Manual Apollo Analysis
Manual Apollo Analysis
Eddy Current
Apollo Analysis
Users Manual
074-002-046 Rev. 1
March 2009
Table of Contents
1-1
Table of Contents
Table of Contents
1.1 Safety Information..............................................................................1-2
1.3 Defects/Errors and Stresses..............................................................1-3
1.4 Important Information on Eddy Current Testing.................................1-3
1.5 Pre-Conditions for Testing with Eddy Current Testing.......................1-3
1.6 Warranty............................................................................................1-4
2.1 Introduction........................................................................................ 2-2
2.2 Hardware Software Requirements.................................................... 2-2
2.3 Peripherals........................................................................................ 2-3
2.4 Installation of the Apollo Analysis Application................................... 2-3
3.1 File Menu........................................................................................... 3-2
3.3 Document Menu................................................................................3-4
3.4 Calibration Menu ..............................................................................3-6
3.5 Supports............................................................................................3-6
3.6 View Menu......................................................................................... 3-7
3.7 Window Menu....................................................................................3-8
4.1 Main Toolbar...................................................................................... 4-2
4.2 Document Toolbar............................................................................. 4-2
4.4 Measurement Modes Toolbar............................................................ 4-3
4.5 Calibration Toolbar.............................................................................4-5
4.6 Work Area Toolbar . ..........................................................................4-6
4.7 ReTest ToolBar..................................................................................4-6
4.8 Toolbar Close....................................................................................4-6
4.9 Next Previous Toolbar.......................................................................4-6
4.10 Report Toolbar................................................................................. 4-7
4.11 Support Toolbar................................................................................4-8
4.12 Zoom Toolbar...................................................................................4-9
4.13 Status Bar........................................................................................ 4-9
1-2
Table of Contents
1-3
Table of Contents
1-4
Table of Contents
1-5
Before powering or operating this instrument, the following safety information information should be carefully read. This manual should be kept in a safe place for reference.
ATTENTION
This instrument is to be used only for materials testing in an industrial environment. Any
use for medical applications or any other purpose is not permitted!
1.2 Software
Software is never completely free from errors. Before using any software controlled test
equipment, please make sure that the required functions operate correctly perfectly in
the intended combination.If you have any questions about the use of you test equipment, please contact the closest representative of GE Inspection Technologies.
1-2
1.3
ATTENTION
If you have reason to believe that safe operation of your Apollo is no longer possible,
you must disconnect the instrument.
DO NOT OPERATE IF:
1.4
Please read the following information before using your Apollo. It is important that you
understand and utilize this information to avoid any operator errors that might lead to
false test results. This could result in personal injuries or damage to property, along with
larger sound velocity variations which could adversely affect the measuring accuaracy
of the instrument.
1.5
This operating manual contains essential information on how to operate your test equipment. In addition, there are a number of additional factors that affect test results, which
are beyond the scope of this operating manual. This operating manual only covers the
most important factors for a safe and reliable Eddy Current inspection, and
operating training.
1-3
1.6
Warranty
If, through our negligence, GE Inspection Technologies directly caused physical damage to your equipment while the equipment is in the sole custody and
control of GE Inspection Technologies, we shall choose at our opinion either to
repair the damage or replace the damaged portion of the equipment at our own
expense, or to indemnify and hold you harmless for such physical damage to
the Equipment. EXCEPT FOR THE WARRANTY SET IN THIS PARAGRAPH,
GEIT EXPRESSLY DISCLAIMS ALL WARRANTIES AND REPRSENTATION
OF ANY KIND WITH RESPECT TO OUR SERVICES OR THE INFORMATION CONTAINED IN ANY REPORTS THAT WE ISSUE TO YOU, WHETHER
EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF
MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, NON-INFRINGEMENT, TITLE AND WARRANTIES ARISING FROM COURSE OF
PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
1-4
2-1
2.1
Introduction
2.2
The Apollo Analysis application has been designed for Pentium II or greater personal
computers
A typical configuration would be as follows:
The Apollo Analysis application has been developed for WINDOWS XP or newer:
2-2
2.3
Peripherals
STORAGE DEVICES
The Apollo analysis application reads eddy current data files previously recorded using the
Apollo-ACQ program. These data files can be stored in almost any memory device common on
the market today: Cd-Rom, USB storage device, hard disks, etc.
The Apollo Analysis application permits the reading of additional eddy current data such as Miz18 files.
Printers
A laser printer is suggested for the Apollo Analysis application.
2.4
Setup
The installation of the Apollo Analysis application is done using CD-ROM. Place the
CD into the appropriate drive. The CD will automatically start if autorun is enabled. If
not, the following command must be used from Windows Explorer:
Ex: D:\setup.exe
Follow the onscreen instructions to install the application.
2-3
File System
The file system generated by the Apollo Analysis application corresponds to the
following structure.
EXTENSION
*.inf
*.men
*.clb
*.cgr
*.tcfg
*.ecd
*.plf
*ancc
MEANING
Extension for the Report files.
Extension for message files.
Extension for calibration files.
Extension for calibration files.
Extension for Teddy equipment configuration.
Extension for data acquisition files.
Extension for inspection summary files.
Extension for evaluation set up files.
The application can also execute via the appropriate selection in the Programs menu. .
Figure 3 Desktop
2-4
GENERAL DESCRIPTION
The Apollo Analysis is one of the software applications developed as a part of the
Apollo software suite of programs, which at the present time, consists of acquisition
and analysis software, with data management software being developed.
