Chapter 2
Chapter 2
SCREW PROPELLERS
2.1
Description
Newton-metres
Newtons
VA
The revolution rate of the propeller is often given in terms of revolutions per
minute (rpm), and the speed of advance in knots (1 knot = 0.5144 metres per second).
The point on the propeller blade farthest from the axis of revolution is called the
blade tip. The blade is attached to the propeller boss at the root. The surface of the blade
that one would see when standing behind the ship and looking at the propeller fitted at
the stern is called the face of the propeller blade. The opposite surface of the blade is
called its back. A propeller that revolves in the clockwise direction (viewed from aft)
when propelling the ship forward, is called a right hand propeller. If the propeller turns
anticlockwise when driving the ship ahead, the propeller is left handed. The edge of the
propeller blade which leads the blade in its revolution when the ship is being driven
forward is called the leading edge. The other edge is the trailing edge.
When a propeller revolves about its axis, its blade tips trace out a circle. The
diameter of this circle is the propeller diameter D. The number of propeller blades is
denoted by Z. The face of the propeller blade either forms a part of a helicoidal or screw
surface, or is defined with respect to it; hence the name screw propeller. A helicoidal
surface is generated when a line revolves about an axis while simultaneously advancing
along it. A point on the line generates a three-dimensional curve called a helix. The
distance that the line (or a point on it) advances along the axis in one revolution is
called the pitch of the helicoidal surface (or the helix). The pitch of the helicoidal
surface, which defines the face of a propeller blade is called the (face) pitch P of the
propeller.
If the line generating the helicoidal surface is perpendicular to the axis about
which it rotates when advancing along it, the helicoidal surface and the propeller blade
defined by it are said to have no rake. If, however, the generating line is inclined by an
angle to the normal, then the propeller has a rake angle . The axial distance between
a point on the generating line at the blade tip and at the propeller axis is the rake.
Propeller blades are sometimes raked aft at angles up to 15 degrees to increase the
clearance (space) between the propeller blades and the hull of the ship, Fig. 2.2 (a).
Consider the line obtained by joining the midpoints between the leading and
trailing edges of a blade at different radii from the axis. If this line is straight and passes
through the axis of the propeller, the propeller blades have no skew. Usually however,
the line joining the midpoints curves towards the trailing edge, resulting in a propeller
whose blades are skewed back. Skew is adopted to reduce vibration. Some modern
propeller designs have heavily skewed blades. The angle S between a straight line
joining the centre of the propeller to the midpoint at the root and a line joining the
centre and the midpoint at the blade tip is a measure of skew, Fig. 2.2 (b).
Example 1
In a propeller of 4.0 m diameter and 3.0 m constant pitch, each blade face coincides
with its defining helicoidal surface. The distance of the blade tip face from a plane normal to the
axis is 263.3 mm, while the distance of a point on the face at the root section (radius 400 mm)
from the same plane is 52.7 mm, both distances being measured in a plane through the propeller
axis. The midpoint of the root section is 69.5 mm towards the leading edge from a plane
through the propeller axis, while the blade tip is 1285.6 mm towards the trailing edge from the
same plane. Determine the rake and skew angles of the propeller.
tan
263.3 52.7
2000 400
0.131625
The angles which the midpoints of the root section and the tip make with the reference
plane are given by :
sin 0
sin 1
69 .5
400
1285 .6
2000
0 10 .00
0.17375
0.64280
1 40 .00
2.2
Propeller Geometry
another reference plane normal to the axis. The z = 0 reference plane is usually taken to
pass through the intersection of the propeller axis and the generating line of the
helicoidal surface in the = 0 plane.
radius. The expanded sections at these radii are obtained as shown in Fig. 2.3 and drawn
as shown in Fig. 2.4 (a). A line joining the projections, L and T, of the leading and
trailing edges on the base line of each section gives the expanded blade outline. The
area within the expanded outlines of all the blades is the expanded blade area, AE.
