Structural Analysis
Structural Analysis
Package-2 TM-02
Annexure-03
STRUCTURAL ANALYSIS FOR BURIED PIPE OF PROPOSED CLEAR WATER Pumping main from Jayal to Kerap CWR
1.0
Initial stretch is buried. Hence, design checks for buried pipes are exercised.
1.1
Preamble
The calculation for the 'Structural Design of transmission Main' covers the following:
Check for Horizontal Deflection
Check for Vacuum Condition
Minimum Wall Thickness
Allowable buckling pressure
Check for Buckling for the application of Dead load and Internal Vacuum pressure
Check for Buckling for the application of Dead load and Live load
1.2
Data
Outer diameter of steel pip
Bc
=
=
=
1547
1.547
60.91
mm
m
in
Plate thickness
t2
=
=
mm
m
t1
D
=
=
11
0.011
12.5
1500
D+2t1
1.525
60.039
d' + t2
m
in
1.5360
60.472
0.768
30.236
m
in
m
in
Mean radius
1.3
d'
=
=
=
=
=
=
=
mm
mm
W = W1 + W2
H 2.54
m
1983mm
1100.4mm
1100.4mm
1100.4
Bc
mm
2085mm
kW r3
E I 0.061E' r 3
x Dl
Where,
Dl
k
W
=
=
=
=
=
=
=
W1
W2
=
=
=
=
w
r
PDCOR Limited
Package-2 TM-02
Annexure-03
EI
Es
=
=
Ec
I
E'
=
=
=
=
t1
12.5
mm
Plate thickness
t2
=
=
mm
m
t3
11
0.011
40
W1
=
=
=
w x H x Bo
Height of fill above top of pipe
3.0
m
Bo
=
=
W1
=
=
=
87.858 kN/m
8955.96 kg/m
501.512 lb/in
Substituting ,
Live Load
Reference:
For 3 m cover
Total load
mm
501.51
lb/in.
t1
12.5
mm
Plate thickness
t2
=
=
mm
m
t3
11
0.011
40
W1
=
=
=
w x H x Bo
Height of fill above top of pipe
2.5
m
Bo
=
=
W1
=
=
=
73.215 kN/m
7463.30 kg/m
417.927 lb/in
Substituting ,
Live Load
Reference:
For 2.5 m cover
Total load
PDCOR Limited
mm
417.93
lb/in.
PHED,Rajasthan
Package-2 TM-02
Annexure-03
t1
12.5
mm
Plate thickness
t2
=
=
mm
m
t3
11
0.011
40
W1
=
=
=
w x H x Bo
Height of fill above top of pipe
1.6
m
Bo
=
=
W1
=
=
=
46.858 kN/m
4776.51 kg/m
267.473 lb/in
Substituting ,
Live Load
Reference:
For 1.6 m cover
Total load
1.3.4
mm
378.69
lb/in.
=
=
=
w x H x Bo
Height of fill above top of pipe
1.2
m
Bo
=
=
W1
=
=
=
35.143 kN/m
###
kg/m
200.605 lb/in
W1
H
Substituting ,
Live Load
Reference:
For 1.2 m cover
Total load
Moment of Inertia of
cement Lining,
Pipe wall stiffness (cement)
Moment of Inertia of steel
tube,
Pipe wall stiffness (steel)
PDCOR Limited
378.54
lb/in.
501.51 lb/in.
r
E'
=
=
=
32.028 in.
300
lb/in.2
2068.42 kN/m2
Ic
EI
=
=
Is
t 32
12
EI
=
=
###
###
t 31
12
0.0099
39729
in 3
lb-in.
in 3
lb-in.
PHED,Rajasthan
Package-2 TM-02
Moment of Inertia of
cement Guniting,
Ig
EI
=
=
0.3255 in 3
1301840 lb-in.
=
=
2.05
52.034
=
=
1.4
Annexure-03
t 33
12
in
mm
2 % of pipe diameter
76.800 mm
<
Allowable deflection,
t 2
Pc = 50200000
1.5
Hence OK.