Its basic objective is the eddy current data analysis and basic report generation.
Apollo Analysis was designed to allow the analysis of large numbers of tubes in either
a stand-alone or networked data room. To assist in this, a series of tools have been
included in this package.
Special attention has been paid to the automation of the analysis processes so that the
user can optimize their work reducing the analysis time.
When the application starts, the user must create an analysis plan which can defined
as part of the setup. For instance: the device where the data to be analyzed is located/
stored, whether there is or is not historical information from previous inspections,
whether the type of analysis that is being preformed is or is not being conducted in
a coordinated mode, if an external Data Base is being employeed, and whether the
analysis mode is normal analysis or supervision.
The application offers several graphical representations of eddy current data:
Alphanumeric Allows the visualization of all the different raw channels and
encoder channels.
Stripchart A streaming display of a channel component (vertical or
horizontal).
Lissajous A representation of the complex plane of the two components of a
channel.
Diagnostics Window In this window there are general data related to the
display of the samples and signal measurements.
Calibration Curves Representation of the calibration curves for the
frequencies being used.
2-5
View 1D
This representation allows the user to select the magnitude that they want to display
in the ordinate axis (vertical component, horizontal, module, filters, etc) and in the
abscissa axis. The sample range is shown from the first to the last.
The users can configure their screen layout (or graphic configuration) and then store
it on disk in order to recover it later. The possibility of presenting a number of fixed
graphic configurations is also offered (2 stripcharts + 2 lissajous, 4 stripcharts, etc.).
These configurations have been considered to be the most common for the users.
The following information (analysis plan, graphic configuration, calibration parameters)
constitutes a part of what is called the setup or analysis configuration.
Data analysts rely on a series of tools that make analysis easier, such as automatic
recognition of supports, component specific indication lists that automate the process
of reporting an indication or a defect, the visualization of historical information on-line (if
a historical data base is being used), different displays of the signals of interest, result
report windows, etc.
2-6
Menus 3
3-1
Menus
3.1
File Menu
The file menu is divided into several sections: file operations, printer options and
previous files analyzed. The menu options are:
Open This option opens a file manager
permitting the analyst to select a data file in order
to analyze it with Apollo Analysis.
Read Reads a data file. The difference from
the previous option is that the current file (the one
the analyst is working with) is substituted by the
file read.
Save as This option allows the user to save a
file with a different name. (Recommended for lab
work only)
Close It is used to close the current file.
Figure 4 File Menu
Note: The options Open, Read, Save as and Close can be useful at an
experimental level or for the laboratory, but they are not intended for use during
actual inspection.
Print This option allows the user to print displays of the current data file.
Preview This gives a preview of the printout that it is going to be obtained.
Print Setup This opens the standard Windows printer configuration window where
the printer properties can be chosen.
Page Setup This option is only available if there is a data file open. It opens a
window in which the type of print-out by default can be chosen.
3-2
Menus
Through this menu, the analyst can display information related to the analysis plan,
historical information, table of analysis results and so on. The menu options are:
Macros Not available at this time.
New Plan of Analysis Used to create a
new analysis plan in which the analyst can set
certain parameters that define the process of
data analysis process.
Show Current Plan Opens the analysis
plan window with the purpose of displaying
the plan parameters.
Save Setup This option allows the analyst
to save the current configuration into a setup
file. The configuration includes the parameters
of the analysis plan, the configuration of all the
displays of the data base, support recognition
parameter, graphic configuration, calibration
files, and indication definition tables. This
setup file is read by default when starting the
application.
Save Setup As Allows the analyst the ability to use unique setup files with each
component being inspected.
Settings Selection- Allows Analyst to set the Directory storage path for all setup files.
Change Analyst This option allows for the ability to change the analyst during the
analysis process.
Calibration Group Selection Opens the Calibration group window where the user
can select the calibration group that is going to be analyzed.
Next Tube Reads the next tube file in the cal group.
Previous Tube Reads the previous tube file in the cal group.
Tube List Used to show/hide the tube index (list) of the current calibration group.
When closing calibration make DB Backup Makes a backup of the database file
when the current calibration group is closed.
3-3
Menus
Indications Table Displays the window with the list of indications (three letter codes)
that can be used during the analysis process. This window also allows the user the
ability to configure the indications.
When reporting NDD read previous register Allows the user to read the previous
file when a tube is considered as NDD (this option is useful when analyzing the list of
tubes in reverse order)
See warning messages in calibration reading When this option is enabled
warning messages will be shown if there are any errors when a calibration file
(*.clb) is read.
See warning messages in support recognition When this option is enabled the
possible errors during the process of support recognition will be indicated by means of
warning messages.
Current tube indications This option shows/hides the window with the list of
indications reported in the current tube being analyzed.
Current calibration indications This option shows/hides the window with the list of
indications reported in all the tubes of the calibration group.
Historical report If working with historical information, this option shows/hides the
window with the list of historical indications reported for the current tube.
NOTE: Historical (U-Bend) Tubes (in different zones)- Displays historical information
from the opposite plenum when analyzing data in the straight section of a U-Bend
component.
3.3
Document Menu
This menu is present whenever a document is available (data file). The menu options
are:
Next Reference Places the cursor on the position
of the next reference indication closest to the current
position of the cursor.
Previous Reference Places the cursor on the position
of the previous reference indication closest to the current
position of the cursor.
Delete Reference Eliminates all the reference
indications made on the graphical representations.
3-4
Menus
3-5
Menus
3.4
Calibration Menu
This menu allows the analyst access to the different calibration tools.
