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Risk Based Inspection Professional: Certification Preparation Program

This 4-day course prepares participants for the API 580 certification exam in risk-based inspection. The course covers risk-based inspection (RBI) fundamentals and concepts from API 580 and 581, including assessing probability of failure, consequences of failure, risk determination, and developing inspection plans based on risk analysis. Participants learn how to apply RBI principles to optimize inspection methods and frequencies. The course includes daily homework, a final exam that mimics the API 580 exam, and a study guide for pre-class preparation. The trainer has over 40 years of experience in materials engineering, failure analysis, and inspection.

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Muhammad Hannan
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0% found this document useful (0 votes)
199 views

Risk Based Inspection Professional: Certification Preparation Program

This 4-day course prepares participants for the API 580 certification exam in risk-based inspection. The course covers risk-based inspection (RBI) fundamentals and concepts from API 580 and 581, including assessing probability of failure, consequences of failure, risk determination, and developing inspection plans based on risk analysis. Participants learn how to apply RBI principles to optimize inspection methods and frequencies. The course includes daily homework, a final exam that mimics the API 580 exam, and a study guide for pre-class preparation. The trainer has over 40 years of experience in materials engineering, failure analysis, and inspection.

Uploaded by

Muhammad Hannan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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API 580/581 RISK BASED

INSPECTION PROFESSIONAL
CERTIFICATION PREPARATION PROGRAM
COURSE DURATION: 4 DAYS
An intensive course with daily homework & a final exam (similar to API 580 exam); special emphasis
on the use of related codes, probability & estimations. Study Guide is provided for pre-class study.

COURSE DESCRIPTION
Risked Based Inspection (RBI) has quickly become one of the industrys premiere instruments and
preferred methods of inspection. The API 580 Advanced Risk Based Inspection Professional program is
designed to enhance the knowledge of RBI among specialized inspectors, engineers and other professionals
across the entire petrochemical industry.
This course is the first step for people who are interested in Risk-Based Inspection (RBI). The fundamental
concepts of RBI and its reliance on understanding damage mechanisms (API 571) and fitness for
service concepts (API 579) will be introduced.
The intended purpose of this course is to prepare the student for the API 580 examination (Risk Based
Inspection).
NOTE: This is an introductory course for people with little or no experience with RBI. This will cover the
BASIC organization and concepts of Risk Based Inspection.

REACH US Today for Greater Safety, Quality, Reliability, Productivity, Profitability


HRD Approved Class A Training Provider (since Year 2002). Registered with Ministry of Finance

API 580/581 Risk Based Inspection Professional

YOUR PLANT ASSETS ARE


WORTH MILLIONS / BILLIONS
DO NOT TAKE RISKS!!
Its also about Safety, Reliability, Availability & Minimizing
Liability of Fixed Equipment
The course explains feasible means and alternatives for achieving a
successful RBI program without undue complications. It deals with
RBI framework and methodology in a simple straight forward
manner to establish and implement a risk-based inspection program
best suited for the company objectives. Its utility is based on the
premise that a few vital pieces of equipment in a process plant
contributes a majority of the risk. Consequently, if this high risk
equipment can be identified, then testing and inspection can be
focused on them rather than several low-risk items.
RBI helps to prioritize equipment for inspection, optimize inspection

WHO SHOULD ATTEND?

methods and frequencies, and develop effective inspection plan

Refining and Petrochemical


Engineers & Inspectors.

Individuals who are


responsible for
implementing risk-based
inspection programs within
the company or plant facility.

Plant Engineers, NonDestructive Testing


Engineers, Materials &
Corrosion Engineers, Plant
Inspectors responsible for
managing the integrity of
ageing process equipment,
pipelines, boilers and
storage tanks.

Maintenance personnel,
operations supervisors, and
process specialists who are
expected to make decisions
regarding the suitability of
equipment for continued
service.