Given the expanded blade outline and sections, it is quite simple to obtain the
actual shape of the propeller blade as represented by its projections on three orthogonal
planes. This is so because from the expanded outline one readily obtains the cylindrical
polar coordinates (r, , z) of the leading and trailing edges, or indeed of any other point
on the propeller blade surface. It is usually convenient to transform these coordinates to
Cartesian coordinates using the axes shown in Fig. 2.4 : x r cos , y r sin , z z .
The blade outline projected on a plane normal to the z-axis is called the projected blade
outline, and the area contained within the projected outlines of all the blades is called
the projected blade area, AP.
The projections of the leading and trailing edges of a blade section on a plane
tangential to the helix at the point C in Fig. 2.3 (b), i.e. Land T, are also associated
with what is called the developed blade outline. If these tangent planes for the different
radial sections are rotated through the pitch angles about the point C, the line joining
the projections of the leading and trailing edges at the different radii gives the
developed blade outline. The intersection of the tangent plane to the helix with the
circular cylinder of radius r is an ellipse of semi-major axis r sec and semi-minor axis
r. Therefore, in order to obtain the points on the developed outline corresponding to L
and T, it is necessary to draw this ellipse and to move the points L and T horizontally
to L and T on the ellipse, Fig. 2.4 (b). Alternatively, L and T may be obtained by
measuring off distances equal to CL and CT in Fig. 2.4 (a) on the circumference of the
ellipse as CL and CT respectively in Fig. 2.4 (b). Since drawing an ellipse manually is
somewhat tedious, it is usual to approximate the ellipse by a circle having the same
radius of curvature as the ellipse at the point C, i.e. r sec2 . The centre O of this circle
may be obtained by the construction shown in Fig. 2.4 (b). Paradoxically, the
approximation of the ellipse by this circle gives more accurate results because the radius
of the circle is exactly equal to the radius of curvature of the helix, which is constant.
The developed outline represents what would be obtained if the curved surface of a
propeller blade could be developed into a plane. The developed blade outline is
sometimes of use during the manufacture of a propeller. The area contained within the
developed outlines of all the blades is called the developed blade area, AD.
A typical propeller drawing consists of the expanded outline and blade sections,
the developed outline and the projections of the blade outline on the three orthogonal
planes, x = 0, y = 0 and z = 0, as shown in Fig. 2.4. Instead of the projection of the
propeller blade on the x - z plane shown in Fig. 2.4 (c), the values of z for the leading
and trailing edges are sometimes plotted as a function of r to obtain the blade sweep,
i.e. the space swept by the blade during its revolution. This is important for determining
the clearances of the propeller blade from the hull and the rudder, particularly for
heavily skewed blades. The construction lines are naturally not given in the drawing.
There are instead a number of additional details. Detailed offsets of the expanded
sections are provided. A line showing the variation of the position of maximum
thickness with radius is drawn on the expanded outline, and sometimes the loci of the
points at which the face of the propeller blade departs from its base line at the different
radii. The offset of the face above its base line is variously called wash-back, wash-up,
wash-away or setback, a negative offset (below the base line) being called wash-down.
The offsets of the leading and trailing edges are called nose tilt and tail tilt. The
distribution of pitch over the radius, if not constant, is shown separately. The variation
of maximum blade thickness with radius r and the fillet radii where the blade joins the
boss are also indicated. The internal details of the boss showing how it is fitted to the
propeller shaft may also be given.
Example 2
In a propeller of 5.0 m diameter and 4.0 m pitch, radial lines from the leading and
trailing edges of the section at 0.6R make angles of 42.2 and 28.1 degrees with the reference
plane through the propeller axis. Determine the width of the expanded blade outline at 0.6R.
