CRAWLER CRANE SHOP MANUAL CKE1800 model ¢ «2000 KOBELCO BOOK CODE —_: $6JC00002E01‘Apples asus ema pplestie | Apptcable Machine | Oateot Remarks ‘052000 | From JCO802001 2008.08 ‘eKE1600 | From scowo2002 2008.08SAFETY TABLE OF CONTENTS 1. SPECIFICATION 11 CK2000 SPECIFICATION aaa 142 143 144 1.45 116 PERFORMANCE. PERFORMANCE OF LUFFING JIB. OUTSIDE DIMENSIONS. DIMENSIONS AND WEIGHT OF EACH PARTS. WITHOUT BOOM BASE WITH BOOM BASE 1.2. CKE1800 SPECIFICATION. 424 122 123 124 125 126 PERFORMANCE. PERFORMANCE OF LUFFING JIB. OUTSIDE DIMENSIONS. DIMENSIONS AND WEIGHT OF EACH PARTS. WITHOUT BOOM BASE WITH BOOM BASE 2. MAINTENANCE STANDARDS TEST PROCEDURES: 24. MAINTENANCE STANDARD. 2aa 242 PIN, BUSHING, SPRING, LINING AND SHEAVE PROPEL DEVICE. 2.2. PERFORMANCE STANDARD AND TEST PROCEDURE. 224 222 223 OPERATING SPEED POINT AND METHOD OF MEASURING PRESSURE. SLEWING RING 3. GENERAL WORK STANDARD 3.1. TIGHTENING TORQUE OF CAPSCREWS AND NUTS: aaa 3A2 343 314 315 METRIC COARSE THREADS. METRIC FINE THREADS. COARSE THREDS UNC. FINE THREADS UNF TIGHTENING TORQUE OF HYDRAULIC FITTINGS. 32. STANDARD PARTS. 324 322 323 324 BOLT. O-RING BACK-UP RING. 13 13 13 16 144 116 17 17 17 118 123 132 134 23 23 214 224 224 222 228 33 33 33 34 35 37 37 38 39 310 BITE FITTING.TABLE OF CONTENTS 3.3. CONVERSION TABLE 33.1. UNIT CONVERSION 3.3.2. MILLIMETER : INCH CONVERSION TABLE, 3.3.3. METER-FOOT CONVERSION TABLE 3.3.4 GRADIENT CONVERSION TABLE 3.4 TABLE OF UNIT WEIGHT 4, POWER TRAIN 4.1 INTRODUCTION. 42. ENGINE 42.1. INTRODUCTION. 422 REMOVAL 42.3 REPAIR AND MAINTENANCE 424 RE-INSTALLATION 43. PUMP DRIVE ASSEMBLY. 43.1. INTRODUCTION. 432 REMOVAL 43.3 DISASSEMBLING THE POWER DIVIDER. 434 CHECK AND REPAIR OF THE POWER DIVIDER. 438 ASSEMBLING THE POWER DIVIDER 436 RE-INSTALLATION 5. HYDRAULIC SYSTEM 5.1 HYDRAULIC CIRCUITS AND COMPONENTS 52 HYDRAULIC CIRCUIT. 53 COMPONENT SPECIFICATION 53.1 LOCATION OF HYDRAULIC COMPONENTS, 54 HYDRAULIC SYSTEM. 54.1. PREFACE. 84.2 OUTLINE 5.4.3. OIL FLOWFROM No.1 and No. 2 PUMPS. 5.4.4 OIL FLOW FROM No.3 AND No4 PUMPS. 5.4.5 OIL FLOW FROM No.5 PUMP (Control Pumps). 5.4.8 OIL FLOWFROM No 6 PUMP (For Auxiliary Actuator Circuit) 55 VALVES 6. HOIST SYSTEM 6.1 APPARATUS AND LOCATION OF COMPONENTS. 62 CONSTRUCTION AND FUNCTION 342 342 343 345 316 347 410 410 410 ata 413 414 418 53 54 58 512 5.20 5.20 5.20 5.22 5.24 5.25 5.28 531 63 ea‘TABLE OF CONTENTS 6.2.1 HYDRAULIC SCHEMATIC. ea 622 LIFTING ALOAD. 66 623 HOLDING A RAISED LOAD. 68 6.2.4 LOWERING A LOAD (POWERED LOWERING) 6-10 62.5 FREE FALL OPERATION 613 62.6 FREE FALL ACCELERATION. 616 62.7 HYDRAULIC OIL ADDITIVES. e18 63 DRUMLOCK. e190 6.3.1 ASEEMBLY DRAWING. e19 6.3.2 ADJUSTMENT OF DRUM LOCK. 620 64 WINCH ASSEMBLY 621 6.4.1 WINCH INSTAL. 621 6.4.2 WINCH ASSEMBLY / REDUCTION UNIT WITHOUT FREE FALL (STD.)....6-22 6.4.3, WINCH ASSEMBLY WITH FREE FALL (OPT.) 624 85. BRAKE PEDAL. 625 6.5.1 ASSEMBLY DRAWING. 625 6.5.2 ADJUSTING THE BRAKE PEDAL 27 66. BLEEDING AIR FROM BRAKE CIRCUIT. 628 7. BOOM HOIST SYSTEM 7.1 APPARATUS AND LOCATION OF COMPONENTS. 73 7.2 CONSTRUCTION AND FUNCTION 78 7.2.1 HYDRAULIC SCHEMATIC. 75 722. RAISING THE 800M. 78 723 NEUTRAL (MAINTAINING THE BOOM POSITION) 78 7.24 LOWERING THE BOOM 7.40 7.3 BOOM DRUM LOCK. 742 7.3.1 ASSEMBLY DRAWING. 712 7.32. ADJUSTING THE BOOM DRUM LOCK. 713 7.4 DRUM AND REDUCTION UNIT 714 7.4.1 BOOM WINCH ASSEMBLY 714 7.42 BOOM DRUM AND REDUCTION UNIT ASSEMBLY 7.16 8, SWING SYSTEM 8.1 APPARATUS AND LOCATION OF COMPONENTS. 82 CONSTRUCTION AND FUNCTION 82.1 HYDRAULIC SCHEMATIC. 822 SWING. 86 BEE‘TABLE OF CONTENTS: 823. STOPPING. 83 SWING REDUCTION UNIT 84 SWING BEARING. 85 SWINGLOCK 9, PROPEL SYSTEM 9.1 LOCATION OF THE MAJOR COMPONENTS 92 CONSTRUCTION AND FUNCTION 9.2.1 HYDRAULIC SCHEMATIC. 9822 PROPELLING (RIGHT SIDE FORWARD) 92.3 STOPPING. 9.3 PROPEL REDUCTION UNIT. 9.3.1 REDUCTION UNIT. 932 MOTOR 9.4 ADJUSTMENT. 10. ELECTRIC SYSTEM 10:1 ELECTRICAL WIRING SCHEMATIC. 102 CONNECTOR LIST 10:3 ARRANGEMENT OF ELECTRICAL PART. 10:31 ELECTRICAL PART OF CAB 10.3.2 ELECTRICAL PART OF RIGHT DECK. 10.3.3 ELECTRICAL PART OF FLOOR PLATE & LEFT SIDE STAND PANEL 10.34 ELECTRICAL PART OF REVOLVING FRAME 10.5 ELECTRICAL PART OF LEFT DECK 10.36 ELECTRICAL PART OF LEFT GUARD. 104 ELECTRICAL PART. 10.4.1 FUSE BOX (6673E00004F1), 4104.2 WIPER CONTROL RELAY(2480U1266) 104.3 SWING FLASHER UNIT (24800206) 10.5 PRESSURE SWITCH (CONTROL PRESSURE CUT & FREE FALL), 10.6 PRESSURE SENSOR 10,7 RELAY BOX (@G24E00024F1) 107.1 ARRANGEMENT OF CONNECTOR 1072 RELAY BOX SCHEMATIC 10.8 LEFT SIDE STAND PANEL (WITH FREE FALL) 10.9 BYPASS SWITCH PANEL. 10.10 TROUBLESHOOTING OF EXHAUST GAS THIRD REGULATION ENGINE a0 a4 8416 818 93 oa 04 26 98 940 oz ong 046 103 10-17 10-68 10.68 10-72 10-76 1081 10-83 10-89 10.90 10-90 10-92 10-93 10-94 10-96 10-98 10-98 10-100 10-103 10-107 40-108TABLE OF CONTENTS 10.10.1 FAILURE DIAGNOSIS FUNCTION 10-108 10.10.2HOW TO CHECK THE FAILURE CONTENTS. 10-109 10.10.3CHECKING BLOWN-OFF DIAGNOSIS LAMPS. 106114 10.10.4ENGINE ECU 10-115 11. LOAD SAFETY DEVICE 111 PART NAMES AND FUNCTIONS, 113 41.4.1 FRONT VIEW 113 11.4.2 CONFIGURATION OF SCREENS. 18 11.1.3 DATA TRANSMISSION BETWEEN CONTROLLER AND CARDS 14-13 11.1.4 DETAILS OF INDICATORS ON MAIN DISPLAY SCREEN. 11-18 11.1.5 REAR VIEW. 11-19 1146 ITEMS REQUIRED TO BE EXECUTED FOR REPLACEMENT OF CONTROLLER OR DATA CARD AND INSTRUCTIONS (Ina similar manner to upgrade of program) 11-24 11.2 PREPARATION FOR USE, 11.28 11.8 TURN THE POWER ON 11-26 11.4 UPGRADING PROGRAMS. 1127 11.4.1 PROCEDURES 27 11.42 UPGRADING OF INDICATION PROGRAMS. 11.29 11.43 UPGRADING OF CONTROL PROGRAMS. 14-32 11.8 STATUS CHECK, 11-34 11.8.1 SIGNAL CHECK. 14-35 11.52 OPERATION PROGRESS 1137 11.53 COMMUNICATION DATA, 11-40 11.54 INDICATION OF ADJUSTMENT VALUE. 