Engineers and inspection


personnel from the pulp and
paper, oil and natural gas,
and chemical industries may
also find the course
beneficial. A working
knowledge of basic
equipment is recommended.

commensurate with the risk contribution and equipment condition.

COURSE OBJECTIVES
The course provides participants with the knowledge necessary to:
Explain why RBI analysis is used, the benefits & limitations of
various RBI technologies.
Understand the types of RBI assessments, consequence &
probability, management of risks & determine the relationship
between RBI and other risk-based / safety programs.
Prepare RBI plans, practical likelihood & consequence analysis,
optimize maintenance & inspection intervals.
Develop an understanding on risk management with inspection
activities.
Determine the need to conduct a RBI reassessment, its process
and updates.
Recommend suitable risk mitigation actions such as equipment
modification, redesign & rerating, emergency isolation, inventory
reduction, blast-resistant construction & more.
Know the various roles, responsibilities, training and qualification
for RBI application.
Effectively utilize API 581 to calculate Probability of Failure and
Consequence of Failure in effort to quantify risk for an asset.
Understand concepts and principles of Risked-based Inspection
for risk management.

www.facebook.com/IDCTrainingHouse
www.idc-training.com
[email protected]
+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

API 580/581 Risk Based Inspection Professional

COURSE OUTLINE
DAY 1
Course Introduction

API 580 RP Introduction


API 581 RP Introduction
Module 1

API 580 Sec. 1 - Purpose


API 580 Sec. 2 - Scope
API 580 Sec. 4 - Terms, Definitions, Acronyms and Abbreviations
API 580 Sec. 5 - Basic Risk Assessment Concepts
API 580 Sec. 6 - Introduction to Risk-Based Inspection
API 581 Part 1 Sec. 1 Scope
API 581 Part 1 Sec. 4 - API RBI Concepts
Module 2

API 580 Sec. 7 - Planning the RBI Assessment


API 580 Sec. 8 - Data and Information Collection for RBI
Assessment

DAY 2
Module 3

API 580 Sec. 9 - Damage Mechanisms and Failure Modes


API 580 Sec. 10 - Assessing Probability of Failure (POF)
API 581 Part 1 Sec. 4.1 - Probability of Failure
API 581 Part 2 Sec. 4 - Probability of Failure Calculations

Note:
No required class pre-requisites.
However, if you wish to pursue the
API Certification Exam, a minimal
years of experience on subject
matter is required depending on
your educational qualifications.
Please refer to the Exam
Qualification Requirements at:
www.api.org/icp

API 581 Part 2 Sec. 5 - Thinning Damage Factor


API 581 Part 2 Sec. 14 - SCC Damage Factor
API 581 Part 2 Sec. 15 - SCC Damage Factor HIC/SOHIC-HF
API 580 Sec. 11 - Assessing Consequences of Failure (COF)
API 581 Part 1 Sec. 4.2 - Consequence of Failure
API 581 Part 3 Sec. 5 - Consequence Analysis Level 1
MODULE 4

Assessing Probability of Failure (POF)


Assessing Consequences of Failure (COF)

www.facebook.com/IDCTrainingHouse
www.idc-training.com
[email protected]
+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

API 580/581 Risk Based Inspection Professional

DAY 3
Module 5

API 580 Sec. 12 - Risk Determination, Assessment and


Management

API 581 Part 1 Sec. 4.3 - Risk Analysis


API 580 Sec. 13 - Risk Management with Inspection Activities
API 581 Part 1 Sec. 4.4 - Inspection Planning Based on Risk
Analysis

API 581 Part 2 Sec. 4.4.3 - Inspection Effectiveness Category


API 580 Sec. 14 - Other Risk Mitigation Activities
API 580 Sec. 15 - Reassessment and Updating RBI Assessments

