INSTRUCTION MANUAL

FOR DD-23

WARNING
The process medium may be hot or otherwise hazardous. Precautions when
removing the sensor from the process line:
Make sure that the process line is not under pressure. Open a vent valve to the atmosphere. For a retractor/isolation valve the line pressure should be within specifications.
For a prism wash system, close a hand valve for the wash medium and disable the
wash valve. Loosen the clamp or flange bolts cautiously, be prepared to tighten
again. Be out of the way of any possible splash and ensure the possibility of escape.
Use shields and protective clothing adequate for the process medium. Do not rely
on avoidance of contact with the process medium. After removal of the sensor, it
may be necessary to mount a blind flange for security reasons.
Document/Revision No. 1.32

Effective: April 7, 2011

This product manual is delivered to the end-user with a K-Patents product. Information in this
manual is subject to change without notice. The latest manual version is always available in the
Downloads section at http//www.kpatents.com/. You can also contact [email protected].

K-PATENTS OY

K-PATENTS OY

K-PATENTS, INC.

Postal address:
P.O. Box 77
FI-01511 Vantaa, Finland

Street address:
Elannontie 5
FI-01510 Vantaa, Finland

1804 Centre Point Circle

Suite 106
Naperville, IL 60563

Tel. + 358 207 291 570

Fax +358 207 291 577
E-mail: [email protected]
http://www.kpatents.com/

Tel. 630-955 1545

Fax 630-955 1585
E-mail: [email protected]
http://www.kpatents.com/

Table of contents
1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

The Divert Control System DD-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2
Divert control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3
Operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2
Green indicator lights: System ok . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.3
Yellow indicator lights: Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.4
Red indicator lights: Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.5
White pushbuttons: Testing and resetting . . . . . . . . . . . . . . . . . . . . .
2.3.6
Header wash key: Enabling ring header wash . . . . . . . . . . . . . . . . . .
2.3.7
Emergency divert button: Manual divert . . . . . . . . . . . . . . . . . . . . . .
2.3.8
External emergency divert button . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4
Prism wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5
Indicating transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3
3
3
3
4
5
5
5
5
6
6
6
6
6

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1
Mounting prism wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1
Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3
Switch inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1
External divert reset button+mounting . . . . . . . . . . . . . . . . . . . . . .
3.3.2
External Divert switch/push button . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3
Header wash key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4
Remote ethernet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7
7
8
8
10
10
10
10
12

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1
Divert system pre-startup checklist . . . . . . . . . . . . . . . . . . . . . . . 13
4.2
Divert control unit DD-23 startup . . . . . . . . . . . . . . . . . . . . . . . . 14

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1
Calibration lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2
Divert decision rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3
Refractometer concentration measurement . . . . . . . . . . . . . . .
5.4
Refractometer activation for divert control . . . . . . . . . . . . . . .
5.5
Signal difference alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6
Low alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.1
Solids warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.2
Solids alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7
Refractometer malfunction alarm . . . . . . . . . . . . . . . . . . . . . . . . .
5.8
Prism wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15
15
16
17
18
18
19
19
19
19
19

Regular maintenance and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . .

6.1
Information flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2
Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3
Diagnostic tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1
A question mark (?) on the refractometer display . . . . . . . . . . . . .
6.4.2
A refractometer refuses to come on-line . . . . . . . . . . . . . . . . . . . . . .
6.4.3
No lights come up in the Divert Control Unit . . . . . . . . . . . . . . . . .
6.4.4
All lights are blinking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21
21
21
23
23
23
23
24
24

Divert
7.1
7.2
7.3
7.4
7.5
7.6
7.7

control logics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety decision logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Divert decision logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
In operation logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Malfunction logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Resettable alarm logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Refractometer difference logic . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wash arbitration logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25
25
26
27
29
30
31
32

Remote control interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1
Divert Control Unit IP address . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2
The remote interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.1
Main page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.2
Instrument pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.3
Diagnostics page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.4
Log page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.5
Parameters page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3
Data logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33
33
33
33
34
34
35
36
36

DD-23 specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.1
Divert Control Unit specifications . . . . . . . . . . . . . . . . . . . . . . . . 37
9.2
Divert control unit spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Index

.......................................................

39

1 Introduction

1 Introduction
The K-Patents Digital Black Liquor Divert Control System DD-23 provides a divert signal preventing black liquor with dangerously low solids to reach the black
liquor burners. The system is built strictly according to the principles of Recommended Good Practice "Safe Firing of Black Liquor in Black Liquor Recovery Boilers"
(BLRBAC April 2010; the document is available at
http://www.blrbac.org/Sept2010Updates/Safe_Firing_of_Black_Liquor_April_2010.pdf).
The system consists of the following parts: Two K-Patents Process refractometers
PR-23-SD (A & B) are installed in series in the main black liquor line. Each refractometer is complete with a sensor, an Indicating transmitter and interconnecting
cables. Each refractometer provides also two 420 mA output signal not used by the
divert control system. These can be used to give % solids output or temperature
output signals. The sensors are also equipped with a steam wash nozzles although
the self-cleaning sensor design may eliminate the need for prism wash altogether.

Figure 1.1

Complete Digital Black Liquor Divert Control System DD-23

DD-23 instruction manual

1.1 Warranty
K-Patents warrants that all products made by K-Patents shall be free of defects in
material and workmanship. K-Patents agrees to either replace or repair free of charge,
any such product or part thereof which shall be returned to the nearest authorized
K-Patents repair facility within two (2) years from the date of delivery.
Before returning a defective product for service or replacement, please contact K-Patents
or your nearest K-Patents representative (see http://www.kpatents.com/ for contact
information). For the health and safety of personnel handling your return, clean the
instrument, especially the parts that have been in contact with the process liquid,
before packing it. Ship the cleaned instrument to the address given to you.