1141 11.5.4.1. ANGLE SENSOR ADJUSTMENT VALUE. 11-42 115.42 LOAD CELL ZERO POINT ADJUSTMENT VALUE 11-43 411543 ADJUSTMENT VALUE OF LOAD CELL FOR LINE-PULL 11-44 1115.44 RESULT OF MANUFACTURE ADJUSTMENTS "NO LOAD" AND "SOME LOAD" 1145 1.5.4.5 RESULT OF LOAD ADJUSTMENTS "NO LOAD" AND "SOME LOAD". 11-46, 115.48 ADJUSTMENT VALUE OF WORKING RADIUS. 14.87 115.47 ALTERATION OF ADJUSTED VALUE 11-48 115.48 DELETION OF ADJUSTED VALUE 11-49) 11.55 LOAD RECORD 11-50 11.58 TROUBLE RECORD. 11-53 11.87 CHOICE OF LANGUAGE (CKE series ony). 11-55 11.58 LOAD RECORD (LOAD RECORD IN THE MAIN MENU) 11-56 11.6 ADJUSTMENTS. 1157 1164 REMOVING THE INNER PANEL. 1187TABLE OF CONTENTS 11.6.2 ADJUSTMENT 11.62.1 ANGLE SENSOR ADJUSTMENT. 11.622 LOAD CELL ZERO POINT ADJUSTMENT. 14.6.2.3 LOAD-LESS ADJUSTMENT & SOME LOAD ADJUSTMENT 11.8.24 LVLADJUSTMENT (LVL SETTING), 11.625 RADIUS ADJUSTMENT. 11.8.3 LOAD ADJUSTMENT. 11.64 ADJUSTMENT DATA COPY (INITIALIZATION), 11.6.4.1 READING OF THE ADJUSTMENT DATA 11.8.42 WRITING OF ADJUSTMENT DATA. 1.8.43 INITIALIZATION OF ADJUSTMENT DATA. 11.65 VERSION CHECK, 11.7 ERROR CODE (ABNORMALITY DETECTION) AND COUNTERMEASURES 11.8 CONTROL OUTPUT. 11.9 RELEASES 11.8.1 RELEASE FUNCTION 17.9.1.1 CRANE RELEASE CHART 11.9.1.2 ALARM SOUND 4119.13 EXTERNAL INDICATOR LAMPS IN RELEASE CONDITION 11. 10MECHANICAL SPECIFICATION. 111.10. 1ENVIRONMENTAL PERFORMANCE PARAMETERS, 11.10.2LOAD CELL (CRANE) ‘1.10,3ANGLE SENSOR. 11.10.3.1BOOM ANGLE SENSOR 11.10.3.2JIB ANGLE SENSOR 14.10.4CONTROLLER. 1.10.4. MODEL NAME, 1.10.4 2SYSTEM INPUTIOUTPUT 1.10.4. 3MONITOR DISPLAY. 11.10.440PERATION SWITCH 1.10.4 INTERNAL PROCESSING SYSTEM 1.10.4. BMEMORY. 14.10.4.7EXTERNAL STORAGE ELEMENT 11.104 30THERS. 11.11EXTERNAL DIMENSIONS. 11.12ELECTRIC SCHEMATIC DIAGRAM. 11.12, CRANE TYPE, 11.12,2LUFFING TYPE. 411.13CONTROLLER MALFUNCTION EMERGENCY MEASURES 11.14LOAD SAFETY DEVICE CHECK PROCEDURES 42, GAUGE CLUSTER 42.1 CONFIGURATION OF DISPLAY. 422 PRIORITY 11-58 1161 4185 1187 14-73 1476 11-78 11-80 114-82 11-84 11-85 11-88 11-87 11-89 4101 14401 14-101 a4-107 11-108 11-109 14-109 11410 att ait a412 1164113 11413 114113 11115 114115 114115 114115 114116 11116 147 11418 11418 11-4119 11-120 ana 123 124‘TABLE OF CONTENTS 42.3 STATUS DISPLAY 412.4 FAULT LOG DISPLAY 413, TRANSLIFTER SYSTEM 1.1 LOCATION OF MAIN COMPONENTS 13.2 CONSTRUCTION AND WORKING PRINCIPLE 48.2.1 OUTLINE 413.3 WORKING PRINCIPLE. 18.3.1 RAISING THE TRANSLIFTER. 18.32 LOWERING THE TRANSLIFTER 13.4 REMOTE CONTROL SWITCH 14, AIR CONDITIONER 14.1 OPERATION ITEMS 14.2 SAFETY MONITOR FUNCTIONS. 143 DISASSEMBLY AND ASSEMBLY PROCEDURE 143.1 SPECIAL CONSIDERATIONS DURING REPLACEMENT 1432 INTERIOR UNIT 1432.1. CASE DISASSEMBLY. 14322 THERMOSTAT REPLACEMENT 4.3.2.3 EVAPORATOR OR EXPANSION VALVE REPLACEMENT. 14324 HEATER CORE REPLACEMENT 14325 INTAKE DUMPER ACTUATOR REPLACEMENT. 143.26 WATER VALVE ACTUATOR OR WATER VALVE REPLACEMENT. 1432.7 MODE ACTUATOR REPLACEMENT 14.328 BLOWER MOTOR ASSEMBLY REPLACEMENT. 14.4 OPERATIONAL PRECAUTIONS. 145 INSPECTION AND MAINTENANCE. 14.5.1 INSPECTIONMAINTENANCE LIST. 14.52 INSPECTIONMAINTENANCE PROCEDURES. 14.6 ELECTRIC SYSTEM SCHEMATIC. 45, TOTAL CONTROLLER 46:1 ARRANGEMENT OF TOTAL CONTROLLER 16.2 COMPOSITION OF SYSTEM 162.1 OUTPUT RELATION TO CONTROLLER 15.3 FUNCTION OF TOTAL CONTROLLER 15.4 TOTAL CONTROLLER (HARDWARE) 18.4.1 OUTLINE 18.4.2 SPECIFICATIONS OF TOTAL CONTROLLER OUTPUT. 18.4.8 DETAILS OF TOTAL CONTROLLER CONNECTOR: 7 128 12:16 133 136 136 138 138 13-10 13-12 143 144 “7 147 149 149 14-12 1413 ata 14415 1416 1417 “iT 14.418 14-19 419 1419 14.23 183 15-4 155, 156 15.32 15.32 15.33 16-38TABLE OF CONTENTS 16.4.4 ARRANGEMENT OF TOTAL CONTROLLER CONNECTOR PIN 184.5 PROPORTIONAL SOLENOID VALVE MEASURING POSITION 418.5 ADJUSTMENT OF TOTAL CONTROLLER. 18.5.1 NECESSITY OF ADJUSTMENT. 16.5.2 ADJUSTMENT PROCEDURES OF TOTAL CONTROLLER 1852.1 OPTION SETTING 1.522 ADJUSTMENT OF HAND THROTTLE AND FOOT THROTTLE, 485.23 ENGINE SPEED ADJUSTMENT. 185.24 WHEN ADJUSTMENT OF TOTAL CONTROLLER IS IMPOSSIBLE 18.525 INITIAL ADJUSTMENT OF LIFTING HEIGHT GAUGE 15.39 15-468 18.47 1847 15.47 18.47 15-49 1850 1851 18.53SAFETY o4 k2000/CKE1800(¢k2000/CKE1800 02SAFETY ‘This secon explains "Explanation of Waring Description, "Waring Labels and "Genera safety" EXPLANATION OF WARNING DESCRIPTION, ‘This manualineates the content of wacrings concerned safety with the following tee stages acordng tothe gree of personal harm and material damage ‘Since the very important mates for saaly are described, understand the contents sufcinty and observe them tout a PNSIIEEY wsrinoo aves sangerous conston resulting in instantaneous death o serious personalinuy Warring to avo dangerous condion which has possibly of death or serous personal nu. Waring to voi dangerous cordon which has posit fo cause sight or medium yor damage ofthe machine and equipment. ‘This manual describes safety warnings suficinty, but dangerous conditions which are impossible tobe atcipated se consiered “Therefore, take measures for safety not onl reparding the machine, but als Including the working environment EXPLANATION OF WARNING LABELS Since he warning label neal in the machine and indicated with the tree stages inthe same way a the warning desertion, conf the postions and contents a waring labels est, ut them othe practical use to secure safety when operating. checking and performing maintenance + HANDLING OF WARNING LABELS 1. When the warning labels damaged or stained, oer ito the designated service shop 2. Donot remove the warning bel 3. When the surface of he waning labels soled and felt obe seen, wipe clean os ‘ck2000/CKE1800PRECAUTIONS FOR NSPECTION AND MANTENANGE 1. Serie andmainace mete peromed oly by etaredparoralvtn