Numerical Study of Cavitation Inception Due To Vortex/Vortex Interaction in A Ducted Propulsor
Numerical Study of Cavitation Inception Due To Vortex/Vortex Interaction in A Ducted Propulsor
Cavitation inception in a ducted propulsor was studied numerically using NavierStokes computations and bubble dynamics models. Experimental observations of the
propulsor model and previous numerical computations using Reynolds-Averaged
Navier-Stokes (RANS) codes indicated that cavitation inception occurred in the region
of interaction of the leakage and trailing tip vortices. The RANS simulations failed
however to predict correctly both the cavitation inception index value and the inception
location. To improve the numerical predictions, we complemented here the RANS
computations with a direct Navier-Stokes simulation in a reduced computational domain
including the region of interaction of the two vortices. Initial and boundary conditions in
the reduced domain were provided by the RANS solution of the full ducted propulsor
flow. Bubble nuclei were released in this flow field, and spherical and non-spherical
bubble dynamics models were exercised to investigate cavitation inception. This resulted
in a solution in much better agreement with the experimental measurements than the
original RANS solution. Both the value of the cavitation inception index and the location
of the cavitation inception were very well captured. The characteristics of the emitted
acoustic signals and of the bubble shapes during a cavitation event were also computed.
Navier-Stokes
(RANS)
computations5,6,7
or
inferred
from
2. Numerical Approach
2.1 Flow Configuration
In the reduced domain, the flow is obtained via direct numerical solution of the
Navier-Stokes equations without turbulence modeling. Since the present computation is
conducted in a rotating frame attached to the propeller blade, source terms, i.e. the
centrifugal force and the Coriolis force terms, are added to the momentum equation. The
resulting unsteady incompressible continuity and Navier-Stokes equations written in nondimensional vector form and Cartesian notations are given as
u = 0 ,
Du
1 2
= p +
u + 2r 2 u ,
Dt
Re
(1)
(2)
where u = (u, v, w) is the velocity, p is the pressure, r is the radial position vector, is
the angular velocity, Re = u * L * / is the Reynolds number, u* and L* are the
characteristic velocity and length, is the liquid density, and is the liquid dynamic
viscosity.
To solve Equations (1) and (2) numerically, a three-dimensional incompressible
Navier-Stokes solver, DF_UNCLE, initially developed by the Mississippi State
University and modified by DYNAFLOW is applied. DF_UNCLE is based on the artificialcompressibility method14 in which a time derivative of the pressure is added to the
continuity equation as
1 p
+ u = 0 ,
t
(3)
In Figure 5 the pressure coefficient along the vortex centerline obtained by the
RANS computation is compared to the present direct Navier Stokes unsteady
computations in the reduced domain. Major differences are seen between these two
results. The RANS computation predicts Cpmin=-8.2 at s/C=0.1 where s is the helical arc
distance from the tip trailing edge and C is the chord length, while the present
simulations show Cpmin=-11.2 at s/C=0.35 for the 181181101 grid, which is much
closer to the experimental observations. This indicates cavitation inception at 11.5 at
about 0.5 chord length downstream of the trailing edge. The failure of the RANS
computations is probably due to excessive vortex diffusion and dissipation.
Another qualitative comparison can be made between the two solutions by
displaying the same iso-pressure surfaces obtained in each case as shown in Figure 8.
This is similar to visualizing the cavitating vortices at different cavitation numbers. The
present results agree with the experimental observations which show a long-extended
fully cavitated vortex core at = 5.6 (see Figure 9 ).
