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Explosion Proof Protection Methods Standards

This document provides information on various standards and types of protection for electrical equipment used in explosive atmospheres. It discusses protection types p (pressurized enclosure), e (increased safety), n (non-sparking), and d (flameproof enclosure). For each protection type, the relevant standards, requirements, and markings are summarized. Technical specifications are also provided for explosion-proof motors, including non-sparking motors and those with pressurized and increased safety enclosures. High voltage flameproof motors are described along with an ACS1000 adjustable speed drive.

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Amitabha
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0% found this document useful (0 votes)
157 views

Explosion Proof Protection Methods Standards

This document provides information on various standards and types of protection for electrical equipment used in explosive atmospheres. It discusses protection types p (pressurized enclosure), e (increased safety), n (non-sparking), and d (flameproof enclosure). For each protection type, the relevant standards, requirements, and markings are summarized. Technical specifications are also provided for explosion-proof motors, including non-sparking motors and those with pressurized and increased safety enclosures. High voltage flameproof motors are described along with an ACS1000 adjustable speed drive.

Uploaded by

Amitabha
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Standards concerned with protection type 'p'

EN 60079-0: 2004-03

Electrical apparatus for explosive gas atmospheres. Part 0: General req

EN 60079-2: 2004-06

Electrical apparatus for explosive gas atmospheres - Part 2: Pressurized

EN 50014: June 1997

Electrical apparatus for potentially explosive atmospheres. General req

EN 50016: October 1995

Electrical apparatus for potentially explosive atmospheres Pressurized

IEC 60079-0: 2004-01

Electrical apparatus for explosive gas atmospheres. Part 0: General req

IEC 60079-2: 2001-02

Electrical apparatus for explosive gas atmospheres - Part 2: Pressurized

Standards concerned with the terminal box 'e' protected:


EN 60079-0: 2004-03

Electrical apparatus for explosive gas atmospheres. Part 0: General requ

EN 60079-7: 2003-08

Electrical apparatus for explosive gas atmospheres. Part 7: Increased sa

EN 50014: June 1997

Electrical apparatus for potentially explosive atmospheres. General requ

EN 50019: July 2000

Electrical apparatus for potentially explosive atmospheres. Increased sa

IEC 60079-0: 2004-01

Electrical apparatus for explosive gas atmospheres. Part 0: General requ

IEC 60079-7: 2001-11

Electrical apparatus for explosive gas atmospheres. Part 7: Increased sa

Marking

Old EN

IEC / New EN

Stator and terminal box 'p'

EEx p

Ex px or Ex py or Ex pz

Stator 'p' and terminal box 'e'

EEx pe

Ex pxe or Ex pye or Exp

Type px pressurizing; pressurization that reduces the classification within the


pressurized enclosure from zone 1 to non-hazardous or group I to non-hazardous.
Type py pressurizing; pressurization that reduces the classification within the
pressurized enclosure from zone 1 to zone 2.
Type pz pressurizing; pressurization that reduces the classification within the
pressurized enclosure from zone 2 to non-hazardous.

Equipment must be designed and constructed so that it prevents ignition sources


arising, even in the event of frequently occurring disturbances or equipment operating
faults, which normally have to be taken into account.
Equipment parts must be designed and constructed so that their stated surface
temperatures are not exceeded, even in the case of risks arising from abnormal
situations anticipated by the manufacturer.
The protection of the Ex p motor is mainly based on the pressured and purged
enclosure. The enclosure should be purged before starting and must be overpressured
all the time during operation. The overpressure must be at least 50 Pa. If it falls under
the trip limit, the electrical supply should be automatically switched off. The purging gas
could be normal air, but it must be supplied from the safe area.
Due to overpressure, the inner part of the enclosure does not belong to the hazardous
area, so the temperature limits of stator and rotor are the same as for a standard
machine. The contributions of single fault condition must still be taken into account (e.g.
the pressure can drop, if pressurized air supply from the network is lost). This means
that all temperatures of the inner parts should be under T-class limit in normal operating
condition

Non-sparking 'n'
This protection prevents sparks or any exceeding surface temperature from occuring in
normal situation for which the motor is certified.
The EHSRs of ATEX Directive corresponding to category 3 must be followed:

Equipment must be so designed as to prevent foreseeable ignition sources which

can occur during normal operation.


Surface temperatures must not exceed the stated maximum surface
temperatures under intended operating conditions included network tolerances.
To be installed in Zone 2, the motor must comply with Category 3 requirements.

The explosive gas penetrates inside the motor without any risks of explosion because:

All parts inside the motor do not exceed the temperature class for which the

motor is approved
No risks at all that sparks occur due to the material selected for the relevant
components, specific design regarding connection.
Standards concerned with the protection type 'n':
EN 60079-0: 2004-03

Electrical apparatus for explosive gas atmospheres. Part 0: General requ

EN 60079-15: 2005-10

Electrical apparatus for explosive gas atmospheres. Part 15: Type of prot

EN 50014: June 1997

Electrical apparatus for potentially explosive atmospheres. General requ

EN 50021: April 1999

Electrical apparatus for potentially explosive atmospheres. Type of prote

IEC 60079-0: 2004-01

Electrical apparatus for explosive gas atmospheres. Part 0: General requ

IEC 60079-15: 2005-03

Electrical apparatus for explosive gas atmospheres. Part 15: Type of prot

Marking

Old EN

IEC / New

Symbol for type of protection

EEx nA

Ex nA

Note: For non-sparking motors, the gas group is not relevant, only the minimum ignition
temperature has to be taken into consideration.
Design:
New requirements have been introduced in standard 60079-15:2001-02 and EN 50021:
April 1999 regarding the minimum mechanical gap between stator and rotor:
This requirement is the same as for increased safety motors EEx e/Ex e for use in zone
1.
It reinforces the safety aspect in running performance and also during the start up of
the motor.
In addition to the minimum gap between the rotor and the stator, the non-sparking
inside the motor is ensured by:

Minimum value for clearances and creepage distances according to the latest

standards
Insulation material with the highest class of resistance to tracking
Minimum IP 54 protection
Clamping of conductors

High voltage flameproof motors


technical data
Equipment protection level Gb for zones 1 and 2
Benefits

Engineered solution according to customer requirements

Best reliability in high demand process industry.