ae ied compan wh 2. Req nanenance or nepedton sou que peromed ater shing don each and nang say opera and equipment. Posten NSPECTION IN PROGRESS. OO NOT START waig sn on ey viable eton GENERAL SAFETY PRECAUTIONS 1 Yar sors, ents an ting sual rhe pb. Ae verti gegen. mask oven, asreaires 2. Teens sland caret mate ctl ys SHOP MANUAL a get ily oar wh he bose 2. Place teach a fe plc, Maye ain slclane sau machin Before ring cane cperton, hol ale) meting, Alo ke erent on eandarted han sal 5. When apeing chaning bate oi ont us expose ae nay. Tov hear ny re xp pT ig eave Str aninspacton or matoance wk on ar sing down he engine 1. Caran mechin congonet ein ot edt afer eon shit own Do loch han 8. tere renova te dar ap wt he cant at ges scent oN ae en Cop andre ator preva ta or cp. 6. ate pecng or mahting an seca system on he mat, pone of he machine yr eae Gecoectng te toy ealn 10. an waking at gh are, vay won sity bo 1 hen levgthe pert cab araninepeton or maintrace wrk, postan"NSPECTION IN PROGRESS. {0 NOT START wang nov area wsbeeaon. A, ie ab racy 12. Bie string acl or ition wok on ache, vay st own he eg. 13 Wile dng te presi, be abot cari abot tie oa eng of hepa 14. Use genie KOBELCO replacement ar and nt 16.AWwoys ae theo center clean. Pret tem gent nee of orm Alo cl oon 18. one a mahennce wrk comple cls the actin. Pre gare pate teat and rel ups apres of 17 Away op he sect of ple npecion Geant lor poe uch at leshage, ck sees, tito bereay detected 18, Dain ca weg, oa low high prestrain be dey apa il compen adn 19, Aer reveg Ong sal, psats cls he ouning a. Then, nal teak rs, oe gestom As reverse ny apy othe sea aes ese para bre nataatan 2, lr connecting preesize ping, eat ene pres 21, CAUTIONS repair wrwth wlan. Tun OF ey ech, anette nga eral on alo, ‘poner ot be acta! xt pos gundng win met fona wed ae atancn, enor ee tent crores (reve, conto) pve est sarap 22. Dagon se acorn ava wo rete 23. teal cv drag ninpecton or matanarcs worn cari, Ramer he oes of be Socom ‘ten pong pte racine eannpecton ot mtnane wok lac lok Blo itn prove acetal ‘ng 24. ro ote verbo hen eft oo el ig pros teenie eh (¢k2000/CKE1800 oeSAFETY 25. Toremove heavy component (20 kg or heavier, use a cxane, et. Always keep safety in ind 26, egal or unaunrzeg, or otherwise nancenfoming modiicton ie sc inhibited. 27. Do nat aw ol or dust to depo around the engine, Others, fre accident can result 28, Store removed attachments and components safely so that they do not rp fall down, 28, Alvays use correct els hat have boon well maintained. 30. To prevent personnel om being caught by a running fen, bet, shaftorhe ike, shutdown the engin beore staring an inspection or maintenance wor 231. Bator Squid and ols are harnfulto human heath. touching any of these mater, immediately wash t away 12. Make sue to use the ght fore os (¢k2000/CKE1800‘ck2000/CKE1800 osSAFETY Tat DETAIL ¢ DETAIL & RH 7H A DANGER 4. DANGER STAY NAY OW Mca NE CLOSE TO POER LINES ache LOA sk oO i EEO ELECTRIFIED IMD BADLY. o7 (ck2000/CKE1800SAFETY DETAIL A DETAIL G (ck2000/CKE1800 osSAFETY vonwutic Tawe > 4, CAUTION e nae view € FUEL TANK DETAIL D As Gare 9 al Fi BRACKET INSTAL (COUNTERWEIGHT) Cara sone 09 (¢k2000/CKE1800INS 1DE Ay DANG! w& INSIDE VIEW (R/#) ‘ekz000/CKE1800, 40 4 DANGER ‘STAY AY FROL MACHINE Tr CAOSE TO POPER LINES. IME LOA AK HOUND i ECE ELECTRIFIED AD DEADLY.“ cist eH SAFETY Ay CAUTION "AUTON FOR USING SPREADER GUIDES is A\ CAUTION ot ist soerety 4 RO SHUT FAUT STH ‘sarees ckz000/CKE1800SAFETY [A DANGER | SHUT eestor ream ro amaonarignr. seen, ™ Se Fee" oe VERT UBea tno HALFOET OK 2 morta Ae eon se Gk AE ENLIMBE LT RTE Ay WARNING ferienes Flr tr th wine srt arin ie Hie EWA ‘ck2000/CKE1800 ona1. SPECIFICATION 4 (¢k2000/KE18004. SPECIFICATION ‘ck2000/CKE1800 124. SPECIFICATION 44 CK2000 SPECIFICATION 44 PERFORMANCE fie [Geaier mounted, aly eveng ‘Max iting capaciy (wih 40 Rheavy boom) 200.0001bs. x 1238 (181.4 tx37E [Max boom length 250 8185.30) [Max boom & jb nai 240 Room + OO je (32mbsan +305 mje) [asic oom enh (5081152) (ekg weight (Induding upper and ower machine, courer= weighs, carbody weights, 50 boom, hook Bleck) ee ecco [Average ground pressure (Approx 1324 pal G12 Wa) (Grescabily (ana) 0% [Engine ino PTTC-UN 247Rw2000nIn Hoist ne peed (Rent nd rear drum) {390 tin (100 mini) [Lowering ne speed (ont and rear dram) [30 tin (100 min) {Bcom rasing rope speed (02 tn. (27 «2 min) [Boom lowerng rope speed (392 min (272 min [Swing speed mint 26m) (Propel speed (05610 0.41 miles (111065 eh) 1. Themain ifingtowering rope speed, he airy lingtowerg rope speed and the propel speed vary doponding on th ead 2. The rope epsedis ofthe ret yer onthe eum. 4.42 PERFORMANCE OF LUFFING JIB [Max ing eapaciy 07 100 ax SOR WBS. T8 m) ‘Max. Boor lang + Jang [120 boom + 170 io (64.9 m boom + 518 mi) lApprox. 977,600 bs. (1771) working weight including upper and ler machine, counterweighs, carbody weights [70 Rbcom +70 (25.3 m boom + 25.3 m jt), hook block] IAppox. 