Read Calibration Opens a file selector to read a
previously saved calibration file.
Save Calibration Opens a file selector to save the
current calibration in a calibration file.
Figure 9 Calibration Menu
3.5
Supports
By means of this menu, the different options for the recognition of the components
structures (supports) in the heat exchanger are available.
Support recognition Executes the process of
support identification.
Next support The cursor moves to the next
recognized support.
Previous support The cursor moves to the
previous recognized support.
Figure 10 Supports
Recognition parameters Opens a dialog window where the user can specify the
parameters for support recognition.
Recognize when reading tube Performs the support recognition process
whenever a new tube is read.
Rotate tube Inverts the graphical representation of tube signal.
3-6
Menus
3.6
View Menu
This menu permits the user the ability to activate or deactivate various display options.
3-7
Menus
3.7
Window Menu
This menu is used for controlling the different data representation windows.
3-8
Toolbars 4
4-1
Toolbars
4.1
Main Toolbar
1. Open a new file Opens a file selector so the user can choose a data file to
be read. It is the equivalent to Open in the File menu.
2. Close Closes the current data file.
3. Print Prints the selected active documents. It is equivalent to the Print
command in the File menu.
4. Current File Label that indicates the name of the current data file.
5. About Activates the About option of the Help menu.
6. Help Activates the Help items option of the Help menu. Future revisions will
open the Apollo Analysis manual.
4.2
Document Toolbar
1
Figure 14 DocumentToolbar
4-2
Toolbars
4.4
There are six different modes available. For each one, the amplitude in volts is given,
as well as the angle of the signal in degrees and the position of the indication (in mm
or inches) with respect to the reference support (if any support recognition has been
previously invoked).
4-3
Toolbars
4-4
Toolbars
4.5
Calibration Toolbar
4-5
Toolbars
4.6
4.7
ReTest ToolBar
4.8
Toolbar Close
4.9
Used to read the tubes in the calibration group in ascending or descending order.
4-6
Toolbars
4.10
Report Toolbar
5,6
7,8
10 11
1. NDD Enters NDD code (No Defect Detected) into the final report.
2. Current Reports the selected signal with the cursor in the active signal
(lissajous).
3. From / To Enters an axial range of degradation into the Calibration Report.
4. Defect Type List with the types of defects or indications that can be
reported.
5. Report Calibration Start Enters the start of calibration in the Calibration
Report.
6. Report Calibration End Enters the end of calibration into the Calibration
Report.
7. Finish (previous) the analysis of this tube and read the previous one.
8. Finish (next) the analysis of this tube and read the next.
9. Go to the next defect in current tube.
10. Go to previous defect in the current tube
11. Show defects of all analysts.
4-7
Toolbars
4.11
Support Toolbar
4-8
Toolbars
4.12
Zoom Toolbar
4.13
Status Bar
4-9
Inspection Summary 5
5-1
Inspection Summary
5.1
Introduction
This is the summary window which specifies the general inspection information. In data
analysis mode the window shows the information recorded in each acquired tube.
The window has a total of nine pages, each one containing information relative to
the company conducting the inspection, the equipment used in the inspection, the
instrument operator, the calibration standards used, the component to be inspected and
the probes used for the data acquisition. Following is an explanation of the content of
each one of these.
At the bottom of the window there is a set of buttons which have the following functions:
Read Permits the analyst to view the acquisition summary.
Save Allows a inspection summary file to be saved and recovered later.
Print Allows the inspection summary that is being carried out to
be printed.
Accept Closes the window and updates all the changes made.
Cancel Closes the window without updating the changes made.
Help Shows the help available for this window.
5.2
Owner
Information relative to the client and required by the Apollo Analysis system service is
introduced on this page.
The data relative to the client is as
follows:
Proprietary The name of
the plant/utility requiring the
inspection.
Plant The name of the plant
where the service is to be carried
out.
Unit The identification of the
unit in which the service is to be
carried out when more than one
unit exists.
Figure 27 Owner
5-2
Inspection Summary
5.3
Measure Units
This page is used to specify the measuring units applicable for the inspection being
performed.
Two different areas can be seen in this window:
Figure 28 Preferences
Preference Units
In this section it is possible to choose different types of unit grouped together in:
Base Unit
Factor
5-3
Inspection Summary
Both areas have a set of buttons for working with the different fields, change rows for
columns, see fields, zoom, and readjust the width of the columns to their initial size.
Two additional buttons appear in the second area and are used for creating and
eliminating new data input.
5.4
Tube
This page shows the details of all the data related to the tubes to be inspected.
Figure 29 Tube
This page has four different areas: General Data, Dimensions, Identifiers and
Reference Systems.
The data for each one of these areas is as follows:
General Data The type of component to be inspected; this may be a Tube, a Plane
or another item other than tubing requiring inspection.
5-4
Inspection Summary
Identifiers A piece may use up to a total of four identifiers and an attribute will be
given to each piece. In this field, a specification is given to the content of each piece.
Dimensions In accordance with the piece, this is a specific value for the radius,
angle, and thickness. If the test specimen is a flat piece or a piece of a different kind,
length, and outer diameter, or is a tube.
Reference System This shows which of the reference systems are being used,
Cartesian or Cylindrical.
5.5
Probes
This page is used to specify the characteristics of the probe required for the inspection.
Figure 30 Probes
5-5
Inspection Summary
Connection
Type of cable Type of connection cable and length.
