheror flue gases shall be sealed.
welding,
erevices
The effect of openings upon the chimney's stiffness should be taken
into aecount when determining the ehimney's natural frequencies.
14 GUYED ANO STAYED CHIMNEYS
A stayed chimney is defined as one whieh derives lateral (but not
vertical) support from another structure. A guyed chimney derives
lateral support from guy ropes.
The foregoing structural design rules are valid for self-supported
chimneys, acting as cantilevers, fixed at their bases, with or without
liners. Some of the rules (e.g.those related to therrnal and ehemical
load) are relevant aIso to chimneys that are guyed or stayed. Rules
governing.thestructural design, related to wind orearthquake loading
do nol, however, apply to these chirnneys.
11.5 Baseplate
The baseplate and alI base reinforcement
struetural shelI and to eaeh eomponent.
shall be fully welded to the
The base plate shall be perpendicular to the shell plate within 0.5.
11.6 Straightness
Adjoining cylinder seetions shall be welded together straight in the
longitudinal direetion to a toleranee of 12mm per 10m of shelI
length.
Flanges shalI be welded to the struetural shelI within a perpendicular
tolerance of 0.5.
14.1 Stayed chimneys
Stayed chirnneys are supported laterally at one or more elevations
above their bases. The number of lateral supports will be governed by
buckIing considerations per section 8.3.4 above and by the need to
avoid oscillations due to vortex shedding, but shall be kept to the
minimum possible. To avoid vibrations due to vortex shedding, the
natural
frequencies
should
ensure
that
V cr (assuming
S = 0.2) > 1.2 X maximum windspeed at the relevant elevation (10
minute mean). The prime concern of the design should be to ensure
that vertical expansion is not restricted.
11.7 Erection tolerance
The departure of the chirnney from the vertical on erection shaIl not
exceed 25 mm or 1/600 of the height. whiehever is the greater at any
point.
12. SURFACE PROTECTION
The exterior and intenor surfaces of a steel chimney may be
protected from attack by weather and corrosive gasses by various
methods. Specifications for different types of protection are given in
Appendix 3. See also C/C/ND Chimney Protection Coatings Manual.
13. OPENINGS
The design of the supporting structure is outside the scope of this
ModelCode.
14.2 Guyed Chimneys
The width of a single opening shall not exceed two-thirds of the
diameter of the structural shelI of the chimney.
Where large apertures are cut in the shelI plates, as for gas inlets or
inspection panels, a struetural anaIysis of the stresses shall be made
and compensating materiaI provided, as required, to ensure that the
stresses specified in this Model Code are not exceeded. As a result, it
may be neeessary to incorporate stiffeners around the opening. When
longitudinal stiffeners are used, their design shaIl include the effeets
of cireumferential bending stresses in the shelI, above and below the
opening. Aiso they shall be long enough to distribute stresses into the
main area of the shelI without overstress. (Note: this may generalIy
be deemed to be satisfied if the stiffeners project above and below the
opening a distance at least 0.5 times the spacing of the stiffeners.).
The ends of the 10ngitudinaI stiffeners should be tapered in a radiai
direetion (see cases 16.1- 3 in Fig. 8.3).
Additional
horizontal stiffeners may be used to absorb the
circumferentiaI bending stresses. These stiffeners may be attached
between the 10ngitudinaI stiffeners, at the hole's edge and at the end
of the 10ngitudinaI stiffeners.
A suggestion for stiffeners is given in the Commentaries
Model Code.
In designing the shell and lateral supports, the forces induced by the
restraint of differenti al thermal expansion shall be eonsidered.
Differential expansion can be expected if two or more gas streams of
differing temperatures enter the chimney at different points. Guidanee
on the determination of these forces may be found in CICIND Mode!
Codefor Concrete Chimneys, Part C - Steel Liners.
for this
Smaller apertures in the shell plates, not equipped with stiffeners,
shall have the eorners radiused to a minirnum of lO t, where t is the
thickness of the plate.
Design rules for Guyed chimneys are given in Appendix 4 to this
Model Code
15. PROTECTION AGAINST L1GHTNING
A steel ehirnney ean be considered as a continuous metal structure
and thus be used as its own lightning protection
system.
Consequently il requires no air termination or down conductor. It is
sufficient to ensure that the conduction path is electrically eontinuous
and that it is adequately earthed.
16. ACCESS LADDERS
A specifieation for access ladders and hooks is given in Appendix 5.
17. AIRCRAFT WARNING L1GHTS
It is advisable to contact the loeal aeronautical authority for the area
if the chimney is to be built within an aerodrome safe guarding area
as local conditions and restrictions may apply.
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