138 pe (95 KPa) [average ground pressure _|tncudng upper and ower machine, counterweight, carbody weights [70 Rbcom +70 jb (21.3 mBoom + 213 mj) nook Boek) (ib alsigowering rope speed] 144 min, (4 mmm) 13 (¢k2000/CKE18001. SPECIFICATION 143 OUTSIDE DIMENSIONS [eight above ground of ab seo (1S) Ifa of upper machine wth operas cab [asoomm (17-5 19/165) Racous of ear end (wih counterweight) '5950mm (196 12") [Counterweight ground clearance [420ren (47 7") (Center of rotation to boom foot pin [eon 7-18" eight above ground of boom fot Bn esas (6-376) eta to op of gantry (working poston) 570mm (97-4 94) [Overal ingth of crawls [60mm (ars 1") [Distance between certs of ue [rom (28-9 13/16) [Overl wih of crawlers eomm (27-4 172") sth of rawr shoe [220mm (4167) (Ground cesrance of arbody e904 15167) (¢k2000/CKE1800 144. SPECIFICATION. sezsonezr4.2) [caesar site aur i ' i t i if i ti L___,| 3 Tcrveinor aR 15 ‘ck2000/CKE18001. SPECIFICATION 4.44 DIMENSIONS AND WEIGHT OF EACH PARTS For your reference, the char below shows the dimensions and weight ofeach pats. 1. BASE MACHINE ‘Namne [Weight kg (ibs) 480 Base mschine Hess 20,150 Base machine a 18500 Grower (40,800) g 3 2160 “ansiner 3 : (200) wither rs 1) § 8 * 2.880 ‘canty eS ‘ekz000/CKE1800 1841. SPECIFICATION ‘COUNTERWEIGNT Tan inenstan mm ny Weg Couterwlgt 1,000 Not (22080) uray él °F § Counerwopht i s S00 pce Noe : (14.0201 pce) = o of ff von S000 pleco carey wih «18.0201 pce s 5 17 ck2000/CKE18004. SPECIFICATION 4. ATTACHMENT Name Dimension an () Weighing es) 2020 eee 776) 2,100 ecm tip faa 3.0m (108) 530 Insert 00 (1170) 6.1m 20%) 380 Inset Boom (1.040) 8.1m 20n) 1220 Inset boom (2600) (¢k2000/CKE1800 18SPECIFICATION ine Saniora Hep iG 12.2m (40m) we! 1,450 inet toom é aren as * eae ST 2 7a pace Beam bat —S— (190n pecs) 5 e | VV: Jase iB 2 210 (econ 7 3) & 5 sot as (orem en aoncion 0 over) 2) SIL 6.1m (20h), ca - 190 Coven) Spa — ean) 19 ‘cK2000/CKE1800weightrg es) ae ae aD = 2) Sek e 300 soon BS ae Letavepersoon : ue a ah 3B Ld 4,140 Laos or no Laing 9 a aa age (¢2000/CKE1800|- SPECIFICATION Te Dasa A TS) som 04) & x0 it ey 05 486 10 | vy Wa am 209 KXXXXXXM eZ ea i [saeav ann) * on 122m (on) x seo ion eee ea arm bathe, reat or sn 0) ez) pears ses ama) aso) & oa 2! 10/1 piece ‘wating fo backstop ct (22011 piece) a cex2000ieKe18004. SPECIFICATION ane Dinersion ne on) Wea bs) ut bacon § 1201 pace ‘tung 2) = (2577 pee) Bo S ° x0 ‘nx sheave Z e. ES 3 te, Z| 5 3 ‘sheave 3 20 (Fontana 3 ese) wee era ck2000/¢KE1800 12SPECIFICATION Name Dimension rn Weighing ee) a0 Upper spreader foal Lower spreader = res (220) ting boom bp 38- 600 ‘sembly (14550) 1470 ting i drum ax) 113 ‘cK2000/CKE1800,1. SPECIFICATION 5 WITHOUT BOOM BASE ‘bound swing Propating ‘counter | carbo when [sant poston went | weight | win | fckes uP | ering] So es) | 5) | cramer | without ing rawr Low ganty poston ‘None | None [6 x o o gh ganty poston ‘None | None | 0 © o ° Low gantry poston ‘None | 44.100_[ © ° o o oh ganty poston Nene [44.100 | 0 o oO ° [Low gantry poston 732.280 Neve | x. x x ° ign gantry poston 7132260 [None | x x x o Low gantry poston "32.280 [44.100 | x. x x o Hoh gantry poston 132,280 [44,100 x x ° oh sry poster ow ay poster Ta ea wei Whoa arbedy welts ser VES ‘ck2000/CKE1800 14441. SPECIFICATION (1) The table on tho previous page above shows the vases for operation on afm ground. Ona weak rund, operate wih care afer curing the ground (2) As. principe, swinging on a tral s probes. {@) Maximum slope angles 18.7" (90%). (4) Traveling forward means the case, where the punterwelght athe lower slope andthe ave: ing backward where tie atthe upper sone, Praise Taveing backward 145 ‘ck2000/CKE180041. SPECIFICATION 446 WITH BOOM BASE “Around swing Prapaing oom | Counter | Carbody- Wer [cant postion Seer | want | went | win | jacked UP Ironing] BAC es) | bs) | cramer | wehout ing crawler (Caw ganty postion Neve | Nove _[_0 x o a igh ganty poston None | None [0 o © O (Low gay postion Nene | 44.100 [0 o o o igh ganty poston None | 44,100 | o o o O Low ganty postion 732280 | None | * x x oO igh ganty poston | 5.4, age [_192260| None | x x x oO 4a Low gantry poston sszz00 | ato | x x | atacangie| 0 o 2A ign gentry poston sszas0 | aatoo | x x | Macangie| © B 50 uy ponton 182 Hangar onton (¢k2000/CKE1800 BY Low guy poston Moco 2|1. SPECIFICATION. 1.2 CKE1800 SPECI 124 PERFORMANCE IFICATION fie [rater mounted, ay revaiing Haw boom [1601X375m ‘Sian boom [16014 36m ene ccectl Long beom [40.4 8X 11.8 Tuting boom [110052 m Heawy boom [427 m hae boom age ‘Sand boom [65.3 m Long boom [85.3 TLuting toon [58.9 [sie boom ent Heawy boom [122m ‘Sanda boom [152m Long boom [610m Luting tom [152m weights, carboay weighs, 15.2 \Wrkng weight (nduding uppe and ower mactne, counter mboem, hak beck) ace [average ground prossure [approx B12 a [creasabaty (ana) 0% [Engine ine PITC-UN 2ATRW000In Heist ne peed (Wont and ear dum) 00 mvmin [Lowering ine speed (font and rear dum 100 min {Boom raising ope speed ir <2 mimi {Scom lowering rope speed [27 x2 min ‘Swing speed [26 mine [Propel peed) 1.10.66 kh vary depending onthe oad 2. The ope speed iso te st 1.22 PERFORMANCE OF 1 The ain itinghowerng rope speed, he auxiliary Imingowering ope sped, and the prope speed ayer onthe drum. urine wie [Max ing capac esteem (Max Boom length + Jb eg [54.9 mboom + S18 mi {Werking weight Taporox 171 |tncucing upper and ower machine, counterweight, carbody weights [24.amboom + 21.2 mi, hook beck [average ground pressure Tapprox 85 KPa |tnctuing upper and ower machine, counterweight, carbody weights [21.amboom + 21.2 mi, hook beck Lib raiingowering rope speed 17 ‘¢k2000/¢KE18004. SPECIFICATION 4.23 OUTSIDE DIMENSIONS [Height above ground of eab [26mm Wath of upper machine wih operators cab_—__[3.800nm [Racious of rear end (wth counterweight) 5 980mm \Countweight ground clearance 1.4200 - (Center of rotation fo boom foo pin f400m [Height above ground of boom fot St 2.526mm Height to op of gantry (working poston) [9.570ren (Overaliength of rawiers i 360m [Dstance between comters of uo F.260ren (Ovoral with of caus {5.570nn [wath of exawler shoe f.070ren (Ground Gearance of ertedy (¢2000/CKE1800 'a30mm4. SPECIFICATION 149 ‘¢K2000/CKE18004. SPECIFICATION TEENS BOOM 3 % a4 Up oe vate [oer eae (ck2000/CKE1800 1201. seecinicanon oar eee 300 ‘ck2000/CKE18004 SPECIFICATION TONG BOOHT oT ta fi hi «| 3 KA |" DOOF * sare poet “tree | ‘cx200016KE1800 122|: SPECIFICATION 4.24 DIMENSIONS AND WEIGHT OF EACH PARTS. For your