5-6
Inspection Summary
5.6
Calibration Blocks
5-7
Inspection Summary
5.7
Equipment
Figure 32 Equipment
5-8
Inspection Summary
5.8
Operator
This page is used to record the data regarding the operator(s) performing the inspection
requested by the client.
Figure 33 Operator
5-9
Inspection Summary
5.9
Component
Figure34 Component
Code Code that defines the component to be examined, for example HX.
5-10
Inspection Summary
5.10
Model
This page is used to specify the landmark data of the component that is going to be
inspected.
Figure 35 Model
There are two zones in this window; one regarding general data and the other
consisting of a series of pages in which the information concerning the existing
structures in the model and data regarding the tube map is introduced. In the lower
right side of the window model there are two buttons for reading and saving the
information corresponding to the model in files (*.mod).
5-11
Inspection Summary
1. General Data
Type The type of component is established here and can belong to one
of the following:
Vertical Steam Generator: after the last support plate of the generator, the curved
section starts (for example, model type D3)
Vertical Steam Generator, a straight section exists after the last support plate of the
generator before the beginning of the curved section (for example model type F)
2. Model Structure
Consists of 7 pages. The first three, Cold Leg, AVB and Hot Leg describe the
support structures of the generator. The next two, Peripheral and Tie Rods,
serve to define the bundle layout. Finally the Additional Data page shows
information that depends on the type of generator model chosen.
The first six pages are organized as a table and have buttons located at the
bottom of the page in order to add, insert or delete rows.
5-12
Inspection Summary
in the proper direction from a structure. Only one support should be marked as
point of sign change.
Support and Distance are compulsory for support self recognition.
Figure 37 AVB
5-13
Inspection Summary
Figure 39 Zones
5-14
Inspection Summary
Figure 40 Peripherals
5-15
Inspection Summary
Additional Data This window is variable according to the chosen model type and
can indicate a series of parameters which are necessary to calculate the distances
between those support structures (that are variable depending the tube situation).
5-16
Inspection Summary
3. Edit Buttons
5-17
Inspection Summary 6
6-1
6.1
Global Messages
The operator enters information in this
window during the acquisition phase so
that it can later be read by the analyst.
Each message is saved in a file in the
same directory as the files containing the
acquisition data.
The window has an editing area which is
where the user enters the information to be
read by the analyst:
Figure 43 Global Message
6.2
Associated Messages
The objective of this window is to attach
specific information pertaining to a test
such as: plugged tube, restricted, etc.
Messages associated with each tube are
written during acquisition. In the analysis
phase, if the data has an associated
message, the user is shown the message
when the data file is opened
From the user interface standpoint, the
window for messages associated with a test
is the same as the global messages window
and can be seen in the following figure.
There are two editing areas where the user introduces information.
6-2
Accept The information introduced is validated and saved in the same file with the
rest of the data acquired.
Read Button with no function.
Print Prints the message displayed in the window.
Delete Clears the editing area, so that another message can be written.
Cancel Ignores the message introduced; the message is not saved and the window
closes.
6.3
This window displays the information on the different Eddy Current channels together
with the different mixes created by the user.
6-3
1. Channels This area shows the information relative to the different channels.
6-4
Mix Identification of the channel. The label associated with the mix is
shown.
6-5
7-1
7.1
Introducton
Data Analysis and Supervision analysis are the main components of this application.
Supervision analysis is the process by which a lead or resolution analyst may review
indications reported by the production analyst, permitting the lead analyst the ability
to validate final reports, indications, modify the original analysts calls, or enter a new
indication as required.
The analysis application operates by the means of a database containing information
on the analyzed tubes and the results for each analysis. When analysis is conducted
in the coordinated mode, the database is shared by all the analysis and acquisition
systems as part of a fully networked system, when in the non-coordinated mode, the
database contains only the information generated for the calibration group that is being
analyzed by each specific analysis station.
The visual configuration of the screens (position, size, visibility of fields,...) may be
saved for future use as part of the setup, using the option Save setup or Save setup as
on the Analysis Plan menu.
A series of utilities, described below, are used for both analysis and supervision
analysis. To perform types of analysis the user has the ability to determine if the
analysis will be with or without historical data results.
7.2
This window appears by selecting Analysis Plan>New Analysis Plan in the main menu,
upon startup of the application.
7-2
1. General:
Name of Analyst
7-3
2. Options
7.3
7-4
7.4
Based on plant history, types of damage mechanisms may already have been
identified. It is common practice to establish three-letter Codes for each of the different
type of known damages, as well as rules for their evaluation.
This information is incorporated into the system through the Indications List.
The application uses this information, so that the user may select the type of defect
on the Toolbar Reporter, which will result in the signal automatically being measured
using the parameters defined in the indications table, and incorporated in the final
report.
7-5
7.5
Tube Index
The Tube List shows the tubes belonging to the selected calibration group when the
Tube List option is selected on the Analysis Plan menu or when the user clicks on the
Apply button in the Analysis Plan dialog.
All the tubes corresponding to the calibration group are shown in the analysis mode.
In the supervision mode, only those tubes considered to be reviewable are displayed, in
accordance with the definition included on the indications table.
7-6
7.6
In the analysis mode the Results analysis dialogs show all the indications reported by
the analyst for the current tube.
The following actions may be performed on this dialog:
9 10 11 12 13 14
15
1. Selection of a record When the user clicks with the mouse on the
indications in question, the record corresponding to this area is marked as
active. If the tube corresponding to the result is not active, it is activated. In
addition, all the parameters defining the defect, position, measuring modes,
opening of expanded strip chart window, ... are updated on the user interface,
such that the analyst can see exactly how the indication has been previously
reported.