1.2 Disposal
When disposing of an obsolete instrument or any parts of an instrument, please
observe the local and national requirements for the disposal of electrical and electronic
equipment. The aluminium or stainless steel sensor housing can be recycled with other
metallic waste of the same type.

2 The Divert Control System DD-23

2 The Divert Control System DD-23

2.1 Overview
The Divert control system DD-23 includes:
A Divert Control Unit
Two isolation valves SDI for the refractometers above to allow removal of the
refractometers from a pipe with full flow and pressure. The isolation valve includes
a prism wash nozzle and two check valves (one for prism wash, one for stuffing
box flush).
A roofed mounting plate to mount the two Indicating transmitters and the Divert
Control Unit together.
Wiring to connect the Indicating transmitters with the Divert Control Unit.
Two steam valves with steam traps for prism wash (pneumatic + solenoid valves).
Two hand valves (one for prism wash, one for stuffing box flush).
A remote operator panel facility, accessible with a web browser over Ethernet
BLRBAC (The Black Liquor Recovery Boiler Advisory Committee) recommends
a spare refractometer sensor to be maintained in stock on-site.
Note:

2.2 Divert control unit

The Divert Control Unit is contained in an enclosure with the same dimensions as
the refractometer transmitter enclosure. The control unit includes:

An operator with system state indicators and pushbuttons

Relay outputs for connecting to the control system
Contact inputs for external control
Ethernet interface for remote operator panel

2.3 Operator panel

The operator panel has a clear layout and the operator can see all information at
one glance. The divert decision is controlled from the operator panel which provides
doubled security, since information is shown both as LED indication in the Divert
control unit and as a diagnostic messages in the Indicating transmitters. The same
information is also available through the remote operator panel.

DD-23 instruction manual

2.3.1 Overview

Red indicator
lights (alarms)

Yellow indicator
lights (warnings)

Green indicator
lights (all well)

White pushbuttons

Red push-button

Figure 2.1

DD-23 operator panel

The three top rows on the operator panel consist of indicator lights. The green
A IN OPERATION and B IN OPERATION lights are also push buttons used to include the
refractometers in the Divert system. Below the lights there are push buttons and the
HEADER WASH key key used to operate the system.
The indicator lights on the operator panel are arranged like traffic lights: top row is
red for alarm, middle row is yellow for warning and bottom row is green for "system
ok". When the system is running normally, only the row of green lights should be lit.
The white LIGHT TEST button is used to check that all the LEDs behind the indicator
lights are working. It also verifies the data processing system in the control unit. The
other two white push buttons, ALARM RESET and DIVERT RESET can be used to reset
the system back to normal after all problems have been fixed. The HEADER WASH key
enables the use of ring header washing with water, when set to ON.
The big red EMERGENCY DIVERT push button is used to manually initiate divert in an
emergency situation. An external push button can also be connected to a switch
input in the control unit as External Emergency divert button, see Section 3.3.1.

2 The Divert Control System DD-23

2.3.2 Green indicator lights: System ok

Each refractometer has a green operating light A IN OPERATION and B IN OPERATION
to let the operator know when he can rely on the refractometer measurement. A
refractometer will only influence the divert decision and activate warnings and alarms
when it is in divert operation, i.e. when its green operating light is lit.
When DIVERT is effective, the system may be reset to normal operation
only when SAFE SOLIDS is lit.
Important:

2.3.3 Yellow indicator lights: Warnings

The SOLIDS WARNINGlight indicates a black liquor concentration of below warning limit
(by default at 60%). This warning can be activated by either refractometer.
The A&B DIFFERENCE light is lit when the refractometer readings differ by at least 2%.
This warning will only be initiated if both refractometers are operating.
If the yellow MALFUNCTION light is switched on, some part of the system a refractometer, an indicating transmitter or the control unit is malfunctioning. A list
over malfunctions and critical malfunctions is given in Section 6.2. If a critical malfunction occurs in a sensor or transmitter, the malfunctioning refractometer will be
automatically removed from divert operation (its operating light will also be switched
off). Check the reason for the malfunction and correct the problem (see Section 6.4)
before returning the refractometer back to divert operation.
2.3.4 Red indicator lights: Alarms
The black liquor SOLIDS ALARM is lit when the concentration reading goes below alarm
limit (by default below 58%). This alarm can be activated by either refractometer
depending on the operation rule setting.
The DIVERT light will be switched on when the SOLIDS ALARM is activated. The DIVERT
light indicates divert status of the divert relay. The relay is inactive in the divert
position, because then a power failure will give a divert decision signal to the system.
The OVERRIDE light is lit to indicate that no automatic divert will happen as long
as the system is in the header wash state (see Section 2.3.6).
2.3.5 White pushbuttons: Testing and resetting
The LIGHT TEST button switches all 12 lights on. The
alarm lights.

ALARM RESET

button resets the

DD-23 instruction manual

2.3.6 Header wash key: Enabling ring header wash

The header wash key function is a 3-level procedure which can be used when ring
header washing with water is needed. When the HEADER WASH key is switched to ON
position and information from black liquor guns switch inputs connected in series tell
that guns are out from recovery boiler, then a ring header wash can be done without
activating Divert.
Note: Pushing the EMERGENCY DIVERT button will always initiate divert regardless of
the header wash functionality.

2.3.7 Emergency divert button: Manual divert

The EMERGENCY DIVERT push-button is used to manually initiate divert in an emergency
situation.
2.3.8 External emergency divert button
An external (remote) push button can also be connected to an input inside the Control
unit, see Figure 3.3.
External emergency divert button must be normally closed (NC). Opening the
circuit will initiate divert.
Note:

2.4 Prism wash

The wash parameters for the sensors are set through each transmitter (Section 5.8).
The transmitters contain a relay for prism wash. To follow the BLRBAC recommendation not to wash both prisms at the same time, the Divert Control Unit implements
an interlock which prevents the instrument from washing both sensors simultaneously.

