PERIODIC MAINTENANCE AND
LUBRICATION CHART
RECOMMENDED FREQUENCY
Sr. Operation
No.
1.
Servicing
2.
Engine idling speed / CO%
3.
Servicing
Kms
1st
2nd
750
5000 10000 15000 20000 25000 30000
3rd
4th
5th
6th
7th
1st - 750 Kms / 30 Days
2nd onward @5000 Kms
Valve tappet clearance
4.
Engine oil* - Bajaj DTS-Si 10000
Replace at 10000 Kms*
5.
Oil strainer / Centrifugal filter
CL
CL
CL
CL
CL
Clean at 10000 Kms
6.
Engine oil filter / Paper oil filter
Replace at every service
7.
Spark plug functioning / Gap
C, A, R
C, A
C, A
C, A
C, A
C, A
Replace at every 15000 Kms
CL, R
CL
CL
CL
CL
CL
Clean at every 5000 Kms
Replace at every 15000 Kms
VV
8.
Air cleaner element Clean / Replace
9.
Air filter cover O Ring
10.
Fuel cock sediment bowl cleaning
CL
11.
Carburettor float bowl cleaning
CL
12.
Carburettor rubber duct
C, R
13.
Fuel pipes
C, R
14.
Battery electrolyte level
C, A
C, A
C, A
C, A
15.
Clutch lever free play
C, A
C, A
C, A
16.
Throttle grip play
C, A
C, A
17.
Rear brake pedal free play
C, A
C, A
18.
Brake lining or pad wear
CL, R
19.
Brake fluid level / Top up / Replace (If applicable)
20.
Master cylinder cup and dust seal (If applicable)
21.
Caliper piston seal and dust seal (If applicable)
22.
Brake hose pipe (If applicable)
23.
Brake cam & pedal pivot pin
24.
Steering play
25.
Steering stem bearing
C, L, R
26.
All fasteners tightness
C, T
C, T
C, T
C, T
C, T
C, T
C, T
C, T
27.
Rear sprocket fasteners
C, T
C, T
C, T
C, T
C, T
C, T
C, T
C, T
28.
Rear wheel rubber shock damper
C, R
29.
Silencer drain hole cleaning
CL
30.
Cylinder head de-carbonising, valve lapping &
Replace valve oil seals
CL
31.
Engine air breather tube
32.
Drive chain slackness adjustment & lubrication
33.
Drive chain remove, clean, insp. & lubricate (O/H)
34.
35.
R
CL
CL
CL
CL
Clean at every 10000 Kms
Replace at every 20000 kms
Replace at every 20000 kms
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
CL
CL
CL, R
CL
CL
CL, R
Replace at every 15000 kms
C, A
C, A
C, A
C, A
C, A
Replace at every 30000 kms
Replace at every 30000 kms
Replace at every 30000 kms
C, R
C, R
Replace at every 30000 kms
C, A
L
C, A
C, A, L
CL
CL
CL
C, A, R
CL
CL
Replace at every 20000 Kms
L
C, A
C, A
C, A
C, A
C,L,R
CL
CL
C, A
C, A
C,L,R
C, R
CL
C,L,R
C, R
CL
CL
C, A
C, R
CL
CL
Replace at every 10000 kms
CL
Clean at every 5000 Kms
CL
Clean at every 15000 Kms
Replace at every 20000 Kms
C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L
Lubricate at every 500 kms.
A- slackness whenever reqd.
CL, L
CL, L
CL, L
CL, L
Drive chain link lock
Replace at every 10000 Kms
Drive chain O ring type (if applicable)
At every 500 Kms
At every 10000 Kms
PERIODIC MAINTENANCE AND
LUBRICATION CHART
RECOMMENDED FREQUENCY
Sr. Operation
No.
Servicing
Kms
36.
Wheel bearing (for non sealed bearings only)
C, L
37.
Tyre tread wear (replace if worn out till TWI limit)
C, R
1st
2nd
750
5000 10000 15000 20000 25000 30000
3rd
4th
5th
6th
7th
C, L
C, R
C, R
C, R
At every 20000 Kms
C, R
C, R
At every 5000 kms i.e. at
every service after 2nd service
38.
Front fork oil
Replace at every 20000 Kms
36.
Thermal sensor & Auto choke functioning
(If applicable)
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
At every 5000 Kms
40.
TPS (If applicable)
C, A
C, A
C, A
C, A
C, A
C, A
C, A
C, A
At every 5000 Kms
41.
Rear shock absorber- Check gas pressure
(If applicable)
C, A
42.
Starter clutch bush kit
CL, R
43.
Clutch switch cleaning
CL
44.
General lubrication
45.
Swing arm pivot pin lubrication
46.
Engine foundation silent bush
C, A
At every 20000 Kms.
CL, R
CL
L
CL, R
CL
CL
L
L
R
Lubricate at every 20000 Kms
R
Replace at every 15000 Kms
:More frequent cleaning may be required when driving in dusty condition.
A - Adjust C - Check
CL - Clean L - Lubricate T - Tighten R - Replace
Note :
Parts / Lubricants to be replaced as per Periodic Maintenance & Lubrication Chart are mandatory and
the same are chargeable to customer.
Recommended Oil :
Bajaj DTS-Si 10000 a high performance engine oil developed by Bajaj auto..
Bajaj Auto recommends Bajaj DTS-Si 10000 engine oil for 10,000 kms drain interval, better performance of
engine components & warranty benefits.
Bajaj DTS-Si 10000
SAE 20W40 of API SL, JASO MA Grade.
Replacement Frequency*
1st replacement at 750 Kms. / 1st service. Thereafter at every 10,000
Kms.
Recommended Quantity
Drain & Refill 1000 ml., Engine Overhaul 1100 ml.
*For any other branded oil of equivalent grade replacement frequency will be 5000 Kms.
CAUTION :
It is most important to adhere to recommended grade & frequency of oil change for the purpose of long life of critical
engine components.
Do not reuse drained oil.