7-7
2. OK The user may make changes to some of the record fields or eliminate
some using the Delete function. In order for these modifications to have an
effect on the database, it is necessary click on this button.
3. Previous Record When the user selects this with the mouse, the record
previous to the one currently chosen is selected. If it is the first on the list, there
is no change (non-circular selection).
4. Next Record When the user selects this with the mouse, the record
following the one currently chosen is selected. If it is the last on the list, there is
no change (non-circular selection).
5. Sort When the user clicks on this button, a menu appears allowing for
selection of whether the ordering is to be accomplished by row and column or
by date.
6. Text Expands or contracts viewable fields in Current Tube Results.
7. Delete When the user clicks on this button, the currently selected record
will be deleted, a gap in the remaining numbers will be displayed to reflect this
status. For the change to be effective, the OK button must be used.
8. View Fields Shows the Component Fields List, for customization of the
visible report fields.
9. Zoom + Increases the size of the dialog lettering.
10. Zoom - Decreases the size of the dialog lettering.
11. Print Prints the contents of the report. Only active fields are included in the
printed copy.
12. Cancel If changes have been made to the contents of any field for any
record, or in the deletion of any record, this button will result in the report for
that indication reverting back to its original status.
13. Read Selected Tubes Locks and unlocks recall flaw from report.
14. Close Closes this window.
15. Copy Defects of Current Zone This option is used when there is historical
information when working with U-bend tubes. The tubes can be divided into
zones and the acquisition process carried out by zones, permitting several
data files for a particular tube (one file per zone). If this option is selected only
the historical defects reported in the zone of the current tube will be displayed,
otherwise all the defects, regardless of zone will be displayed.
Once all the defects for a given tube have been entered into the current tube window
the user validates the entry and reads another tube into the analysis window. When the
defects are validated they become part of the final report of the calibration group. The
current tube analysis window displays only those entries for the tube currently being
analyzed, selecting the enter button in this window will place the analysis information in
the calibration group final report.
7-8
The functionality of this window is similar to that of the current tube results window,
with the exception of two additional buttons
1. Find Opens a window permitting the analyst to search for a defect from a
tube by specifying row-column values.
2. Read Selected Tubes If this button is activated, when selecting a tube from
the report, the entry will be recalled and the indication displayed on the screen
as it was entered by the analyst.
7.7
In the Supervisor working mode, after selecting the calibration group to analyze, a
filter window will be shown to select which defects must be reviewed. From all the
defects reported it is possible that the supervisor is only interested in some of them. To
select these defects of interest we can apply several criteria:
Voltage Range The user can specify a range of voltages [min, max] in
such a way that all the defects with a voltage value inside this range will be
displayed for review.
Defect Status The status of a defect refers to the way it was created.
There are three possible states: new (N), historical (H) and modified (M). A
new defect is one created by the analyst. A historical defect is one created
copying it from a previous historical one without modifying it. A modified
defect is one copied from a historical one but that has been modified. If, for
7-9
instance, the supervisor selects the new and the historical defects, all of them
will be reviewed.
Type of Defect There is a list of defects that the supervisor can update.
For each defect the user can establish if it can be reviewed or not. All the
defects that can be reviewed will pass the filter. All the defects not on the list
will pass it as well and required resolution by the lead analyst. There are two
special cases: NDDs will never pass the filter and RETESTs will always pass
through for additional review.
7-10
The working method is different in supervision mode. Instead of analyzing tube by tube,
the supervisor analysis is defect by defect using the list of recorded defects from the
calibration group. When a defect is selected, the Tube index automatically selects the
tubes with defects and the list of defects for that tube is updated. Once the supervisor
has selected the defect, it must be checked. If the supervisor considers that it is valid,
the defect is validated and the next defect on the list is read. If not, the defect can
be modified or cancelled. If it is cancelled, the defect is marked as cancelled but not
eliminated from the database. In addition to be able to resolve indications from the
original analysis, the supervisor can add new defects. Once all the defects have been
supervised, the calibration group should be closed.
The window with the list of defects of the calibration has two additional buttons.
The second of these buttons, Cancel Record, allows the supervisor to reject the
indication reported as being incorrect, marking the cancelled and supervised fields of
the record and moving the selection on to the next record.
7.8
Historical Report
7-11
If, in addition, the analysis plan dialog includes the specification of the path where the
records for tubes belonging to the previous inspection are, the application will show the
two tubes simultaneously in different colors, as shown below:
When working with U-bend tubes, there is an additional dialog that shows the historical
tubes corresponding to the current tube. This is because for U tubes the acquisition of
a single tube can be divided into several zones, obtaining a file per zone. Therefore, a
tube can have several files associated. So, by means of this dialog the user can see
the historical files associated to the current tube regardless of zone.
7-12
7.9
Validation Dialogs
7.10
7-13
Calibration Controls 8
8-1
Calibration Controls
8.1
Calibration Control
8-2
Calibration Controls
Type When this button is clicked the different types of channels are displayed:
Absolute or Differential.
Automatic Calibration Automatic calibration is based on the execution of a series
of calibration operations using reference indications on the standard identified by the
user (positions defined by the user in the Lissajous display).
8-3
Calibration Controls
8-4
Calibration Controls
8.2
Mixes
The function of this page is to create and delete mixes between channels. The mixes
are done so as to eliminate undesired signals.
Figure 62 Mixes
Buttons:
Create Select this button to create and calculate a mix between
the channels specified in Channel1 and Channel2. The signal to be
eliminated is displayed in the Lissajous, and within the cursor window.