DAY 4
Module 6

API 580 Sec. 16 - Roles, Responsibilities, Training and


Qualifications

API 580 Sec. 17 - RBI Documentation and Recordkeeping


MODULE 7

Reassessment and Updating RBI Assessments


Roles, Responsibility, Training & Qualifications
RBI Documentation and Recordkeeping
Final Exam

COURSE DURATION

4 Days Training

DAILY SCHEDULE

8:30am - 5:30pm (Workshop)

ITEMS TO BRING

Lots of Questions

A CAN-DO Attitude

Codes / Standards
(in soft / hard copy)

API 580
API 581 (Optional)

Stationeries such as pen and


highlighter will be provided.

www.facebook.com/IDCTrainingHouse
www.idc-training.com
[email protected]
+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

TRAINERS PROFILE

MURRY FUNDERBURG
Murry Funderburg has been an expert for more than 40

SPECIAL SKILLS

years

Inspector for periodic inspection &


certification of Pressure vessels,
Piping Systems, storage tanks and
steam boilers.

Inspector for third party & welding


inspection and QA/QC in
manufacturing/construction of
Pressure vessels, Steam Boilers,
Piping Systems

Specialist in the application of


advanced technologies for
inspection, corrosion testing and
failure analysis

in

the

fields of

materials

engineering,

failure

analysis and inspection.


His experience includes materials selection, failure analysis,
reliability assessment, and
petrochemical
(chlorinated

testing of equipment

(downstream
hydrocarbons,

and

upstream),

inorganic

and

found

in

chemical

organic

acids,

pharmaceuticals), pollution control (thermal oxidizers, carbon


bed absorbers), and equipment manufacturing (heat exchangers,
air coolers, desalination) facilities.
Since 1999, Murry has been a Corrosion/Materials Engineering
Specialist with Shell Oil Products, US, and he leads API
certification training courses for Pinnacle Asset Integrity Services.

TECHNICAL QUALIFICATIONS
Murry holds numerous Technical certifications including:

EDUCATIONAL
QUALIFICATIONS

Master of Science, Materials


Science and Engineering (1973,
Vanderbilt University, Nashville,
Tennessee)

Bachelor of Engineering, Material


Engineering (1973, Vanderbilt,
University Nashville, Tennessee)

Master of Business Administration,


Finance, (University of Connecticut,
Storrs Connecticut)

API 510 Certification Preparation Pressure Vessel Inspection


API 570 Certification Preparation In-Service Piping
ASME IX Welding Qualifications Code Simplified
ASME VIII Division 1 Pressure Vessel Code Simplified
Professional Engineer, Metallurgy
NACE International Corrosion Specialist
NACE International Materials Selection

www.facebook.com/IDCTrainingHouse
www.idc-training.com
[email protected]
+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

REGISTRATION FORM

API 580/581 RISK BASED INSPECTION PROFESSIONAL


CERTIFICATION PREPARATION PROGRAM
DATE: 2023 OCT 2015
TIME: 8:30AM5:30PM

VENUE: IDC Training House, No. 7, Unit 8, Jalan Industri PBP 3,


Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

FEE (Please tick your preferred option)


FEE PER PAX

[ ] COURSE ONLY

[ ] EXAM ONLY

[ ] COURSE & EXAM

2015 & 2016

EXAM
DEADLINE

COURSE FEE

RM 4,850 / USD 1,617

RM 4,850 / USD 1,617

[ ] Dec 0923, 2015

Sep 30, 2015

RM 1,750 / USD

350

[ ] Apr 1529, 2016

Feb 05, 2016

70

[ ] Aug 1226, 2016

Jun 03, 2016

RM 4,850 / USD 1,617 RM 1,950 / USD 420 RM 6,800 / USD 2,037 [ ] Dec 0923, 2016

Sep 30, 2016

EXAMINATION FEE

RM 1,750 / USD

ADMIN FEE

RM

TOTAL

SAVE MORE
with Group Rate!
(3 Pax or More)

200 / USD

350
70

RM

200 / USD

[ ] RM 4,500 / USD 1,500 per pax


* Prices include lunches, refreshments and course materials
* Photocopy this form to register multiple delegates
* Course fee is subject to 6% Goods and Services Tax (GST) according to the Malaysian Government law.