2.5 Indicating transmitters

Mechanically the Indicating transmitters shipped with a DD-23 are the same than
PR-23 Indicating transmitter DTR. The transmitter will only allow single sensor
connection and a special DD-23 transmitter software is used for the Divert system.
For more information on the basic functions of an indicating transmitter, please see
the PR-23 manual, chapters 3 and 10.

3 Mounting

3 Mounting
For mounting of the process refractometers and the isolation valves, consult the separate process refractometer PR-23 instruction manual.

Figure 3.1

Mounting the Divert control system

3.1 Mounting prism wash

K-Patents recommends to use a steam trap instead of a preconditioning valve to
remove condensate from the steam line.

DD-23 instruction manual

3.2 Wiring
For wiring for complete system, see Figure 3.2 which shows the connections to the
Indicating transmitters and to steam washing. Figure 3.3 has information of all
connections to the Divert control unit.

Figure 3.2

Transmitter wiring cables and connections

3.2.1 Relays
Relay 1
Relay 2
Relay 3
Relay 4
Relay 5
Relay
Relay
Relay
Relay
Relay

6
7
8
9
10

Relay 11

NORMAL/DIVERT information
NORMAL/DIVERT information
SOLIDS WARNING: when one of the refractometers goes lower than the
solids warning limit, typically 60% or higher. See Section 5.6.1.
SOLIDS ALARM: when one of the refractometers goes lower than the
solids alarm limit, typically 58% or higher. See Section 5.6.2.
Refractometer signal difference warning: when the refractometer readings
have more than 2% difference in concentration. See Section 5.5.
Horn relay: connection to the audible alarm. See Section 7.5.
Header wash key information. See Section 3.3.3.
Refractometer A malfunction information. See Sections 6.2 and 7.4.
Refractometer B malfunction information. See Sections 6.2 and 7.4.
Information on if refractometer A is active in the Divert Control System
or dropped off.
Information on if refractomter B is active in the Divert Control System or
dropped off.

3 Mounting

Figure 3.3

Divert control unit internal wiring

DD-23 instruction manual

10

3.3 Switch inputs

3.3.1 External divert reset button+mounting
If you want to use external Divert reset button, it can be connected max. 200 m
(600 ft) from the DD-23 Divert control unit. Use normal instrument cable 2x0.5
(AWG 20) and connect cable to DD-23 motherboard input J9.
Note: You must make sure both refractometers A and B are working OK before
starting to use the remote divert button (the remote interface can be used to check
on the refractometers, see Chapter 8).
Note:

The external reset button connection is normally open (NO).

3.3.2 External Divert switch/push button

An external divert switch can be connected to the DD-23 Divert Control Unit, input
J8. If the external divert switch is not used, a jumper has to be connected across J8.
the unit is delivered with this jumper unconnected.
3.3.3 Header wash key
Black liquor is injected to the recovery boiler through liquor guns. Occassionally the
header ring needs washing and during that procedure the divert system has to be
by-passed and the liquor guns have to be removed from the furnace. The Digital
Divert Control System DD-23 allows for a safe override of divert logic during header
ring wash.
The override is mounted by connecting the gun micro switches in series to the Header
wash/override key switch input J10, see Figure 3.5.
The Header wash key may be used without the external switch information if
a jumper (dotted line in Figure 3.5) is placed to swith input J10. If the input is
left open, the key does not have any effect. The unit is delivered with this jumper
connected.
Note:

3 Mounting

11

MICROSWITCH
on each liquor gun or
on liquor gun door

Recovery
boiler

HEADER
WASH
KEY

OVERRIDE
HEADER WASH

DD-23

Operator panel

Figure 3.4

Header wash key functionality

Guns out microswitches

SWITCH INPUT
J10
HEADER
WASH
KEY

Figure 3.5

Header wash key connections

DD-23 instruction manual

12

3.4 Remote ethernet connection

The Ethernet connection for the remote interface and data logging purposes is located
inside the Divert control unit on the right side of the processor unit. It is marked
Ethernet.

Ethernet out

Figure 3.6

Ethernet connection

4 Startup

4 Startup
4.1 Divert system pre-startup checklist
1. SDI Isolation valves mounted correctly
a. Vertical pipe; MTG453
b. Horizontal pipe; MTG471
2. DD-23 control unit installed; DIM243, Figure 9.1 on page 37
3. Pressure reducing valve, solenoid valve, steam trap installed and connected to the
prism wash nozzle on each sensor
a. Steam pipes for black liquor; MTG470
b. Nozzle; MTG482
4. 915 bar (130220 psi) steam connected to the solenoid valve on each sensor
5. Instrumentation air 46 bar (6090 psi) connect to the solenoid valve on each
sensor
6. Power supply (230/110Vac/24Vdc) connected; SYS358/Figure 3.1 on page 7,
WRG366, Figure 3.1 on page 7
a.
b.
c.
d.
e.

Transmitter A
Transmitter B
Divert control unit
Solenoid valve A
Solenoid valve B

7. Cables connected; SYS358/Figure 3.1 on page 7, WRG366, Figure 3.1 on page 7

a.
b.
c.
d.
e.

Transmitter A to sensor A
Transmitter B to sensor B
Transmitter A to solenoid valve A
Transmitter B to solenoid valve B
Relay information from the Divert control unit to your control system or the
Divert valve
f. Transmitter A mA output to your control system
g. Transmitter B mA output to your control system
h. Ethernet to your control system (optional)