Delete Deletes the selected mix.
Recalculate This button calculates the selected mix. The signal to be
eliminated is also displayed in the Lissajous, and within the cursor
zone.
Read Used to load a calibration file.
Save. Used to store the calibration data in a file.
8-5
Calibration Controls
8.3
Curves
This page is used to define and create the calibration curves for the different channels
and mixes.
8-6
Calibration Controls
Channel Drop down menu for choosing the channel or mix for in which the
calibration curves will be made.
Piece Information area which indicates the calibration standard corresponding to the
calibration being carried out.
Calibration of Depth with Regard to Phase
Current Click on this button to apply the calibration curve to the specified channel.
All Click on this button to apply the calibration curve to all the channels and mixes
that have been defined.
Read Used to load a calibration file.
Save Used to store the calibration data in a file.
8-7
Calibration Controls
8.4
Coordinates
Figure 64 Coordinates
8-8
Calibration Controls
The information in the upper part of the dialog window shows the calibration standard
being utilized together with the units and the type.
This window is used to select the coordinate to be calibrated:
The options which will display in the coordinates selection control refer to one of the
two Apollo encoders or to a new coordinate defined using the New Coordinate option.
The labels will be introduced by the user in the Configuration window. For example:
AXIAL
CIRCUMFERENTIAL
Two marks are then placed on the stripchart, defining the distance between both. Then
click on Define in Calibration.
It is possible to indicate what the origin of the calibration will be by introducing a
reference value and clicking on Define. The origin will take the position of the cursor as
its reference.
New Coordinate This option will display the following window:
The available options are:
8-9
Calibration Controls
8.5
Duplicate
Select the Add button to incorporate a new channel which will be a duplicate of the
channel originally selected. This feature is ideal for looking at data with reduced span
values for indications such as large
voltage dents.
The option delete allows the user
to delete a previously created
duplicate channel.
Duplicate channels may be
displayed in any of the windows
capable of displaying raw data.
Such a lissaious and strip chart
displays.
Figure 66 Duplicate
8-10
Calibration Controls
8.6
Filters
The Add and Delete buttons allow the user to edit the number of filters
associated with a filtered channel.
The filter parameters can be configured in the upper section of the window.
The user can configure the following parameters:
Technique
Butterworth or
Chebyshev.
Type
Low-pass, high-pass or
band-pass.
Active Channel
One of the filters
created.
Sampling Frequency
Coefficient
Indicates the filter
order.
Cut Frequency
Lower and upper
frequencies of the filter.
Figure 67 Filters
8-11
Calibration Controls
The Inform Button displays a window with information related to the filter generated.
8-12
Calibration Controls
2. Graphic
This section is used to show the graphical representation of the filters created .
By means of the right mouse
button, the user can move
the cursor along the curve
to obtain the frequency-dB
values.
8-13
Representation of Signals 9
9-1
Representation of Signals
9.1
Alphanumeric Window
The data corresponding to both the eddy current channels and a counter or coordinate
are given numerically.
There are various different areas in this window.
9-2
Representation of Signals
9.2
Stripchart Window
This window gives a graphic display of the data corresponding to either the horizontal
or vertical component of an eddy current channel.
There are various areas in this window.
1. Button bar. In this area there are specific
buttons which carry out various functions
(from left to right)
4
Figure 72 Stripchart Window
9-3
Representation of Signals
The properties dialog, label zone, defining its width and the axis of the stripchart can
be activated. The color of the background, data, cursor, marks, supports and the scale
c an be set as well.
If the options are activated, Stripchart will be shown as follows
9-4
Representation of Signals
New Support Places a new support label in the cursor position. Selecting
the new support label with the right button will place it in the strip chart
window.
Scale On the lower part of the strip the user is informed of the scale of
the display. This value indicates the number of samples that will be displayed
depending on the zoom.
Below is a description of the functions of the mouse on the area of the strip.
8 Left Button Move the cursor to the desired position. Click the button and
move the mouse along the strip.
a mark at the position of the cursor. This is only operational when a file is
being analyzed, it will not work in the acquisition mode. Both keys should be
pressed at the desired position to put a mark on the strip. To remove a mark,
press both keys over the mark you wish to delete.
9-5
Representation of Signals
9.3
Lissajous Window
9-6
Representation of Signals
Button Bar There are various buttons in this area which carry out the
following functions (from left to right):
Change Channel Left or right clicking on this button displays the different
channels corresponding to the setup used when the data was acquired.
Additional, information is given on the frequency of the channel and whether it
is an absolute or differential channel.
VPP, Peak to Peak Volts The peak to peak magnitude of the signal is
displayed and defined as the maximum distance between two points of
the signal in the Lissajous, and as the distance between the point with the
highest value and the furthest point from this for absolute channels. The
angle made by the straight line joining the calculated points to obtain the
peak to peak value is also displayed.
9-7
Representation of Signals
With regard to the measurement of thickness loss, depending on the mode chosen as
on the calibration curves made for each channel, the corresponding percentage or loss
of thickness will be displayed.
9-8
Representation of Signals
Double/Half Left clicking with the mouse on this button increases the
amplitude of the signal by 50%; right clicking with the mouse decreases the
size by 50%.
Associated Strip. Shows the horizontal and vertical components which make
up the Lissajous.
Cursor This is made up of three horizontal lines which define the area of
influence and the current cursor position. The area of influence is defined by
external lines and the current position is the central line. To displace the cursor
over the strip associated with the Lissajous, hold the left button of the mouse
down and move it across the window of the associated strip.