5
2
1.5 m = 1500 mm
tan
P
2 r
22 .997
4
2 1.5
0.4244
cos
0.9205
42 .2
28 .1 (given)
r L T
cos
so that :
This assumes that the section is flat faced, i.e. L and T in Fig. 2.3 (c) coincide with L
and T respectively.
Example 3
The cylindrical polar coordinates (r, , z) of the trailing edge of a flat faced propeller
blade radial section are (1500 mm, -30 , - 400 mm). If the pitch of the propeller is 3.0 m, and
the expanded blade width is 2000 mm, determine the coordinates of the leading edge.
The leading and trailing edges of a radial section have the same radius,
i.e. r = 1500 mm.
tan
P
2 r
3000
2 1500
0.3183
17 .657
cos
0.9529
sin
0.3033
If the coordinates of the leading and trailing edges are L and T, then the expanded
blade width c is given by :
i.e. 2000
or
r L T
cos
1500 L 30 57 .3
0.9529
L = 42 .80
Also, zL = zT + c sin
= - 400 + 2000 x 0.3033 = 206.6 mm
i.e. the coordinates of the leading edge are (1500 mm, 42.80, 206.6 mm).
2.3
The expanded blade sections used in propeller blades may generally be divided
into two types : segmental sections and aerofoil sections. Segmental sections are
characterised by a flat face and a circular or parabolic back, the maximum thickness
being at the midpoint between the leading and trailing edges, the edges being quite
sharp, Fig. 2.5 (a). In aerofoil sections, the face may or may not be flat, the maximum
thickness is usually nearer the leading edge, which is often more rounded than the
trailing edge, Fig. 2.5 (b). More rarely, a propeller may have lens-shaped or lenticular
blade sections, Fig. 2.5 (c); such sections are used in propellers that are required to work
equally efficiently for both directions of revolution.
An aerofoil section is usually defined in terms of the mean line or centre line
between its lower and upper surfaces, i.e. the face and the back, and a thickness
distribution along its length, as shown in Fig. 2.6. The length of the section, or its chord
c, is measured between the leading edge or nose and the trailing edge or tail, and the
centre line is defined by its offset yc(x) from the nose-tail line at different distances x
from the leading edge. The offsets of the face and back, yt(x), are measured from the
mean line perpendicular to it. The maximum offset of the mean line is the section
camber f and the maximum thickness of the section is its thickness t. Mean lines and
thickness distributions of some aerofoil sections used in marine propellers are given in
Appendix 2.
For a given section shape, the lift and drag are functions of the angle of attack, and for a
certain (negative) angle of attack the lift of the section is zero. This angle of attack is
known as the no-lift angle, 0.
2.4
= 0 plane is the skew angle S at that radius. The distance of the blade reference line
at any radius from the
consists of the generator line rake iG and skew induced rake i S as shown in Fig. 2.8.
Rake aft and skew back (i.e. towards the trailing edge) are regarded as positive. This
requires the positive z-axis to be directed aft.
Rake and skew may be combined in such a way as to produce a blade reference
line that lies in a single plane normal to the propeller axis. Warp is that particular
combination of rake and skew that produces a zero value for the total axial displacement
of the reference point of a propeller blade section.
2.5
Pitch
rb
P(r ) r dr
rb
(2.1)
r dr
rb being the radius at the root section where the blade joins the boss and R the propeller
radius.
n P VA
nP
(2.2)
If VA = 0, s = 1 and the propeller operates in the 100 per cent slip condition. If
VA = nP, s = 0, and the propeller operates at zero slip. If the value of P used in Eqn.
(2.2) is the face (nominal) pitch, s is the nominal slip ratio. However, at zero slip the
thrust T of a propeller should be zero, and the effective pitch Pe may be determined in
this way, i.e. by putting Pe VA n for T = 0. If the effective pitch is used in Eqn. (2.2),
one obtains the effective slip ratio, se. If in defining slip the speed of the ship V is used
instead of the speed of advance VA, one obtains the apparent slip. (V and VA are usually
not the same).