13

DD-23 instruction manual

14

4.2 Divert control unit DD-23 startup

For the refractometer startup, consult Chapter 5 in the separate Process refractometer
PR-23 manual.
1. Check the wiring and supply voltage.
Note: Before the power is switched on, the divert output relay normal operation
is in divert position.
2. Connect the mains power to start the system.
Note: There are no power switches in the instruments. They are always On when
the mains power is connected.
3. While the Control unit is powering up, the DIVERT and SOLIDS ALARM lights are both
blinking. When the unit is fully functional, it is in the divert mode: the DIVERT
light is on and the SOLIDS ALARM light is blinking.
4. Press the LIGHT TEST button on the Divert control unit. All 12 lights should switch
on.
5. Reset the solids alarm by pressing the ALARM RESET button.
Note: The indicator stops blinking and should stay on.
6. Each indicating transmitter should now state refractometer letter, either a or b, in
the upper left corner of the transmitter display. If theres a question mark instead
of a letter on either of the transmitters, see Chapter 6.
If the process pipe is full, the message for each refractometer should be NORMAL
OPERATION; if process pipe is still empty, message will be NO SAMPLE.
Now activate refractometer A into the Divert by pushing the button A IN OPERATION
on the Divert control unit panel. The button lights up and on the transmitter
display the refractometer letter changes to capital A. Then activate refractometer
B similarly by pushing the button B IN OPERATION.
Note: If the green IN OPERATION light blinks, the refractometer in question is performing wash. The refractometer will automatically come into operation after it
has finished washing.
7. Now the Divert control system DD-23 is set for normal monitoring operation.
8. When black liquor is in the line, check that the prism wash is working for each
refractometer. First press soft key MENU on the transmitter keyboard, then choose
3 SYSTEM STATUS to get to the system status display. Now press soft key WASH to
initiate manual wash; follow the optical image and check that it changes during
the steam wash. If wash was successful, wait until message is NORMAL OPERATION
and then proceed with startup. If wash doesnt seem to work, see Chapter 6.
9. If the three green lights on the third row are all on and all conditions for safe boiler
operation are satisfied, turn off diversion by pressing the DIVERT RESET button. All
warning lights are now turned off and only the 3 green lights are on.

5 Configuration

15

5 Configuration
The K-Patents Divert control system is shipped fully calibrated by the manufacturer.
This chapter contains instructions on how to make fine adjustments of the system.

5.1 Calibration lock

Parameter changes are possible only when the calibration lock is open. The calibration
lock can be closed by a switch inside the control unit cover (see Figure 5.1). When
the lock is open, a red led is illuminated next to the lock switch. For safety reasons,
keep the calibration lock open only during parameter changes, done through the web
interface (see Chapter 8).

CALIBRATION
LOCK

CALIBRATION
LOCK

Figure 5.1

Location of the calibration lock

DD-23 instruction manual

16

5.2 Divert decision rules

Two refractometers in operation:
BLRBAC states the following: For the solids measurements, two refractometers in
series must be used. When both refractometers are in service, the requirement for an
automatic black liquor diversion can be satisfied by either of the following options:
1. If either refractometer reads dissolved solids content 58% (default) or below,
an automatic black liquor diversion must take place.
2. When both refractometers read dissolved solids content 58% (default) or
below, an automatic black liquor diversion must take place.
Either option is satisfactory.
The rules are listed in decreasing order of security. Only rule 1 satisfies the high safety
requirements set by BLRBAC, August, 1982. On the other hand, the probability of
false trips decreases with decreasing safety. It means that if false trips are too frequent,
the rule 2 may be preferred at the cost of safety. The rule 2 has later been accepted
by BLRBAC.
The divert decision rule is selected by the rule switch inside the divert control unit
cover (Figure 5.1). The state of the switch is indicated by a yellow indicator LED for
rule #2 and a green one for rule #1.
Rule switch

Rule

1-of-2

Rule #1

2-of-2

Rule #2

Table 5.1

Divert decision rule selection.

The logical description of the safety decision logics is given Tables 5.3 and 5.2 below.

A
B

under 58%

over 58%

under 58%

unsafe

unsafe

over 58%

unsafe

safe

Table 5.2

Two instruments in operation, rule 1-of-2

A

under 58%

over 58%

under 58%

unsafe

safe

over 58%

safe

safe

Table 5.3

Two instruments in operation, rule 2-of-2

5 Configuration

17

Only one refractometer in operation:

When only one instrument is in operation the divert action takes place if this instrument reads 58 % or below. The rule selection has no influence on the divert decision
in this case.
A or B

Table 5.4

under 58%

unsafe

over 58%

safe

Operation logic when only one instrument operating

No refractometer in operation:
If both instruments are out of operation (due to malfunction or maintenance), then
according to BLRBAC divert action must take place.
Emergency divert
In all cases the system may be set to DIVERT by pressing the EMERGENCY DIVERT button
(or an external emergency divert button, see Section 2.3.8).

5.3 Refractometer concentration measurement

For refractometer calibration consult also Chapter 6 in the separate Process refractometer PR-23 Instruction manual.
The CONC% displays of the two indicating transmitters have to show the same value
within 0.5 %. If there is a difference, this can be eliminated by adjusting the bias for
one of the refractomers; comparison with sample determination can decide which one
should be corrected.
In the PR-23 refractometer system, bias is the parameter F00, the third parameter
in the field adjustment parameter list. To change it, first press the MENU soft key,
then 5 CALIBRATION, then 1 CHEMICAL & FIELD PARAMETERS and then 2 FIELD CALIBRATION
PARAMETERS. Choose 3 F00 (BIAS) to change the bias (see Section 6.2.5 in the PR-23
manual).
Example: If the Indicating transmitter A displays 68.2% and B displays 68.8%, the
difference can be eliminated by lowering B by 0.6%. This is done by setting the field
calibration parameter F00 to -0.6 in Indicating transmitter B.
Due to its digital measurement principle, the readings of the K-Patents Process refractometer do not drift by time. Frequent recalibrations based on offline moisture
analysis must be avoided, as they will introduce random fluctuations to the refractometer readings.

DD-23 instruction manual

18

5.4 Refractometer activation for divert control

When a refractometer is activated for Divert control, the upper left corner of the
transmitter display shows alternatively A, a, B, b or ?. If the corner is blank, the
instrument is not suitable for divert operation.