Scroll Bar Left clicking with the mouse on the scroll bar moves the cursor
through the data. This can also be done by using the up or down arrows on the
Scroll Bar.
Scale In the lower part of the strip chart the user is informed of the display
scale factor for the strip associated with the Lissajous. This value indicates the
number of samples represented on the associated strip.
Associated Strip
Right button. Clicking and moving the mouse allows the user to enlarge the
area of influence of the cursor. Changes in the size of the window of the
cursor define the amount of data that is displayed in the Lissajous window.
Left Button. This moves the cursor to the desired position. If the left button is
held down while the mouse is moved the cursor will move dynamically.
9-9
Representation of Signals
Lissajous
Right Button Balances the signal, centering it. If the button is held down
and the mouse moved, the Lissajous signal moves.
9-10
Representation of Signals
9.5
1D View
Figure 78 1D View
Change Channel Clicking on this button with the left or right buttons of the
mouse displays the different EC channels corresponding to a specific item being
tested. Information on the channel frequency is displayed together with whether
the channel is absolute or differential.
9-11
Location of Structures 10
10-1
Location of Structure
10.1
Location of Structure
To access the structures location window, click on the Supports menu and select
Recognition parameters.
The recognition of structures is based on the parameters set by the user that will define
the signal detection thresholds.
The Supports Recognition Parameters window is made up of 5 tabs. The first
four, Start End tube Detection, Tube Sheet Detection, Supports Detection and AVB
Detection, are used to determine the detection thresholds for the structures in a given
component, while the Identification window specifies certain general parameters for
correct structure identification.
The lower part of the window contains a button bar with the following options:
Apply Used once for the input parameters are considered to be valid.
Close Closes the window and ignores the changes made.
The support detection/identification process follows the following steps:
1. The tube end signals are detected (threshold 1)
2. The tube sheet signals are detected (threshold 2)
3. The support signals are detected (threshold 3)
4. The avb signals are detected if used (threshold 4)
5. The signals are labeled in function of the real distances between supports
specified in the steam generator model and having into account a
certain tolerance.
The different tabs included in the Supports Recognition Parameter window are
described below.
10-2
Location of Structure
10.2
This dialog determines the parameters that will be used by the system for the detection
of tube end signals.
The type of detection threshold that is to be calculated may be based on samples or
volts. Depending on the option selected, different parameters will be activated.
To help establish these parameters, a button identified as Set is included, which
automatically fills in the
parameters.
To accomplish this, position
the cursor on a tube end signal
and click on Set.
The parameters described will
automatically be filled in.
Parameters involved in
threshold calculation
Channel This indicates
the channel to be used to
detect Tube end signals and
the mode of the detection
threshold calculation: if both
components are required (C)
or only one of them, horizontal
(H) or vertical(V).
Figure 81 Supports Recognition Parameters
10-3
Location of Structure
Height/Volts Represents the value of the threshold. If the threshold has been
selected by samples, the calculation will be on the basis of the following expression:
X Height * s
where the average and standard deviation are calculated on the basis of the set of data
specified in Part. If the threshold has been selected on the basis of volts, the input
value will represent the threshold measured in volts directly.
Displacement number of data points for definition of the filter to be applied to the
search data. This is not applicable in the case of detection by volts.
Part Number of samples (with respect to the total number of samples) involved in
calculation of the average and standard deviation, counted as from the central sample
and to both sides of it. (All, Half, Third, others). This is not applicable in the case of
detection by volts.
10.3
This dialog determines the parameters to be used by the program for the detection of
tube sheets.
This dialog determines the parameters used by the program for the detection of
supports. The type of detection
threshold calculated may be
based on samples or volts.
Depending on the option
selected, one type of parameter
or another will be activated.
The Set button is available
to help establish these
parameters, this automatically
fills in the parameters. To
accomplish this, place
the cursor on a tubesheet
signal and click on Set. The
parameters described on the
following page will automatically
be filled in.
10-4
Location of Structure
Channel Indicates the channel used to detect the signal(s) of interest and the mode
of the detection threshold calculation: if both components are requested (C) or only one
of them, horizontal (H) or vertical(V).
Margin Represents the minimum size of a plate. If the search detects signals
separated by a distance of less than the margin, both are considered to be the same
plate.
Type of Threshold Selection of signal detection thresholds using either the upper
signal lobe, the lower signal lobe or both.
Height/Volts Represents the value of the threshold. If the threshold has been
selected by samples:
Displacement number of points for definition of the filter to be applied to the search
data. This is not applicable in the case of detection by volts.
Part Number of samples (with respect to the total number of samples) involved in
calculation of the average and standard deviation, counted as from the central sample
and to both sides of it. (All, Half, Third, others, ...). This is not applicable in the case of
detection by volts.
Displacement number of points for definition of the filter to be applied to the search
data. This is not applicable in the case of detection by volts.
Part Number of samples (with respect to the total number of samples) involved in
calculation of the average and standard deviation, counted as from the central sample
and to both sides of it. (All, Half, Third, others, ...). This is not applicable in the case of
detection by volts.
10-5
Location of Structure
10.4
This dialog determines the parameters to be used by the program for the detection of
anti-vibration bars.
The type of detection threshold to be calculated may be based on samples or volts.
Depending on the option selected, a parameter will be activated.
The Set button is available to help establish these parameters, automatically filling in
the parameters. To accomplish this, place the cursor on an anti-vibration bar signal
and click on Set. The parameters
described below will automatically
be filled in.