Optimize solution with VSD supply, no need of individual Ex certificate


Immediate start, pre-ventilation is not needed
Flexible electrical design, no power derating or te thermal limitation
Long lifetime
Low cost of ownership

The flameproof motors with totally enclosed fan cooled construction are available with
the type of protection Ex d IIB/IIC and Ex de IIB/IIC. Certification according to EN / IEC
60079-1 standards, fulfilling ATEX 94/9/EC on equipment to use in potentially explosive
atmospheres - IECEx Scheme.
Output power

160 to 8000 kW

Frame size

IEC 355 to 900 mm

Number of poles

2 to 18

Voltages

LV to 13,2 kV

Frequency

50 or 60 Hz

Protection

IP 55 as standard (higher on request)

Environment

For zone 1 or 2
Temperature class T1 T4 (T5 on request)

Mounting

Horizontal or vertical

Cooling

IC411 or IC511

Bearings

Antifriction or sleeve (oil mist on request)

Supply

Direct-on-line or variable speed drive

Standards

EN, IEC, NEMA, IEEE, CSA, TR CU

Background
This protection prevents sparks or any exceeding surface temperature from occurring in abnormal and
normal situations for which the motor is certified.
The EHSRs of ATEX Directed corresponding to Category 2 must be followed:

Potential ignition sources such as sparks, flame, electric arc and other ignition sources must not
occur.

Stray electric and leakage currents in conductive equipment parts which could result must be
prevented.

To be installed in Zone 1, the motor must comply with Category 2 requirements even though used in Zone
2.
The explosive gas penetrates inside the motor without any risks of explosion because:

All parts inside the motor do not exceed the temperature class for which the motor is approved

In abnormal situation the motor is switch off before the inside temperature reached the
temperature class of motor

No risks at all that sparks occur due to the material selected for the relevant components, specific
design regarding connection and clearances of moving parts.

Standards concerned with the protection type 'e':


EN 60079-0: 2004-03

Electrical apparatus for explosive gas atmospheres. Part 0: General requi

EN 60079-7: 2003-08

Electrical apparatus for explosive gas atmospheres. Part 7: Increased safe

EN 50014: June 1997

Electrical apparatus for potentially explosive atmospheres. General require

EN 50019: July 2000

Electrical apparatus for potentially explosive atmospheres. Increased safe

IEC 60079-0: 2004-01

Electrical apparatus for explosive gas atmospheres. Part 0: General requi

IEC 60079-7: 2001-11

Electrical apparatus for explosive gas atmospheres. Part 7: Increased safe

jk
In addition to the standards above there is in Germany a recommendation for the minimum tE time under
the reference VIK: Mrz 1999.
This protection is defined by:

Temperature class

tE: The maximum locked rotor time allowed for the motor and used to set up the "e" certified relay
which protects the motor.

This protection is ensured during normal running condition, in inferior conditions and in abnormal
conditions in case of a rotor situation occurring after a continuous running period.
Temperature rise:

The maximum tE time to provide a compatibility with the relay for trip off should follow the minimum value
defined by the standards for increased safety motors.

ACS1000 technical data

Input
Input configuration

12- or 24-pulse diode rectifier

1327, 1903, 2305 V, external transformator


Input voltage

3.3, 6 6.6, 10 11 kV, 50 Hz, integrated transformator


2.3, 4.16, 6.9 kV, 60 Hz, integrated transformator

Input voltage variation

10 %

Input frequency

50 / 60 Hz

Input frequency variation

<5%

Input power factor


Input harmonics

> 0.95
Compliance with IEEE 519

110, 220 V, DC
Auxiliary voltage

120, 230 V, 50 / 60 Hz
400, 440, 480, 500, 575, 690 V, 50 / 60 Hz, 3 phase

Output
Output power

200 5000 kW

Output voltage

2.3, 3.3, 4.0, 4.16 kV

Output frequency

0 82.5 Hz

Motor type

Induction

Efficiency of converter

> 98 %, external transformator


> 96 %, integrated transformator

Motor harmonics

< 2 % THDi

Mechanical
Standard: IP 21, 31
Enclosure
Optional: IP 22, 32, 42, 54
Cable entry

Environmental

Top / bottom

Altitude

5500 m a.s.l., air-cooled


4000 m a.s.l., water-cooled
+ 0 C + 40 C, air-cooled

Ambient air temperature


+ 1 C + 50 C, water-cooled
External cooling water
temperature

+ 4 C + 27 C
< 75 dB (A), air-cooled, external transformator

Noise

< 80 dB (A), air-cooled, integrated transformator


< 70 dB (A), water-cooled

Cooling type

Air, water

Standards

IEC, EN, UL

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