Example 4
A propeller running at a revolution rate of 120 rpm is found to produce no thrust when
its velocity of advance is 11.7 knots and to work most efficiently when its velocity of advance is
10.0 knots. What is the effective pitch of the propeller and the effective slip ratio at which the
propeller is most efficient?
n Pe V A
n Pe
Pe
VA
n
11 .7 0.5144
120
3.0092 m
60
se
2.6
VA
n Pe
10 .0 0.5144
120
3.0092
60
0.1453
parameters that are independent of the size or scale of the propeller. The major nondimensional geometrical parameters used to describe a propeller are :
Pitch ratio P D
Expanded blade area ratio AE AO : the ratio of the expanded area of all the
Boss diameter ratio d D : the ratio of the boss diameter d to the propeller
diameter; the boss diameter is measured as indicated in Fig. 2.4(c).
Example 5
In a four bladed propeller of 5.0 m diameter, the expanded blade widths at the different
radii are as follows :
r/R
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
c mm :
1454
1647
1794
1883
1914
1876
1724
1384
The thickness of the blade at the tip is 15 mm and at r/R = 0.25, it is 191.25 mm. The propeller
boss is shaped like the frustum of a cone with a length of 900 mm, and has forward and aft
diameters of 890 mm and 800 mm. The propeller has a rake of 15 degrees aft and the reference
line intersects the axis at the mid-length of the boss. Determine the expanded blade area ratio,
the blade thickness fraction and the boss diameter ratio of the propeller.
By drawing the profile (elevation) of the boss, and a line at 15 degrees from its midlength, the boss diameter is obtained as d = 834 mm, giving a boss diameter ratio :
834
5000
0.1668
By drawing the expanded outline (i.e. c as a function of r), the blade width at the root
section ( r R = 0.1668 or r = 417 mm) is obtained as 1390 mm. The area within the blade
outline from the root section to r R = 0.2 or r = 500 mm is thus :
A1
1390 1454
2
mm2
The area of the rest of the blade may be obtained by using Simpsons First Rule, according to
which :
n
1
f ( x) dx s SM i f ( xi )
3
i 1
where s is the spacing between the n equidistant values of xi and SMi are the Simpson
Multipliers 1, 4, 2, 4, . . ., 4, 2, 4, 1; n must be an odd integer. Here, c is to be integrated
over the radius from 0.2R to 1.0R, the spacing between the radii being 0.1R = 250 mm. The
integration is usually carried out in a table as shown in the following.
r
c mm
SM
0.2
1454
1454
0.3
1647
6588
0.4
1794
3588
0.5
1883
7532
0.6
1914
3828
0.7
1876
7504
0.8
1724
3448
0.9
1384
5536
1.0
f (A)
A2
1
3
250 39478
= 3289833 mm2
39478
D2
5.000 2 19 .6350 m2
AE 13.6314
0.6942
AO 19.6350
t1 t 0.25
1 0.25
15
15 191 .25
0.75
250 mm
where t 0 , t1 and t 0.25 are the blade thicknesses at r/R = 0, 1.0 and 0.25 respectively. The blade
thickness fraction is therefore :
t0
D
2.7
250
5000
0.050 .
The mass of a propeller needs to be calculated to estimate its cost, and both the
mass and the polar moment of inertia are required for determining the vibration
characteristics of the propeller shafting system. The mass and polar moment of inertia
of the propeller blades can be easily determined by integrating the areas of the blade
sections over the radius. The mass and inertia of the boss must be added. Thus, one may
write :
.
R
M m Z a dr M boss
(2.3)
rb
.
R
I P m Z a r 2 dr I boss
(2.4)
rb
where M and IP are the mass and polar moment of inertia of the propeller, m is the
density of the propeller material, a the area of the blade section at radius r, and Mboss
and Iboss the mass and polar moment of inertia of the propeller boss, the other symbols
having been defined earlier.