PARTICIPANT DETAILS
Full Name (as per IC/Passport):
________________________________________
Email:
________________________________________
Job Title:
________________________________________

AUTHORIZATION
Salutation:
______________________
Mobile No.:
______________________
[ ] Self Sponsored
[ ] Sponsored by Company

*Compulsory if sponsored by company

Signatory must be authorized to sign on behalf


Name
: _____________________________
Job Title : _____________________________
Signature : _____________________________
Date
: _____________________________
Company Stamp:

INVOICE DETAILS
Attention Invoice to (HR/Training Dept.):
________________________________________
Organization Name:
________________________________________
Mailing Address (Compulsory):
________________________________________
________________________________________
Postcode: ________________________________

Salutation :
______________________
Direct Line:
______________________
Fax :
______________________
_______________________________________
Email :
* This registration is invalid without signature & company stamp.
______________________

FINANCE DEPARTMENT CONTACT DETAILS

DISCLAIMER

Name
: ________________________________ Direct Line:
1) IDC Training House Sdn Bhd reserves the right to
cancel or make alternative arrangements to the
Email
: ________________________________ ______________________
course content, date, trainer, venue & course fee
Job Title : ________________________________
if the needs arise due to unforeseen
circumstances.
METHOD OF PAYMENT (Please tick your preferred option)
2) Fee does not include any taxes (withholding or
[ ] BY CASH
otherwise). In case of any taxes applicable, the
* 50% down payment is required in order to secure the seat.
client has to ensure that the taxes are paid on top
of the investment fee paid for the course.
[ ] BY CREDIT CARD
Compliance with the local tax laws is the
* 50% down payment is required in order to secure the seat.
responsibility of the client.
* Visa/Master card only. 2% surcharge based on total invoice value.
[ ] BY CHEQUE
REGISTRATION & CANCELLATION POLICY
* Made payable to IDC Training House Sdn Bhd.
* Cheque payment will only be accepted if received NOT LESS than 7
1) Seat is confirmed only upon receiving Registration
working days before training date. Full prepayment via cheque will only
Form with Proof of Payment. Verbal or written
be acknowledged upon clearance by the bank.
request to reserve seat will not be entertained.
[ ] BY BANK TRANSFER
2) Any cancellation/amendment must be received in
* Seat is confirmed only upon payment received with remittance slip
writing. Otherwise, full course fee will be charged
(quoted with invoice number).
accordingly. Verbal notice alone will not be
* All bank charges to be borne by payer. Please ensure that IDC Training
entertained.
House Sdn Bhd receives the full invoiced amount.
3) For any cancellation received in writing less than
CURRENCY

BANK ACCOUNT DETAILS


Account holder: IDC TRAINING HOUSE SDN BHD

[ ] MYR
(Malaysian Ringgit)

Bank
: Ambank (M) Berhad
Account No : 091-201-200378-6
Swift No
: ARBK MYKLXXX

[ ] USD
(United States
Dollar)

Bank
: OCBC Bank (M) Berhad
Account No : 786-113201-4
Swift No
: OCBCMYKLXXX

To REGISTER, please EMAIL this form to [email protected]


or FAX to +603-80687720
For more INFO, please call +603-8061 5126 / 8061 8720

seven (7) working days prior to the course date,


or no-show, client is liable to pay the full course
fee and NO REFUND will be granted. Replacement
of delegate to same training session is allowed at no
extra charges.
4) For any cancellation received in writing NOT less
than seven (7) working days prior to the course
date, full refund will be granted, with less RM 150
administrative fee and any related bank or credit
card charges.
5) For any postponement received in writing less
than seven (7) working days of the training
course, client is liable to pay 50% of course fee as
a penalty on late notice.

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