Transmitter A, in
Divert operation
Figure 5.2

Transmitter B, not
in Divert operation

Ethernet
connection failure

Indicating transmitters (STR) activated to Divert control

The decision to display A (a) or alternatively B (b) depends on the IP address settings in the transmitter. The IP address of instrument A is 172.16.23.2 and that of
instrument B is 172.16.23.3. These addresses have been set in the factory and should
not be changed. (See Chapter 8 for information on system IP address and connecting
to the DD-23 system.)
Note: If a question mark appears on the transmitter display, the reason is usually
that the Ethernet cable between the transmitter and the Control unit is not properly
connected or the Divert control unit is not powered on. Reconnect (or replace cable,
if necessary) to fix.
The refractometer program version has to be 3.00 or higher to have divert system
functionality. Also, the refractometer has to have the correct software parameters to
be used in a divert control system. In order to convert a stand-alone refractometer
into one used on the Divert control system, please contact K-Patents. The easiest
way to check if a refractometer is configured for DD-23 use is to look at the main
display. If the ?/a/A/b/B letter is present (see Figure 5.2), the instrument may be
used in the Divert control system.
If a DD-23 activated transmitter is used in another type of application, the divert
function has to be deactivated by K-Patents.

5.5 Signal difference alarm

According to BLRBAC, if a difference of 2% in solids (absolute value) or greater
exists between refractometer readings, an alarm shall be activated.
The alarm limit of 2% is the maximum difference. The limit can be changed into a
smaller number through the remote interface, see Chapter 8.

5 Configuration

19

5.6 Low alarms

5.6.1 Solids warning
If the concentration reading of either refractometer falls below this limit (60% by
default), the warning is activated. The limit can be changed through the remote
interface, see Section 8.2.5.
Note: Minimum low warning level is 60% according to BLRBAC.
5.6.2 Solids alarm
If the concentration reading of either refractometer falls below this limit (58% by default), the alarm is activated. The limit can be changed through the remote interface,
see Chapter 8.
Note: Minimum low alarm level is 58% according to BLRBAC.

5.7 Refractometer malfunction alarm

The built-in intelligent diagnostics of a K-Patents Process refractometer provide a
tight control of the operation. A full test cycle is completed with an interval of less
than one second. For details consult the Process refractometer PR-23 instruction
manual.
Not all malfunctions cause the instrument to be removed from the Divert
control system. However, all malfunction alarms need to be checked, see Section 6.2
for more information.
Important:

5.8 Prism wash

Even though the sensors are equipped with a steam wash facility, it is not necessarily
needed. For K-Patents Process Refractometer, the need of prism wash is reduced and
even in some cases eliminated.
However, an automatic regular prism wash provides an efficient check that the refractometer reacts. A steam wash of 3 seconds every half hour should be sufficient.
Only one instrument is washing at a time, and during the wash the system acts in
the single-instrument mode.
To change wash times or relay configurations, consult the PR-23 process refractometer
system manual, sections 6.1.3. Configuring relays and 6.3.1. Setting prism wash
parameters.
The recommended wash pressures and times are given in the table below.
Wash parameters for Safe-Drive TM Isolation valve nozzle SDI

Steam (SN)

Minimum above

Maximum above

process pressure

process pressure

Wash Recotime

Interval

5 bar (70 psi)

8 bar (115 psi)

35 s 2030 s 2030 min

very

Do not exceed the recommended wash times, because some process media
may burn to the prism surface if steamed for longer time. In case of coating, shorten
the wash interval.
Important:

20

DD-23 instruction manual

6 Regular maintenance and troubleshooting

6 Regular maintenance and troubleshooting

As the Divert control system is a pure digital system, no special maintenance is
needed. The LIGHT TEST button on the operator panel (Figure 2.1) sends a signal to
the microprocessor, and the microprocessor switches all 12 LED lights on as long as
the button is pressed. This way not only the lights but also the processing system is
checked.
To assist the identification of a faulty component, the information flow is given in
Section 6.1. Also the logic diagrams of Chapter 7 may be of help.

6.1 Information flow

The divert control unit is connected to the refractometers through an Ethernet connection. The Control system asks for the measurement data from the instruments
several times each second. Based on the data received the divert operation decisions
are made.
Each refractometer performs its measurement functions independently. The instruments also have their own internal diagnostics, which are used in the divert decision
logic, as well (see Section 6.2).
As the Divert Control System requests information several times a second, all communication problems are found immediately. In case one of the refractometers does not
respond to the control unit, the non-responding instrument is dropped from operation
and the malfunction alarm is set.
An important information when troubleshooting communication problems is the letter
on the upper left corner of each refractometer (see Figure 5.2). If the instrument
has not received any data requests from the Divert Control Unit during the last
second, the letter turns into a question mark (?). If the letter is a/A/b/B, then
the communication link between the Divert control unit and the instrument is fully
functional.

6.2 Malfunctions
If the Divert Control Unit cannot communicate with a refractometer, or if the internal
diagnostics of a refractometer indicate a measurement problem, the Malfunction indicator (see Figure 2.1) is illuminated and the corresponding relay 8 or 9 (see Figure 3.3)
is activated.
The diagnostic message of the refractometer can be seen on the transmitter screen
(see Figure 5.1). Some of these messages, e.g. PRISM WASH, are only informative and
do not indicate a measurement problem. Table 6.1 below summarizes all diagnostic
messages and their effect on the Divert control system operation.

21

DD-23 instruction manual

22

If the malfunction is severe enough to make the measurement result unreliable, the refractometer cannot be used in making the divert decision.
In that case the instrument is dropped from the Divert Control System, and cannot
be taken on-line manually until the problem is fixed.
For more information on possible causes of each error, see the PR-23 instruction
manual, Chapter 8.
Message

Instrument will
be dropped
from the Divert
Control System

EXTERNAL HOLD
EXTERNAL WASH STOP
HIGH SENSOR HUMIDITY
HIGH SENSOR TEMP
HIGH TRANSMITTER TEMP
LOW IMAGE QUALITY
LOW TEMP WASH STOP
LOW TRANSMITTER VOLT
NO OPTICAL IMAGE

NO SAMPLE
NO SAMPLE/WASH STOP
NO SENSOR

NO SENSOR SIGNAL

NORMAL OPERATION
OUTSIDE LIGHT ERROR

OUTSIDE LIGHT TO PRISM

PRECONDITIONING
PRISM COATED

PRISM WASH
PRISM WASH FAILURE
RECOVERING
SHORT-CIRCUIT

STARTING UP...