It is important to examine the flow field near the location where the pressure
reaches its minimum value. Hsiao and Chahine19 have shown that the two co-rotating
vortices periodically approach each other and get closer during the vortex merger. The
present computations show that as they move closer, the flow in the axial direction is
accelerated and results in further decrease of the pressure at the vortex center. The
important selection concept on the probability of cavitation for waters containing very
small nuclei. Not only much lower pressures are needed to get such waters to cavitate
(smaller bubbles require much lower pressures to grow explosively11) but also fewer of
n ( R ) 1 / R , where R is the nucleus radius and the exponent lies between 3.5 and
4.0. Since the nuclei size distribution is not available for the experiments conducted on
the ducted propulsor investigated here, we have selected two very different nuclei size
distributions, with =3.0 and 4.5, which encompass the nuclei size distributions reported
for natural waters. We then compared their effect on the prediction of cavitation
inception. The first nuclei size distribution contained relatively larger nuclei sizes ranging
from 2.5 to 25 m while the other one contained smaller nuclei sizes ranging from 2.5 to
10 m. In both cases we randomly released the nuclei from a 0.02m0.03m window in
the computational domain. A total of 600 nuclei were released within a 0.4 second
period. The nuclei size number density distribution and the total number of nuclei
released for both cases are shown in Figure 19.
As the nuclei traveled through the computational domain, the emitted acoustic
signals were monitored. The acoustic pressure was monitored on the duct wall at a
location 0.5 chord length downstream of the tip trailing edge. A series of computations
were conducted at different cavitation numbers for both nuclei distributions to obtain
acoustic signals for conditions above and below cavitation inception.
Figure 20
illustrates the acoustic signals for the larger size nuclei distribution at three different
cavitation numbers.
The value of the cavitation inception number and the location of cavitation
ACKNOWLEDGMNETS
This work was conducted at DYNAFLOW, INC. (www.dynaflow-inc.com) and was
supported by the Office of Naval Research under contract No. N00014-04-C-0110
monitored by Dr. Ki-Han Kim. Dr. Kims support is gratefully appreciated. The RANS
solution of the full propulsor flow was provided by Dr. C. I. Yang from NSWCD and the
experimental data was provided by Dr. Christopher J. Chesnakas and Dr. Stuart D. Jessup
from NSWCD. Their cooperation and help are greatly appreciated.
REFERENCES
1
J. Kim, Sub-visual cavitation and acoustic modeling for ducted marine propulsor,
Ph.D. Thesis, The University of Iowa, 2002.
C. I. Yang, M. Jiang, C.J. Chesnakas, and S.D. Jessup, Numerical simulation of tip
vortices of ducted-rotor, NSWCCD-50-TR-2003/46, 2003.
C.-T. Hsiao and L. L. Pauley, Numerical study of the steady-state tip vortex flow
over a finite-span hydrofoil, ASME J. Fluids Eng. 120, 345 (1998).
10
11
C.-T. Hsiao, G.L. Chahine, Scaling of tip vortex cavitation inception noise with a
statistic bubble dynamics model accounting for nuclei size distribution, ASME J.
Fluids Eng. 127, 55 (2005).
C.-T. Hsiao, and G.L. Chahine, Prediction of vortex cavitation inception using
coupled spherical and non-spherical models and Navier-Stokes computations, J.
Marine Science and Technology, 8, 99 (2004).
13
14
15
K. Vanden, D. L. Whitfield, Direct and iterative algorithms for the threedimensional Euler equations, AIAA-93-3378, 1993.
16
V.E. Johnson, T. Hsieh, The influence of the trajectories of gas nuclei on cavitation
inception, Sixth Symposium on Naval Hydrodynamics, pp. 163, 1966.
17
G.L. Chahine, Nuclei Effects on Cavitation Inception and Noise, 25th Symposium
on Naval Hydrodynamics, St. John, Canada, 2004.
18
19
20
R.E. Franklin, A note on the radius distribution function for microbubbles of gas in
water, ASME Cavitation and Mutliphase Flow Forum, FED-Vol. 135, pp.77, 1992.
Figure 2. Pressure field in the reduced computational domain interpolated from the RANS
solution.
Figure 3. Pressure contours and velocity vectors imposed at the inlet boundary of the
reduced domain in the x-r plane.
Duct Boundary
Outlet
Boundary
Inlet
Boundary
Side
Boundaries
Figure 4. Geometry of the reduced computational domain bounded by six boundaries with
different imposed boundary conditions.