=
=
18.438 psi
Atmospheric pressure - Vapour Pressure
14.7 - 0.7
14.0
psi
1.32
.OK
qa =
FS
2.5
1
*
FS
Design factor
for h
3
Height of ground surface above
top of pipe h
=
=
=
3.0
m
118.110 in
60.472 in
1.95
<
FS
3.000
RW
Hence
R W 1 0.33
PDCOR Limited
for
EI
3
d
h w
1
2
0 hw h
PHED,Rajasthan
Package-2 TM-02
R W 1 0.33
h w
Annexure-03
0 hw h
PDCOR Limited
PHED,Rajasthan
Package-2 TM-02
hw
where,
Rw
=
=
=
=
Substituting,
B'
EI
EI
d3
qa
Substituting,
0 hw h
1 4e 0.065 H
where,
Annexure-03
h w
R W 1 0.33
=
=
=
=
6.985
lb/in2
40.065
lb/in2
qa =
FS
2.5
1
*
FS
Design factor
for h
3
Height of ground surface above
top of pipe h
=
=
=
2.5
98.425
60.472
1.63
<
FS
3.000
RW
Hence
R W 1 0.33
where,
hw
Rw
=
=
=
=
where,
Substituting,
B'
EI
EI
d3
Substituting,
for
EI
3
d
qa
1
2
m
in
in
h w
0 hw h
1 4e 0.065 H
=
=
=
=
6.985
lb/in2
38.618
lb/in2
PHED,Rajasthan
Package-2 TM-02
Annexure-03
qa =
FS
2.5
1
*
FS
Design factor
for h
3
Height of ground surface above
top of pipe h
for
=
=
=
1.6
62.992
60.472
1.04
<
FS
3.000
RW
Hence
hw
Rw
=
=
=
=
Substituting,
B'
EI
EI
d3
qa
Substituting,
0 hw h
1 4e 0.065 H
where,
1
2
m
in
in
h w
R W 1 0.33
where,
EI
3
d
=
=
=
=
6.985
lb/in2
36.038
lb/in2
qa =
FS
2.5
1
*
FS
Design factor
for h
3
Height of ground surface above
top of pipe h
for
=
=
=
1.2
47.244
60.472
0.78
<
FS
3.000
RW
Hence
R W 1 0.33
PDCOR Limited
EI
3
d
h w
1
2
m
in
in
0 hw h
PHED,Rajasthan
Package-2 TM-02
R W 1 0.33
hw
where,
Rw
=
=
=
=
where,
Substituting,
B'
EI
EI
d3
qa
Substituting,
1.6.
Annexure-03
h w
0 hw h
1 4e 0.065 H
=
=
=
=
6.985
lb/in2
34.906
lb/in2
qa
m
m
m
m
40.065
38.618
36.038
34.906
lb/in2
lb/in2
lb/in2
lb/in2
1.7 Check for the application of Dead load and Internal Vacuum pressure:
1.7.1 For 3 m cover
W1
+Pv q a
D
Specific Weight of water
w h w +R w
where,
0.036
hw
118.110 in
.. From above
Rw
0.670
.. From above
W1
Dead load
501.512
1547.00 mm
60.906
14.0
psi
23.781
lb/in2
Bc
Pv
LHS
Actual
buckling
pressure
<
lb/cu in.
lb/in
in
Hence safe
1.7.2 For 2.5 m cover
W1
+Pv q a
D
Specific Weight of water
0.036
lb/cu in.
hw
98.425
in
Rw
0.670
W1
Dead load
417.927
1547.00 mm
60.906
w h w +R w
Bc
PDCOR Limited
.. From above
.. From above
lb/in
in
PHED,Rajasthan
Package-2 TM-02
Pv
LHS
Actual
buckling
pressure
Annexure-03
14.0
psi
22.151
lb/in2
<
Hence safe
1.7.3 For 1.6 m cover
W1
+Pv q a
D
Specific Weight of water
w h w +R w
where,
0.036
lb/cu in.