The area of a blade section depends upon its chord c and thickness t so that
for a blade section of a given type, one may write :
a = constant c t
(2.5)
The chords or blade widths at the different propeller radii are proportional to the
expanded blade area ratio per blade, while the section thicknesses depend upon the
blade thickness fraction. One may therefore write :
M km m
AE t 0
D 3 M boss
AO D
(2.6)
I P ki m
AE t 0
D 5 I boss
AO D
(2.7)
where km and ki are constants which depend upon the shape of the propeller blade
sections.
Problems
1.
A propeller of 6.0 m diameter and constant pitch ratio 0.8 has a flat faced
expanded section of chord length 480 mm at a radius of 1200 mm. Calculate the
arc lengths at this radius of the projected and developed outlines.
2.
The distances of points on the face of a propeller blade from a plane normal to
the axis measured at the trailing edge and at 10 degree intervals up to the leading
edge at a radius of 1.75 m are found to be as follows :
TE
Angle, deg
LE
-10
10
20
30
32.5
Distance, mm : 750 770 828 939 1050 1161 1272 1430 1550
The propeller has a diameter of 5.0 m. The blade section has a flat face except
near the trailing edge (TE) and the leading edge (LE). Determine the pitch at
this radius. If the propeller has a constant pitch, what is its pitch ratio ?
3.
4.
The expanded blade widths of a three bladed propeller of diameter 4.0 m and
pitch ratio 0.9 are as follows :
r/R
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
0
Find the expanded, developed and projected blade area ratios of the propeller.
Assume that the root section is at 0.2R, the blade outline is symmetrical and the
blade sections are flat faced.
5.
The face and back offsets of a propeller blade section with respect to a straight
line joining the leading and trailing edges (nose-tail line) are as follows :
Distance from
Face offset
Back offset
mm
mm
mm
50
-24.2
37.8
100
-32.4
54.8
200
-42.5
77.5
300
-48.0
91.1
400
-50.2
98.3
500
-49.4
99.4
600
-45.3
94.3
700
-38.3
82.8
800
-29.1
64.2
900
-19.2
37.1
1000
-5.0
5.0
leading edge
Determine the thickness-chord ratio and the camber ratio of the section.
6.
A propeller of a single screw ship has a diameter of 6.0 m and a radially varying
pitch as follows :
r/R :
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
P/D : 0.872 0.902 0.928 0.950 0.968 0.982 0.992 0.998 1.000
Calculate the mean pitch ratio of the propeller. What is the pitch at 0.7R ?
7.
A propeller of 5.0 m diameter and 1.1 effective pitch ratio has a speed of
advance of 7.2 m per sec when running at 120 rpm. Determine its slip ratio. If
the propeller rpm remains unchanged, what should be the speed of advance for
the propeller to have (a) zero slip and (b) 100 per cent slip ?
8.
In a four bladed propeller of 5.0 m diameter, each blade has an expanded area of
2.16 m2. The thickness of the blade at the tip is 15 mm, while at a radius of 625
mm the thickness is 75 mm with a linear variation from root to tip. The boss
diameter is 835 mm. The propeller has a pitch of 4.5 m. Determine the pitch
ratio, the blade area ratio, the blade thickness fraction and the boss diameter
ratio of the propeller.
9.
10.
A three bladed propeller of diameter 4.0 m has blades whose expanded blade
widths and thicknesses at the different radii are as follows :
r/R
0.2
0.3
0.4
0.5
0.6
Width, mm
0.7
70.5
0.8
52.0
0.9
1.0
0
33.5 15.0
The blade sections are all segmental with parabolic backs, and the boss may be
regarded as a cylinder of length 900 mm and inner and outer diameters of 400
mm and 650 mm respectively. The propeller is made of Aluminium Nickel
Bronze of density 7600 kg per m3. Determine the mass and polar moment of
inertia of the propeller.