relerence, the chat below shows the cimensions and weght ofeach pas 4, BASE MACHINE == ar ————— 3 3 — = “ensiter g 00 ql [| Se 123 (ck2000/CKE18001. SPECIFICATION 2. COUNTERWEIGHT Nene Dimension tn) Wart tS) Counteweiht * aa 19000 ql a ° ql lg counterweight 5 i noo oo r eed °° |__—=rr*y a i | [2 a4 f) Cay weight x ‘000 pace ‘cK2000/CKE1800 1281. SPECIFICATION Tmaom = sp — a vn on 1 ome oo : VV ns i VWVWAI1. SPECIFICATION Tae Sain Tea) MAA em Insert boom Fi se ine bom G a a e ean B01 ‘Boom backstop: Zan 74011 piece: e fe sooue 3 (for crane), ae ste (for crane) as 30m {Insert jm) “ camera 6.1m - faa (eserion wo. , ql (¢k2000/CKE1800 1.26|- SPECIFICATION eo “ib strut 300 reser: ca 3 ZI 8 a : ase g g Ling jo base 40 ting 8p sao 127 (ck2000/¢KE18004 SPECIFICATION a 7 = oor 1 a0 eat q] 0 om m7 = se IKXXXX i 1 tenga bo) f ay = wean ‘(a . Insert ji 12305 1400] {Eee rons 1,000 se T ‘ae: pave ce (tating J) so Luting jb backstop * 100 piece (¢k2000/CKE18001. SPECIFICATION = Cia a = : g saonpace (Laffing jib) “2080 nore ucts iN ow Xa 3 a (For hating ji) ©) seo 123 exaooiexe 0004. SPECIFICATION Tae Dames Teena) A Upper spreader 2 ® 520 {lie 8 2 Lower spear = 00 5 5 Lufiog oo i 2- coo nly Ling um 140 a osk 0 (¢k2000/CKE1800 13041. SPECIFICATION Name Went a) 5 t Hook Block 900 TO Hook Block 1200 ‘0 tHook lock 1730 180 tHook Block ira 4 2,000 131 ‘ck2000/CKE18001. SPECIFICATION 4.25 WITHOUT BOOM BASE ‘iad swing Prepaing ‘Whe ‘counter | cartoay |Santy positon win | jacked up Backward vwoght | waght | | eine | Fowartig] 95h Law gant poston None | Nene [0 x 3 o ign gantry poston ‘None | None | © o ° o Low ganty poston ‘None | 201] 0 © o o High gant postion Nene [200 o o ° Low ganty poston ost | Nene |X x x o igh gana postion ost | Nene | x x x ° Low ganty postion sost | 201 | x x x ° igh gantry poston wost | zor | x x x ° Wh ve cabody weights Without arbody weighs 240" Sargpotle te "BD Serg eran “Fb raion near te ect boa ot ¢k2000/CKE1800 132(1) The table onthe previous page above shows the values for operation ona frm ground. Ona weak (ound, operate wih care ater curing the ground. (2) Asa principe, swinging ona rater is prohibits (@) Maximum slope angle is 167" (20%), (4) Traveling ferward means th case, wher the counteraight i althe lowe slope andthe travel Ing backward where itis atthe ueper slope, 133 4. SPECIFICATION *” Pela] Trayeing forward * Traveing booed (¢2000/CKE18004. SPECIFICATION. 426 WITH BOOM BASE ‘coud swing Propeling ‘When Boom | counte- | caro. [Gantry positon won| jackes up Backward ance | weont | weit | IM | Roe? |Fomerng| PC crower ow gant peaion Nene | Wore [0 x o o High gantry poston ‘None | None [0 © ° ° Low gant positon [Fere—| 201 [0 © O o High gantry poston ‘None | 201 | 0 o o ° Low gant poston ast | None_| x x x © on arty poston | 4... [6061 | None [x x x ° ae Low gay poston cost | zor | x x | maxange| 0 5 2a igh ganty poston soot | aor | x x | ataxange| 0 a oh sy poston ew gy potion ‘ck2000/CKE1800 1342. MAINTENANCE STANDARDS TEST PROCEDURES 2a (c2000/CKE18002. MAINTENANCE STANDARDS TEST PROCEDURES (¢k2000/CKE18002, MAINTENANCE STANDARDS TEST PROCEDURES 2.4 MAINTENANCE STANDARD 24.4 PIN, BUSHING, SPRING, LINING AND SHEAVE 1. Pin, using ot ty ae ae vere] toatn [om | Patna FSS [UR Tae en ae [Fr.&Re.Dem| 1 | susawororaer | 4088 (1-23 Replace] F927 ca] on ae . soim seal Fa2 po eumonn | 2 | anne || |2o| |e au Te won| [8 oan Faas un” | 2 | vemeronet| coma] [S22] ire ta re ‘Boom Foot 4 | Juozaotosaps | 1658 15 Replace| F028 em |_ (ss on Pin | using sto Foot | s | susaaororeps | N08 (ar Fg2t2 ea] |S aaa wavew er | Yer rae (Fea Re) e502) 118 piace) (p21) 77 arma | ts J par 8 exro080 | 1a) (318) # | aor | fam | |e ot rte reo « ‘oar | |e eo © | arama || Be 2 | aewrae | | [ee 23 ‘Ck2000/CKE18002 MAINTENANCE STANDARDS TEST PROCEDURES Unite ny a aan [Dat vane] tocton [tom] Potouniwr | 2 orerian [UST Te] seen 740 “aze Faas fene.onn| 18 | 2osriss ds] |eGel ame) BS) a “42a 028 Pout] Boomorum | 4 | suaworoir1 cay] |atda tome RS 0 “he a0) “azo raze 15 | asosriss cz) |e lewme ES ay ust resan) [500 Foxe ws scontoa | 18 | sowarsmr2 eam] [eiroee| rca) | 108 7 aig vorent | a7 | aasraran cer) | ant | Reps en) ma | | soar] [tose ; snark | ag | seseaiors | |G) | | ta Rosan| M82 aa |__| Sa, ieat] Yat Tea wits pecat | vo | _aucsroet rant] | BZ rene) (¢k2000/CKE1800 242. MAINTENANCE STANDARDS TEST PROCEDURES rem Cu ot Daieea SS a meme | a raat Taneonmaen| ao | Wace | 2272 Tessewno | | BE — Tene | wag as common | 21 | wactwmos [eee esa | | ee Phir (Jib) drum pawil 22 wp2ecrsooze1 | T2I227I82) | oa 4 sain Fig2-5 Te son rccrsnass | neem | eenr0 || ee ; oo ee or ee 2 cxao0ncxee002. MAINTENANCE STANDARDS TEST PROCEDURES sheave Sandro air | SSE aes Unt: mm ine Bi el Groove Elpment item] Panumter [82-72%] Use ime | Remeey| 2%" S00 Fig Boon pont 30 | aLapAoToOAPT | aoeets| ai 140 | Faze ir 31 | auobanrooaPt [aseen.5| 481 140 | 2-10) nN as) aos Tao [Faz0 ‘naar, | frMin | 32 | sosnosooeet sess] pon sheave 7" ao [feet fertuting | 33 | snosaoroodet [asters] 48 0 [fen weaaoroonrs | ae | at6 725 |rg213 sweaaorooePs | a0 | 327 25 | 218) a raza 26 | suoeaorooeer | ater | ats ras [6328 26 | suosaorooet [4oters] 401 140 Replace 7 | sosaorooePs laseers| aor | EM] sao Sau vitae Tore boom 446] 3p | suosaorororr | are | 415 ‘25 |rgan tutiog | __sheave e212) [Frere seaport 35 | syearoroworr | ava | 415 2s Frnt sheave | 40] WoaAoTooaPr [@seets| a1 Ta abpont | «1 | ecssanrosiPr| 4056 | 402 140 abide | 42 | cossnotosier [4956 | 452 149 “ rr | awa | at ras [Foz anty peak a 25 [eeay ves | Fa22 ib it sheave | rears | sao | see 5 | Faz fig29 sib set sheave as | 2aorrsi | seo | 5a ss [Peay ‘¢k2000/CKE1800 2682. MAINTENANCE STANDARDS TEST PROCEDURES Fig.2 Front and Rear Drum Lock