TEMP MEASUREMENT FAULT

Table 6.1

Diagnostic messages and their effect on Divert operation

6 Regular maintenance and troubleshooting

6.3 Diagnostic tools

In order to make troubleshooting easier, there are several built-in diagnostic tools.
An event log is built in the system. A short log showing last 6 events can be accessed
from the transmitter main display by pressing the soft key DD23. A more complete
event log can be found in the web-based remote interface (see Section 8.2.4).

Figure 6.1

Transmitter log page for instrument A

The remote interface also provides a diagnostic page which gives full information
on the system state (concentrations, relay state, switch state, indicator state), see
Section 8.2.3.

6.4 Troubleshooting
6.4.1 A question mark (?) on the refractometer display
Cause: The refractometer does not receive information request packets from the
Divert Control Unit. This may be caused by a faulty cable, faulty parameters, or
equipment malfunction either in the refractometer or in the Divert Control Unit.
Action: If the instrument has never been functional, or if it is possible someone has
changed the instrument parameters, there may be a configuration problem with the IP
addresses. The IP address in the refractometer should be set as given in Section 5.4.
If possible, cross-check the addresses from the diagnostic web page.
A physical problem can be ruled out by looking at a small LED close to the transmitters Ethernet connector. If the LED is green, the cable is ok. One way to isolate
the problem is to swap the cables between the refractometers. A standard Ethernet
cable can be used as a troubleshooting aid (either straight-through or cross-over).
6.4.2 A refractometer refuses to come on-line
Cause: Either there is no communication to the refractometer or there is a malfunction on the refractometer. It is also possible the transmitter is not configured for
Divert use.
Action: Check that there is a/A/b/B on the refractometer display. If there is a
question mark (?) instead, see above.
Check that there is a soft key DD23 on the refractometer main display (see Figure 6.2
below). If the soft key is not present in the main display, the instrument is not
configured for Divert use. If this is the case, please contact K-Patents.
In other cases, check the diagnostic message on the refractometer screen (see Section 6.2).

23

DD-23 instruction manual

24

Figure 6.2

Transmitter main display, instrument in Divert use

6.4.3 No lights come up in the Divert Control Unit

Cause: There is no power on the instrument or there is a hardware fault.
Action: Check that the instrument receives power. In normal operation several
relays have their associated LEDs lit. If there are any LEDs lit in the Divert Control
Unit, the unit receives power.
6.4.4 All lights are blinking
Cause: There is an unrecoverable hardware fault in the Divert Control Unit.
Action: Please contact K-Patents.

7 Divert control logics

25

7 Divert control logics

A logical description of the system is provided to complement the operational description given in the previous chapters.

7.1 Safety decision logic

The core of the Divert control system is the safety decision logic, which makes the
ultimate decision whether the black liquor can be safely fed to the burner or not.
The logic is described in the flow diagram in Figure 7.1. The factors affecting the
decision are the number of instruments in operation (none, one or two) and their
measurement results. Also the selected divert rule is taken into account when two instruments are in operation. For a description of different rules, please see Section 5.2.
As a result of this logic, the system is either in SAFE SOLIDS or UNSAFE SOLIDS
state. When the system is in the SAFE SOLIDS state, the SAFE SOLIDS light is illuminated.

no

2 instruments
available?
yes

no

no

1 instrument
available?
yes

NO INSTRUMENTS!

Rule 2-of-2

Rule 1-of-2?

yes

no
CONC 58%?

yes

Either instrument
CONC 58%?

no

yes

no

yes

UNSAFE SOLIDS

SAFE SOLIDS

Figure 7.1

Both instruments
CONC 58%

Safe solids decision logic

DD-23 instruction manual

26

7.2 Divert decision logic

After the system has evaluated the solid contents to be either safe or unsafe (see
Section 7.1), it decides whether the the system should be in the DIVERT state. This
decision is made according to the flow diagram in Figure 7.2.
The default state of the system is the DIVERT state. It can be changed to the NO
DIVERT state only by manually pressing the DIVERT RESET push-button when the
solid content is sufficient (SAFE SOLIDS). If the solid content drops to UNSAFE,
the system drops into the DIVERT state.
The only exception to this is when the HEADER WASH is active. In that case the
solid content checking is skipped. The system may then be switched between the
DIVERT and NO DIVERT states by using the EMERGENCY DIVERT and DIVERT RESET
push buttons in the operator panel (or the equivalent external emergency divert and
divert reset buttons).
The system will drop to the DIVERT state in all cases when the
button (or its external counterpart) is pressed.

yes

EMERGENCY DIVERT

HEADER WASH
active?
no

Safe solids?

no

yes

EMERGENCY
DIVERT
pressed?

yes

no

DIVERT

NO DIVERT

yes

Figure 7.2

DIVERT RESET
pressed?

The divert decision logics

no

7 Divert control logics

7.3 In operation logic

Whether an instrument is in operation depends on the operators commands and the
instruments diagnostics. The decision is carried out as outlined in Figure 7.3
An instrument can be in one of three different states: IN OPERATION, NOT IN
OPERATION, and WAIT. When the instrument is IN OPERATION, it is used in
deciding whether the solid content is in the safe level (see Section 7.1). When the
instrument is NOT IN OPERATION or WAIT states, it is not used.
The WAIT state occurs when the operator has requested the instrument to come into
operation by pressing the button, but the instrument is in the wash cycle and will
come into operation after the wash cycle is completed.
The actual state can be seen from the IN OPERATION light. If the light is on, the instrument is IN OPERATION. If the light is off, the instrument is NOT IN OPERATION,
and if the light is blinking it is in the WAIT state.
The default state of an instrument is to be NOT IN OPERATION. It can be taken
into operation by pressing the IN OPERATION button unless there is a critical malfunction
(see Section 6.2).
An instrument automatically drops into NOT IN OPERATION if there is a critical
malfunction. It may also be dropped by the IN OPERATION button unless it is the only
instrument used.