hw
62.992
in
Rw
0.670
W1
Dead load
267.473
1547.00 mm
60.906
14.0
psi
19.216
lb/in2
Bc
Pv
LHS
Actual
buckling
pressure
<
.. From above
.. From above
lb/in
in
Hence safe
1.7.4 For 1.2 m cover
W1
+Pv q a
D
Specific Weight of water
w h w +R w
where,
0.036
lb/cu in.
hw
47.244
in
Rw
0.670
W1
Dead load
200.605
1547.00 mm
60.906
14.0
psi
17.912
lb/in2
Bc
Pv
LHS
Actual
buckling
pressure
<
.. From above
.. From above
lb/in
in
Hence safe
1.7.5 Result for Buckling under Dead load and Internal Vacuum pressure:
Allowable Buckling pressure qa are as follows.
qa (Allowable)
Cover
qa (Actual)
40.065
lb/in2
23.781
lb/in2
2.5
38.618
lb/in2
22.151
lb/in2
1.6
36.038
lb/in2
19.216
lb/in2
1.2
34.906
lb/in2
17.912
lb/in2
PHED,Rajasthan
Package-2 TM-02
Annexure-03
1.8 Check for Buckling under application of Dead load and Live load :
1.8.1 For 3 m cover
Buckling requirements shall satisfy
W2
Where,
Live load.
0.000
0.036
hw
118.110 in
.. From above.
Rw
.. From above.
0.670
Dead load
501.512
1547.00 mm
60.906
in
9.781
lb/in2
W1
Bc
LHS
buckling
W1 W2
+
qa
D
D
Actual
w h w +R w
pressure
<
lb/in
lb/cu in.
lb/in
Hence safe
1.8.2 For 2.5 m cover
Buckling requirements shall satisfy
W2
Where,
Live load.
0.000
lb/in
0.036
lb/cu in.
98.425
in
Rw
0.670
W1
Dead load
417.927
1547.00 mm
60.906
in
8.151
lb/in2
LHS
buckling
W1 W2
+
qa
D
D
hw
Bc
Actual
w h w +R w
pressure
<
.. From above.
.. From above.
lb/in
Hence safe
PDCOR Limited
PHED,Rajasthan
Package-2 TM-02
Annexure-03
Where,
Live load.
111.212
lb/in
0.036
lb/cu in.
62.992
in
Rw
0.670
W1
Dead load
267.473
1547.00 mm
60.906
in
7.042
lb/in2
LHS
buckling
hw
Bc
Actual
W1 W2
+
qa
D
D
w h w +R w
pressure
<
lb/in
Hence safe
1.8.4 For 1.2 m cover
Buckling requirements shall satisfy
W2
Where,
Live load.
177.940
lb/in
0.036
lb/cu in.
47.244
in
Rw
0.670
Dead load
200.605
1547.00 mm
60.906
in
6.834
lb/in2
Bc
LHS
buckling
hw
W1
Actual
W1 W2
+
qa
D
D
w h w +R w
pressure
<
lb/in
Hence safe
1.8.5 Result for Buckling under Dead load and Internal Vacuum pressure:
Allowable Buckling pressure qa are as follows.
qa (Allowable)
Cover
qa (Actual)
40.065
lb/in2
9.781
lb/in2
2.5
38.618
lb/in2
8.151
lb/cu in.
1.6
36.038
lb/in2
7.042
lb/cu in.
1.2
34.906
lb/in2
6.834
lb/cu in.
PDCOR Limited
PHED,Rajasthan
Package-2 TM-02
Annexure-03
1.9
1.
The Horizontal deflection in diameter for various depths of cover are calculated and are within the allowable limit.
2.
Collapsing pressure of the pipe is sufficiently high to overcome the buckling due to the vacuum created.
3.
Minimum plate thickness required for safe handling is calculated as per AWWA Manual M11.
Pipe thickness selected, 11 mm as per IS 3589 : 2001, is acceptable to meet the requirements.
Pipe is safe against collapse or buckle from elastic instability resulting from the application of dead load plus vacc
as well as application of Live load plus dead load.
4.
PDCOR Limited
PHED,Rajasthan