Fig.2-2Front& Rear Drum Lock 27 ‘Ck2000/CKE18002, MAINTENANCE STANDARDS TEST PROCEDURES Fig.23 Boom Drum Lock 210m (622 eh) cart: LU Fig.2-4 Boom Drum Lock Pawi ‘ek2000/CKE1800 282, MAINTENANCE STANDARDS TEST PROCEDURES jae Fig. 25 Third (ib) Oram Lock Lt8.0m 655 Fig26 Luting Jib Drum Lock Paw 29 (¢k2000/0KE18002. MAINTENANCE STANDARDS TEST PROCEDURES ‘ck2000/CKE18002. MAINTENANCE STANDARDS TEST PROCEDURES Fig.241 Aux, Sheave (For Luffing) an (¢k2000/CKE18002. MAINTENANCE STANDARDS TEST PROCEDURES ao aM 8 g 2 Fig2412 Luting Grane ‘¢k2000/CKE1800 2422. MAINTENANCE STANDARDS TEST PROCEDURES Fig2443 Ganty 243 ‘CK2000/CKE18002. MAINTENANCE STANDARDS TEST PROCEDURES 242 PROPEL DEVICE 1. Craw shoe ‘eNeo00004°3 Rig, passin 178mm (7.008 aint ae Oana Remedy Bain or Replace ‘cK2000/CKE1800 2442, MAINTENANCE STANDARDS TEST PROCEDURES Unit: enc) [se Dimension] Usable iit | Remedy Pnroe 0 — [azocrara] 1.25132) uictup pn | 445% Jers caine] ot (34) ence pene) | 2702 (103192) when 6 pes. shoes are connected by shoe pin and hang vertealy, dance between pins should be 16716 26 mm (6584s inc). 248. (¢2000/CKE 1800,2, MAINTENANCE STANDARDS TEST PROCEDURES 2, Drive tuner (¢k2000/CKE18002. MAINTENANCE STANDARDS TEST PROCEDURES 3. tor rane 19 80.74 L ot88y | |\ pescin2 nm 0978 cy on) | \ Roma asia erResee Los fem Unt: mm ch) Symbol] tem 3a Diesion aati int | Remecy Buiewp louer 764 a eee 9772 (030398) & [sam (920979) | place “ae Tolerance Sandara | Allowable son Replace. [Sep between span] 208006 = ment eee | 9135 (00017 t0-0.0082)| yr apg | SAP of wo | osats) 102819023 ° 1.04152) | sting el 110 +0 0090)| (90099100182) ‘¢k2000/CKE18002: MAINTENANCE STANDARDS TEST PROCEDURES 4, Track ler 2210528) 10014291) | % A ° @ nisinosn) Unt: ne) Syme] ten [ison Yi it Rees 1 ule lower ore a (our 2200 (014961) o ameter 2007) | peptce = Tlranece Sordart | AtoWate | sce. [cso between enn] SPO meat 8 ftaratans | ors [SM] coeoi7te-00082)) yay, | cop | “or anne | €0492 |e oO 223] oonestoo ore 72? | busine (2001101 +0.0000) (ek2000/CKE1800 2482. MAINTENANCE STANDARDS TEST PROCEDURES 5. Guide rote 206.18) ZI, ZIT Unit: mm inch) Spb] — Ho Sener Tesi it] Reresy 5 foaer sane 05410885 ex | SHE ler | co10120 | pepce ae “oerance ‘Standard | Atowabie [Gap between | — Resiace- “10. D078 ret a freon | ons ['[.cmmeomso] 0%, | o» | pares [12288 a] ose 22, | ooreats001n|°8 O08] shia :00H0% +0090) 249 ck2000/CKE18002, MAINTENANCE STANDARDS TEST PROCEDURES 5. Guide bar soso, aye 00196 Ser, Ty ae xa or oe) CORSE 3 Unt ine) ‘Sree Tem Si Binension | —_Usabe at Remedy 7A | Hain ot ue Bar [195 6516) — 5 1702) uly or Replace | HeghtofGuse sar | or G-19e) | 77 Gaus) | _Swewoor Re ‘cK 2000/CKE1800 2.202. MAINTENANCE STANDARDS TEST PROCEDURES 2.2 PERFORMANCE STANDARD AND TEST PROCEDURE 4. TERMINOLOGY ‘Standard value Standard of asembling new machine en the value exceds he standard, pa or replace the pat as requied to malian me chine peromance and or safety. Temporature of lt means lampertue of hydraulic 2. Asto the toms of which mit of use ot shown, refering to standard value asthe guidance, repair or replace the part as required, 224 OPERATING SPEED | ee te Teaser aie pm Fee centr Soe ie ano 4 '+ Temperature of Hyd. cit \Sretmacsute walon rotatne of see Comma | Iswarorrsio tore (Satmeanastrte peptone ot 9610948 jeer | Soomteng et eo | oS eee maa hese it veg of nes neon Le f Bonwa gare Peat ree a art Temperate of yd ot; ES lao2toa74 2 ee arte, (Sein sept (+ Loading : No load Take average of 3 times measuring. 104% 126 | ee Hah in | romps tho ene een roe macnn 3 : [+ Boom Length : Standard | Measure the time for 2nd rotation after 1st pre-|21.4 to 26.1 sec. foe Soon nay rao, | taodre:Noload —_[teewregect3 re ese eng eee tign : : bias at San Pop 14 [Propet |+ Temperature of Hiya i pepe aa epee ee 1019 1181 see, Joon | ssw src HTB ITH OR Mer anno be mean ses + eon Length: 8 Boom ne ayogeet nes mss, | aang ing-fnens esprit SF | Senmeaseotnya atoning ne atte 2m eo) FREES Popa mectne tomer mee en 2 |, Seerccse stn eee tecearne ements er “Take average of 3 times measuring. — ee Deserre ae) 2a ‘ck2000/CKE18002. MAINTENANCE STANDARDS TEST PROCEDURES 2.22 POINT AND METHOD OF MEASURING PRESSURE sea pressure gauge which has a surplus of more than 10 MPa (1450 pi for pressures to be measured and which has passed te nspacton, Pro to pressure measurement, clean the pot for pressure measurement soa o be tee om ol and dust. ‘Connactor nd hoes for measuring pressure, Connector: GBNSHD1005P1 Hose : GG0SHOT0580! (KPMoo4000001-20) Ne] tem “Test Conon Test Presedure ‘Standard valve jain | Engine revouton (i) ] Law he rear Rook ont he round |. Propet | Hiahiaing 2, Lock the rear wineh rum Right |+ Temperature of yraut, jake the valve reseve by ear winch dru] | Rear sit: 4510 88°C owering operation Drom (ite 1317) | PORT (Pr 18) Reuee VALVE ; 319MPa TP (4628 psi ‘ain [> Engine eveluton in’) [7 Lowar he main hook onto ground | proper | ‘High isting [2 Lecktha font winch kum, Let |+ Temperature of Hydraulics ake the va relive by font winch | one ol 4510 55°C ‘rum lowering operon Dum (ta. eH) PRESSURE GAUGE PORT Pr 8) peace vauve : s19MPa bt (4626 ps) 2 (¢2000/CKE1800 2222. MAINTENANCE STANDARDS TEST PROCEDURES | — lem [tan Tras Tai ne [+ Engine revolution (min'):|5 "| ewer the boom onto the ground, vane bart oom a, sours | Tonpre other sone Tempactaeetvia ls Narn vaverteve by omnia] #60) (113 10 131°F) peration esse OME PORT) A [0| op 3) 00m i i oSya 3 Fae a a Ta rn vane ica a ts |. TorpercotHrac 2 ae eater young | 27. MPa orasre ‘on ioe Gramm sung dein esnuneguce sae | +f sung aaa cexz000/¢Ke 18002. MAINTENANCE STANDARDS TEST PROCEDURES cont Gate / +) pressure) dl si io © 00, eur pressure hing SAUCEPORT IS 14) GAUGE PORTIG 