Parameters involved in threshold
calculation.
Channel This indicates the
channel to be used to detect the
anti-vibration bar signals and the
mode of the detection threshold
calculation: if both components are
requested (C) or only one of them,
horizontal (H) or vertical(V).
Margin This represents the
minimum size of an anti-vibration
bar. If the search detects signals
separated by a distance of less than
the margin, both are considered to
be the same AVB.
Type of Threshold Selection of signal detection thresholds between the upper, the
lower or both.
Height/Volts This represents the value of the threshold. If the threshold has been
selected by samples.
10-6
Location of Structure
Displacement Number of points for definition of the filter to be applied to the search
data. This is not applicable in the case of detection by volts.
Part Number of samples (with respect to the total number of samples) involved in
calculation of the average and standard deviation, counted as from the central sample
and to both sides of it. (All, Half, Third, others, ...). This is not applicable in the case of
detection by volts.
10.5
10-7
Location of Structure
10-8
Calibration Procedure 11
11-1
Calibration Procedure
11.1
Operating Procedures
This section will describe a typical operating procedure for data analysis.
The operating procedures are shown in the form of flow diagrams, in accordance with
the following standards:
11.2
Calibration Procedures
11-2
Calibration Procedure
CALIBRATION
PROCEDURE
MAIN
SHOW CALIBRATION CONTROL
LISSAJOUS
SELECT CHANNEL
MAIN
COMPENSATE ALL CHANNELS
Yes
DEFINE
CALIBRATION CONTROL
MIX(S)
CREATE MIX(S)
CALIBRATION CONTROL
CALIBRATE CHANNELS AND MIX(S)
No
CALIBRATION
OK?
Yes
CALIBRATION CONROL:
SAVE CALIBRATION
11-3
Calibration Procedure
11.3
Analysis Procedure
ANALYSIS PROCEDURE
Yes
SET UP
OK
No
GENERATE THE
DESIRED SCREEN CONFIGURATION
11-4
Calibration Procedure
SELECT CALIBRATION
GROUP (tubes) TO
ANALYZE
No
Calibration
MAKE CALIBRATION
made
(calibration procedure)
Yes
Yes
LAST TUBE IN INDEX
No
SELECT NEXT
CLOSE
CALIBRATION
B
DETECT
END
INDICATION
SIGNALS
REPORT
DEFECTS
11-5
Calibration Procedure
11.4
Supervision Procedure
Essentially, this is the same as what has been commented above for the analysis, with
the difference that only records considered to be reviewable are included, as defined in
the chapter on Analysis and Supervision.
The main difference is found in the operations to be performed between points B and
C, as shown in the diagram.
VALIDATE, CANCEL OR
MODIFY REPORTED
RESULTS
REPORT NEW
DEFECTS IF
APPROPRIATE
11-6
Appendix A
A-1
Appendix A
Appendix A
Menu Detachment of the General Application
File
Open
Read
Save as
Close
Print
Preview
Print Setup
Page Setup
Recent files
Exit
Analysis Plan
Macros
New Analysis Plan
Show current plan
Save Setup
Save Setup as
Change Analyst
Calibration Group Selection
Next Tube
Previous Tube
View Index
When closing calibration make DB backup
Indications Table
When reporting NDD read previous register
See warning messages in calibration reading
See warning messages in support recognition
Current tube indications
Current calibration indications
Historical report
A-2
Appendix A
Document
Next Reference
Previous Reference
Delete References
References table
View associated message
View global message
View Inspection Summary
Owner
Measure Units
Tube
Probes
Calibration Blocks
Equipment
Operator
Component
Model
A-3
Appendix A
View
Calibration
Read calibration
Toolbar
Save calibration
Status Bar
Calibration control
Show ScrollBar
Window Borders
Calibration
Window Scrolls
Mixes
Curves
Coordinates
Duplicate
Filters
Coordinates
Auto Calibration
Edit
Execute
Reference Table
Window
Help
Arrange icons
Help items
Arrange windows
About
Stripchart
Lissajous
Alphanumerical
Diagnostic Window
Calibration Curves
1D View
2 Stripchart, 2 Lissajous
4 Stripchart
6 Stripchart
8 Stripchart
8 Lissajous without Stripchart
Change to area workspace
Read graphic configuration
Save graphic configuration
Different views
A-4
Appendix A
A-5
Appendix B
B-1
Appendix B
WEEE
GE Inspection Technologies is an active participant in Europes Waste Electrical
and Electronic
Equipment (WEEE) take-back initiative, directive 2002/96/EC.
The equipment you purchased required the extraction and use of natural resources for
its production. It may contain hazardous substances that could impact health and the
environment. In order to avoid the dissemination of those substances in our enviroment
and to diminish the pressure on the natural resources, we encourage you to use the
appropriate take-back systems. If you need more information on the collection, reuse
and recycling systems, please contact your local or regional waste administration.
Visit http://www.geinspectiontechnologies.com for take-back instructions and more information about this initiative.
B-2
Appendix B
Service Centers
USA
Germany
France
GE Inspection Technologies
GE Inspection Technologies
GE Inspection Technologies
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T: +49.2233.601.111
F-69760 Limones
T: 717.242.0327
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F: 717.242.2606
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Japan
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GE Inspection Technologies
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Madrid
hai 201203 PR
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T: +34.915005990
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T: +81.3.5724.7323
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T: +86.21.5050.4666 ext.
F: +81.3.5724.732
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Canley Coventry CV4 8AF
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B-3