27

DD-23 instruction manual

28

NOT IN OPERATION
(LIGHT OFF)
IN OPERATION
button pressed

yes

Critical
malfunction?
no

Washing?

yes

no

WAIT
(LIGHT BLINKING)
wash done

Critical
malIN OPERATION
function (LIGHT ON, RELAYS
10, 11 ACTIVE)
IN OPERATION
button pressed

yes

Critical
malfunction?
no

IN OPER.
pressed?

no

yes

no

Only
instrument?

Figure 7.3

yes

Operation logic

7 Divert control logics

29

7.4 Malfunction logic

The MALFUNCTION light is illuminated
when the internal diagnostics of either of the two instruments indicates a malfunction or there is a
communication timeout to either of
the instruments (Figure 7.4).

Communication
timeout to A?

It should be noted that not all malfunctions are critical malfunctions

which drop the instrument from operation (see Section 7.3). For a complete list of possible malfunctions,
please see Section 6.2.

Communication
timeout to B?

The MALFUNCTION light reflects the

decision taken by this logic. However, as the MALFUNCTION light is one
of the resettable alarms, it may be
blinking even when the malfunction
itself is cleared if the ALARM RESET
button has not been pressed (see
Section 7.5).

no

yes

no

yes

Instr. malfunction
in A?

no

yes

Instr. malfunction
in B?

no

yes
NO
MALFUNCTION
Figure 7.4

MALFUNCTION

Malfunction logic

DD-23 instruction manual

30

7.5 Resettable alarm logic

In order to identify new alarms, there
is a resettable alarm logic in the Divert control unit. There are four possible alarm sources: SOLIDS ALARM,
SOLIDS WARNING, A&B DIFFERENCE, and MALFUNCTION. All of
these follow the same alarm reset rules
(see Figure 7.5).
When a new (unacknowledged) alarm
activates, the corresponding light starts
blinking in the operator panel, and relay 6 is activated. When the ALARM
RESET button is pressed, relay 6 is inactivated.

NO ALARM
(Light off, Relay 6 inactive)

no

yes

UNACKNOWLEDGED
ALARM
(Blinking, Relay 6 active)

The state of the alarm indicator in the

operator panel depends on whether the
cause for the alarm is still present. If
the cause has cleared (e.g. solids content has risen above the warning limit),
the light goes off when the ALARM RESET is pressed. If the cause has not
cleared, the light will be steadily illuminated.
A non-illuminated light means there
is no alarm. A steadily illuminated
alarm light means there is a problem
which persists but the problem has been
acknowledged by pressing the ALARM
RESET. A blinking light means the problem has not been acknowledged, but
gives no information whether the problem is still there or not.

Alarm source active?

ALARM RESET
pressed?

no

yes

no

Alarm source active?

yes

ALARM
(Light on, Relay 6 inactive)

Figure 7.5

The resettable alarm logic

7 Divert control logics

31

7.6 Refractometer difference logic

If there are two refractometers in operation (taken into operation, not washing),
the Control unit monitors the difference in reading between the two instruments
(figure 7.6). If the difference is more than 2%, a refractometer difference warning is
given with the corresponding front panel indicator and relay.
The divert decision logic (section 7.2) is not affected by the refractometer difference,
but a significant difference between the two instruments indicates one of the instruments is not measuring reliably. In this case the instruments and wash systems have
to be checked immediately. Ignoring to do this may result in an erroneous divert
decision.

2 instruments
available?

no

yes

|A-B| > 2%?

no

yes

REFRACTOMETER
DIFFERENCE
Figure 7.6

no REFRACTOMETER
DIFFERENCE

Refractometer difference logic

DD-23 instruction manual

32

7.7 Wash arbitration logic

The Divert Control Unit takes care that if there are two instruments in operation,
they wont wash at the same time (as that would trip the system). This is done by
the simple logic described in Figure 7.7
Each instrument control their own wash cycle. Before the start washing, they request
a wash permission from the Divert Control Unit. If the other instrument is already
washing, the unit does not grant this permission until the wash cycle is completed.

IDLE
wash interval
elapsed

The other
instrument
washing?

yes

WAIT

no

the other instrument

done washing
WASH
wash done
Figure 7.7

Wash arbitration logic

8 Remote control interface

33

8 Remote control interface

The remote interface is based on a web server inside the Divert Control Unit. It
consists of several web pages, easily accessible through the links on the navigation
bar in the left (see Figure 8.1).
Note: The remote interface is optimized for the Firefox browser, version 2.0 or newer,
although it may work with other browsers. Firefox is free and exists for Windows,
Mac OS X and Linux, it can be downloaded through http://www.mozilla.com/.

8.1 Divert Control Unit IP address

The Divert Control Unit can be reached through two different IP addresses. In
non-networked applications (only a DD-23 and a single computer) the IP address is
169.254.23.23. This IP address is factory set and cannot be changed. If the Divert
Control Unit is to be connected to a network, the network settings can be changed
through the parameter page of the remote interface (see Section 8.2.5).

8.2 The remote interface

8.2.1 Main page
The remote indicator main page gives a quick overview over system status.

Figure 8.1

DD-23 Remote control, main page

DD-23 instruction manual

34

8.2.2 Instrument pages

The pages for instrument A and instrument B are normal transmitter homepages.
See the PR-23 instruction manual, Chapter 12, for more information.
By default, the instrument pages open in a new tab in your browser; the DD-23
page you started from will stay open in the original tab.
Note:

8.2.3 Diagnostics page

The diagnostics page gives a full account on instrument settings and the instruments
status at the moment, including information about relays, switches, pushbuttons, etc.