14) xe] tem | _Testonaton Taran Sona ate ale vore owas F Terowatect ae nenovenecap fps nave | (gh ig) cu sisse oink anasaltepesegnige | Redusonvae Sane 33 owing) |- Engine revouton (nin): contl Cut] Low ing 8 | (Seconda | Temperature of Hydrate pressure) | ol 4510 55°C (19° 131°F) Fr Operate cael lovertorthe socion | be measured (Operate the speed asus kod te| Max positon) Tako presse out tom the quick coupler ‘ofthe contal valve spool en ‘Standard value Boom 2.5010270MPs (263 t0 405 ps) Propo 414210162 MPa (20512 225 pe) Swing ‘162t0 1.81 MPa (235 0 252 pi) Front & Rear Orum, 20510294 MPa (98410426 pa) 3d, eNO) 27510324MPa (90010 470) ‘ck2000/CKE1800 2282. MAINTENANCE STANDARDS TEST PROCEDURES Ne | nem “eat Conaton| "ea Procedure ‘Sanda Vas alee: 205 MPa] + Engine revoiton (rin: |y it by rising the gantry cyiner ero | High ing Lower:49 MPa + Temperature ofHydraute|> Rete’ leering e gan erin rms eae Geel I. Rete by operating crawler ha in| yes Creot (193% 191F) C— 208 MP (2987 ps) | + Ganty raising! lowering + Lower creu ever vaLve ReLIER vaLye | (Gav aaSIng) Cate Srernc) SoePe ter poh Sonarrites) Pressure cauce eer vaLve Pont Pris) ania Soe ‘ena 26? ps 2.25 (ck2000/6KE18002. MAINTENANCE STANDARDS TEST PROCEDURES 223° SLEWINGRING wri 100m 37 ne ky RevoLNG FRAME EX 2, © je CCOUNTERWEIGHT: FULL ‘Condon of masuremant mount ofp aduco 104 m (341) Load $8.0 1216.00 is) Lesethan nm (8 neh) (¢k2000/CKE1800 2263. GENERAL WORK STANDARD 34 (¢k2000/CKE18002, GENERAL WORK STANDARD (¢K2000/CKE1800 323. GENERAL WORK STANDARD 3.1 TIGHTENING TORQUE OF CAPSCREWS AND NUTS ‘Uniessothewise species torque al craws and nuts on thie machine te the values shown inthe following table, 34.4 METRIC COARSE THREADS nit: kgm (tbs) ifetion etic Coarse Tied Nominal s2e 7 as al Dy __[ tubiesiea [Dy | tubeeated [Oy [brea ms | 05 (338) | os8@7s) | O96) | ser) | T7123 | 15(100) me | 1000700) | 09s) | 24ci74) | 201188) | 43010 | 36060) mio | 22115 | 181130) | «7 40) | 40a) | asta) | 72620) Mig | 37268) | 32232) | 610686) | e0(ao2) | 1406 (108)_| 123690) Mia | 591027) | 601982) | 126626) | 10881) | 230(165) | 105 (141) Mig | 90165) [761650 | 19s (ian | 1e4(rte) | 35053) | 280 (210) Mis__| 124(697) | 1050760) | 27.0 705) | 250(166) | 49054) | 41.0 (287) M20 [17.5(027) [147 (108) | s8.0(276) [22083 | eso an | s7ovet2) 1Ma22__| 230 (166) | 19.8(142) | s.0(965)_|a3.0(311) | 9201665) _|_77.0(887) ‘Mae | 30017) | 2aorrra | 5.0 70) | 63.0983) | 11801054) | 06.0 008) 'Ma7__| 440 616)_| ~98.0(260) | 96.0694) | 78.0(56a) | 173.0 (1251) | 140.0(1032) ‘Mso_—| 600 434) | ~#0.0 (982) | 731.0 94a) | 11000798) ‘maa__[_ 8.0 686) |_08 01482) | 176.0(1279) | 148.0 107) | __~ 1Ms6_| 1050 760) | 88.0657) : 2 342. METRICFINE THREADS Clason Fine Tease eal ee iT 7 Ti ‘Dy __| tubieates [Oy | obieatos | Tbieated me _| 14755) | a4 285) | 25052) | 211052) | 4528 | 38078) mio | 23116) | 10(137) | 49064) | 4204) | e9(6e4) | 7.51643) mi2| 409) | s4(246) | a7ieze | 73.628) | 157 (114) | 132(055) mis | 0.068.) | 73626) | 200(148) | 172(12@) | 37.0(260) | 310224) ‘M20 | 190(157) [15.8114 | 410.287) | s40(248) | 740(535) | 62.0(448) ‘2a | 320,232) | 27.0(108) | 700,506) | 86.0405) | 126.0 011) | 108.0760) ‘uz0[ 650 (470) | sa0ra0n, | 1420 (1027 | 1180054) | 5 ‘6__[_ 1080 788) | 91.0658) : zi zi 2 33 ‘cK2000/CKE1800,3. GENERAL WORK STANDARD 34.3 COARSE THREDS UNC Unit: ke (bs) ‘lassifeaton| Gearse Tiveads UNC eel ee Grade Grade 5 Grades ‘By__| Librcaies | Oy | ubaeated | Dy | Lubreated 14 sara a7 605) | 1304 | 110786) | 18035 | 15(108) wig | tect8) | taciony | zee) | 22158) | s6a60) | 3124) 38_| 29@10) | 2acira) | 45(a26) | 38g75) | 6556) | 53383) me | 4525) | 38ers) | 70608 | 89027 | s0cte | 83,600) v2 | 70,606) | S927) | 108781) |_91(658) | 152 10) | 128626) ‘aie | 00723) | aa 608) | 155 (112) | 130,640) | 220(150) | 10.4(133) 8 | 140101) | 11.8(65.3) | 220 060) | 102 (152) | 3t.0(224) | 26.0(188) | 250981) _| 2101182) | s80@75) | 320.252) | 540301) | 460028) 73 | 200210) | 250(181) | etov@at) | $1.0 (300) | #6.0(622) | 720(521) 1 350(253) | 90.0(217) | 610,658) | 76.0(550) | 128.0625) | 1080 (781) Ts | 51.0 60) [4.0311 | 1140.65) | 06.0(687) | 1840 (1381) | 15401714) “Tt | 710,614) | 59.0(427) | 15900 (r160) | 153.0982) | 257-0 (1658) | 216.0 (7852), "13/8 | 950 (673) | 78.0 64) | 200.0(1512) | 175.0 (1268) | 338.0 2448) | 284.0 2054), 2 | 1240 eer) | 104.0752) | 277-0 (2008) | 252001678) | 4490 (5248) | 976.0 (2720), 344 FINE THREADS UNF ke (to) Fine Thveads UNE Nominal size ‘Giase? ‘Grace 8 Grades Dy | tubiestod [Dy | Lubieatea [by [Lubricated va __| sas | 08579 | taco | 126 [arcs | 17023) aie | 18(192) | 15008 | 28@09) | 2acra) | 0ae9) | s4cas) 3832051) | 27005) | «95a | a1g07) | 7008) | 58020) mie | 500362) | 42104) | 770657) | 64463) | 108 (7B1) | 911658) 1 __|-770657)_| 64463) | 1191863) | s9(716) | 166 (122) | 140 (10%) aie | Yor) [02 655) | 160 (122) | 14.1102) | 240(176) | 199 (148) 58 | 188 72) | 120,633) | 240074) | 200(145) | s40(24s) | 260,203) | 27.0 905) | 2201150) | 420@0a) | 350 253) | 68.0(a20) | 400,384) 7s | sto 224) | 250 (161) | e801477) | 850,908) |93.0(672) | 770,557) 1 380275) | 3.0(@24) | 980 (708) | 42.0(60a) | 198.0 (o08) | 1150 (622) Tas | $60 405) | 48.0(833) | 1240 897) | 104.0782) | 201.0 (1484) | 108.0(1215), ‘4_—[77.0 657) | 68.0483) | 168.0 (1107) | 145.0 (1034) | 270.0 20ta) | 252.0 (1678) ‘518 | 1080 (748) | 08.0622) | 234.0 1671) | 102001989) | 374.0,0708) | 3110 2249) 112 [ 136.0984) |113.0617) | 304.0 (2188) | 255.0 (1430) | 499.0 9566) | 41000 2966), ‘ek2000/CKE1800 342. GENERAL WORK STANDARD 348 TIGHTENING TORQUE OF HYDRAULIC FITTINGS Excessive or ncufcentightning of hess rtube figs can cause olleakand deformation or damage othe meta figs. ‘Therefore, to secu