Cp
-6
-8
-10
0.1
0.2
0.3
s/C
0.4
0.5
0.6
0.7
Figure 5. Comparison of the variation of the pressure coefficient along the vortex
centerline between the RANS solution and the present Navier-Stokes numerical
simulations with three different grid resolutions.
-4
Basic Domain, 121x121x101
Basic Domain 121x121x181
Cp
-6
-8
-10
0.1
0.2
0.3
s/C
0.4
0.5
0.6
Figure 6. Comparison of the pressure coefficient variation along the vortex centerline for
two streamwise grid resolutions.
-4
Basic Domain, 121x121x101
50% increase in streamwise direction, 121x121x151
100% and 50% increase in azimuthal and radial directions respectively, 241x181x101
Cp
-6
-8
-10
0.1
0.2
0.3
0.4
0.5
0.6
s/C
0.7
0.8
0.9
1.1
1.2
Figure 7. Comparison of the pressure coefficient variation along the vortex centerline for
three computational domain sizes.
Figure 9. Fully developed cavitation in the vortex core at = 5.6 (Chesnakas and Jessup
2003).
3.5
-8
Cp
Axial velocity
-9
3.3
Vs
Cp
3.4
3.2
-10
3.1
0.1
0.2
0.3
0.4
s/C
0.5
0.6
0.7
Figure 10. Pressure coefficient and axial velocity as a function of the distance from the tip
trailing edge.
Figure 11. The location of the release area for establishing the window of opportunity.
Figure 12. Contours of the bubble encountered Cpmin for released nuclei with R0=5, 10, and
20 microns.
Figure 13. Bubble radius, emitted acoustic pressure signal, and encountered pressure
during a cavitation event for R0= 6m at =10.47.
Figure 14. Bubble radius, emitted acoustic pressure and encountered pressure during a
cavitation event for R0= 20 m at =10.75
Figure 15. Bubble radius, emitted acoustic pressure and encountered pressure during a
cavitation event for R0= 5 m at =10.3.
R0=20m
=10.85
s/C=0
Cp=-10.9
R0=5m
=10.3
R0=20m
=10.75
Cp=-5.6
Cp=-10.9
s/C=0
s/C=0
Cp=-5.6
Cp=-5.6
Cp=-10.9
s/C=0.5
blow up
s/C=0.5
s/C=0.5
blow up
Figure 16. Bubble trajectories and size variations during a cavitation event for three
different initial radii and cavitation numbers. Also shown are some iso-pressure contours.
Non-Spherical Model
Figure 17. Computed bubble sizes and shapes using both spherical and non-spherical
models shown with two levels of iso-pressures for R0= 20 m at =10.75.
Figure 18. Computed bubble sizes and shapes of non-spherical modes for R0= 20m at
=10.85.
1.00E+10
1.00E+09
Nuclei Distribution 1
Nuclei Distribution 2
d N /d R (N /m )
1.00E+08
1.00E+07
1.00E+06
1.00E+05
1.00E+04
1.0E-06
1.0E-05
1.0E-04
600
500
Nuclei Distribution 1
Nuclei Distribution 2
400
300
200
100
0
2.5E-06
5.0E-06
7.5E-06
1.0E-05
1.5E-05
2.0E-05
2.5E-05
Figure 19. Nuclei size distribution and number of nuclei released versus nuclei size for two
different nuclei size distributions considered in this study.
600
400
200
0.1
0.2
Time (Sec)
0.3
0.4
0.3
0.4
0.3
0.4
600
400
200
0.1
0.2
Time (Sec)
600
400
200
0.1
0.2
Time (Sec)
Figure 20. Acoustic signals for the large size nuclei distribution case at three different
cavitation numbers.
80
70
Nuiclei Distribution 1
Nuclei Distribution 2
60
50
40
30
20
10
0
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
11
Cavitation Number
Figure 21. Number of events per second versus cavitation number for the nuclei size