Figure 8.2

Remote diagnostics page

8 Remote control interface

35

8.2.4 Log page

The log page gives a more extensive, printable log of events.

Figure 8.3

Remote log page

DD-23 instruction manual

36

8.2.5 Parameters page

The Divert Control Unit parameters can only be changed through the parameter
page. However, note that the calibration lock (see Section 5.1) has to be open (off)
before parameters can be changed. If calibration lock is on, parameter changes are
not possible. The calibration lock status is given on top of the parameter page and
if the lock is on, i.e. changes are not permitted, the Submit button is missing.

Figure 8.4

Parameter page

8.3 Data logging

K-Patents provides free of chargea data logging software called K-Patents Toolkit (or
PR-11111). Divert logging functionality was introduced in Toolkit version 2.20. If you
have an earlier version of the Toolkit, please contact your K-Patents representative
for a version that is compatible with DD-23.

9 DD-23 specifications

37

9 DD-23 specifications
9.1 Divert Control Unit specifications
Model:
Enclosure:
Supply:
Ambient temperature:
Accessory:
Material:
Relays 1-11:

Figure 9.1

DD-23
IP66 Nema 4X, dimensions 226 x 267 mm (8.91 x 10.5 in)
86240 V AC, 20 VA, 50-60 Hz
max 45 C (113 F)
Roofed stainless steel mounting plate for the Divert Control
Unit and 2 Indicating transmitters, Figure 9.1
AISI 316, dimensions 916 x 488 mm x 250 mm
(36 x 19.2 x 10 in)
3A, 250V NO/NC

Divert Control Unit mounting plate: Dimensions (mm/in)

Figure 9.2 Divert control unit and Indicating

transmitter closures: Dimensions (mm/in)

DD-23 instruction manual

38

9.2 Divert control unit spare parts

5
9
7
4
1

6
2

8
3
Figure 9.3

Divert Control Unit spare parts

No.

Part name

Spare part no.

DD-23 front panel

PR-12100

Nikkai LB-15WK switch

PR-12101

Nikkai SK-12AA key switch

PR-12102

PR-12020 card

PR-12020

Moxa switch EDS-205

PR-12103

Connector card PR-12010

PR-12010

Moxa US-7110-LX processor

PR-12104

WRA24SX-U power supply

PR-10810

Enclosure

PR-7602

DD-23 motherboardkeyboard cable

PR-12105

DD-23 motherboardMoxa cable

PR-12106

39

A Index
1-of-2
2-of-2
? 23

external 10
divert rule 16
switch 15

16
16

a
A&B DIFFERENCE

alarm
logic 30
refractometer malfunction
reset 4
signal difference 18
solids alarm 19
solids warning 19
ALARM RESET 4
A N OPERATION 4

4, 26
event log 23
web page 35
external
divert reset button 10
emergency divert button
EMERGENCY DIVERT

19

h
4
Header wash key
mounting 10
HEADER WASH

4, 6

b
4
3, 6, 16, 17, 18, 19

B IN OPERATION

BLRBAC
button

ALARM RESET
DIVERT RESET

4
4

4
external emergency divert
LIGHT TEST 4
EMERGENCY DIVERT

c
calibration lock 15, 36
coating
see prism coating
d
diagnostic message 21
diagnostics web page 34
disposal 2
DIVERT 5
Divert Control System 1
mounting 7
overview 3
parts 1
Divert Control Unit 3
mounting 37
spare parts 38
specifications 37
wiring 9
divert decision
logic 26
rule 16
DIVERT RESET 4
divert reset
button 4

i
Indicating transmitter 6
IP address 18
wiring 8
indicator light 4
see light
In operation logic 27
input
see switch input
instrument web page 34
IP address
Divert Control Unit 33
transmitter 18
k
key
see Header wash key
l
light
5
4
B IN OPERATION 4
blinking, all 24
blinking,DIVERT 14
blinking,SOLIDS ALARM
green 5
indicator 4
MALFUNCTION 5
OVERRIDE 5
red 5
SAFE SOLIDS 5
SOLIDS WARNING 5
yellow 5
A&B DIFFERENCE
A IN OPERATION

14

6, 10

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4
log
see event log
logic
alarms 30
divert decision 26
in divert operation 27
malfunction 29
prism wash 32
refractometer difference
safety decision 16, 25
LIGHT TEST

31

m
5
malfunction 21
light 5
logic 29
mounting
Divert Control System 7
Divert Control Unit 37
external Divert reset button 10
external emergency divert 10
Header wash key 10
prism wash 7

malfunction alarm 19
relay
wiring 8
remote
diagnostics page 34
instrument page 34
interface 33
log page 35
parameters page 36
reset
alarm 4
divert 4
ring header wash 6

MALFUNCTION

n
network settings
o
operator panel
OVERRIDE 5

33

p
parameters
Divert Control System
prism wash 19
web page 36
prism coating 19
prism wash 6, 19
arbitration logic 32
mounting 7
steam pressure 19
wash time 19
push button 4
q
question mark

23

r
refractometer
bias 17
difference logic

31

36

s
5
safety decision logic 16, 25
signal difference alarm 18
SOLIDS ALARM 5
solids alarm 5, 19
SOLIDS WARNING 5
solids warning 5, 19
spare parts
Divert Control Unit 38
startup
Divert control unit 14
refractometer 14
steam trap 7
steam wash
see prism wash
switch
1-of-2 16
2-of-2 16
divert decision rule 16
switch input 6, 10
SAFE SOLIDS

t
testing
Divert Control Unit 21
lights 21
transmitter
see Indicating transmitter
w
warranty 2
wash
see prism wash
web pages 33
web server 33
wiring
Divert control unit 9
Indicating transmitter 8

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