and cbain god ing and performance offing kis necessary to ight tothe proper ogue “Tha oom are the recommended torques 4. BITE TYPE TURE FITTINGS. Basia (nes) Tightening torque in (Outside cameterxtnicknes | __ kg-m (tabs) 10 (0368) X15 (0.059) Bre 7 tH) 15,0581) X20(007) | 1310 16640 118) 18,0.709) x25 0.088) | 16 0 17 (116 m 128) 22 (0.866) x30(0.118) | 201072 (14510159), 28 1.102) X40(0.157) | 251020 181 W210) 35 (1378) X80 (0197) | 331036 23910260) 2, SPLIT FIANGES ene = eae as aepnngen | onsen a [weiss : CH spree a ae TT { ca ‘3.75 to 4.9 (27 to 35) ‘5.75 106.9 (42 to 80) 4 Tig | abate | te ware 112 | 6.31080 (451058) | 16.110 18.4 (116 to 133) Fins [aecwemmon 3. FLARE TYPE TUBE FITTINGS 20°FLARE. PF THREADS) 7261034 (165 246) 35 ‘ck2000/CKE18002. GENERAL WORK STANDARD 4 ules Cp (Lom Pressure and Suction) Nene ane a Beetis| ates am Signe | ae a 2 wa" 5-12 45 29.9 56.0 796 25, wat" 18-25 457 397 seo | 798 a aoa} awe | as | ae so so { ie aie} 00-8 [0] ae | toa a a ao—[ eam ste | —e0-t0 [ent | esa a to sneer [aed | ano] ss | feo | Saree | eo-too | nop sof oe ‘ioe | teh-ten | anos ae[ ssn aeais [no at | 9} a (Ck2000/CKE1800 363. GENERAL WORK STANDARD 3.2 STANDARD PARTS: 324 Bour ‘Size and kind of bolt can be Meni a shown below zseec [—noming the eth of bo.) A * | stowngronina mension.) gf [— L C= Shows coorse sre threads Shows in erew treads. — Showing srengh and kindof bot Tite" shows 47 1217 shows 7 shows hexagon socket head bot ‘Some bots are stamped strength class onthe heads. #2 | © [zz] © |fze| © 37 ‘ek2000/CKE18003. GENERAL WORK STANDARD 322 O-RING ‘Sie ad Kind of ©-Ring ar dented as shown below. zeer ° Showing inside ameter Classi thekness ofthe rg 'P: Shows fore use of moving part ‘ei (G:Forthe use of statonary pat Se Classifeg quay of rubber Not fous bt pons of Blu, red, green an of yelow colours ae put on ‘Coaur ae quantity of points classify as fotows 411 polo ue colour mean 70 12:2 polntofbiue colour mean HSS. Colour of point shows "Bain bus and red tobe of nit raver and ive to be uted in the range of temperature of mis 28% IoT20C(TT¥ 10288) Red tor gaelne proof not 0 be used noma. + Green tobe of fuorine rubber and used nthe ange of temperature of minus ‘ste 20001507 to 302") {pont oftue :2011 nit rubber Hs70 2pont ofthe :2D12.— nil pber Hs90 ‘pont ores itl ber Hs70 ‘pontotyellow: sift rubber Hs70 ‘pomtotgreen: —— Muoince rubber Hs70, (¢k2000/CKE1800 38323° BACKUP RING 5. GENERAL WORK STANDARD ‘Size and kind of ack-up ing are Wentied a shown below. Showing inside ameter. Classting with Showing shape 75: endless 5 bia ct 95 spral 39 er (¢k2000/CKE18002. GENERAL WORK STANDARD 324 BITeFITTING Nerina Olameter Made by ARR KOWATSU ade by NIHON ANG Wade by NIHON ANE ze (a) 2K) o FE IODOO age 10000 ZL OT0 16 FBaHT5000 AS21500 782015000 18 | zresrre000 'zas2018000 ZAEPTB000 2 ‘ZFBDHZ2000 'ZAs272000 78272000 28 '2F89126000 (7482028000 28228000 36 -2FBDH35000 'ZAg2°95000 7ZKEZPS5000 Nominal ameter [Node yIHARA KOMATSU] Made by NHON AN] Made by NIHON ABC _ en a) (2) rm ZFRP 10000 ZAEP TODD aa 0000 15 72F83015000 7ZA83015000 "ZK@3 15000 8 FEI 18000 ZAP16000 78918000 2 72F89022000 7A83P72000 83022000 28 '2FE328000 Z69°28000 Z°28000 3 [ZFBSP35000 ZAB3P35000 783035000 ‘ek2000/CKE 1800 3402. GENERAL WORK STANDARO — Nonnal Demeter” [HS /IHARAKOWATSU] wade by NHONANG | Wade by NHON ANG ) wy 0 wo rwsNi0000 ABW 0000| RBS 0000 | 16 ‘2FaaN 16000 ZAGN15000 ZKB3N15000 cn 7ZFS3N16000 ZAg3N 6000 2x83 10000 Ey -ZFBONZ2000 ZAGN22000 -ZKBSNZ2000 28 [ZESSNZ6000 ZAGSN26000 [ZK93N28000 | Ea -ZFBDN36000 ZAGN35000 | ZKB3NI5000 {uw Nominal bimaer | Mode by IHARARORATSU] Mado by WHON ANG] Woe by NIVON ANC cr) wy 2K) 0 FHS 0000 ZAB3S10000| ZO 10000 15 F955 5000 7A93S15000| 783515000 8 2F03518000 'ZA03512000 ZS 18000 Fy 72F55522000 [ZAB9S22000 783522000 28 2Fa3826000 "ZA83520000 23578000 35 7F50535000 ZAG9S35000 789535000 ‘Tiahtenng toraue ZE + ZA Type Nominal Diameter © 35 8 2 Fy = Tightening Torwe | 621 | i202 | es? | 222 | td | se23 kg-m (Rebs) caer) | rose te | ca30+1 | 60414) | oo 20) | 53420) ‘Tightening torque ZK Type: Ninel ameter 0 15 78 2 Ea % Tignening Torwe | 627 | Osi | was? | We? | m=2 | tes3 gm (fs) wasn | sen | ezet | zoe | 1602 16 | 200220) ant (ek2000/CKE18003. GENERAL WORK STANDARD 3.3 CONVERSION TABLE 33.4 UNIT CONVERSION [Remarks] Figures in) show number of zero down a deci point Example :0(2)1 = 0001 mm | em = im = a ya] mie 1 101 | doo | ooooei | cases? | coesza0s | 0 o10s36 | oreazra 10 4 ‘oot | ac0o1 | oes7 | 0032608 | aot0936 | 0.66214 joo | joo | + | 0001 | 3957 | 520003 | 1.0836 | o.sazie ¥e0008 | 1000 [+ | ~s0ava | seenes | 10s. | o4zia7 2sa0_| 2640 | ozsa | ovazse [1 | 00893 | o0a7re | ovaytsre so1a | s048 | 048 | a(sja0ea | 12 1 [03833 [0,804 ida | e144 | ores | o,ayor44 | 36 3 1 [0135682 Yeoos70| Y60834.70| 160035 | 60955 | ésse0 | soso | ae [1 2. Capacity Unt [a [ae i i in © ye | oa em 1 | e@r | e001 | o(6y1_| onsr0e | oassst | orsyra08 | oazeae me | 000000. [+ soot | ei0a0 [agar | 1308 [2542 ‘| 1000 [O00 | 1 | ovo? | 6102 | osssi | oots08 | 02602 waw[ ooo00s | + | ~yooo [1 —[~etoa0 | 3531 [1308 [2542 ior] 16.90 | O60 | OoveRG_| OraTese| + | OsreT | ovaparas | dooene w| 26520 | oozes | 2052 | aczes2 | mae | 1 | 003704 | 7.48085 yo | Yeasoo | 0.7645 [reas | 076s | a0seo_[ 27 | 201974 gel_| 3705 | o0s7as [3765 | oons7es | — 231 | 01387 | ouoest | + 3. Went Uni is e ©] eoooneya [eae gt |v ig 1 aeaTai | 220867 | ooovie2 | ogee | 0.008 oz | amas + 1.06250 | 04a)st25 | 014)o7e0 | _6(2)2855 | 046969 76 1 ‘0.00080 | —aeme60 | —0(3)4896 nt | —sor.tes | 32000 2000) o 0.99286 | _ 090716 at | 101605 | 35840 7240, a2 1 101605 mt 1000, 35274 22046 | tioasi | oaesa 1 [Ramat |mt:ten(Metie)_of: on (Usunt)_ gt (Beh Unt) (¢k2000/CKE1800 342